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Technical Publication

SM-1028R13

Service Manual
Universal Radiographic System

X PLUS LP
Universal Radiographic System X PLUS LP
Service Manual

REVISION HISTORY

REVISION DATE REASON FOR CHANGE

5 MAR 02, 2005 Improved dimension data.

6 MAR 04, 2005 Motorized detector rotation change +45o

7 MAY 13, 2005 Software safety modifications.

8 MAY 31, 2005 Improved Adjustments section.

9 JUL 1, 2005 Improved Renewal parts section.

10 SEP 12, 2005 Error List improved.

11 DEC 14, 2005 Disassembly / Reassembly.

12 JAN 20, 2006 New Connector Panel.

13 APR 05, 2006 Grease application and others.

This Document is the English original version, edited and supplied by the manufacturer.

The Revision state of this Document is indicated in the code number shown at the bottom of this page.

ADVISORY SYMBOLS
The following advisory symbols will be used throughout this manual. Their
application and meaning are described below.

DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT


IF NOT HEEDED OR AVOIDED WILL CAUSE SERIOUS
PERSONAL INJURY OR DEATH.

ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT


HEEDED OR AVOIDED COULD CAUSE SERIOUS PERSONAL
INJURY, OR CATASTROPHIC DAMAGE OF EQUIPMENT OR
DATA.

Advise of conditions or situations that if not heeded or


avoided could cause personal injury or damage to equipment
or data.

Note . Alert readers to pertinent facts and conditions. Notes represent


information that is important to know but which do not necessarily
relate to possible injury or damage to equipment.

SM-1028R13
Universal Radiographic System X PLUS LP
Service Manual

SAFETY SIMBOLS
The following safety symbols will be used in the equipment. Their meaning are
described below.

Attention, consult accompanying documents.

Ionizing radiation.

Type B equipment.

Laser Radiation. Do not stare into beam.


(Only applicable to Collimator with Laser Pointer)

Dangerous voltage.

Ground.

This symbol indicates that the waste of electrical and


electronic equipment must not be disposed as unsorted
municipal waste and must be collected separately. Please
contact an authorized representative of the manufacturer or
an authorized waste management company for information
concerning the decommissioning of your equipment.

SM-1028R13
Universal Radiographic System X PLUS LP
Service Manual

TABLE OF CONTENTS

Section Page

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Pre-Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.3 Quick installation Guide -- XPlus LP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4 Pre-Installation Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1 Column, Control Box and Mobile Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2 Compact Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Leveling Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

4 CONFIGURATION AND CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.2 General Configuration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.3 Configuration Step by Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29


4.3.1 Configuration of C11 - Inches / CM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.2 Configuration of C12 - Maximum Height of the room ............. 30
4.3.3 Configuration of C13 - Thorax Height . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.4 Configuration of C14 - Undertable Height . . . . . . . . . . . . . . . . . . . . . . . 30
4.3.5 Configuration of C15 - Table Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.6 Configuration of C16 - Detector Height . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.3.7 Configuration of C17 - Detector width Left ...................... 32
4.3.8 Configuration of C18 - Detector width Right . . . . . . . . . . . . . . . . . . . . . 32
4.3.9 Configuration of C19 - Optional third SID point .................. 33
4.3.10 Configuration of C21 - Safety Height . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.3.11 Configuration of C22 - Thorax SID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.3.12 Configuration of C31 - Minimum Height in horizontal position . . . . . . 34
4.3.13 Configuration of C32 - Maximum Height in horizontal position . . . . . . 34

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Section Page

4.3.14 Configuration of C33 - Half way Height in horizontal position . . . . . . . 34


4.3.15 Configuration of C4.0 and C5.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3.16 Configuration of C61 - Minimum angle for Detector . . . . . . . . . . . . . . . 35
4.3.17 Configuration of C62 - Detector Detent at 00 .................... 35
4.3.18 Configuration of C63 - Maximum angle for Detector . . . . . . . . . . . . . . 35
4.4 Common configuration errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.4.1 Undertable Configuration Errors (Units with servomotor for Receptor) 36
4.4.2 Undertable Configuration Errors (Units without servomotor for Recep) 36
4.4.3 Thorax configuration errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.5 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5.1 General Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.6 Calibration step by step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.6.1 Calibration of P11 - Minimum height in horizontal position . . . . . . . . . 40
4.6.2 Calibration of P12 - Maximum height in horizontal position . . . . . . . . 40
4.6.3 Calibration of P13 - Half way height in horizontal position . . . . . . . . . 41
4.6.4 Calibration of P21 - Minimum angle ccw (--30o) .................. 41
4.6.5 Calibration of P22 - Vertical angle (0o) .......................... 41
4.6.6 Calibration of P23 - Horizontal angle (90o) ...................... 42
4.6.7 Calibration of P24 - Maximun angle CW (120o) .................. 42
4.6.8 Calibration of P31 - Minimum SID (100 cm) . . . . . . . . . . . . . . . . . . . . . 42
4.6.9 Calibration of P32 - Maximum SID (180 cm) . . . . . . . . . . . . . . . . . . . . . 43
4.6.10 Calibration of P41 - Min. Receptor angle (--45o) (Mot Recep. only) . 43
4.6.11 Calibration of P42 - 0o Receptor angle (Motorized Receptor only) . . 43
4.6.12 Calibration of P43 - Max.Receptor angle (+45o) (Mot Recep only) . . 44

5 ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.1 Adjustment tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.2 Alignment of X-ray Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48


5.2.1 Alignment of Light Field with X-ray Field . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.2.2 Perpendicularity Adjustment of X-ray Beam with Image Receptor . . . 55
5.2.3 Centering of X-ray Field and Image Receptor Assembly . . . . . . . . . . . 57
5.3 Sid indicator test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

5.4 Field size indicator test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

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Section Page

5.5 Collimator lamp brightness test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63


5.5.1 Collimator light field intensity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.5.2 Collimator light field contrast ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

6 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

6.1 General procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67


6.1.1 Packing mode - Change of room or facilities . . . . . . . . . . . . . . . . . . . . . 67
6.1.2 Resetting the EEPROM (U27) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.1.3 Unit Movements blocked . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.1.4 Inverters Factory Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.1.5 Detector Bumper and anticrushing system . . . . . . . . . . . . . . . . . . . . . . . 71
6.1.6 Bearings Gap check procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6.2 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

6.3 Error 06: Broken cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

6.4 Connection diagram of motors (PLUS & PLUS TPC) . . . . . . . . . . . . . . . . . . . . 78

7 DISASSEMBLE / REASSEMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

8 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

8.1 General Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

8.2 Electrical checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

8.3 Mechanical checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110


8.3.1 Greasing: rails, steel cable and pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

9 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

10 INTERCONNECTION MAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

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iv SM-1028R13
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SECTION 1 INTRODUCTION

1.1 TOOLS

The following hand tools are required for the Installation:

• Standard service engineers tool kit.


• Electric drill motor and assorted bits.

1.2 PRE-INSTALLATION CHECKS

Prior to beginning installation it is recommended to inspect the site and verify


that the X-ray room complies with requirements such as:

• Space Requirements to allow installation and system movements must


consider the maximum dimensions and travels of the equipment.

ACCORDING TO THE MDD/93/42/EEC, THIS UNIT IS


EQUIPPED WITH EMC FILTERS. THE LACK OF THE
PROPER GROUNDING MAY PRODUCE ELECTRICAL
SHOCK TO THE USER.

BEFORE ANCHORING THE UNIT, CHECK THAT THE WALL


AND THE ANCHORING SYSTEM ARE STRONG ENOUGH
(2000 NEWTON TRACTION FORCE) TO ENSURE A SAFE
INSTALLATION. SOME NON BRICK WALLS MAY REQUIRE
ADDITIONAL ANCHORAGE INSTALLATION.

• Power Line Requirements

Power Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single phase, 50 / 60 Hz,


230 / 240 V~±10%

Minimum input power required . . . . . . . . . . . 2 kVA

Power consumption in stand-by . . . . . . . . . . 80 W

• Storage / Transport Environmental Conditions

Storage / Transport temperature . . . . --40oC/70oC


(--40oF/104oF)
Relative humidity range . . . . . . . . . . . . 10% to 100%
Atmospheric Pressure range ...... 500 hPa to 1060 hPa

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• Operating Environmental Conditions

Operating temperature . . . . . . . . . . . . 10oC/40oC (50oF / 104oF)


Relative humidity(no condensing) range 30% to 75%
Atmospheric Pressure range ...... 700 hPa to 1060 hPa

• Dimensions and weight of the Control Box

Height x Width x Length . . . . . . . . . . . 600 x 592 x 422 mm


23.6 x 23.3 x 16.6 ”

Weight. . . . . . . . . . . . . . . . . . . . . . . . . . 39 kg (86 lb)

• Dimensions and weight of the Radiographic Table

Height x Length x Width . . . . . . . . . . . 700 x 2000 x 650 mm


27.5 x 80 x 25.5 ”

Weight .......................... 46 kg (101 lb)

Maximum Patient weight . . . . . . . . . . . 160 kg (352.74 lb)

• Dimensions and weight of the Column

Maximum Height . . . . . . . . . . . . . . . . . 2650 mm (104.3”)

Maximum Length . . . . . . . . . . . . . . . . . 2135 mm (84”)

Maximum Width . . . . . . . . . . . . . . . . . . 1680 mm (66”)

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 324 kg (714.3 lb)

• Column Data

Vertical Travel of Central Carriage . . . 1265 mm (49.8”)


Minimum Source-Image Distance (SID) 1000 mm (40”)
Maximum Source-Image Distance (SID) 1800 mm (70.8”)
SID adjustment speed . . . . . . . . . . . . . 13 cm/s (5.1”/s)
Rotation of Swivel Arm . . . . . . . . . . . . +120o/--30o
(rotation may be limited by cables)

Rotation of Tube-Collimator Assembly ±180o


(rotation may be limited by cables)

Rotation of Receptor ............. ±45o


Motorized Rotation of Receptor (optional) ±45o
(*) Grids: Interchangeable Grids . . . . . . . 12:1--1m (40”) --80 lines/cm
12:1--1.80m(70.8”)--80 lines/cm
Oscillating Grid . ............ 12:1 --1.50m (59”) -- 40 lines/cm
(*) Depends on type of receptor)

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Illustration 1-1
dimensions

310¦25
12.2”¦1

45o 45o

(104.3”)
2650
Max Travel = 1265 (49.8”)

2240
(88”)

(27.5”)
700
(16.7”)
425

(49.2”)
1250
1680
(66”)

SID = 1000 (40”)

SID = 1800 (70.8”)


2135
(84”)

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Illustration 1-2
Room Layout -- Installation at Wall and Floor
CONTROL BOX
GENERATOR
AND

(112.5”)
2860
1300
(51”)

1980 2170
(78”) (85”)
4200 (165”)

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Illustration 1-3
Room Layout -- Installation at Ceiling and Floor

4000 (157.4”)

CONTROL BOX
GENERATOR
AND

(137.7”)
3500
1300
(50”)

1980 2170
(78”) (85”)
4200 (165”)

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Illustration 1-4
Drill Template

BACK COVER Upper Cable Access


(HV Cables, Stator Cable)

(27.1”)
690
COMPACT GENERATOR
6 Wall Drilling Holes
(6.7”)
170

(23.6”)
CONTROL BOX

600
Lateral Cable Access

Floor Cable Access (Raceway)


(83.8”)
2129

65 462 65
2.5” 18.1” 2.5”
37 52
1.4” 2”

R9.5
8.3”
213
1.9” 1.1” .8”
50 28 21

Anchoring Holes

4 Floor Drilling Holes

for Anchoring bolts information


refer to next illustration

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Illustration 1-5
Anchoring bolts

719
(28”)

1500
(59”)
1500
(59”)

301 204
(11.8”) (8”)

719
(28”)
1500
(59”)

1500
(59”)

301 204
(11.8”) (8”)

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1.3 QUICK INSTALLATION GUIDE -- XPLUS LP

1. Install Tube-collimator Support and Control Panel (column laid on the pallet).

2. Install Column Upper Support in back top of the column, mark and drill
the anchoring holes install Wall Support, anchor the Unit to the wall and floor.

Wall Support

Column Upper Support

3. Install the Control Box and the Generator on it (if applicable).

4. Perform cable connections from the Column harness to


the Control box as as per schematics 54302080
(refer to Service Manual).

5. Install the X-Ray Tube and the Collimator. Then


remove the Safety Locking Rod.

6. Route the Receptor cables through the Arm and Column.


(before this, turn on the Unit and position the Swivel
arm in horizontal position to ease the Receptor
installation)

7. Install the Receptor on the Swivel Arm.

Delta Support

8. Perform the cable routing and connections as per schematics


54302080 and IM--XXX (refer to Service Manual).

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1.4 CABLE ROUTING X PLUS LP

CABLE NUMBER FROM TO FUNCTION

A8127-XX Column Harness J1 - URS PLUS Interface BD A8124-07 (Control Box) Interface Cable
(Interface Cable)

A8136--XX) Column Harness J3 - URS PLUS Interface BD A8124-07 (Control Box) Supply Cable
(Supply Cable)

A8143-01 Column Harness J4 - URS PLUS Interface BD A8124-07 (Control Box) Detec. Mot cable
Emergency Cable

A3153--02 Power Line TS1-L1-L2/N, GND Power Supply Cable


Power Supply Cable (Control Box)

A338-XX Collimator TS1-2, TS1-1 and GND Collimator Lamp power


Collimator Cable URS PLUS Interface BD A8124-07 (Control Box)

A8183--XX Column Harness TS3 (TS3-1, TS3-2) Fans power supply.


Tube Fans Cable (Control Box) (optional)

URS PLUS INTERFACE BOARD CONTROL BOX

J1 J3 TS1 J4

TS3 TS1

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CABLE NUMBER FROM TO FUNCTION

(A8131-XX) Column Harness J1 Rot Motor Cable


Rot Motor Cable (Connector Panel at Control Box)

(A8129-XX) Column Harness J2 Sid Motor Cable


Sid Motor Cable (Connector Panel at Control Box)

(A8160-XX) Column Harness J3 Brake-Height Motor Cable


Brake-H Motor Cable (Connector Panel at Control Box)

A8143-01 Column Harness J4 Detec. Mot cable


Emergency Cable (Connector Panel at Control Box)

A8155-01 Column Harness J5 - Detec. Mot cable


Detec. Rot cable (Connector Panel at Control Box) (only Motorized Detector)

A8149-01 Column Harness J6 - Detec. Mot cable


Detec. Mot cable (Connector Panel at Control Box) (only Motorized Detector)

A8121-02 Back of Receptor J2 to J2 Receptor Back Overlay Cable


Overlay Cable

OTHER:

Emergency Stop wires located at the Back of the Receptor are bridged (3/6 and 4/5 to allow motion during installation),
remove bridge and connect wires in Terminal Strip TS4 (at the Back of the Receptor).

GND cable from Control Box to GND stud of the Column.

HV Cables to be connected to HV Tank.

If Applicable AEC and/or Bucky Cables connected to Generator.

Special Receptor Signals: For Receptor Signals to be connected to Image System or to Control Box refer to Schematics Section.

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SECTION 2 UNPACKING

The whole system is shipped in several boxes to facilitate transport and


installation. Upon receipt of the X-ray unit and associated equipment, inspect
all shipping containers for signs of damage. If damage is found, notify the
carrier or his agent immediately.

2.1 COLUMN, CONTROL BOX AND MOBILE TABLE

1. Place the shipping pallet near its final site in the room and remove all its
laterals. Do not discard any packing material such as envelopes, boxes,
bags until all parts are accounted for as listed on the packing list.

AT LEAST FOUR PEOPLE ARE REQUIRED TO REMOVE ALL


HEAVY COMPONENTS FROM THE SHIPPING PALLET.

2. When the equipment is unpacked, verify that all items on the customer
order are present, and the hardware and internal wiring is firmly
connected.

3. Check the part numbers / serial numbers of each component with its
identification labels, and inspect all pieces for visible damage. If any
damaged parts are found, repair or order replacements to prevent
unnecessary delay in installation.

4. Leave a working area around equipment until its final installation is


complete.

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2.2 COMPACT GENERATOR

1. Open the Generator shipping box, then move away the Interconnection
Cables, Cabinet Cover and other furnished parts. Do not discard any
packing material such as envelopes, boxes, bags until all parts are
accounted for as listed on the packing list.

2. Remove the packing material from the pallet.

3. Remove the Generator Cabinet from the shipping pallet and place it near
to its site in the room.

AT LEAST FOUR PEOPLE ARE REQUIRED TO REMOVE ALL


HEAVY COMPONENTS FROM THE SHIPPING PALLET.

4. When the equipment is unpacked, verify that all items on the customer
order are present, and the hardware and internal wiring is firmly
connected.

5. Check the part numbers / serial numbers of each component with its
identification labels, and inspect all pieces for visible damage. If any
damaged parts are found, repair or order replacements to prevent
unnecessary delay in installation.

6. Leave a working area around equipment until its final installation is


complete.

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SECTION 3 INSTALLATION

Note . Perform Installation following the order described below.

DO NOT REMOVE SAFETY LOCKING ROD FROM THE


CENTRAL CARRIAGE UNTIL SPECIFICALLY INSTRUCTED
IN THIS DOCUMENT.

Safety Locking Rod (Central Carriage)

DO NOT SUPPLY THE MAIN POWER AND TURN ON THE


COLUMN / CONTROL BOX UNTIL SPECIFICALLY
INSTRUCTED IN THIS DOCUMENT.

1. With the Column laid on the Pallet, install the Support of the
Tube-Collimator Assembly / Control Panel to the Upper Carriage of the
Swivel Arm using the four Safety Screws installed in the carriage.

All the Control Panel wires are factory connected except the SID Cable
(A8128--02), connect both connectors marked J2.

Support of Tube-Collimator Assembly

SID Cable (A8128--02) (Connector J2--J2)

Safety Screws
Upper Carriage of the Swivel Arm

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2. Mark and drill the Column anchoring holes at floor and wall. (Refer to
Illustration 1-4).

3. Install the Wall Support in the wall with the screws, washers and nuts
provided.

4. With the Column laid on the Pallet, install the Column Upper Support in
the top of the Column with the screws, washers and nuts provided.

Column Upper Cover Wall Support

Column Upper Support

Column Base

5. Place the Column standing-up and position it at its final site in the room.
It is important to place the Wall Support above the Column Upper
Support. While one person is holding up the Column, the other one
should level it vertically on both lateral sides and on the front.

AT LEAST FOUR PEOPLE ARE REQUIRED PERFORM THIS


ACTION.

6. Anchor the Column Upper Support to the Wall Support with the bolts and
washers and nuts supplied.

7. Anchor the Column Base to the floor. Perform the leveling adjustments
on Column Base and on the Column Upper Support. Make sure that the
Column is correctly leveled and tighten firmly the Column.

8. Place the Control Box on its final position of the room, keep in mind:

G the length of the Column Harness (approx. 1.5 m -- 59”) that goes
from the Column to the Control Box,

G the length of the High Voltage Cables (X-Ray Tube -- HV


Transformer in the Generator Cabinet).

G the Swivel Arm movements.

(Refer to Room Layout illustrations -- Section 1).

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9. Level the Control Box using the Adjustable Leveling Legs. Keep the Base
at the maximum distance from the floor.

Seismic areas and other conditions require to secure firmly the Control
Box to the floor through the mounting holes at its base. In this case, place
the four spacers (provided) under the base and secure them to the floor.
Keep the four Leveling Legs at the same height than the spacers.

Cable Access

Spacer for using in Seismic Areas

Adjustable Leveling Legs

10. Usually the Generator Cabinet is installed on the Control Box, in case it
is not done this way, refer to the Generator Installation Chapter in the
Generator Service Manual and follow with step 16.

11. Assemble the supplied Back Cover for the Generator Cabinet to the
upper side of the Control Box using two M6x20 screws (supplied).

Back Cover

Fixing Screws

Control Box

12. Remove the four Adjustable Leveling Legs from the base of the
Generator Cabinet.

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13. Hang the Generator Cabinet on the Back Cover and secure it to the
Control Box using four M6x20 screws (supplied). At least two people are
required for this operation. Fix the two screws that join the rear side of
the Cabinet to the Back Cover.

Generator Cabinet

Back Cover

Hook

Fixing Screws

Control Box

14. If the HV Transformer is shipped out of the Generator Cabinet, install the
HV Transformer inside the Cabinet (upper area) and secure it with the
respective anchors or plates, then connect the following cables from the
Power Module to the corresponding terminals on the HV Transformer:

G P2-Shield (2 thin wires), P1 and P3. Take care to connect these


cables to the stud-brass terminals, use two wrenches to tighten
the nuts and avoid twisting the studs.

G Ground wire to Ground stud.

G Connector J1.

THE HV TRANSFORMER HAS TO BE SECURED WITH ITS


ANCHORS OR PLATES INSIDE THE CABINET. OTHERWISE
P1, P2 AND P3 STUDS MAY BE IN CONTACT WITH THE
CABINET FRAME AND PRODUCE A SHORT-CIRCUIT.

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15. Leave a working area around the Generator Cabinet until its final
installation.

Cable Access to the Generator Cabinet


(HV Cables, Stator / Thermostat, AEC, ...)

Emergency Switch-Off Button

ON / OFF Button

16. Install the lateral access cover of the Control Box. Perform the
corresponding connections from the Column (Main Harness) in the
Control Box as per schematics 54302080 and IM-XXX (refer to these
schematics at the end of this manual).

Lateral Access Cover

Main Harness

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The following illustration shows the cable connections to perform during


installation.

GENERATOR CABINET
AND CONTROL BOX

1. Column Main Harness to be connected


SWIVEL ARM
J2
to the Control Box

2. AEC and/or Bucky signals to be


3 1 45
connected to Generator Cabinet X-RAY TUBE
(if applicable)
2 6
3. Cables from the Column to the
CONTROL PANEL
Generator Cabinet:
-- HV Cables to HV Transformer
COLUMN

-- Stator / Thermostat
COLLIMATOR
4. Cables to be connected to the Col. Lamp
Generator Cabinet:
-- Power Line
-- Door Interlock Switches
-- Warning Room Lamps
-- another cables

5. Power Line Cable to Control Box

6. Receptor Harness from the Receptor


to be connected to the Receptor Control
(Computer) (if applicable)
DETECTOR

J2
TS4
GND

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17. Inverters located inside the Control Box control the Motor parameters.
These Inverters are factory pre-configured.

VERIFY THAT INVERTER CONFIGURATIONS ARE IN


ACCORDANCE TO THE INSTALLATION REQUIREMENTS, IF
NOT, REFER TO SECTION 6.5 OR TO THE INVERTER
DOCUMENTATION TO MODIFY PARAMETERS.

18. Connect the Ground cables (GND) from the Column to the Main Ground
Stud (GND) of the Control Box.

19. Verify that the wire “ ” in Transformer TR1 is set according to the Power
Line.

Note . The Transformer is factory set at 230 V, if the Local Power Line is
220V, connect wire “ ” to the 208 V input in Transformer TR1.

20. Connect the Power Line cables to the Terminal Strip TS1 of the Control
Box, considering Line, Neutral and GND.

THE UNIT IS FACTORY DELIVERED TO OPERATE ON PHASE


AND NEUTRAL. IN CASE THE EQUIPMENT IS CONNECTED
TO A TWO PHASES SYSTEM, REPLACE NEUTRAL
CARTRIDGE (F2/N IN THE CONTROL BOX) BY THE FUSE
SUPPLIED WITH THE UNIT (INSIDE THE EXTRA FUSES
PLASTIC BAG).

Note . Power supply connections must be in compliance with Local


Codes.

21. Install the X-ray Tube in the Support of the Tube-Collimator Assembly
using the Collimator Adaptation Ring and its four Safety Screws (Allen).

Support of the Tube-Collimator Assembly X-Ray Tube

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22. Before installing the Collimator, unscrew equally the four Centering
Adjustment and Safety Screws (Allen) to allow the Collimator installation
in the Collimator Adaptation Ring. Adjust the Collimator Blades to their
widest setting and carefully install the Collimator centering it with the
X-ray Tube window.

Tighten carefully the four Centering Adjustment and Safety Screws


(Allen) equally (same number of turns) until Collimator is centered and
held firmly on the Coupling Ring (support). (Also, refer to Collimator
Manual).

X--Ray Tube Cover

Stator / Thermostat Cable

Collimator Cover

Collimator Cable

Centering and Safety Screws of Collimator

23. Remove the X-ray Tube and Collimator covers and connect the Stator
/ Thermostat wires to the X-ray Tube and the Collimator Lamp cable
(A3388--02) from the Upper Harness of the Column, accordingly to their
identification. The Collimator Lamp is powered through its connection on
the Control Box (refer to schematic 54302080), do not power the
Collimator Lamp through the Generator Cabinet.

24. Reinstall the X-Ray Tube cover and Collimator cover.

25. Install the Front Housing (cover of Control Panel and Tube-Collimator
Assembly) by snapping it first and then with the two screws at the back
of the cover.

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26. Connect HV Cables of the X-ray Tube.

Terminal Pins of HV Cables are extremely delicate and they


are easily damaged. Take particular care to handle them
carefully. Make sure that they are all straight and that the
splits in the pins are open (parallel to sides).

Prepare the High Voltage terminals that will be installed in the X-ray Tube
receptacles. Apply Silicone Paste over the entire surface of the Plug
including the Pins.

Carefully connect cables to their related receptors of the Tube and fix
their nuts tightly.

27. Fasten the Stator and HV cables to Upper Carriage of the Swivel Arm
with the clamp at its lateral side. Give the cable length enough to enable
movements of the of Swivel Arm and fasten them again to the Cable
Support at the upper lateral side of the Column together with the Column
Harness.

Cable Support at Lateral Side of the Column

Stator and HV Cables

Detector Harness

28. Turn the Unit ON with the Switch located at the Control Box door.

29. Remove now the Safety Locking Rod from the Central Carriage.

Safety Locking Rod (Central Carriage)

30. Position the Swivel Arm at a comfortable position for installing the
Receptor. It is recommended to place the Swivel Arm in horizontal
position close to the floor.

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31. Turn the Unit OFF with the Switch located at the Control Box door.

32. Route the Receptor Cables through the Swivel Arm as indicated below:

a. Take all the Receptor Cables and identify the cable end to be
connected to the Receptor Assembly and the cable end to be
connected to the Control Box. Tie the cables to get a single
harness to ease the routing thorugh the Swivel Arm.

b. Check that all connectors in both cable ends pass through the
cable access or cable hoses (Vacuflex), if not, remove connectors.

c. Route the Receptor Cables through the cable access of the


Receptor Assembly Support (lower side of the Swivel Arm)
towards the Receptor Assembly.

Detector Assembly Support

Swivel Arm

Cable Access Cable Access

Detector Cables

Illustrations show units with Motorized Receptor, Units without Motorized


Receptor need the same cable guiding.

Unit without Motorized Receptor

Leveling Screws
Detector Cables

Cable Access

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d. Remove the cover of the cable hose (Vacuflex) located close the
Central Carriage in the Swivel Arm. A wire is provided from factory
as a cable guide to ease the routing of the Receptor Cables
through the Swivel Arm. The other end of this wire is at the cable
access of the lower side.

Wire for Cable Guiding

Cable Hose Cover (remove)

Wire for Cable Guiding

Cable Access

Wire for Cable Guiding Cable Access

e. Attach all the Receptor Cables to the cable guide. Route the
Receptor Cables through the cable access at the lower side of the
Swivel Arm towards the central cable access at the Swivel Arm.

Swivel Arm

Cable Access
Detector Cables

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f. Route the Receptor Cables through the cable hose (Vacuflex)


towards the Control Box.

g. This cable hose (Vacuflex) must be routed and attached to the


Cable Support at the upper lateral side of the Column. The cable
hose length must be enough to enable movements of the of Swivel
Arm.

Cable Support at Lateral Side of the Column

Detector Harness

h. Reinstall the cover of the cable hose (Vacuflex) removed before


and install the other end of the cable hose to the Control Box
(lateral cable access).

33. Remove the covers of the Receptor Assembly.

34. Install now the Receptor Assembly in the Delta Support of the Swivel Arm
with its fixing screws. Once the Receptor Assembly is installed, it is
recommended to seal the Delta support screws with Loctite 243
adhesive.

EMERGENCY SWITCH

TS4

J9
FIXING SCREWS

HANDLE

DELTA SUPPORT

J2

35. Perform the following connections at the Receptor Assembly:

a. Handle Panel cable with connector marked J2 to J2 socket.

b. Emergency Stop wires: they are bridged (3/6 and 4/5) to allow
motion during installation. Remove the bridge and connect the
Emergency Stop wires in the Terminal Strip TS4.

c. If applicable AEC and Bucky cables.

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36. Connect the Receptor Cables to the respective connections of the


Receptor and in the Control Box (Receptor Control Area).

37. Turn the Unit ON with the Switch located at the Control Box door.

38. Check that all controls and movements operate correctly.

39. Turn the Unit OFF with the Switch located at the Control Box door.

40. Install the Receptor Covers.

41. Install the Base and Top Covers of the Columm with the supplied screws.

Column Upper Cover

Column Base Cover

42. Route, to the upper cable access of the Generator Cabinet, the cables
from the Column to be connected in the Generator (HV Cables, Stator
/ Thermostat, if applicable AEC and Bucky signal cables).

43. Cables to be connected to the Generator Cabinet such as Power Line,


Door Interlock, etc ... must be routed through the lateral cable access (or
floor cable access when using a floor raceway) of the Control Box, across
the Control Box and along the back side of the Generator Cabinet to the
be clamped at the Fastening Bar at the top of the Generator Cabinet.

44. Perform the Generator Cabinet connections (Power Line Cable, HV


Cables in the HV Transformer, Stator / Thermostat, Door Interlock
Switches, Warning Room Lamps, etc) as indicated in the Installation
document of the Generator Service Manual.

45. Complete the Generator Cabinet installation (configuration, calibration,


covers, etc) as indicated in the Generator Service Manual.

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3.1 LEVELLING CHECKS

Once the System is connected, it is advisable to perform the following levelling


checks in Colum/Arm, Tube-Collimator Assembly and Detector Assembly.

1. Check with a level the vertical/horizontal position of the Column. If


necessary, modify the position of the Column with the screws attached
to the Column Upper Support, a correct installation starts with a good
leveling of the column.

Levels

2. Check the level of the Tube-Collimator Assembly. The mechanical


installation provides a levelled Assembly, anyway check parallelism. If
necessary reinstall the Tube-Collimator Assembly. (Refer to installation
section).

3. Check the Detector, first in horizontal position (thorax), then in vertical


position (Undertable). If necessary, move up or down the Detector
assembly with the Detector Assembly leveling screws.

DETECTOR LEVELING SCREWS

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SECTION 4 CONFIGURATION AND CALIBRATION

Note . This Unit is factory configured and calibrated. These procedures


may only be required in case a modification in the system
movements or misfunction is detected.

Illustration 4-1
Control Panel Buttons

CONTROL PANEL

8 12 10
1 4
2 5

3 6
Enter Calibration Mode Enter Configuration Mode
9 11

ENTER IN SERVICE MODE: Turn On the Unit and press and hold (9) while “Vxx” is
being displayed on the Angle display until “CAL” appears, release all buttons and wait
five seconds until the real angle degree appears on Angle display.

Configuration/Calibration Buttons Operation Buttons


9. Enter in Service Mode 1. Motorized Vertical UP Movement of Swivel Arm
1+2+3 Enter Configuration / Exit Configuration 2. Motorized Vertical Down Movement of Swivel Arm
or Calibration 3. Motorized Rotation Movement of Swivel Arm CCW
4+5+6 Enter Calibration 4. Motorized SID Adjustment PLUS
1. Increase value 5. Motorized SID Adjustment MINUS
2. Save value 6. Motorized Rotation Movement of Swivel Arm CCW
3. Decrease value 7. Angle Display
4. Level / Sublevel up 8. Automatic Undertable Position
5. Enter / Exit Level / Sublevel 9. Safety Lock
6. Level / Sublevel down 10. Automatic Thorax Position
7. Values / Level display 11. Low Speed
1+3. Allow movement 12. SID / Information Display
8 Go back to calibration

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4.1 CONFIGURATION

The following is a guiding table for the configuration of the Unit. Write down the
values configured in “SET VALUE” column. Usually C04 and C05 are not to be
modified as they correspond to Standard Radiographic values.

LEVEL SUB-LEVEL ITEM STANDARD VALUE SET VALUE


C01 C11 0 = Centimeters / 1 = Inches 0= CM
C12 Maximum height of the Room (from ceiling to floor) 350 cm (138”)
C13 Thorax height 120cm (47”)
C14 Undertable height: for motorized rotation of Receptor, position 63cm (24.8”) --
Receptor under the table and measure from Receptor Motorized rotation
Tabletop to floor (motorized Receptor standard value: 63 cm-- Receptor.
24.8”). For manual rotation of Receptor, position Receptor
under the table and measure from central point of carriage to 152cm (60”) --
floor (manual rotation of Receptor standard value: 152 cm -- Manual rotation
60”) Receptor.
C15 Table height (measure height from floor to table top) 70 cm (27.5”)
C16 Receptor height (measure from the Receptor panel to the 15 cm (6”)
outer limit of the Receptor)
C17 Receptor width left. Measure from the central axis of the 40 cm (15.7”)
Receptor (the Receptor must be in horizontal position) to the
end of the Receptor in its left side.
C18 Receptor width right. Measure from the central axis of the 40 cm (15.7”)
Receptor (the Receptor must be in horizontal position) to the
end of the Receptor in its right side.
C19 Third SID position. (this configuration applies an optional third 190 cm -- 74.8”
detent for SID between C51 (minimum SID) and C52 (configure at a range
(maximum SID). Refer to C05. between 100 and 180
if applicable)

C02 C21 Safety Height (This value corresponds to the minimum height 15 cm (6”)
from floor to Receptor with the Arm in vertical position).
position)
C22 Thorax SID (This value corresponds to the SID to be applied 180 cm (70.8)
when using the automatic Thorax position).
C03 C31 Minimum Height in horizontal position. 45 cm (17.7”)
C32 Maximum Height in horizontal position. 168 cm (66”)
C33 Half way Height. 105 cm (41.3”)
C04 C41 Minimum angle CCW (--30o) --30o
C42 Vertical Angle (0o) 0o
C43 Horizontal Angle (90o) 90o
C44 Maximum Angle CW (+120o) +120o
C05 C51 Minimum SID (100) 100 cm (40”)
C52 Maximum SID (180) 180 cm (70.8”)
C06 ((* onlyy for C61 Minimum Rotation Angle of Receptor CCW (--45o) --45o
U it with
Units ith
motorized C62 0o Detent of Receptor Rotation (Perpendicular to X-Ray 0o
rotation Beam)
Receptor) C63 Maximum Rotation Angle of Receptor CW (+45o) +45o

Note . Although Standard values are appropriate for most installations,


values may be modified to improve efficiency of the System.

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4.2 GENERAL CONFIGURATION PROCEDURE

1. Turn On the Unit and press and hold (9) while “Vxx” is being displayed
on the Angle display until “CAL” appears, release all buttons and wait five
seconds until the real angle degree appears on Angle display, then go to
step 2.

2. Press at the same time 4, 5 and 6 to enter in Configuration Mode.

3. Press 5 to enter or exit from Sub-levels inside a level.

4. Press 4 or 6 to go up or down a level or Sub-level.

5. Press 1 or 3 to modify values in a sub-level.

6. Press 2 to save the data. Angle Display shows “OK”.

7. Press 5 to exit submenu and press 6 or 4 to go to CXX or Press 1, 2 and


3 at the same time to exit.

4.3 CONFIGURATION STEP BY STEP

4.3.1 CONFIGURATION OF C11 - 0 = CM / 1 = INCHES

1. Turn On the Unit and press and hold (9) while “Vxx” is being displayed
on the Angle display until “CAL” appears, release all buttons and wait five
seconds until the real angle degree appears on Angle display, then go to
step 2.

2. Press at the same time 4, 5 and 6 to enter in Configuration Mode.

3. C01 appears on Angle Display. Press 5 to enter in Sub-level C11.

4. Press 4 or 6 to go up or down a level or Sub-level.

5. Press 1 or 3 to modify values in a sub-level, in this case to toggle between


0 = CM / 1 = INC. Set the desired value.

6. Press 2 to save the data. Angle Display shows “OK”.

7. Press 5 to exit submenu and press 4 to go to C12 or Press 1, 2 and 3 at


the same time to exit.

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4.3.2 CONFIGURATION OF C12 - MAXIMUM HEIGHT OF THE ROOM

The standard height of the room for normal functioning of the Unit corresponds
to a configuration value of 350 cm (138”).

1. Once C12 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.

2. Press 2 to save the data.

3. Press 5 to exit submenu and press 4 to go to C13 or Press 1, 2 and 3 at


the same time to exit.

4.3.3 CONFIGURATION OF C13 - THORAX HEIGHT

The standard height of the Thorax position corresponds to a configuration value


of 120 cm (47”).

1. Once C13 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.

2. Press 2 to save the data.

3. Press 5 to exit submenu and press 4 to go to C14 or Press 1, 2 and 3 at


the same time to exit.

4.3.4 CONFIGURATION OF C14 - UNDERTABLE HEIGHT

The standard height of the Undertable position corresponds to a configuration


value of 63 cm (24.8”) for motorized rotation Receptor, position Receptor under
the table and measure from Receptor Tabletop to floor. For manual rotation of
Receptor, position Receptor under the table and measure from central point
of carriage to floor (manual rotation of Receptor standard value: 152 cm -- 60”)

1. Once C14 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.

2. Press 2 to save the data.

3. Press 5 to exit submenu and press 4 to go to C15 or Press 1, 2 and 3 at


the same time to exit.

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4.3.5 CONFIGURATION OF C15 - TABLE HEIGHT

The standard height of the table corresponds to a configuration value of 70 cm


(27.5”).

1. Once C15 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.

2. Press 2 to save the data.

3. Press 5 to exit submenu and press 4 to go to C16 or Press 1, 2 and 3 at


the same time to exit.

4.3.6 CONFIGURATION OF C16 - RECEPTOR HEIGHT

This value provides information to the Unit that avoids collision of the Receptor
on the floor when going to vertical position. Depending on the height of the
Receptor, this value is measured in Horizontal position of the Receptor from the
Receptor Panel to the end of the Receptor in its maximum height. In this case
the Standard value is 15 cm (6”).

1. Measure with metric tape the height of the Receptor, that is, from the
Receptor Panel to the base of the Receptor (Refer to Illustration 4-2.
Write the data obtained in the table).

2. Once C16 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.

3. Press 2 to save the data. Angle Display shows “OK”.

4. Press 5 to exit submenu and press 4 to go to C15 or Press 1, 2 and 3 at


the same time to exit.
Illustration 4-2
Configuration of C16 Receptor back dimension

XX CM
MEASURE FROM RECEPTOR SUPPORT
TO END OF RECEPTOR

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4.3.7 CONFIGURATION OF C17 - RECEPTOR WIDTH LEFT

This value provides information to the Unit that avoids collision of the Receptor
when going to vertical position. Depending on the width of the Receptor, this
value is measured in Horizontal position of the Receptor from the Receptor half
to the left of the Receptor in its maximum point. Standard value is 40 cm (15.7”).

1. Measure with metric tape the width of the Receptor, that is, from the
center axis of the Receptor to the left end (if C17) or to the right end (if
C18), refer to Illustration 4-3). Write the data obtained in the table.
2. Once C17 appears on Angle Display (follow steps 1, 2, 3, 4 of General
Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.
3. Press 2 to save the data. Angle Display shows “OK”.
4. Press 5 to exit submenu and press 4 to go to C18 or Press 1, 2 and 3 at
the same time to exit.

4.3.8 CONFIGURATION OF C18 - RECEPTOR WIDTH RIGHT

This value provides a information to the Unit that avoids collision of the
Receptor when going to vertical position. Depending on the width of the
Receptor, this value is measured in Horizontal position of the Receptor from the
Receptor half to the right of the Receptor in its maximum point. Standard value
is 40 cm.

1. Once C18 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.

2. Press 2 to save the data. Angle Display shows “OK”.

3. Press 5 to exit submenu and press 4 to go to C19 or Press 1, 2 and 3 at


the same time to exit.

Illustration 4-3
Configuration of C17/C18 Receptor width -- center to left distance and center to right distance

C17 -- MEASURE FROM RECEPTOR C18 -- MEASURE FROM RECEPTOR


CENTER TO LEFT END OF RECEPTOR CENTER TO RIGHT LIMIT OF RECEPTOR.

40 cm 40 cm (15.7”)

C17 C18

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4.3.9 CONFIGURATION OF C19 - OPTIONAL THIRD SID POINT

This value provides information to the Unit of a third SID detent point. In case
it is not needed, set 190 cm (74.8”).

1. Once C19 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.

2. Press 2 to save the data. Angle Display shows “OK”.

3. Press 5, and C01 appears on display.

4. Press 5 to exit submenu and press 4 to go to C02 or Press 1, 2 and 3 at


the same time to exit.

4.3.10 CONFIGURATION OF C21 - SAFETY HEIGHT

This value provides information to the Unit of the minimum height allowable of
the Arm in vertical position. In this case the standard value is 15 cm (6”)
measured from the Receptor end to the floor.

1. Press 5 to enter in Sub-level C21. Once C21 appears on Angle Display


(follow steps 1, 2, 3, 4 of General Configuration Procedure in case you
are not coming from previous step), press 1 or 3 to set the desired value.

2. Press 2 to save the data. Angle Display shows “OK”.

3. Press 5 to exit submenu and press 4 to go to C30 and press 5 again to


enter in C31 or Press 1, 2 and 3 at the same time to exit.

4.3.11 CONFIGURATION OF C22 - THORAX SID (OPTIONAL)

This value provides information to the Unit of the SID to be applied when using
the automatic Thorax positioning. In this case the standard value is 180 cm
(70.8”). If the operator requires to modify this values proceed in the following
way:

1. Once C2.2 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.

2. Press 2 to save the data. Angle Display shows “OK”.

3. Press 5 to exit Submenu and press 4 to go to C30 and press 5 again to


enter in C31 or Press 1, 2 and 3 at the same time to exit.

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4.3.11 CONFIGURATION OF C31 - MINIMUM HEIGHT IN HORIZONTAL POSITION

This value provides information to the Unit of the minimum height allowable of
the Arm in horizontal position. In this case the standard value is 45 cm (17.7”)
measured from the arm central axis to the floor.

1. Press 5 to enter in Sub-level C31. Once C31 appears on Angle Display


(follow steps 1, 2, 3, 4 of General Configuration Procedure in case you
are not coming from previous step), press 1 or 3 to set the desired value.

2. Press 2 to save the data. Angle Display shows “OK”.

3. Press 5 to exit submenu and press 4 to go to C32 or Press 1, 2 and 3 at


the same time to exit.

4.3.12 CONFIGURATION OF C32 - MAXIMUM HEIGHT IN HORIZONTAL POSITION

This value provides information to the Unit of the maximum height allowable of
the Arm in horizontal position. In this case the standard value is 168 cm (66”)
measured from the Arm Central Axis to the floor.

1. Once C32 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.

2. Press 2 to save the data. Angle Display shows “OK”.

3. Press 5 to exit submenu and press 4 to go to C33 or Press 1, 2 and 3 at


the same time to exit.

4.3.13 CONFIGURATION OF C33 - HALF WAY HEIGHT IN HORIZONTAL POSITION

This value provides information to the Unit of the middle height of the Arm in
horizontal position. In this case the standard value is 105 cm (41.3”) measured
from the Arm Central Axis to the floor.

1. Once C33 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set the desired value.

2. Press 2 to save the data. Angle Display shows “OK”.

3. Press 5 to exit submenu and press 4 three times to go to C60 and press
5 again to enter C6.1 or Press 1, 2 and 3 at the same time to exit.

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4.3.14 CONFIGURATION OF C4.0 AND C5.0

These values do not need to be modified as they are part of the standard
radiographic exams. In case these need to be modified, follow same procedure
as before.

4.3.15 CONFIGURATION OF C61 - MINIMUM ANGLE FOR RECEPTOR (MOTORIZED RECEPTOR


ONLY)

This value provides information to the Unit of the Receptor angle when turned
counterclockwise. In this case the standard value is --45o.

1. Once C61 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set --40o.

2. Press 2 to save the data. Angle Display shows “OK”.

3. Press 5 to exit submenu and press 4 to go to C62 or Press 1, 2 and 3 at


the same time to exit.

4.3.16 CONFIGURATION OF C62 - RECEPTOR DETENT AT 0O (MOTORIZED RECEPTOR ONLY)

This value provides information to the Unit of the Receptor angle when turned
to 0o. Then rotational movement will stop at this position. The standard value
is 0o .

1. Once C62 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set 0.

2. Press 2 to save the data. Angle Display shows “OK”.

3. Press 5 to exit submenu and press 4 to go to C63 or Press 1, 2 and 3 at


the same time to exit.

4.3.17 CONFIGURATION OF C63 - MAXIMUM ANGLE FOR RECEPTOR (MOTORIZED RECEPTOR


ONLY)

This value provides information to the Unit of the Receptor angle when turned
clockwise. In this case the standard value is +45o.

1. Once C63 appears on Angle Display (follow steps 1, 2, 3, 4 of General


Configuration Procedure in case you are not coming from previous step),
press 1 or 3 to set 45o.

2. Press 2 to save the data. Angle Display shows “OK”.

3. Press 1, 2 and 3 at the same time to exit.

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4.4 COMMON CONFIGURATION ERRORS

The following is a set of tips that may help to solve/understand some common
errors / problems found during the Configuration process.

4.4.1 UNDERTABLE CONFIGURATION ERRORS (UNITS WITH SERVOMOTOR FOR


RECEPTOR)

Error will appear if:

• The maximun height value (C32) is less than the Undertable Height
(C14) + Receptor arm lengh (90 cm -- 35.4”).

• The maximun room height value (C12) is less than the tube arm lengh
(110 cm) + Receptor arm lengh (90 cm -- 35.4”) + the Undertable Height
(C14).

• The Undertable Height (C14) is less than the Receptor height (C16) + the
Safety Distance C21).

4.4.2 UNDERTABLE CONFIGURATION ERRORS (UNITS WITHOUT SERVOMOTOR FOR


RECEPTOR)

Error will appear if:

• The maximun height value (C32) is less than the Undertable Height
(C14).

• The maximun room height value (C12) is less than the tube arm lengh
(110 cm) + the Undertable Height (C14).

• The Undertable Height (C14) is less than Receptor arm lengh (90 cm --
35.4”) + the Receptor height (C16) + the Safety Distance C21).

4.4.3 THORAX CONFIGURATION ERRORS

Error will appear if:

• The maximun height value (C32) is less than the Thorax Height (C13).

• The maximun room height value (C12) is less than tube arm lengh (110
cm -- 43.3”) + the Thorax Height (C13).

36 SM-1028R13
C12: Max. height of he room

SM-1028R13
(350 cm -- 138”) Illustration 4-4

C14: Undertable Height


for Units without Servo

C21:
motor (152 cm -- 60”)

C17 C18
Detector Arm Tube Arm

40cm 40cm (15.7”)


(90 cm --35.4”) (110 cm -- 43.3”)

Safety Height (15 cm -- 6”)


C31
(45 cm
Distances to keep in mind during Configuration and standard values

-- 17.7”)

C33
(105 cm --41.3”)
C16

C13: (120 cm--


47”)
C16: Detector Height (15 cm -- 6”)

Thorax height all models


C14: Undertable
Height for Units
C32 with Servo motor
(168 cm -- 66”) (63 cm -- 24.8”)
C32: Max. Height of carriage (168 cm -- 66”)
Universal Radiographic System X PLUS LP
Service Manual

37
Universal Radiographic System X PLUS LP
Service Manual

4.5 CALIBRATION

The following is a guiding table for the calibration of the Unit. Write down the
calibrated values in the “SET VALUE” column.

LEVEL SUB-LEVEL ITEM SET VALUE


P01-- P11 Minimum Height in horizontal position (configured in C31)
M
Measure with
ith metric
t i tape.
t
P12 Maximum Height in horizontal position (configured in C32)
P13 Half way Height in horizontal position (configured in C33)
P02 -- P21 Minimum Angle CCW (configured in C41)
Measure th
M the angles
l with
ith an
Inclinometer. P22 Vertical Angle (0O) (configured in C42)
P23 Horizontal Angle CW (90O) (configured in C43)
P24 Maximum Angle CW (+120O) (configured in C44)

P03 -- P31 Minimum SID (100 -- 40”)


Measure with Collimator metric
tape, take into account 3 cm of P32 Maximum SID (180 -- 70.8”)
tabletop--Receptor distance.

P04 --(*
( only
y for Units with P41 Minimum Angle CCW --45o (configured in C61)
motorized
t i dR Receptor)
t )
Arm in vertical position. Measure P42 Vertical Angle 0O (configured in C62)
the angles with an Inclinometer.
P43 Maximum Angle CW +450 (configured in C63)

P21 (--30o)
P22 (0o)

P41 (--45o)

P42 (0o) P23 (90o)

P24(+120o)

P43 (+45o)

P12

P13
P31 (100 cm--40”)

P11
P32 (180 cm--70.8”)

38 SM-1028R13
Universal Radiographic System X PLUS LP
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ONCE INSIDE CALIBRATION MODE, ALL SOFTWARE


SAFETY DETENTS ARE DISABLED. BE EXTREMELY
CAREFUL WHEN MOVING THE UNIT TO AVOID ANY
COLLISION.

4.5.1 GENERAL CALIBRATION PROCEDURE

1. Turn On the Unit and press and hold (9) while “Vxx” is being displayed
on the Angle display until “CAL” appears, release all buttons and wait five
seconds until the real angle degree appears on Angle display, then go to
step 2.

2. Press 1, 2 and 3 at the same time (P01 appears on Angle Display) to


enter in Calibration Mode.

3. Press 4 to go to P01.

4. Press 5 to enter into the Sub--level (it goes directly to the last selected
8 10 Sub--level).
1 4
2 5 5. Press 4 or 6 to go to PXX, then PXX appears on Angle display and it is
3 6 followed by the Configurated Value.
9 11
6. Press 1+3 to allow movement of the arm. Now the operation movement
buttons are enabled.

7. Position the Swivel Arm at the calibration point (measure with metric tape
or use an Inclinometer).

8. Press “Undertable” to go back to calibration.

9. Press 2 to save data. Angle Display shows “OK”.

10. Press 5 to go back to P0X.

11. Press 1, 2 and 3 at the same time to exit Calibration Mode.

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4.6 CALIBRATION STEP BY STEP

4.6.1 CALIBRATION OF P11 - MINIMUM HEIGHT IN HORIZONTAL POSITION

1. Turn On the Unit and press and hold (9) while “Vxx” is being displayed
on the Angle display until “CAL” appears, release all buttons and wait five
seconds until the real angle degree appears on Angle display, then go to
step 2.

2. Press 1, 3 and 4 at the same time (P01 appears on display) to enter in


Calibration Mode.

3. Press 5 to enter into P11 Sub--level (it goes directly to the last selected
Sub--level).

4. P11 appears on Angle Display and it is followed by the Configurated


Value.

5. Press 1+3 (at the same time) to allow movement.

6. Position the Swivel Arm in configured position (a.e 45 cm -- 17.7”).


Measure with metric tape from the central axis of the arm to the floor.

7. Press “Undertable” to go back to calibration.

8. Press 2 to save data. Angle Display shows “OK”.

9. Press 5 to exit submenu and press 4 to go to P12 or press 1, 2 and 3 at


the same time to exit Calibration Mode.

4.6.2 CALIBRATION OF P12 - MAXIMUM HEIGHT IN HORIZONTAL POSITION

1. Once P12 appears on display (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Swivel Arm in configured position (a.e 168 cm -- 66”).


Measure with metric tape from the central axis of the arm to the floor.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data. Angle Display shows “OK”.

5. Press 5 to exit submenu and press 4 to go to P13 or press 1, 2 and 3 at


the same time to exit Calibration Mode.

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4.6.3 CALIBRATION OF P13 - HALF WAY HEIGHT IN HORIZONTAL POSITION

1. Once P13 appears on display (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Swivel Arm in configured position (a.e 110 cm -- 43.3”).


Measure with metric tape from the central axis of the arm to the floor.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data.

5. Press 5 to exit submenu and press 4 to go to P02 and press 5 again to


enter in P21 or press 1, 2 and 3 at the same time to exit Calibration Mode.

4.6.4 CALIBRATION OF P21 - MINIMUM ANGLE CCW (--30O)

1. Once P21 appears on display (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Swivel Arm in configured position (--30o). Measure with an


Inclinometer.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data. Angle Display shows “OK”.

5. Press 5 to exit submenu and press 4 to go to P22 or press 1, 2 and 3 at


the same time to exit Calibration Mode.

4.6.5 CALIBRATION OF P22 - VERTICAL ANGLE (0O)

1. Once P22 appears on display. (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Swivel Arm in configured position (0o). Measure with an


Inclinometer.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data. Angle Display shows “OK”.

5. Press 5 to exit submenu and press 4 to go to P23 or press 1, 2 and 3 at


the same time to exit Calibration Mode.

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4.6.6 CALIBRATION OF P23 - HORIZONTAL ANGLE (90O)

1. Once P23 appears on display (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Swivel Arm in configured position (90o). Measure with an


Inclinometer.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data. Angle Display shows “OK”.

5. Press 5 to exit submenu and press 4 to go to P24 or press 1, 2 and 3 at


the same time to exit Calibration Mode.

4.6.7 CALIBRATION OF P24 - MAXIMUM ANGLE CW (120O)

1. Once P24 appears on display (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Swivel Arm in configured position (120o). Measure with an


Inclinometer.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data. Angle Display shows “OK”.

5. Press 5 to exit submenu and press 4 to go to P03 and press 5 again to


enter in P31 or press 1, 2 and 3 at the same time to exit Calibration Mode.

4.6.8 CALIBRATION OF P31 - MINIMUM SID (100 CM -- 40”)

1. Once P31 appears on display (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Swivel Arm in configured position (100 cm -- 40”). Measure


with the Collimator metric tape to the tabletop. Discount 3 cm of
tabletop-Receptor distance.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data. Angle Display shows “OK”.

5. Press 5 to exit submenu and press 4 to go to P32 or press 1, 2 and 3 at


the same time to exit Calibration Mode.

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4.6.9 CALIBRATION OF P32 - MAXIMUM SID (180 CM -- 70.8”)

1. Once P32 appears on display (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Swivel Arm in configured position (180 cm -- 70.8”). Measure


with the Collimator metric tape to the tabletop. Discount 3 cm of
tabletop-Receptor distance.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data. Angle Display shows “OK”.

5. Press 5 to exit submenu and press 4 to go to P40 and press 5 again to


enter in 41 or press 1, 2 and 3 at the same time to exit Calibration Mode.

4.6.10 CALIBRATION OF P41 - MINIMUM RECEPTOR ANGLE (--45O) (MOTORIZED RECEPTOR


ONLY)

1. Once P41 appears on display (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Receptor Arm in configured position (--45o). Measure with


the Inclinometer on the Receptor surface.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data. Angle Display shows “OK”.

5. Press 5 to exit submenu and press 4 to go to 42 or press 1, 2 and 3 at


the same time to exit Calibration Mode.

4.6.11 CALIBRATION OF P42 - 0O RECEPTOR ANGLE (MOTORIZED RECEPTOR ONLY)

1. Once P42 appears on display (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Receptor Arm in configured position (0o). Measure with the
Inclinometer on the Receptor surface.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data. Angle Display shows “OK”.

5. Press 5 to exit submenu and press 4 to go to 43 or press 1, 2 and 3 at


the same time to exit Calibration Mode.

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4.6.12 CALIBRATION OF P43 - MAXIMUM RECEPTOR ANGLE (+45O) (MOTORIZED RECEPTOR


ONLY)

1. Once P43 appears on display (follow steps 1, 2, 3, 4 of General


Calibration Procedure in case you are not coming from previous step),
press 1+3 (at the same time) to allow movement of the Swivel Arm.

2. Position the Receptor Arm in configured position (+45o). Measure with


the Inclinometer on the Receptor surface.

3. Press “Undertable” to go back to calibration.

4. Press 2 to save data. Angle Display shows “OK”.

5. Press 1, 2 and 3 at the same time to exit Calibration Mode.

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Service Manual

SECTION 5 ADJUSTMENTS

5.1 ADJUSTMENT TOOLS

The following special Tools have been used for adjustment of the X-ray System
(these tools are not included with the System):

• Collimator Test Tool (Model RMI 161B9).

• Beam Alignment Test Tool (Model RMI 162A).

• SID Test Stand Tool (Inside Case: RMI Model 175).

• Light Meter (Standard).

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Universal Radiographic System X PLUS LP
Service Manual

Illustration 5-1
Checkings overview

1 Check /Correct levels of Column and tube

2 Check /Correct levels of Detector

DETECTOR LEVELING SCREWS

3 Check / Correct alignment of the light field with the X-ray field

CENTERING ADJUSTMENT
SCREWS

46 SM-1028R13
Universal Radiographic System X PLUS LP
Service Manual

Illustration 3-1 (cont)


Checkings Overview

4 Check / Correct the perpendicular adjustment


of the X-Ray Beam with the Image Receptor

A B C
CENTERING ADJUSTMENT
SCREWS

5 Check / Correct centering of X-Ray field and


Image Receptor
(same adjustments as step 4)

DEVIATION
6 SID Indicator Test

7 Field Size Indicator Test

8 Collimator Lamp Brightness Test

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5.2 ALIGNMENT OF X-RAY BEAM

1. Check with a level the vertical/horizontal position of the Column. If


necessary, modify the position of the Column with the screws attached
to the Column Upper Support, a correct installation starts with a good
leveling of the column.

Levels

2. Check the level of the Tube-Collimator Assembly. The mechanical


installation provides a levelled Assembly, anyway check parallelism. If
necessary reinstall the Tube-Collimator Assembly. (Refer to installation
section).

3. Check the Detector, first in horizontal position (thorax), then in vertical


position (Undertable). If necessary, move up or down the Detector
assembly with the Detector Assembly leveling screws.

DETECTOR LEVELING SCREWS

4. Place the Swivel Arm in vertical position and Place SID at 1 meter.

48 SM-1028R13
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Service Manual

Illustration 5-2
Vertical Position of Swivel Arm with Alignment Tools

5. Turn on the Collimator light and center the Collimator in relation to the
Detector Table-Top. Horizontal and transversal position of the light axes
projected by the Collimator Lamp must be in line with the axes or Field
Sizes marked on the Detector Table-Top.
If needed, modify Collimator position by carefully unscrewing and
screwing the four Centering Adjustment and Safety Screws (Allen) of
Collimator.

Illustration 5-3
Collimator Screws

CENTERING ADJUSTMENT SCREWS

6. Position the Collimator Test Tool (RMI model 161B) on the Detector
Table-Top.

7. Turn on Collimator light and by means of the Collimator Control Knobs,


center the Collimator Test Tool with the light axes projected by the
Collimator Lamp.

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Service Manual

8. Adjust the Light Field of the Collimator Lamp to the rectangle drawn
inside the Collimator Test Tool.

9. Place centered the Beam Alignment Test Tool (RMI model 162A) on the
Collimator Test Tool.

Illustration 5-4
Alignment Test Tools

BEAM ALIGNMENT TEST TOOL -- RMA MODEL 162A

COLLIMATOR TEST TOOL -- RMA MODEL 161B

DETECTOR TABLE-TOP

10. Make an exposure at 60 kVp / 5 mAs.

11. Acquire the Digital Image in the Control Station and:

a. Check that the X-ray Field falls just within the image of the inner
rectangle of the Collimator Test Tool.

If an edge of the X-ray Field falls out of the inner rectangle means
a misalignment of the Light Field respect to the X-ray Field. The
maximum misalignment allowed is 2 % of SID (for SID 1m = 2 cm
tolerance).

Refer to Section 5.2.1 for alignment of Light Field with X-ray Field.

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b. Check that the X-ray Beam is perpendicular to the plane of the


Image Receptor. If the Image receptor is parallel to the Detector
Table-Top, the perpendicularity of the X-ray Beam can be checked
using the Beam Alignment Test Tool with the Collimator Test Tool.

Based on next illustration, the criteria for SID at 1 meter is:

-- If the image of the two balls overlap (A) the X-ray Beam is
perpendicular to within 0.5o.

-- If the image of the top ball (larger shadow) intercepts the first
circle (B), the X-ray Beam is about 1.5o away from the
perpendicular.

-- If the image of the top ball (larger shadow) intercepts the second
circle (C), the X-ray Beam is about 3o away from the
perpendicular.

In cases (A) and (B) perpendicularity is within tolerance for SID at


1 meter (top ball is within or intercepting the first circle). The third
case (C) needs readjustment.

Refer to Section 5.2.2 for perpendicularity adjustment.

A B C

c. Check that the X-ray Beam is properly centered with the Image
Receptor. The maximum misalignment allowed is 2 % of SID (for
SID 1m = 2 cm tolerance).

Refer to Section 5.2.3 for centering of X-ray Field and Image


Receptor.

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5.2.1 ALIGNMENT OF LIGHT FIELD WITH X-RAY FIELD

1. Place the Swivel Arm in vertical position. The Tube-Collimator Assembly


has to be perfectly aligned with the Detector Assembly. Check with a
level correct horizontal position of both assemblies.

2. Place SID at 1 meter.

3. Position the Collimator Test Tool (RMI model 161B) on the Detector
Table-Top.

COLLIMATOR TEST TOOL

4. Turn on Collimator light and center the Collimator Test Tool with the light
axes projected by the Collimator Lamp.

5. Adjust the Light Field of the Collimator Lamp to the rectangle drawn
inside the Collimator Test Tool.

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6. Check on the acquired Digital Image the adjustment required to meet the
Light Field with the X-ray Field. Identify the deviation on the axes imaged
on the image.

ACQUIRED DIGITAL IMAGE

COLLIMATED LIGHT FIELD

COLLIMATED X-RAY FIELD

LIGHT FIELD MISALIGNMENT

ACQUIRED DIGITAL IMAGE

COLLIMATED LIGHT FIELD = COLLIMATED X-RAY FIELD

GOOD FIELDS ALIGNMENT

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7. Do not remove the Collimator Test Tool from its original position and
adjust the Light Field by moving the Collimator Unit and/or the Collimator
Lamp.

a. Collimator Lamp must be ON during Light Field adjustment.

b. Modify Collimator position by carefully unscrewing and screwing


the four Centering Adjustment and Safety Screws (Allen) until the
Light Field coincides with the axes reference imaged (numbers
and dots) on the acquired image.

Illustration 5-5
Collimator Screws

CENTERING ADJUSTMENT AND SAFETY SCREWS

c. If adjustment is still necessary, modify position of Collimator Lamp


(refer to Collimator Manual).

8. Repeat exposure and procedure until the result is satisfactory. The


maximum misalignment allowed is 2 % of SID (for SID 1m = 2 cm of
tolerance).

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5.2.2 PERPENDICULARITY ADJUSTMENT OF X-RAY BEAM WITH IMAGE RECEPTOR

In case that perpendicularity is out of tolerance (top ball is out of first circle),
adjust perpendicularity as follows:

1. Place the Swivel Arm in vertical position. The Tube-Collimator Assembly


has to be perfectly aligned with the Detector Assembly. Check with a
level correct horizontal position of both assemblies.

The Detector Assembly is factory adjusted (slightly up) and it is


recommended do not perform any additional correction. During
procedure, it must be horizontally placed at 0o (check position with a level
and with its indicator plate).

2. Place SID at 1 meter.

3. Position the Collimator Test Tool (RMI model 161B) on the Detector
Table-Top.

4. Turn on Collimator light and center the Collimator Test Tool with the light
axes projected by the Collimator Lamp.

5. Place centered the Beam Alignment Test Tool (RMI model 162A) on the
Collimator Test Tool and observe if a shadow of the Beam Alignment Test
Tool is projected in equal proportion around it.

6. Check on the acquired Digital Image the adjustment required to center


the top ball mark. Shadow around the Beam Alignment Test Tool can
also help to make a first correction.

7. Loosen slightly the four Safety Screws (Allen--6) of the Tube-Collimator


Assembly. If required, perform the following adjustments:

G For horizontal correction, move horizontally the Tube-Collimator


Assembly before tightening the four Fixing Screws.

G For vertical correction loosen or tighten carefully the four Leveling


Screws (Allen--3) of the Tube-Collimator Assembly before
tightening the four Safety Screws.

G Angle correction is factory adjusted and it is recommended not to


perform any additional correction. If needed, loosen slightly the
two Tube Fixing Screws of the Pivoting Locking Ratchet and
adjust very carefully the two Setscrews of the Ratchet to position
left/right the Lock Tooth. After adjustment, tighten the two Safety
Screws again.

8. Repeat exposure and procedure until the result is satisfactory (top ball
must be inside of the first circle).

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Illustration 5-6
Adjustments in the Tube-Collimator Assembly

1.-- Leveling Screws: The Tube-


collimator Assy. moves slightly
up or down from one side.
1

2.-- Fixing Screws: These should 4


be adjusted in the middle of the
slot and can be slightly moved. 2

3.-- Tube Leveling Set screws


and Tube fixing Screws: They 1
are factory adjusted and can also
be adjusted to obtain the re-
quired level of the Tube. In hori-
zontal position, loose the Tube
Fixing Screws and adjust to the
left or right with the Set Screws,
then tighten again the Tube fixing
screws.

4.--Shims (factory installed/ad- 1


justed, and extra units included
in package). These plates can be
added or removed in order to ex-
tend/reduce the length of the
Tube-Collimator Assembly. 3
TUBE FIXING SCREWS

LOCK TOOTH

SET SCREWS

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5.2.3 CENTERING OF X-RAY FIELD AND IMAGE RECEPTOR ASSEMBLY

The error between centers of the X-ray Field and the Image Receptor should
not be greater than 2% of the SID. (for SID 1m = 2 cm tolerance).

CENTER OF THE PRINTED IMAGE CENTER OF THE IMAGE

DEVIATION

If the deviation is greater than 2% of SID, perform the following procedure:

1. Print the acquired Digital Image. Check on the acquired Image the
correction required for centering the X-ray Field with the Image Receptor.
Adjustments on the Tube-Collimator Assembly will be performed as the
same way described for Perpendicularity correction, so only re-adjust it
if really is necessary.

Centering adjustments may affect to perpendicularity


corrections.

2. Repeat exposure and check centering until the result is satisfactory


(centers position are within tolerance).

3. Now place the Arm in Thorax position, acquire an image and repeat the
procedure from step 1. Due to the weight of the Detector, the weight of
the Tube and also due to the Arm torsion, sometimes the Centering of
the X-Ray field with the Receptor Assembly in Undertable and Thorax
position will have to be left at a middle position between the center in
Undertable position and the center in Thorax position. If this is the case,
the Collimator Laser lamp position can be slightly modified with its
regulating Screw.

Laser Light regulating Screw

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5.3 SID INDICATOR TEST

Note . Before starting with the SID Indicator Test, the Alignment of X-Ray
Beam Test and the Alignment of Light Field with X-Ray Field Test
should be performed.

1. Place the Swivel Arm in vertical position. The Tube-Collimator Assembly


has to be perfectly aligned with the Detector Assembly. Check with a
level correct horizontal position of both assemblies (refer to
Illustration 5-7).

Illustration 5-7
SID Test Stand Tool

SID TEST STAND TOOL

2. Position SID at 1 meter (use the SID scale of the Column).

3. Place the SID Test Stand Tool on the Detector Table-Top. (Refer to
Illustration 5-7).

4. Turn on the Collimator Light and by means of Collimator Control Knobs,


center the SID Test Stand Tool with the light axes projected by the
Collimator Lamp.

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5. Adjust the Light Field to cover the window (circle) on the top SID Stand
Test Tool. (Refer to Illustration 5-8).

6. Place the Small Tool included in the SID Stand Test Tool with two straight
narrow wires crossed on the center of circle at top SID Stand Test Tool.
Place a small signal on the circle in order to mark the position.
Illustration 5-8
Light Field over SID Test Stand Tool

7. Make an exposure at 60 kVp, 1 mAs.


8. Acquire the Digital Image on the Control Station and check the following
measurements known (Refer to Illustration 5-9):

a. Measure the height h, it is the height of the SID Test Stand Tool
plus the distance from the Digital Detector to the Detector
Table-Top.

b. Measure the radius of window (d/2) on the SID Test Stand Tool.

Illustration 5-9
SID Calculation
FOCAL SPOT

X-RAY TUBE

COLLIMATOR
(x) TO CALCULATE
SID ?

WINDOW CIRCLE

d
SID TEST STAND TOOL
h

DIGITAL DETECTOR

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c. Measure the radius of the circle (D/2) obtained on the acquired


Image (refer to Illustration 5-10).

Illustration 5-10
Radius in Acquired Image

SIGNAL
D/2

PROCESSED FILM

9. With the measurements obtained on the step-8., calculate the “X” value,
where:

(d/2) x h
SID X=
d/2 (D/2) - (d/2)

D/2

10. The SID value to calculate will be: SID = X + h.

11. The difference between the indicated SID and the calculated SID may
not exceed 1.8 % (rejection limit) of indicated SID. Therefore the
deviation of SID calculated should be not higher than 18 mm for SID at
1 meter.

12. If the SID value calculated is out acceptance limits, it will be necessary
to perform the configuration and calibration of the Unit for the Minimum
and maximum SID.

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5.4 FIELD SIZE INDICATOR TEST

Note . Before starting with the Field Size Indicator Test, the Alignment of
X-Ray Beam Test, the Alignment of Light Field with X-Ray Field
Test and the SID Indicator Test should be performed.

1. Place the Swivel Arm in vertical position. The Tube-Collimator Assembly


has to be perfectly aligned with the Detector Assembly. Check with a
level correct horizontal position of both assemblies.

2. Position SID at 1 meter (use the SID scale on the Column).

3. Open the Collimator blades to set a Field Size of 24 x 30 cm for SID 1 m.

4. Turn on the Collimator Light and center the Collimator in relation to the
Detector Table-Top. Horizontal and transversal position of the light axes
projected by the Collimator Lamp must be in line with the axes or Field
Size marked on the Detector Table-Top.

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5. Make an exposure at 60 kVp, 1 mAs.

6. Acquire the image on the Control station and check the following
measurements known (refer to Illustration 5-11):

a. Measure the length of the X-ray Field on the Printed Image


(identified as L)

b. Measure the width of the X-ray Field on the Printed Image


(Identified as W)

Illustration 5-11
X-ray Field Size

IMAGE 35x43 cm

WIDTH DIMENSION (W)


X-RAY FIELD SIZE ON THE IMAGE

PRINTED IMAGE

LENTH DIMENSION (L)

7. With the measurements obtained and according to the field size


indication selected, the results should be:

G Length dimension (L) = 300 mm

G Width dimension (W) = 240 mm

8. The difference between the indicated Field Size and the obtained Field
Size may not exceed 1.5 % (rejection limit) of the SID in either direction.
Therefore the deviation in any direction should not be higher than 15 mm
(rejection limit) for SID at 1 meter.

9. If the deviation of Field Size Indication is out acceptance limits, it is


necessary to readjust the index of Collimator Blades Control Knobs. For
that, loosen each Collimator Control Knob and position it according to
deviation. Repeat the complete tests until the X-Ray Field Size selected
(24 x 30 cm) is obtained.

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5.5 COLLIMATOR LAMP BRIGHTNESS TEST

Note . Before starting with the Collimator Lamp Brightness Test, the SID
Indicator Test should be performed.

5.5.1 COLLIMATOR LIGHT FIELD INTENSITY

1. Place the Swivel Arm in vertical position. The Tube-Collimator Assembly


has to be perfectly aligned with the Detector Assembly. Check with a
level correct horizontal position of both assemblies.

2. Position SID at 1 meter (use the SID scale of the Column).

3. Open the Collimator shutter by means of Collimator Control Knobs and


set a Field Size of 25 x 25 cm for SID 1m.

4. Turn on the Collimator Light and center the Collimator in relation to the
Detector Table-Top. Horizontal and transversal position of the light axes
projected by the Collimator Lamp must be in line with the axes or Field
Size marked on the Detector Table-Top.

5. Place the Light Meter on the Detector Table-Top with sensor directed
toward the Light Source.

6. Place the Light Meter in the center of one quadrant of the light field (refer
to Illustration 5-12).

Illustration 5-12
Light Meter on Detector Table-Top

1st QUADRANT LIGHT SENSOR ON THE 2nd QUADRANT

4th QUADRANT
3rd QUADRANT

LIGHT FIELD
LIGHT METER

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7. With Collimator Lamp OFF, measure and keep record of the ambient light
level.

8. Do not move the Light Meter. With the Collimator Lamp ON, measure and
keep record of light level of that quadrant.

9. Determine the light intensity of that quadrant by subtracting the ambient


light level from the corresponding light level.

10. Repeat measurements at the approximate center of remaining three


quadrants of light field.

11. With the measurements obtained on the step-10., the results of Light
Field Intensity in all quadrants should be higher of 170 lux
(16 foot-candles) and among all the quadrants the intensity light field
shall be not differ more than 10%.

12. The average illumination at a distance of 1 meter from the focal spot shall
not be less than 160 lux (15 foot-candles). Rejection limit is 170 lux
(16 foot-candles).

13. If the deviation of Light Field Intensity is out acceptance limits, it is


necessary to take into account the following:

a. If the difference of Light Field Intensity among all quadrants is


higher than 10%, we need to readjust the Collimator Lamp socket.
Refer to Collimator Manual.

b. If the light level in all quadrants is less than 170 lux, it is necessary
to check the following:

G The lamp voltage level when it is ON shall not be lower of


24 VAC. (Measure on the Bulb socket contact).

G Check that the Collimator Lamp, the Mirror and the Mylar
window are not dirty or discolored.

G Check the correct position of the Mirror (Refer to Collimator


Manual).

c. If the light level is still low:

G Replace the Collimator Bulb.

G Replace the Collimator Bulb socket.

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5.5.2 COLLIMATOR LIGHT FIELD CONTRAST RATIO

1. Place the Swivel Arm in vertical position. The Tube-Collimator Assembly


has to be perfectly aligned with the Detector Assembly. Check with a
level correct horizontal position of both assemblies.

2. Position SID at 1 meter (use the SID scale of the Column).

3. Open the Collimator blades to set a Field Size of 25 x 25 cm for SID 1m.

4. Turn ON the Collimator Light and center the Collimator in relation to the
Detector Table-Top. Horizontal and transversal position of the light axes
projected by the Collimator Lamp must be in line with the axes or Field
Size marked on the Detector Table-Top.

5. Place the Light Meter on the Detector Table-Top with sensor directed
toward Light Source.

6. Place the Light Meter in the center of one quadrant of the light field.
(Refer to Illustration 5-13).

7. Minimize the room lighting. With the Collimator Lamp OFF, measure and
record the ambient light level.

8. Turn ON the Collimator Light. Measure the maximum illumination; this


should occur near the field center. Slide the light sensor along the
Table-Top, and locate the point where the illumination drops to a 75% of
the maximum. This point is defined by BRH as lying on the edge of the
Light Field (refer to Illustration 5-13). All subsequent measurements will
be referenced to this point and to this definition of “edge”.

Illustration 5-13
Light Contrast Calculation

EDGE OF A QUADRANT

LIGHT SENSOR ON THE LEFT EDGE LIGHT SENSOR ON THE RIGHT EDGE

BRH POINT
(LIGHT DROPS 25%)

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9. Measure the illumination at a point 3 mm from the edge of the field toward
the center of the field (Light sensor on the left of edge). (Refer to
Illustration 5-13). Record this as I1.

10. Measure the illumination at a point 3 mm from the edge of the field away
from the center of the field (Light sensor on the right of edge). (Refer to
Illustration 5-13). Record this as I2.

11. Correct the values of I1 and I2 by subtracting from each value the ambient
light level measured in step-7. Now divide the corrected value of I1 by
I2. This ratio should be 4 or more.

12. Repeat the process from step-8. for all quadrants of Light Field.

13. If the deviation of Light Field Contrast Ratio is out acceptance limits, it
is necessary check the following:

G Check that the Collimator Lamp, the Mirror and the Mylar window
are not dirty or discolored.

G The Light Field Intensity level shall be higher of 170 lux.

G The ambient light level shall be low as it affects the accuracy of the
measurements.

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SECTION 6 TROUBLESHOOTING

6.1 GENERAL PROCEDURES

Note . For parts replacement and adjustments refer to Section 7


Disassembly / Reassembly.

6.1.1 PACKING MODE - CHANGE OF ROOM OR FACILITIES

In case this Unit is to be moved or transported, it is necessary to position the


Column in Transport position, that is, with the Safety Locking Rod inserted.
Some Receptors, due to its height, do not allow to position the carriage in
straight position to insert the Safety Locking Rod, if that is the case, proceed
as follows.

1. Press and hold (9) during start up to enter in Configuration / Calibration


Mode.

2. Press at the same time “1” and “4” to enable Packing Mode, this mode
disables the Software limits of movements or the Gauge limits. The
following message appears on the display “Caution movement without
software restriction, place the equipment and switch it off”.

At this moment the Unit movement have no restriction, make


sure that the Swivel Arm movements will not collision
against persons, ceiling, floor or other equipment.

3. If required, position the Unit at desired height for a comfortable


dismantling of the Receptor and Tube collimator assembly.

4. Position the Swivel Arm in horizontal position and at the correct height
in order to install the Safety Locking Rod.

5. Install the Safety Locking Rod and Turn the System Off.

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6.1.2 RESETTING THE EEPROM (U27)

The EEPROM memory (U27) contains all the configuration and calibration Data
of the Unit. In case the data need to be reset due to E01 or any other reason,
perform the following steps;

1. Turn on the Unit and press and hold 9 while “Vxx” is being displayed
on the Angle display until “CAL” appears, release all buttons and wait five
seconds until the real angle degree appears on the Angle display.

2. Press at the same time 1+3+4+6, the display shows the message “INI
EEP”. The memory has been reset.

3. Perform the configuration and calibration process.

4. If the error remains, replace the PCB A8123--XX.

6.1.3 UNIT MOVEMENTS BLOCKED

In case the Unit movements are suddenly stopped, there are two ways to
disable the protection Gauges:

SAFETY LOCK PLUS ANY MOVEMENT BUTTON: In case the Unit remains
+ Any movement continuously blocked (button lights up), it can be moved by pressing and holding
Button
the “Safety Lock” button and then pressing the movement button required.

The second involves a JUMPER IN THE ANTICRUSHING PCB located at the


back of the Column. All gauges are controlled through the Anticrushing PCB.
Proceed as follows to disable the Gauges action and to be able to move the
Swivel Arm:

1. Unscrew the four screws of the PCB cover located at the back of the
column.

2. Pick up the Black Jumper (not connected to both pins in factory).

3. Insert the Black Jumper in both Pins. Now the Gauges are disabled. Do
not forget to remove the jumper after relocating the arm position or “Error
07” will appear on display after powering On the Unit.

Illustration 6-2
Gauges Disabling Jumper.

BLACK JUMPER IN PCB TAKE OUT BLACK JUMPER INSERT JUMPER IN BOTH PINS

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6.1.4 INVERTERS FACTORY CONFIGURATION

The Control Box includes three Motor Inverters factory configured. All units are
factory tested and configured according to customer electrical requirements
(50/60 Hz).
SID INVERTER

HEIGHT INVERTER ROTATION INVERTER

The Table 6-2 includes the factory configuration data. Due to the weight of the
Receptor, sometimes a fine adjustment can be performed to improve the
accuracy of the stop position, as an example; F8 is the parameter for “Slow
Speed”, F26 is the parameter for “Positioning Speed” and F27 is the parameter
for “Precision Speed”.

The following steps show how to modify a parameter in an Inverter, the process
of configuration is the same for the three of them. (Refer to the Inverter Manual
for extended information).

1. Turn On the Unit with the On/Off Switch-button of the Control Box Door.
Wait 30 seconds until the Inverters are ready. “045” appears on display,
it corresponds to standard speed. (if “045” does not appear, set it with
up or down arrow keys).

2. Press DSP/FUN, the last configured parameter appears on the Display


a.e F26 (or F00 if the Inverter is new).

3. Press UP/DOWN arrows to go to the desired parameter.

4. Once the parameter appears on the Display, Press DATA/ENT to check


the value related to the parameter, a.e. for F27 the value configured in
the Height Inverter is “5”.

5. If required, modify the value with the UP/DOWN arrows.

6. Press DATA/ENT to save the modified value.

7. Press DSP/FUN to go back to running mode.

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Note . Do not press on the key “RUN/STOP”, it is not necessary in this


process.

Table 6-2
Inverters Factory Configuration Table

PARAMETER HEIGHT INVERTER SID INVERTER ROT INVERTER

F_01 1 0.3 1

F_02 0.3 0.3 0.3

F_03 0 0 0

F_04 0 0 0

F_05 2 2 2

F_06 50 50 50

F_07 0 0 0

F_08 (Slow Speed) 20 25 30

F_09 6 6 6

F_10 1 1 1

F_11 0 0 0

F_12 10 10 10

F_13 10 10 10

F_14 0 0 0

F_15 0.1 0.1 0.1

F_16 1.5 1.5 1.5

F_17 10 10 10

F_18 100 50 70

F_19 2 2 2

F_20 6 6 6

F_21 1 1 1

F_22 0 0 0

F_23 1 1 1

F_24 0 0 0

F_25 0 0 0

F_26 (Positioning Speed) 10 25 10

F_27 (Precision Speed) 10 12 8

F_28 1 1 1

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6.1.5 DETECTOR BUMPER AND ANTICRUSHING SYSTEM

Besides the Light beams installed in the Arm that slow down the speed and
stops motion in case the light beam is cut, this unit includes two Safety Devices
that will react to any inadverted bump into the Arm Assembly (Anticrushing
System) or into the Detector (Detector Bumper).

These safety Devices are designed to prevent high risk situations with patients,
that is, in the extremely rare case of collision into the Arm or the Detector, it will
automatically stop or reverse (in low speed and during 1.5 seconds in rotational
movement and during 3 seconds in up or down movement), the following is an
explanation of when the unit stops or reverses.

Detector Bumper: When the Arm of the URS--LP is moving down or when it
rotates, it will always reverse the movement if the Detector Bumper is activated
to avoid something kept between the detector and the floor.

3
2
2 1

When the Arm of the URS--LP is moving up and the Detector Bumper is
activated, it will make the reverse movement or stop depending on the following
situations:

• The system only reverses down automatically when the Detector


Bumper is activated and the angle is between 0o and --30o (the angle
interval where the detector could be under the table to avoid something
kept between the table and the detector).
--30o 0o

3 2

• In the rest of the angle ranges (from 1o to 120o) and in horizontal position,
the system never reverses automatically, it stops.

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Anticrushing System: When the Arm of the URS--LP is moving down or when
it rotates, it will always reverse the movement if the Anticrushing System is
activated to avoid something kept between the detector and the floor.

1
2 3
3
2

When the Arm of the URS--LP is moving up and the Anticrushing System is
activated, it will make the reverse movement or stop depending on the following
situations:

• The system only reverses down automatically when the Anticrushing


System is activated and the angle is between --30o and 50o (the angle
interval where the detector could be under the table). In any other case
it stops.
--30o 50o

2 3

• In the rest of the angle ranges (from 51o to 120o) and in horizontal
position, the system just stops.
510

1200

Note . In case the Unit remains continuously blocked, it can be moved by


pressing and holding the Safety Lock button and then pressing the
movement button required.

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6.1.6 BEARINGS GAP CHECK PROCEDURE

In the back face of the main carriage there are 4 bearings that must be properly
tighted against the linear guide.

a. First we must check if the gap between the bearings and the guide
is correct; the gap between any of the 4 bearings and the guide
must be less than 0.3 mm.

b. This gap must be meassured using a calipper shim:

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c. The next step is to check if the screws are properly tighten. Each
screw must be tighted with 15 Nm torque. To check this value we
should use a dynamometric wrench. We must use an open wrench
to hold the eccentrirc nut, avoiding any movement of it:

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6.2 ERROR CODES

Error codes indicate the potential cause of a system failure. They appear on the
Control Panel Display at Column and will enable the service personnel to
identify and fix the problem.

Note . In case of bump or collision of any type, please position the Arm
in Horizontal position and medium height, then turn OFF the Unit,
wait two minutes and turn ON to allow the system performing a self
test that will apply correct values.

Table 6-1
Error Codes

ERROR DESCRIPTION WHAT TO DO

Turn the System OFF / ON. If the error remains, reset the
“EEPROM ERROR”. Memory error. Failure in
E01 EEprom (U27) as explained in this Troubleshooting Section.
Integrated Circuit.
If error remains, replace PCB A8123--XX.

“MOVEMENT NOT REQUESTED”. Motors start Turn OFF/ON and recalibrate. If error remains replace
E03
motion without software request. (virtual error) EEprom.

“CONFIGURATION ERROR”. One of the following messages appear on display:

Room maximum height too short. Configure again C12 and C16 to a higher value.

E04 Review and if necessary configure again C16, C21 and


Review maximum height or Detector height.
configure/calibrate C32/P12.

Check C13 and C14. If error remains Configure/Calibrate


Thorax or Undertable height too high.
again all height related configuration and calibration data.

Check that no object or person is pressing a button on the


“KEYBOARD ERROR”. The unit has detected a Control Panel or in the Detector handle. If error remains,
E05
motion order (button pressed) during power up. check Overlay in detector handle and PCB at Control
Panel.

“SAFETY ERROR”. The unit has detected that


E06 Refer to section 6.3 for full explanation.
the steel cable is broken.

Check that the Jumper in the Anticrushing PCB is not


“ANTICRUSHING DISABLED”. After power ON, installed (refer to section 6.1.3). If error remains after
the unit has detected that the JUMPER at removing the Jumper and turning the unit OFF/ON, check
E07
Anticrushing PCB has been left installed. that the Anticrushing PCB software version is V2.R1.1 or
The unit is blocked. up, if not, update the software (contact the manufacturer).
If error remains, replace the Anticrushing PCB.

Check for the red Emergency Stop Switch located at the


Receptor, if pressed, pull it and Turn OFF / ON.
If the error remains or if the Emergency Stop Switch located
at the Receptor was not pressed, turn the System OFF /
“HEIGHT CALIBRATION ERROR”. The unit has
E08 ON. If the error remains, Configure (C03) and Calibrate
detected wrong calibration value.
(P01), “Height in horizontal position”. If error remains,
manually modify the cam position (upper or lower) at
column. If error remains, check the microswitches
SW3--SW4 functioning and connections.

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Table 6-1 (continuation)

Check for the red Emergency Stop Switch located at the


Receptor, if pressed, pull it and Turn OFF / ON.
If the error remains or if the Emergency Stop Switch located
“ROTATION CALIBRATION ERROR”. The unit at the Receptor was not pressed, turn the System OFF /
E09
has detected wrong calibration value. ON. If the error remains, Configure (C04) and Calibrate
(P02), Rotation degrees. If error remains, manually turn up
or down the microswitch position. If error remains, check
the microswitches SW5--SW6 functioning and connections.

Check for the red Emergency Stop Switch located at the


Receptor, if pressed, pull it and Turn OFF / ON.
If the error remains or if the Emergency Stop Switch located
“SID CALIBRATION ERROR”. The unit has at the Receptor was not pressed, turn the System OFF /
E10
detected wrong calibration value. ON.. If the error remains, Configure (C05) and Calibrate
(P03), SID Position. If error remains, relocate cam for SID
100 and or 180 (the one affected). If error remains, check
the microswitches SW1--SW2 functioning and connections.

“HEIGHT POTENTIOMETER ERROR”. Failure in


E11 Check the Height Potentiometer and replace if necessary.
Height potentiometer.

“ROTATION INCLINOMETER ERROR”. Failure


E12 Check the Inclinometer and replace if necessary.
in rotation Inclinometer.

“SID POTENTIOMETER ERROR”. Failure in


E13 Check the SID Potentiometer and replace if necessary.
SID potentiometer.

“HEIGHT POTENTIOMETER ERROR”. Height Turn the System OFF / ON. If the error remains, Calibrate
E14
potentiometer out of calibration range. (P01), If error remains, replace Height potentiometer.

“ROTATION INCLINOMETER ERROR”. Turn the System OFF / ON. If the error remains, Calibrate
E15
Rotation Inclinometer out of calibration range. (P02). If error remains, replace Inclinometer.

“SID POTENTIOMETER ERROR”. SID Turn the System OFF / ON. If the error remains, Calibrate
E16
potentiometer out of calibration range. (P03). If error remains, replace SID potentiometer.

“RAM ERROR”. Memory error. Failure in Turn the System OFF / ON. If the error remains, turn it OFF
RAM ERR
Integrated Circuit. and Replace the PCB A-8123--XX.

* E07, is new error as from V6R1.1 (Receptor with Servomotor ) and V5R1.1
(Receptor without Servomotor).

** E08,E09,E10,E11,E12,E13 are new errors as from V6R2.1. (Receptor with


Servomotor) and V5R2.1 (Receptor without Servomotor).

* * * E14, E15, E16 are new errors as from V6R2.5 (Receptor with Servomotor)
and V5R2.5 (Receptor without Servomotor).

6.3 ERROR 06: SAFETY ERROR

Description: Steel Cable that moves the Carriage Assembly of the system is
either broken or loose or
The Safety Device (”Parachute”) has been activated. This device prevents the
carriage from falling to the ground in case the steel cable breaks or is loose.

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Actions:

PERFORM THE FOLLOWING CHECKS BEFORE TOUCHING


THE SYSTEM, AND DO NOT TRY TO MAKE ANY SYSTEM
MOVEMENT UNLESS INSTRUCTED TO DO SO.

Remove the upper back cover of the Column and check that the Steel Cable
holding the Carriage Assembly on the back of the column is not broken, or
loose or winded in opposite direction.

If the steel cable is broken. Perform the Steel Cable replacement procedure as
explained in Job Card 1.10 in this Manual.

If the steel cable is loose. Turn off/on the Unit.

If E06 does not reappear after power on.

Place sawhorses or similar supports below the Arm in order to prevent


a strong collision in the extremely rare case of falling of the Arm.

Verify that the carriage assembly is in its proper position, that no bearing
is out of place or broken as the carriage may have shifted it from its proper
position, if so, tighten or fix the bearing. Verify also the proper rolling of
the cable arround the pulley.

Then, at the same time, press the “Safety Lock button” and the “up
movement” button to rewind the cable in the motors pulley.

Turn the Unit OFF, wait two minutes, remove the sawhorses in the
meantime, and then turn it ON again, the system should be fully
operational.

If E06 still appears on screen, turn the Unit OFF, remove the Tube-Collimator
cover and remove the screws attached to the A8123-XX (in order to have
access to the PCB components) and check the electrical signal of the switch
SW7 in the following way:

Measure Ohms between Pin 8 and 9 in J1 connector at Control Box, the circuit
is normally open.

If OK, replace A8123-XX PCB.

If not OK, check microswitch SW7 at carriage.

If microswitch SW7 is not OK, replace microswitch.

If microswitch SW7 is OK, check cables (A8126-02 / A8138-01) and


connections at control box, replace if necessary.

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6.4 CONNECTION DIAGRAM OF MOTORS (PLUS & PLUS TPC)

In case of replacement of any of the three motors of the Unit (Height, SID or
Rotation), please check that the Connection Diagram corresponds to the
following:

U2 V2 W2

YY

U5 V5 W5

U1 V1 W1

L1 L2 L3

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SECTION 7 DISASSEMBLE / REASSEMBLE

JOB CARD LIST


JOB CARD DESCRIPTION

REPLACEMENT

1.1 REPLACEMENT OF HEIGHT MOTOR ASSEMBLY

1.2 REPLACEMENT OF ROTATION MOTOR

1.3 REPLACEMENT OF HEIGHT POTENTIOMETER

1.4 REPLACEMENT OF SID POTENTIOMETER

1.5 REPLACEMENT OF DETECTOR MOTOR

1.6 REPLACEMENT OF DETECTOR POTENTIOMETER

1.7 REPLACEMENT OF CONTROL PCB AND PCB DISPLAY

1.8 REPLACEMENT OF ANTICRUSHING PCB

1.9 REPLACEMENT OF PCB INTERFACE X PLUS

1.10 REPLACEMENT OF STEEL CABLE

1.11 REPLACEMENT OF PULLEY / TOOTH BELT

1.12 REPLACEMENT OF X-RAY TUBE

1.13 REPLACEMENT OF COLLIMATOR (MANUAL / AUTOMATIC)

1.14 REPLACEMENT OF HIGH VOLTAGE CABLES

1.15 REPLACEMENT OF COLLIMATOR LAMP

1.16 REPLACEMENT OF LIMIT SWITCHES: ROTATION

1.17 REPLACEMENT OF LIMIT SWITCHES: HEIGHT

1.18 REPLACEMENT OF ION CHAMBER

ADJUSTMENTS

2.1 ADJUSTMENT OF HEIGHT POTENTIOMETER

2.2 ADJUSTMENT OF SID POTENTIOMETER

2.3 ADJUSTMENT OF THE INCLINOMETER

2.4 ADJUSTMENT OF THE ARM BALANCE IN HORIZONTAL POSITION

2.5 ADJUSTMENT OF RECEPTOR MOTOR SPEED

SOFTWARE UPDATING

3.1 LOAD NEW SOFTWARE AT CONTROL PCB

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JOB CARD 1.1 : REPLACEMENT OF HEIGHT MOTOR ASSEMBLY

SUBASSEMBLY : HEIGHT MOTOR ASSEMBLY AT UPPER COLUMN.

TOOLS : Standard Service Tool Kit.


3 m (118”) rope or similar (sling) to avoid the Unit to tilt if the replacement is performed with the
Unit in vertical position or
a piece of wood, 30 cm height (12”) or similar if the replacement is performed with the Unit resting
on a piece of wood and floor (due to the low ceiling height in some facilities).

PROCEDURE

IF THE HEIGHT OF CEILING IN THE ROOM IS BELOW 280 CM


(110”) PERFORM THE PROCEDURE WITH THE UNIT LAY
DOWN ON A PIECE OF WOOD OR SIMILAR.

Note . If possible, insert the Safety Locking rod in the Carriage to block
the carriage, in case it is not possible two persons will be needed
to support the carriage when releasing the Steel Cable.

1. Insert the Safety Locking Rod (If possible).


2. Remove the upper back cover of the Column.
3. Unscrew and remove the Upper Column Support (not the Wall Support) from the Unit.
4. Install a 3m (118”) rope or similar (sling) between the Wall Support and the Carriage (insert the
rope in the carriage) to avoid the Unit to tilt or fall.
5. Manually push up the carriage to release the steel cable tension and then unscrew the fixing
screw for the steel cable at the back of the column. Unroll the cable and leave it. If the Safety
Locking Rod is not inserted, the Arm (Carriage) will go down, carefully let it rest on the floor or
on a support.
6. Unscrew 6 bolts that fix motor to the Column body.
7. Disconnect 2 cable connections for potentiometer and motor power.
8. Manually lift the defective motor (the Pulley and the Potentiometer Assembly included ) out from
the top.

Motor
and
Pulley

Rope or similar

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9. (with the Motor Assembly on a working surface). Disassembly the Top Cover of the Defective
Motor.

Upper Column Support

Pulley Motor Fixing Screws


Tooth Belt
Steel Cable Screw
(Previously disassembled)

Tooth Belt Tensioner Plate

M17 Fixing Screw for


Pot Mounting Plate

Potentiometer Cable

10. Release the Potentiometer Support Screws and release the Tooth Belt from the Pot Gear.
11. Disassembly (1) one allen Screw at the back of the Pulley and remove it (with its shaft) from the
defective motor. (Use a Plastic Head hammer to bump out the shaft).
12. Unscrew the Potentiometer Assembly Screws from the defective Motor and take the
Potentiometer Assembly out (cable and connector included).
13. Reinstall the Potentiometer Assembly in the new motor (leave it loose).
14. Insert the Shaft/Pulley in the new motor (do not forget the Potentiometer Tooth Belt).
15. Reinstall the Top Cover of the Defective Motor in the new motor.
16. Install the new Motor in the Column and connect the Motor and potentiometer Assembly
connectors.
17. Wire the Steel cable around the spiral pulley in clockwise direction and install the Steel Cable
Screw. (it may be needed to power on the Unit and move up the carriage to release tension in
the Steel Cable).
18. Carefully remove the rope and reinstall the Upper Column Support with the Wall Support.
19. Power on the Unit and place the Carriage at middle travel. Then set the Potentiometer shaft in
its middle way, that is, five turns. Another way is to connect a multimeter (volts) in the
potentiometer contacts and move the potentiometer shaft to 2.5 Volts.
20. Place the tooth belt over the Gear and place the Mounting Plate to its final position. The belt
should be straightened by hand without any pressure at all. The idea is to have the belt
straightened enough so the teeth will stay in place but a little bit loose so the pot will not be pulled
and consequently damaged. It would be better to leave it a little bit loose than tighten. Normally
if you place some normal manual (finger) pressure in the middle of the belt ,it should bend around
2 to 3 mm. For fine positioning use the Tensioner Plate Screws, do not forget to tighten them when
in place.
21. Calibrate maximum, half and minimum height, for that, follow procedures in this manual.
When calibrating, the potentiometer readout (it appears during the calibration process after
pressing store button, the displays shows “OK” and then the potentiometer readout) for
minimum height should not be lower than 20 (typ. 23) and for maximum height should not be
higher than 80 (typ 78). If everything is well adjusted the value for half height should be very close
to 50. If the values are not within the limits, repeat step 3 and turn the potentiometer shaft to
increase or decrease all these values.
23. Reinstall the upper back cover.

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____________________________________________________________

Note . In case the Height Motor has to be replaced on the floor, perform
the following steps. At least three persons are needed to lay the
Unit on the floor.

1. Turn the Arm in Vertical position and lower the carriage as much as possible to keep the gravity
center close to the floor.
2. Power off the Unit.
3. Remove the upper back cover of the Column.
4. Unscrew the Floor anchoring screws and then the Upper Column Support.
5. Carefully, lay down the Unit. Rest the upper part on a piece of wood and the base on the floor.

Carriage
Upper Back Cover

6. Follow from Step 5 of previous procedure. When the new motor is assembled and the Unit is in
vertical position, do not forget to to install the base anchoring screws.

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JOB CARD 1.2 : REPLACEMENT OF ROTATION MOTOR ASSEMBLY

SUBASSEMBLY : ROTATION MOTOR AT ARM

TOOLS : Standard Service Tool Kit. Two working benches or similar are advisable.

PROCEDURE

1. A minimum of two persons and a complete working day is needed to perform this task. Also two
working benches or similar support should be taken by the field engineers to comfortably perform
the replacement.
2. Position the machine to middle height and insert the Safety Locking Rod.
3. Rotate to Thorax position (if possible) this greatly facilitates the job.
4. Dismount the Tube and the Detector.
5. Dismount the cover for the rotation gear.
6. Place the working benches below the arm.
7. Turn off the machine.
8. Unscrew the arm from the carriage. First the 3 screws located at the lower right side, then the
rest of fixing screws at the back of the arm with the exception of the corner screws that will be
unscrewed the last ones to avoid the arm to bend.

Rotation Gear

Arm fixing screws


(Do not forget to reinstall the
screws in the same position)

Unscrew first the Lower screws

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9. Separate the arm and leave it resting on the working benches.


10. Unplug the two connectors and the ground cable from the arm.
11. Separate the arm further from the column.
12. Dismount the rotation motor.
a. First release the screws that push the motor to the gear.

BE CAREFUL AS THIS WILL ALLOW THE MOTOR TO


ROTATE FREE.

b. Release the 4 fixing screws.


13. Take the motor out and position the new one in place, fix it with the 4 screws and tighten the
screws that push the motor to the main gear.
14. Connect cables J1, J6 and GND.
15. Place the arm and screw the arm together. Make sure that you use the 6 screws with small head
for the screws around the bearing.
16. Install the covers for the rotation bearing.
17. Mount the Tube and Detector.
14. Calibrate the maximum and minimum height, for that, follow procedures in this manual.
18. Recalibrate the machine following the procedures in this manual.

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JOB CARD 1.3 : REPLACEMENT OF HEIGHT POTENTIOMETER

SUBASSEMBLY : HEIGHT MOTOR ASSEMBLY AT UPPER COLUMN.

TOOLS : Standard Service Tool Kit.

PROCEDURE
1. Power on the Unit and position the Arm so that the carriage is at the middle height of the total
travel (typically 105 cm from the centre of the carriage to the floor).
2. Power Unit down.

Tooth Belt

Potentiometer Gear

Potentiometer Cable

Tooth Belt Tensioner Plate

M17 Fixing Screw for Potentiometer


Mounting Plate

3. Remove the upper back cover of the Column.


4. Release the Tensioner Plate Disengage the Tooth Belt from from the Potentiometer Gear and
remove both screws of the “U” shaped Potentiometer Mounting Plate (open Wrench of M17).
5. Disconnect the other end of pot cable from its aerial connector, cut the tie wrap and pick up the
Potentiometer Assembly.
6. Screw out the two Grub screws (do not totally remove them) inserted in the Gear that fixes the
Gear to the potentiometer and remove the Gear.
7. Remove the potentiometer from the Tensioner plate. Be careful not to loose the round and
locking washers.
8. Unsolder the potentiometer wires . Take note where each wire is connected to be able to solder
the wires in the same position for the new potentiometer.
9. Take the new Potentiometer, solder the wires. Take note that the wire marked as number 2 is
the one for the cursor.

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10. Mount the new potentiometer in the Tensioner Plate. Insert first the round washer, then the
locking washer. Position the potentiometer more or less where the other one was mounted before
and tighten the screws.
11. Mount the Mounting Plate in the Column, insert the gear in the potentiometer shaft and tighten
the two Grub screws.
12. Tighten the two Potentiometer Mounting Plate screws (M17) and place a Tie wrap to route the
Potentiometer cable, connect it.
13. Power on the Unit and place the Carriage at middle travel. Then set the Potentiometer shaft in
its middle way, that is, five turns. Another way is to connect a multimeter (volts) in the
potentiometer contacts and move the potentiometer shaft to 2.5 Volts.
14. Place the tooth belt over the Gear and place the Mounting Plate to its final position. The belt
should be straightened by hand without any pressure at all. The idea is to have the belt
straightened enough so the teeth will stay in place but a little bit loose so the pot will not be pulled
and consequently damaged. It would be better to leave it a little bit loose than tighten. Normally
if you place some normal manual (finger) pressure in the middle of the belt ,it should bend around
2 to 3 mm. For fine positioning use the Tensioner Plate Screws, do not forget to tighten them when
in place.
15. Calibrate maximum, half and minimum height, for that, follow procedures in this manual.
When calibrating, the potentiometer readout (it appears during the calibration process after
pressing store button, the displays shows “OK” and then the potentiometer readout) for
minimum height should not be lower than 20 (typ. 23) and for maximum height should not be
higher than 80 (typ 78). If everything is well adjusted the value for half height should be very close
to 50. If the values are not within the limits, repeat step 3 and turn the potentiometer shaft to
increase or decrease all these values.
16. Reinstall the upper back cover.

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JOB CARD 1.4 : REPLACEMENT OF SID POTENTIOMETER

SUBASSEMBLY : SID POT AT ARM END.

TOOLS : Standard Service Tool Kit

PROCEDURE
1. Place the system so that the tube carriage is at the middle of the total travel of the SID.
2. Power system down.
3. Remove the Arm Back Cover.

SID Potentiometer Standard Version SID Potentiometers for Systems with Automatic Collimator

Chain Gear
Pot Gear

Fixing Screw for Pot Support

4. Unsolder the wires that feed the broken potentiometer.


5. Take the new Potentiometer, solder the wires.
6. Set the Pot (both pots if system with autocollimation) in the middle position, that is five turns or
power up the machine, connect the multimeter and set 2.5 Volts with the pot’s shaft.
7. Place the pot support so that the pot’s gear are in touch with the chain gear, do not apply force,
they should be just touching, enough for the movement to be transmitted to the Pot (make sure
that you keep the pot at its middle position).
8. Tighten the screws fixing the support.
9. Reinstall the Arm Back cover.
10. Start up the system and recalibrate the SID.

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JOB CARD 1.5 : REPLACEMENT OF DETECTOR MOTOR

SUBASSEMBLY : DETECTOR MOTOR AT ARM END

TOOLS : Standard Service Tool Kit

PROCEDURE
1. Place the system in Thorax position.
2. Power system down.
3. Remove the Detector Back Cover.

Terminal Block

Motor Plate Support Screws


Motor Support Screws (4)

Motor Gear

Fixing Screw for Pot Support

4. Release the Pot Support screws to separate the Pot Gear from the Motor Gear.
5. Remove the Electrical connections from the Terminal block.
6. Unscrew the Motor Plate support screws (2).
7. Unscrew the Motor Support screws (4).
8. Carefully take out the motor. The Detector may turn, just hold it.
9. Install the new motor. Be careful with the Motor Gear and the Pot Gear do not apply force, they
should be just touching, enough for the movement to be transmitted to the Pot. Tighten the Pot
Support screws.
10. Connect the Motor cables to the Terminal Block and Ground.
11. Turn On the System and position the Detector at --45o.
12. Turn the potentiometer clockwise to the maximum and then turn 1/8 counterclockwise.
13. Check with a level the correct readout of the Detector angle.
14. Turn the System Off and Arm Back cover.
15. Start up the system and recalibrate the Motor Angle.

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JOB CARD 1.6 : REPLACEMENT OF DETECTOR POTENTIOMETER

SUBASSEMBLY : DETECTOR MOTOR AT ARM END

TOOLS : Standard Service Tool Kit

PROCEDURE
1. Place the system in Thorax position.
2. Power system down.
3. Remove the Detector Back Cover.

Motor Gear

Pot Gear Potentiometer


Fixing Screws for
Pot Support

4. Release the Pot Support screws to separate the Pot Gear from the Motor Gear.
5. Unsolder the wires that feed the broken potentiometer.
6. Replace the broken Pot by the new one and sold the wires. Be careful with the Motor Gear and
the Pot Gear do not apply force, they should be just touching, enough for the movement to be
transmitted to the Pot. Tighten the Pot Support screws.
7. Turn On the System and position the Detector at --45o.
8. Turn the potentiometer clockwise to the maximum and then turn 1/8 counterclockwise.
9. Check with a level the correct readout of the Detector angle.
10. Turn the System Off and Arm Back cover.
11. Start up the system and recalibrate the Motor Angle.

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JOB CARD 1.7 : REPLACEMENT OF CONTROL PCB AND PCB DISPLAY

SUBASSEMBLY : TUBE COLLIMATOR ASSEMBLY

TOOLS : Standard Service Tool Kit

PROCEDURE
1. Place the system in Thorax position.
2. Power system down.
3. Remove the X-ray Tube Cover (screws at the back of the cover and pull).

PCB Support Screws

PCB Display

Control PCB

4. Remove the PCB Support Screws and disconnect all the connectors at the Control PCB.
5. Replace the Control PCB or the Display PCB and connect all connectors.
6. Reinstall the cover.
7. Perform Configuration and Calibration processes (Refer to this manual).

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JOB CARD 1.8 : REPLACEMENT OF ANTICRUSHING PCB

SUBASSEMBLY : COLUMN BACK

TOOLS : Standard Service Tool Kit

PROCEDURE
1. Place the system in Thorax position.
2. Power system down.
3. Remove the PCB Cover at the back of the column (a small square cover with four screws).

PCB Support Nuts

PCB Anticrushing

Connectors

4. Disconnect all the connectors at the PCB and remove the PCB Support Nuts.
5. Replace the Anticrushing PCB and connect all connectors.
6. Reinstall the cover and power on the Unit.

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JOB CARD 1.9 : REPLACEMENT OF PCB INTERFACE X PLUS

SUBASSEMBLY : CONTROL BOX XPLUS LP

TOOLS : Standard Service Tool Kit

PROCEDURE
1. Power system down.
2. Open the Control Box.
3. Disconnect all the connectors at the PCB Interface X Plus and remove the PCB Support Nuts.
4. Replace the PCB Interface X Plus and connect all connectors.

PCB Interface X Plus

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JOB CARD 1.10 : REPLACEMENT OF STEEL CABLE

SUBASSEMBLY : HEIGHT MOTOR ASSEMBLY AT UPPER COLUMN AND CARRIAGE.

TOOLS : Standard Service Tool Kit.

PROCEDURE

BEFORE RELEASING THE STEEL CABLE, INSERT THE


SAFETY LOCKING ROD IN THE CARRIAGE TO BLOCK THE
CARRIAGE, IN CASE IT IS NOT POSSIBLE, LET THE ARM
REST ON A STRONG AND RELIABLE SUPPORT
(SAWHORSE OR SIMILAR).

1. Power On the Unit.


2. Move the Carriage up or down and insert the Safety Locking Rod.
3. Remove the upper back cover of the Column.
4. Press up or down button to release tension in the Steel cable and then unscrew the fixing screw
for the steel cable at the back of the column. Unroll the cable and leave it. If the Safety Locking
Rod is not inserted, the Carriage will go down, carefully let it rest in a strong and reliable support.
5. Then remove the Safety Washers and the Pin attached to the end of the Steel Cable at the
carriage.
6. Install the new Steel Cable: wire the Steel cable around the spiral pulley in clockwise direction
and tighten the Steel Cable Screw at the carriage with the Safety Washers.
7. Reinstall the upper back cover.

Steel Cable Screw

Pin

Safety Washers

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JOB CARD 1.11 : REPLACEMENT OF THE PULLEY / TOOTH BELT

SUBASSEMBLY : HEIGHT MOTOR ASSEMBLY AT UPPER COLUMN AND CARRIAGE.

TOOLS : Standard Service Tool Kit.

PROCEDURE
1. Please follow Job Card 1.1 (Replacement of the Height Motor). It includes the disassembly of
both the Pulley and the Tooth Belt.

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JOB CARD 1.12 : REPLACEMENT OF THE X-RAY TUBE

SUBASSEMBLY : TUBE-COLLIMATOR ASSEMBLY.

TOOLS : Standard Service Tool Kit.

PROCEDURE
1. Turn the System Off and remove the Tube-Collimator cover.
2. Carefully disconnect the High Voltage cables from the Tube, for that, screw out first the Grub
Screw located at the Ring Nut, then unscrew Ring Nut and pull out the Termination Plug of the
High Voltage cable.

Terminal Pins of HV Cables are extremely delicate and they


are easily damaged. Take particular care to handle them
carefully. Make sure that they are all straight and that the
splits in the pins are open (parallel to sides).

3. Remove the X-Ray Tube cover and disconnect the Stator / Thermostat cables.
4. Remove the Collimator back cover and disconnect the Collimator Lamp Cable.
5. Screw out the four Centering Adjustment Screws of the Collimator and remove the Collimator.
6. Unscrew the four allen screws of the Collimator Adaptation Ring and remove the X-Ray Tube.
7. Replace the X-Ray Tube and reinstall the assembly in reverse order.

Ring Nut

Grub Screw

H V Cable

Terminal of H V Cable

X--Ray Tube Cover

Stator / Thermostat Cable

Collimator Cover

Collimator Cable

Centering and Safety Screws of Collimator

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JOB CARD 1.13 : REPLACEMENT OF THE COLLIMATOR (Manual and


Automatic)

SUBASSEMBLY : TUBE-COLLIMATOR ASSEMBLY.

TOOLS : Standard Service Tool Kit.

PROCEDURE
1. Turn the System Off and remove the Tube-Collimator cover.
2. Remove the Collimator back cover and disconnect the Collimator Lamp Cable. (The Automatic
Collimator also includes a cable connection for the potentiometer signal, disconnect it as well).
3. Screw out the four Centering Adjustment Screws of the Collimator and remove it.
4. Replace the Collimator and reinstall the assembly in reverse order.

JOB CARD 1.14 : REPLACEMENT OF THE HIGH VOLTAGE CABLES

SUBASSEMBLY : TUBE-COLLIMATOR ASSEMBLY.

TOOLS : Standard Service Tool Kit.

PROCEDURE
1. Turn the System Off and remove the Tube-Collimator cover.
2. Carefully disconnect the High Voltage cables from the Tube, for that, screw out first the Grub
Screw located at the Ring Nut, then unscrew by hand the Ring Nut and pull out the Termination
Plug of the High Voltage cable.

Terminal Pins of HV Cables are extremely delicate and they


are easily damaged. Take particular care to handle them
carefully. Make sure that they are all straight and that the
splits in the pins are open (parallel to sides).

3. Now disconnect in the same way the High Voltage Cables from the Generator.
4. Assemble the mounting accessories of each Termination Plug following the Cable manufacturer
instructions.
5. Before installing the cables in the Generator Tank and in the X-Ray Tube, prepare the High
Voltage terminals that will be installed in the X--ray Tube(s) receptacles; Apply Silicone Paste
over the entire surface of the Plug including the Pins and the Tube receptacle, then place 1cm
of oil in the HV Cable receptacle in the Generator.
6. Carefully connect the Anode and Cathode cables into the respective X--rayTube receptacles
(Apply Silicone Paste on the X-Ray Tube Receptacle). Make sure that all connections are made
correctly, that is, keep correct Anode and Cathode orientation. Thoroughly tighten the Ring Nut
by hand, once finished, tighten the Grub Screw located at the Ring Nut.
7. Put approximately 1cm (0.5”) of HVOil in the HV Transformer receptacles.
8. Carefully connect the Anode and Cathode cables from the X--ray Tube(s) into the respective HV
Transformer receptacles. Make sure that all connections are made correctly, that is, keep
correct Anode and Cathode orientation. Thoroughly tighten the Ring Nut by hand, once finished,
tighten the Grub Screw located at the Ring Nut.
9. Replace the X-Ray Tube and reinstall the assembly in reverse order.

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JOB CARD 1.15 : REPLACEMENT OF THE COLLIMATOR LAMP (Manual and


Automatic)

SUBASSEMBLY : TUBE-COLLIMATOR ASSEMBLY.

TOOLS : Standard Service Tool Kit.

PROCEDURE

DO NOT IMMEDIATELY TOUCH THE DISSIPATOR WITH


YOUR FINGERS, IT COULD BE HOT AND CAUSE SEVERE
BURNS.

DO NOT TOUCH THE LAMP, THE SOCKET, OR THE LAMP


BRACKET WITH YOUR FINGER. THEY CAN BE VERY HOT
AND CAUSE SEVERE BURNS.

1. Turn the System Off and remove the Collimator Back cover.
2. Remove the lamp protection heatsink.
3. Carefully remove the faulty lamp.
4. Replace the lamp with an identical lamp.
5. Make sure that the lamp pins are completely inserted in the lamp-holder.
6. Check on Light Field / X-Ray field correspondence.
7. If necessary remove the lamp, rotate it 180o axially and re-insert.

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JOB CARD 1.16 : REPLACEMENT OF LIMIT SWITCHES: ROTATION

SUBASSEMBLY : ARM

TOOLS : Standard Service Tool Kit.

PROCEDURE
1. Turn on the system and move the Unit to Thorax position.
2. Turn the System Off and remove the Rotation Gear cover.
3. The Rotation Switches appear accessible. Remove then and replace.
4. The Height switches are located inside the carriage. A square blank cover at the back of the
carriage provides the access to the Height switches.
5. Remove the screws of the Blank cover and replace the switches.

SW5-SW6

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JOB CARD 1.17 : REPLACEMENT OF LIMIT SWITCHES: HEIGHT

SUBASSEMBLY : CARRIAGE

TOOLS : Standard Service Tool Kit.

PROCEDURE
1. Turn the System Off and remove the small square cover located at the back of the carriage.
2. This black cover provides the access to the Height limit switches. Remove and replace.

Carriage

Square Switches Cover

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JOB CARD 1.18 : REPLACEMENT OF ION CHAMBER

SUBASSEMBLY : RECEPTOR ASSEMBLY.

TOOLS : Standard Service Tool Kit.

PROCEDURE
1. Turn the Unit OFF.
2. Remove the front and back covers of the Receptor Assembly.
3. Disconnect the Ion Chamber Cable.
4. Unscrew the four Plate Support s (two screws each) and lift carefully the defective Ion Chamber.
5. Place the new Ion Chamber at the same position on the Receptor Assembly.
6. Route and connect the Ion Chamber cables.
7. Fix it with the Four Plate Supports.
8. Reinstall the cover front and back covers of the Receptor Assembly.

Ion Chamber

Plate Support (x4)

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JOB CARD 2.1 : ADJUSTMENT OF THE HEIGHT POTENTIOMETER

SUBASSEMBLY : HEIGHT MOTOR ASSEMBLY (COLUMN UPPER PART)

TOOLS : Standard Service Tool Kit.

PROCEDURE
1. Power on the Unit and position the Arm so that the carriage is at the middle height of the total
travel (typically 105 cm from the centre of the carriage to the floor).
2. Power Unit down.

Tooth Belt

Potentiometer Gear

Potentiometer Cable

Tooth Belt Tensioner Plate

M17 Fixing Screw for Potentiometer


Mounting Plate

3. Remove the upper back cover of the Column.


4. Release the Tensioner Plate Disengage the Tooth Belt from from the Potentiometer Gear.
5. Power on the Unit and place the Carriage at middle travel. Then set the Potentiometer shaft in
its middle way, that is, five turns. Another way is to connect a multimeter (volts) in the
potentiometer contacts and move the potentiometer shaft to 2.5 Volts.
6. Place the tooth belt over the Gear and place the Mounting Plate to its final position. The belt
should be straightened by hand without any pressure at all. The idea is to have the belt
straightened enough so the teeth will stay in place but a little bit loose so the pot will not be pulled
and consequently damaged. It would be better to leave it a little bit loose than tighten. Normally
if you place some normal manual (finger) pressure in the middle of the belt ,it should bend around
2 to 3 mm. For fine positioning use the Tensioner Plate Screws, do not forget to tighten them when
in place.
7. Calibrate maximum, half and minimum height, for that, follow procedures in this manual.
When calibrating, the potentiometer readout (it appears during the calibration process after
pressing store button, the displays shows “OK” and then the potentiometer readout) for
minimum height should not be lower than 20 (typ. 23) and for maximum height should not be
higher than 80 (typ 78). If everything is well adjusted the value for half height should be very close
to 50. If the values are not within the limits, repeat step 3 and turn the potentiometer shaft to
increase or decrease all these values.
8. Reinstall the upper back cover.

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JOB CARD 2.2 : ADJUSTMENT OF THE SID POTENTIOMETER

SUBASSEMBLY : SID MOTOR ASSEMBLY (ARM)

TOOLS : Standard Service Tool Kit.

PROCEDURE
1. Place the system so that the tube carriage is at the middle of the total travel of the SID.
2. Power system down.
3. Remove the Arm Back Cover.

SID Potentiometer Standard Version SID Potentiometers for Systems with Automatic Collimator

Chain Gear
Pot Gear

Fixing Screw for Pot Support

4. Set the Pot (both pots if system with autocollimation) in the middle position, that is five turns. One
can also power up the machine and adjust the voltage at the pot’s shaft 2.5 Volts.
5. Place the pot support so that the pot’s gear are in touch with the chain gear, do not apply force,
they should be just touching, enough for the movement to be transmitted to the Pot (make sure
that you keep the pot at its middle position).
6. Tighten the screws fixing the support.
7. Reinstall the Arm Back cover.
8. Start up the system and recalibrate the SID.

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JOB CARD 2.3 : ADJUSTMENT OF THE INCLINOMETER

SUBASSEMBLY : ARM ASSEMBLY

TOOLS : Standard Service Tool Kit

PROCEDURE
1. Remove the central back Cover of the Arm.

2. Turn On the System and position the Arm in horizontal position (check with a level).
3. Loose the Inclinometer fixing screws.
4. Turn the Inclinometer position in order to obtain 0o. The photo shows its correct position.
5. Tighten the Inclinometer screws.
6. Turn the System Off and assemble the Cover.

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JOB CARD 2.4 : ADJUSTMENT OF THE SWIVEL ARM BALANCE IN


HORIZONTAL POSITION

SUBASSEMBLY : ARM ASSEMBLY

TOOLS : Standard Service Tool Kit

PROCEDURE

Note . This section only applies to systems where the X-ray Tube or the
Collimator has to be replaced by a new different X-ray Tube or
Collimator (different weight).

1. Turn the unit ON. Place the Swivel Arm in horizontal position and open SID at maximum meters.
2. Press the “Rotation” button and check that the Swivel Arm is balanced, that is, the Swivel Arm
should not tilt in any direction without force applied at any point.

If the Swivel Arm is correctly balanced, check the next section. If not, perform the following steps:
a. Remove the end cover of the Arm.
b. Install or remove the Counterweight Plates required to balance the Swivel Arm, so that the
Tube-Collimator Assembly end weights the same than the Detector Assembly end.
Re-install the Top Cover.

COUNTERWEIGHT PLATES

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JOB CARD 2.5 : ADJUSTMENT OF RECEPTOR MOTOR SPEED

SUBASSEMBLY : RECEPTOR ASSEMBLY

TOOLS : Digital Multimeter, Flat Screwdriver.

PROCEDURE

Note . This section only applies to systems where the speed of the
Receptor has to be modified (sometimes the speed has to be
reduced as the Receptor does not stop at 0 o or 90 o due to the force
of inertia).

1. Open de Control Box Door.


2. Identify the PCB Interface X Plus A8124-07, located at the uppper left side of the back panel in
the Control Box.
3. Measure Voltage between GND PWR and TP3 (as shown in the picture), then turn clockwise
or counterclockwise the Potentiometer screw R13 to set a higher or lower voltage (this will
increase or decrease the speed rotation of the detector.
4. Repeat this procedure measuring at GND PWR and TP4 and adjusting the speed with the
screwdriver at R16.

PCB Interface X Plus

TP3

TP4

R13

R16
GND PWR

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JOB CARD 3.1 : SOFTWARE UPDATE IN CONTROL PCB

SUBASSEMBLY : Tube--Collimator Assembly.

TOOLS : Special Serial Cable RS232. PC (Laptop) with RS232 serial port. Program “Flip V2.4.4” (to load
software on to the board). URS LP Control Board A8123--04.

PROCEDURE
1. First of all, you have to install the software for microcontrollers ATMEL serial programming in the
PC (flip 2.4.4). Save the dll file “AtRs232no.dll” on C:\Program files\Atmel\bin.
2. Connect the cable to the PC serial port and to the J10 control board connector. To program the
microcontroller set the W1 and W2 switches on “B” position and the supply connected to J6.
a. Start--> Programs--> flip
b. Press Device --> Select and mark T89C51RD2.

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a. Press Setting --> Communications --> RS232. Select the serial port, the baud rate ( 38400)
and press Connect.

b. Make sure that Level is 0, if not, select Level 0 and press SET.
c. Now press File--> Load HEX and select the new control board software and press Open.
d. Select the “SXXXX.hex” file for Motorized detector systems or “SXXXX.hex” for
non--motorized systems.
e. Press Run.
4. After programming the microcontroller return W1 and W2 to “A” position.

Note . VERY IMPORTANT: After the software modification configure


and calibrate the equipment and change the inverter configuration
values (table 6.2 on page 66 from SM--1031R9i), specially these:
F02 was “0.5” for height, SID, and rotation inverter and now it
should be “0.3” for all.
F15 was “0.3” for height, SID and rotation inverter and now it
should be “0.1” for all.
F27 was “30” for height inverter and now it should be “5”.

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SECTION 8 MAINTENANCE

The purpose of this Periodic Maintenance is to guarantee a continue safe


performance of the Unit, to increase serviceability, to reduce costs (down time,
repairs, etc.) and to assure the safety (personal risk).

The following checks and maintenance procedures, at the suggested intervals,


are the manufacturer’s recommendation for the most effective Periodic
Maintenance schedule for this Unit.

Service tasks here described must be performed exclusively by service


personnel specifically trained on medical X-ray Units. The first periodic
maintenance service should be performed six (6) months after installation, and
the subsequent services at twelve (12) month intervals.

Heavy duty installations (more than125 patients per day) require a regular six
(6) month maintenance.

Note . For parts replacement and adjustments refer to Section 7


Disassembly / Reassembly.

8.1 GENERAL CLEANING

NEVER ATTEMPT TO CLEAN OR HANDLE ANY PART OF


THE UNIT WHEN IT IS ON. SWITCH IT OFF AND
DISCONNECT IT FROM THE MAINS BEFORE CLEANING OR
INSPECTING.

GENERAL CLEANING

EXTERNAL SURFACES Clean external Covers and surfaces frequently, particularly if corroding chemicals are
present, with a cloth moistened in warm water with mild soap. Rinse wipe with a cloth
moistened in clean water.

Do not use cleaners or solvents of any kind.Also check painted surfaces for scratching
and touch up as required.

INTERNAL CLEANING DANGER: NEVER ATTEMPT TO CLEAN INTERNALLY THE UNIT. THE UNIT
MUST BE ALWAYS KEPT SHUT UNLESS A SPECIFIC RENEWAL PART
PROCEDURE IS TO BE UNDERTAKEN BY HIGHLY QUALIFIED MAINTENANCE
PERSONNEL.

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8.2 ELECTRICAL CHECKS

ELECTRICAL CHECKS

ELECTRICAL CABLES Check that all electrical connections are firm and secure and that all cable clamps and
AND CONNECTIONS strain reliefs are in place. Also check that connectors do not have any exposed wires
and check cable sheaths for wear and fraying.

Check that all cables are correctly routed.

8.3 MECHANICAL CHECKS

MECHANICAL CHECKS

MOVEMENT COMPONENTS Check for correct operation of the controls, detents, limits and movements in all
possible positions.

STEEL CABLE Verify that the steel cable is in good condition and has a uniform appearance. Replace
the Cable if any steel wire is damaged. Refer to section 8.3.1 for greasing.

RAILS Refer to section 8.3.1 for greasing.


In case of noise during movement, clean and lubricate again.

CHAINS / GUIDES / BEARINGS Clean and lubricate these types of components.

BRAKES / LOCKS Check correct operation of the Brakes / Locks. Replace if necessary.

FUNCTIONAL CHECKS / ADJUSTMENTS Perform a Functional Check of all Room equipment.


Perform the respective adjustments of the equipment if necessary.

8.3.1 GREASING: RAILS, STEEL CABLE AND PULLEY

Note . Use Multi-purpose Lithium Grease to lubricate the parts covered


by this Sub-section.

RAILS: There are three rails along the Column to support the Swivel Arm
vertical movement: left side, right side and back side.

Clean the tracks of the rails before greasing them. Use some sandpaper on the
track surface if necessary.

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Once the track surfaces are cleaned, apply a thin film of grease using a brush
or a piece of paper along the two tracks of the three different rails. The grease
must be applied only on the tracks where the bearings run. It is
recommended to stick some paper tape to the column next to the tracks to
prevent dirt in the column.

Do not apply any grease on the side of the rails where the screws are placed.
After greasing the tracks, clean this surface of the rail and remove the paper
tape.

STEEL CABLE AND PULLEY: Remove the upper back cover of the column and
place the swivel arm in the lower position to have the maximum length of the
wire rope extended out of the pulley.

Using a piece of paper or cloth, grease the extended wire rope placed on the
back of the column allowing grease to saturate the cable. Using a brush, apply
the grease to the rest of the cable in the pulley.

PULLEY

STEEL CABLE

BACK RAIL
SIDE RAIL

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SECTION 9 RENEWAL PARTS

FRU 1 = Replacement parts should be in stock.


FRU 2 = Not need to have it in stock.
FRU -- = all parts available in factory stock.

ITEM DESCRIPTION QTY FRU REP REFERENCE REMARKS

A0 X-PLUS HEAD A8101-01

A1 TUBE RX COVER 1 2 N 10336--XX Specify color

A2 HAND BRAKE HANDLE 1 2 N 54402008

A3 HANDLE 1 2 N 54404106

A4 CONTROL PCB URS LP 1 2 N A8123-04

A5 PCB PLUS LP Display 1 2 N A8141--01

A6 OVERLAY 1 2 N 55801411

A7 DISPLAY LCD 1 2 N 54207036

A0
A1

A4 A5

A2 A3

A6
A7

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ITEM DESCRIPTION QTY FRU REP REFERENCE REMARKS

B0 SWIVEL ARM A8102-11

B1 MOTOREDUCER SID 1 2 N 52402021

B2 POT. (10 TURNS) 2W 10K ohm 1 2 N 52719003

B3 INCLINOMETER 1 2 N 50501016

B4 PHOTO-SENSOR 2 2 N 53412101

B5 SIMPLE CHAIN 2250 MM 1 2 N 53930010

B6 HIGH PRECISION SWITCH 2 2 N 50605014


(SW1--SW2 for SID)

B7 POT 10K 1 TURN 1 2 N 52719006

B8 MOTOREDUCER DETECTOR 1 2 N 52402031

B9 HIGH PRECISION SWITCH (RECEPTOR) 2 2 N 50605014

B10 BEARING 25X37X7 1 2 N 51501005

HANDLE MANETA ELESA 1 2 N 54402011 (NOT MOTORIZED RECEPTOR)

SWIVEL ARM RENEWAL PARTS

B0
B2 B10 B5 B3 B1 B4

SW1-SW2

B6
B8

B9

B7

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ITEM DESCRIPTION QTY FRU REP REFERENCE REMARKS

C0 CARRIAGE A8103-- 01

C1 HIGH PRECISION SWITCH (SW3 LOWER LOCK / SW4 4 2 N 50605014


UPPER LOCK & & SW5-SW6 for ROT)

C2 MOTOREDUCER TURN 0.37 kW 1 2 N 52402024


(ROTATION)

C3 ECCENTRIC BEARING 8 2 N 51501207

C4 ECCENTRIC BEARING 4 2 N 10497-02

C5 SPRING 4 2 N 10372-01

C6 PCB ANTICRUSHING 1 1 N A3531--01

CARRIAGE RENEWAL PARTS

C0

C2

C3 x8

C6
C4 x4

C1

C5

C1

SW3-SW4

SW5-SW6

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ITEM DESCRIPTION QTY FRU REP REFERENCE REMARKS

D0 COLUMN X-PLUS 8105-01

D1 TOOTH BELT. 10--T5--340 1 2 N 53940115

D2 POT. (10 TURNS) 2W 10K ohm 1 2 N 52719003

D3 MOTOREDUCER HEIGHT 1 2 N 52402028

D4 PULLEY 1 2 N 10367--02

D5 STEEL CABLE 1 2 N 10375--05

COLUMN RENEWAL PARTS

D0

D4

D2

D1

D5

D3

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ITEM DESCRIPTION QTY FRU REP REFERENCE REMARKS

E0 CONTROL BOX A8130-05

E1 PCB SEDECAL XPLUS INTERFACE 1 1 N A8124--07

E2 SERVO DETECTOR MOVEMENT 1 2 N 52403011

E3 INPUT LINE TRANSFORMER 1 2 N 50509036

E4 CONVERTER POT=1.5KW 2 2 N 52403003

E5 CONVERTER POT=0,75KW 1 2 N 52403004

E6 FUSE SB 10A 250V F1 -- F2 2 2 N 53801008 F2: only in Two Phase Lines

E7 FUSE SB 3A 250V F3 3 2 N 53801003

E8 FUSE SB 4A 250V F4 2 2 N 53801013

E9 FUSE SB 8A 250V F5 2 2 N 53801014

E10 FUSE 0.4A 250V SB F6, F7 3 2 N 53801015

E11 RELAY SHRACK K2 1 2 N 51403050

E12 RELAY 24 VDC K1 1 2 2 51403039

E13 FAN 1 2 N 53103008

E14 EMERGENCY SWITCH 1 2 N 50613019

E15 SWITCH GREEN LAMP 16A, 250VDC 1 2 N 50613012

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CONTROL BOX RENEWAL PARTS

E0

E1 E11 E7, E8, E9 E13

E2 E12 E3

E10 x2 E6 x 2 E14

E4 E5 E4 E15

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ITEM DESCRIPTION QTY FRU REP REFERENCE REMARKS

F0 BUCKY-TRIXEL RECEPTOR A8114-10

F1 TABLE-TOP 1 2 N 10443-01

F2 RECEPTOR BOX 1 2 N 10442-01

F3 OVERLAY (RECEPTOR HANDLE) 1 2 N 55801369

F4 BUMPER 1 2 N 55102008

F5 EMERGENCY SWITCH 1 2 N 50613019

F6 HANDLE 1 2 N 10322-XX Specify Color

RECEPTOR RENEWAL PARTS

F0

F1 F2

F3

F6

F5

F4

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OTHER RENEWAL PARTS

ITEM DESCRIPTION QTY FRU REP REFERENCE REMARKS

CARRIAGE REGULATION TOOL 1 2 N 15004-01

RS232 CABLE (SOFTWARE UPDATE) 1 2 N A7658-01

WHEELS KIT (COLUMN POSITIONING AID) 1 2 N A8176-01

SHORT CABLES FOR MANUAL COLLIMATOR 1 2 N A8172-01

LONG CABLES FOR MANUAL COLLIMATOR 1 2 N A8173-11

SHORT CABLES FOR AUTOMATIC COLLIMATOR 1 2 N A8174-31

LONG CABLES FOR AUTOMATIC COLLIMATOR 1 2 N A8175-51

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SECTION 10 INTERCONNECTION MAPS

Refer to the following maps for details of the wire connections.

• SEDECAL X PLUS . . . . . . . . . . . . . . . . . . . . . 54302080

• X-Plus / Tilting Receptor . . . . . . . . . . . . . . . . IM -- 357


(Only for Motorized Receptor)

• URS PLUS LP Control . . . . . . . . . . . . . . . . . . A8123--04

• URS PLUS LP Interface . . . . . . . . . . . . . . . . A8124--07

• URS PLUS LP Display . . . . . . . . . . . . . . . . . . A8141--01

• Anti-Crushing . . . . . . . . . . . . . . . . . . . . . . . . . . A3531--01

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122 SM-1028R13
A B C D E

Interface Cable SID-Motor Cable SID


J2 (A8127-XX) J1 URS Plus LP Sedecal X-Plus Harness (A6343-45) INV 1
SID INVERTER
J2 (A8129-XX)
MOTOR

MOTOR INCREASE SID Interface Board MOTOR INCREASE SID


1 MOTOR DECREASE SID 1 MOTOR DECREASE SID 3 (FWD) T1 1
2 2
(A8124-07) 4 (REV) T2 2 M
MOTOR SID COMMON MOTOR SID COMMON
3 MOTOR ROTATE CW 3 MOTOR SID SP1 5 (+12V) T3 3
4 MOTOR ROTATE CCW 4 MOTOR SID RST 6 (SP1)
5 MOTOR ROTATE COMMON 5 SID RELAY 7 (RST) GND 4 Shield
6 MOTOR HEIGHT DWN 6
7 7 L1 RLY (1) GND Stud
1
8
MOTOR HEIGHT UP
8 J2 L2 RLY (2)
1
MOTOR HEIGHT COMMON
9 MOTOR SID SP1 9
10 MOTOR SID RST 10 1
11 MOTOR ROTATE SP1 11 2
12 MOTOR ROTATE RST 12 3 ROT
13 13 10 INV 3 ROT-Motor Cable
14
MOTOR HEIGHT SP1
14 11 ROT INVERTER J1 (A8131-XX) J6 MOTOR
MOTOR HEIGHT RST
15 SID RELAY 15 16 MOTOR ROTATE CW
16 ROTATE RELAY 16 4 MOTOR ROTATE CCW 3 (FWD) T1 1 1
17 HEIGHT RELAY 17 5 MOTOR ROTATE COMMON 4 (REV) T2 2 2 M
18 RELAY COMMON 18 6 MOTOR ROTATE SP1 5 (+12V) T3 3 3
19 INVERTERS OFF 19 12 MOTOR ROTATE RST 6 (SP1)
20 20 13 ROTATE RELAY 7 (RST) GND 4 Shield 4
17
Supply Cable 7 L1 RLY (1) GND Stud
J6 (A8136-XX) J3 8 L2 RLY (2)
+24 VDC 9
1 +9 VDC 1 14
2 GND 2 15
3 3 18 HEIGHT
19 BRAKE H-Motor Cable
20
GND INVERTER INV 2
HEIGHT INVERTER
J3 (A8160-XX) J7 MOTOR
URS Plus LP
MOTOR HEIGHT DWN
Control Board MOTOR HEIGHT UP 3 (FWD) T1 1 1
MOTOR HEIGHT COMMON 4 (REV) T2 2 2 M
(A8123-04) 5 (+12V) T3 3 3
MOTOR HEIGHT SP1
MOTOR HEIGHT RST 6 (SP1)
HEIGHT RELAY 7 (RST) GND 4 4
2 RELAY COMMON 10 (0V) 5 5 2
TUBE Tube Fans Cable L1 RLY (1) 6 6
TS16 (A8183-XX) TS3 TS3 L2 RLY (2)
Shield
ASSY. J5 GND Stud
+24V UNR A1 K2
1 1 0V 1 H-BRAKE
2 2 2 2 GND
1
A2
TS1 F6, 400mA
11 14
12 F5, T8A
11
10 J4
Fan's
9 Interface
8
for Panel
Collimator Cable
7
6 Detector A1 K1 F4, T4A Sedecal
5 TS2 D1
(A3388-XX)
4
Tilting
Motor
1N4007
A2
X- Plus Unit
3

COLLIMATOR
+24 VAC LAMP
0 VAC LAMP 2
4 F3, T2A
(A8130-05/15)
GND 1
7

6 Emergency Cable Emergency


9 J4 TS4 Motors Stop
(A8143-XX) Button
GND
+32V UNR 8 8 } external
7 7 supply
3
+24 VDC 3
6 6
5 5
TS2
TR1
6
26V 240V 7 1
24V
Connect according 3
230V 6 to the input line 4
5
0V

208V 4 Emergency
8V FAN SW1 Stop Button Power Cable
LF1 TS1 (A3153-XX)
F1,T10A
0V 2 1 230 VAC
3 1 L1
0 VAC/Neutral from VAC LINE
4 2 L2/N
19V F7, 400mA
5 4 F2,T10A/N GND
GND
2
GND Stud
0V 0V
WARNING GND Stud GND Cable of the Column GND Cable to GND Stud of the
1
4
THE EMERGENCY STOP BUTTON SHOULD BE Generator Cabinet 4
INSTALLED IN ACCESSIBLE LOCATION FOR USE IN AN
EMERGENCY. IT SHOULD BE CONNECTED AS SHOWN.

NAME DATE SHEET / OF


G CN 06/043 R. Asenjo 10/02/06 DRAWING F. García 10/02/06
1/2
54302080
F CN 05/208 F. García 17/01/06 REVISED A. Díaz 10/02/06 G F D C B A REV

D CN 05/141 F. García 10/10/05


C CN 05/033 F. García 13/02/05
B CN 05/001 F. García 13/01/05 SEDECAL Sedecal X-Plus
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E

TS3 Sensor Cable (A8137-02) J4 J12 J2 URS Plus LP


1
+5 VDC
1 1
CS4
2 Display Board
SID POS CS5
2 GND 2 2 CS6 1 (A8141-01)
3 +5 VDC 3 3 MODE 4
R2 +5 V (brown) ROT POS 4 4 D0 3
SID POT Inclinometer Signal (orange) 4 GND 5 5 D1 6
GND (black) 5 +V1e 6 6 D2 5
Sensor 6 7 7 8
0V D3
PHOTOCEL1 8 8 D4 7
+V1r 9 9 D5 10
10 10 9
1 TS1 GND
11 11
D6
12
1

Detector 1 Cable (A8139-01) GND D7


Photocel +V (brown) +V2e 12 12 +5 VDC 11
Detector 1 PHOTOCEL (black) 1 10 0V 13 13 +5 VDC 14
0V (blue) 2 9 PHOTOCEL2 14 14 GND 13
3 8 +V2r 15 15 GND 16
7 16 16 15

TS2 J11 J1
Emitter 1 Cable (A8140-01) J9
Photocel +V (brown) +5 VDC
Emitter 1 0V (blue) 1 1 +5 VDC 2
2 1 2 +5 VDC 1
11 2 3 GND 4

for Detector Interface


3 4 3
TS5 4 5
GND
6
GND
Photocel +V (brown) 5 6 UNLOCK 5
Detector 2 PHOTOCEL (black) 1 12 6 7 LOW SPEED 8
0V (blue) 2 13 7 8 UNDERTABLE 7
3 14 8 9 HEIGHT UP 10
15 9 10 HEIGHT DWN 9
10 11 INCREASE SID 12
11 12 11
TS6 12 13
DECREASE SID
14
ROTATE CW
Photocel +V (brown) 13 14 ROTATE CCW 13
Emitter 2 0V (blue) 1 14 15 THORAX 16
2 15 16 15
16
J13 Display Cable
2 2

J1 J2 Carriage J4 Carriage Cable (A8138-01) J1 SW Cable (A8126-02) J1 1


VSS
1
Anti VDD DISPLAY
+Vcc Harness +5 VDC 2 2
+Vin 1 Crushing 1 1 1 LIMIT 1 3 A0 3
Gauge 2 2 2 2 2 4 4
-Vin Board MOV START\ WR\
GND 3 3 3 3 GND 3 5 RD\ 5
4 (A3531-01) 4 4 4 4 6 D0 6
5 5 7 D1 7
9 6 6 8 D2 8
10 7 BROKEN 7 9 D3 9
SW7 8 GND 8 10 D4 10
Cable broken SW6 10 9 -30º 9 11 D5 11
10 -30º RTN 10 12 D6 12
-30º 11 13 13
11 +120º D7
11 +120º RTN 12 14 CS\ 14
SW5 12 SPARE IN5 13 15 RST\ 15
COLUMN CARRIAGE 12 14 16 VEE 16
+120º 15 17 17
13 UPPER LOCK SEL1 HEIGHT UP
SW4 5 13 UPPER LOCK RTN 16 18 VLED 18
LOWER LOCK 17 19 VLSS 19
Upper Lock ROT CARRIAGE 14 18 20 20
6 LOWER LOCK RTN HEIGHT DOWN
15 19
SW3 7 5 16 20
6 17 INCREASE SID
Lower Lock 7 18 Push-Button Cable
8 Overlay Cable
8 19 A8125-02
20 J8 J2 A8121-02 J1
DECREASE SID
GND
3 1 HEIGHT UP 1 1 3
2 2 2
J3 H-Pot. Cable (A8122-01) J3 3
HEIGHT DWN
3 3
ROTATE CW
H-Pot. I/F Cable (A8144-01) INCREASE SID
+5 VDC 4 DECREASE SID 4 4
1 HEIGHT POS 1 5 ROTATE CW 5 5 ROTATE CCW
2 GND 2 6 ROTATE CCW 6 6
3 3 7 UNDERTABLE 7 7
R1 8 THORAX 8 8 UNDERTABLE
HEIGHT POT 9 LOW SPEED 9 9
10 UNLOCK 10 10
11 DET CW IN 11 11 THORAX
12 DET CCW IN 12 12
URS Plus LP 13 13 13
14 14
Control Board 15
LOW SPEED

(A8123-04) 16
Safety Device TS4 Safety Cable (A8142-01)
UNLOCK
GND
1
2
SAFETY1 J5
DET CW IN
J7 1
CAN L
SID ARM CAN H for BUS CAN
2 GND DET CCW IN
SW2 4 1 3
2
SID 180 J2 SID Cable (A8128-02) 3
3
4 J10
SID 180
SW1 2 4 SID 180 RTN 5 TxD
3 6 1 BUCKY HANDLE OVERLAY
SID 100 SID 100 GND for RS232
4
1 2 SID 100 RTN 7 2 RxD (55801369) 4
1 8 3

NAME DATE SHEET / OF


G CN 06/043 R. Asenjo 10/02/06 DRAWING F. García 10/02/06
2/2
54302080
F CN 05/208 F. García 17/01/06 REVISED A. Díaz 10/02/06 G F D C B A REV
D CN 05/141 F. García 10/10/05
C CN 05/033 F. García 13/02/05
B CN 05/001 F. García 13/01/05 SEDECAL Sedecal X-Plus
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E

Detector Assembly
SAFETY Cable
J9 (A8142-02) TS9
+5 VDC
4 1
4 4
SAFETY SIGNAL R1
12 2 ROT. POT
GND
5 3
DET ROT
6 4
Shield

TS3 TS3
X-Plus Unit
+24V UNR
1 1
GND
2 2

Interface
Panel Interface
Power Gnd 5
DET ROT Cable Power Panel Detector Motor Cable
(A8155-01) +Vcc 4 (A8149-01)
J5 J4 Earth 3 J6
Shield
DET CW OUT MOTOR - black
3
7 1 1 -Motor 2 1 7 3

DET CCW OUT MOTOR + red


8 2 2 +Motor 1 2 8
Shield BRAKE red
3 3 3 9 Motor
+Set Value 1
CW LIMIT GND blue ROT
13 4 4 Signal 4 10
-Set Value 2
CCW LIMIT CW SW SW1
14 5 5 5 5
Enable 3 CCW SW
6 6 6 SW2
Gnd 4
7
+Tacho Input 5
8
URS Plus LP -Tacho Input 6
9
Control See

Servo Cable (A8156-01)


Monitor n 7
10 Note
Board
(A8123-04)
1 Monitor I

Ready
8

9
Detector Assembly
URS Plus LP
+12V/12mA OUT 10
Interface
-12V/12mA OUT 11
Board
(A8124-07) GND 12
WARNING :
Servoamplifier
2 2

Set jumper position W3-A


on the Control Board when TS2

the Proximity Sensor 1


CW ROT

CCW ROT
Board is not used. That is 2
CW SW
to enable the X Plus 3
CCW SW
Note 1.- Configurate switches as IxR mode:
normal operation without 4
BRAKE SW1-OFF, SW2-ON, SW3-ON, SW4-OFF, SW5-OFF, and SW6-OFF
5
no interface interruption. 6
GND (see documentation of the Servoamplifier)

1 1

NAME DATE SHEET / OF


DRAWING F.GARCIA 11/11/04
1/1
IM - 357
D CN 05/208 F. García 17/01/06 REVISED A.DIAZ 11/11/04 D C B A REV

C CN 05/141 F. García 06/06/05


B new interface F. García 03/03/05
A new interface F. García 12/12/04 SEDECAL X-Plus/Tilting Detector with Servo
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E

+24 VDC R12


BROKEN\
4K7 U6 TLP621
8 7 7 10 R15
A4 C4 PHOTO EN\
8 9 470
6 5 K4 E4 +5V 1 8
5 A3 C3 12 SAFETY 1\ D[7..0]
6 11 2 7
4 3 K3 E3 3 6
3 A2 C2 14 1
PHOTOCEL 2\ 4 13 9 4 5
2 1 K2 E2 8 U18
1 A1 C1 16
2 15 7 R14 74HCT244
BROKEN K1 E1 D0
6 470 2 18
INV OFF 1A1 1Y1 D1
1 +5V R11 2 4 5 4 16 1
1K U5 TLP621 3 3 6 1A2 1Y2 D2
6 1A3 1Y3 14
8 7 7 10 4 2 7 8 12 D3
A4 C4 5 1 8 1A4 1Y4 D4
ROTATE RELAY 8 K4 E4 9 11 2A1 2Y1 9
6 5 5 12 13 7 D5
A3 C3 R13 2A2 2Y2 D6
SID RELAY 6 K3 E3 11 15 2A3 2Y3 5
4 3 3 14 4K7 17 3 D7
A2 C2 2A4 2Y4
HEIGHT RELAY 4 K2 E2 13
2 1 1 16 C25 C23 C28 C30 19
A1 C1 2G CS8\
SAFETY 1 2 K1 E1 15 1G 1
C26 C24 C27 C29

UNLOCK
8 cap x 100 nF
LOW SPEED
UNDERTABLE
HEIGHT UP Rotate Relay
HEIGHT DWN Sid Relay
INCREASE SID Height Relay
DECREASE SID Thorax Key
R7
ROTATE CW Rotate Ccw Key
4K7 U4 TLP621
ROTATE CCW Rotate Cw Key
8 7 7 10
A4 C4 THORAX Decrease Sid Key
8 K4 E4 9 Increase Sid Key
J8 6 5 5 12
A3 C3 Height Dwn Key
6 K3 E3 11 Height Up Key
GND 4 3 3 14
1 A2 C2 Undertable Key
HEIGHT UP 4 13 +5V
2 HEIGHT DWN 2 1 K2 E2 R10
3 1 A1 C1 16
2 INCREASE SID 2 15 1 470 2
4 DECREASE SID K1 E1 9 1 8
5 ROTATE CW R6 8 2 7 U16
6 ROTATE CCW 4K7 U3 TLP621 7 3 6 74HCT244
7 UNDERTABLE 8 7 6 4 5 D0
8 7 A4 C4 10 2 1A1 1Y1 18
THORAX 8 9 2 4 16 D1
9 LOW SPEED 6 5 K4 E4 3 R9 1A2 1Y2 D2
10 5 A3 C3 12 6 1A3 1Y3 14
UNLOCK 6 11 4 470 8 12 D3
11 DET CW IN 4 3 K3 E3 5 4 5 1A4 1Y4 D4
12 3 A2 C2 14 11 2A1 2Y1 9
DET CCW IN 4 13 3 6 13 7 D5
13 GND 2 1 K2 E2 R8 2 7 2A2 2Y2 D6
14 1 A1 C1 16 15 2A3 2Y3 5
2 15 4K7 1 8 17 3 D7
15 K1 E1 2A4 2Y4
16 R2 C20
C17 C15 C22 19 CS9\
4K7 U2 TLP621 2G
1G 1
8 7 7 10 +5V C18 C16 C19 C21
A4 C4 R5
8 K4 E4 9
6 5 5 12 1 470
A3 C3 9 1 8
6 K3 E3 11
4 3 3 14 8 2 7 8 cap x 100 nF U14
A2 C2 7 3 6 74HCT244
4 K2 E2 13
2 1 1 16 6 4 5 2 18 D0
A1 C1 2 1A1 1Y1 D1
2 K1 E1 15 4 1A2 1Y2 16
3 R4 6 14 D2
R1 4 470 1A3 1Y3 D3
8 1A4 1Y4 12
4K7 U1 TLP621 5 4 5 11 9 D4
8 7 3 6 2A1 2Y1 D5
7 A4 C4 10 13 2A2 2Y2 7
8 9 R3 2 7 15 5 D6
6 5 K4 E4 4K7 1 8 2A3 2Y3 D7
3 5 A3 C3 12 17 2A4 2Y4 3 3
6 K3 E3 11
4 3 3 14 C6 C4 C9 C11 19
A2 C2 2G CS10\
J9 4 K2 E2 13 1G 1
2 1 1 16 C7 C5 C8 C10
IN1 A1 C1
1 2 K1 E1 15
IN2
2 IN3 +5V
3 U15 8 cap x 100 nF
4 R25 ULN2803 U17
5 DET ROT 22 74HCT573
6 OUT1 2 1 D0
7 18 Q1 I1 1 19 Q1 D1 2
OUT2 4 3 17 2 18 3 D1
8 OUT3 6 5 Q2 I2 Q2 D2 D2
9 16 Q3 I3 3 17 Q3 D3 4
OUT4 8 7 15 4 16 5 D3
10 OUT5 Q4 I4 Q4 D4 D4
11 14 Q5 I5 5 PAL1 15 Q5 D5 6
R53, 22 13 6 14 7 D5
12 SAFETY 2 Q6 I6 PAL2 Q6 D6 D6
IN4 12 7 13 8
13 IN5 Q7 I7 Q7 D7 D7
14 11 Q8 I8 8 12 Q8 D8 9
15 GND
16 LIMIT\ C 11 12 13 CS11\
R24 1
TP1 2K 9 OC U33F
+5V
+24 VDC DET 74HC04
PHOTOCEL 1
C2 D2
100nF 1N4448 R23 C40
2K 100nF
R17 2 PHOTOCEL 2
2K 1 DET ROT
4 3 R22 C39 4
U13A 2K 100nF
R16 D1 LMC6482
LIMIT
1M 2K 1N4448 C1
33nF C38
100nF NAME DATE SHEET / OF
DRAWING F. García 07/07/04 A8123-04
1/4
REVISED F. García 09/09/04 Bb1 B1 REV

Bb1 CN 06/105 F. García 28/04/06 SEDECAL URS Plus LP Control


REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E

PHOTOCEL 2
+5V
PHOTOCEL 1
J4
8 7 R35 TP4
+V2r 16 A(0...12)
4 3 +24 VDC 2K49 R36 R37 ROT
PHOTOCEL 2 15 2 1 2K 9K09 +24 VDC
0V 14 6 5
+V2e 13 2.5 V
+5V R31 R32 U28
0V 12 R40 3K4 2K 74HC138 2,13
GND 11 1K D17 D16 C58 A12 D13 K11
+V1r 10 15 Y0 A 1
1N4448 LM336M2.5 100nF 14 2 A13 +5V C31 1N4148 DECREASE SID
PHOTOCEL 1 9 E\ Y1 B A14
C55 6 13 3 100nF 6
0V 8 CS2\ Y2 C
1 100nF R33 2 7 12 1
+V1e 7 CS3\ Y3 +5V
2K 1 5 11

28
GND 6 CS4\ Y4
3 U21B 10 6
ROT POS 5 CS5\ Y5 G1 2,13
U21A R38 LMC6482 9 4 A15 2
+5 VDC CS6\

VCC
4 +5V R30 D18 LMC6482 2K R39 Y6 G2A CLK/I D14 K12
GND 3 7 Y7 G2B 5 PAL1 13 I I/Q 23
2K 1N4448 C56 R34 9K09 C59 16 21 1N4148 INCREASE SID
SID POS 2 PAL2 I I/Q
33nF 49K9 33nF 3 20 6
+5 VDC 1 U30 I I/Q
4 I I/Q 19
+5V TP6 74HC138 5 18
SID A12 I I/Q
CS8\ 15 Y0 A 1 PHOTO EN\ 6 I I/Q 17
C64 D21 14 2 A13 7 25 2,13
CS9\ Y1 B A14 BROKEN\ I I/Q
100nF 1N4448 13 3 9 26 D9 K7
CS10\ Y2 C I I/Q
U8C 12 10 24 1N4148 ROTATE CCW
CS11\ Y3 I I/Q
R43 6 74HC00 U8B 11 11 27 6

GND
CS12\ Y4 I I/Q
2K 7 9 74HC00 10 6 A15 12
Y5 G1 I
5 CS1\ 8 4 9 Y6 G2A 4
U22B 10 6 7 5
Y7 G2B

14
R44 D22 LMC6482 5 U7 2,13
1M 2K 1N4448 C63 PAL22V10 D10 K8
33nF 1N4148 ROTATE CW
D[7..0] 6
+5V TP5
HEIGHT
C61 D19 U19 U10
RES\ 2,13
100nF 1N4448 74HCT573 ULN2803
J3 +5V D0 2 D1 Q1 19 A0 D5 K3
R41 2 D1 3 18 A1 D0 2 19 1 18 1N4148 HEIGHT UP
2K D2 D2 Q2 A2 D1 D1 Q1 I1 Q1
+5 VDC 1 4 17 3 18 2 17 6
1 D3 D3 Q3 A3 D2 D2 Q2 I2 Q2
HEIGHT POS 2 3 5 D4 Q4 16 4 D3 Q3 17 3 I3 Q3 16
2 U22A +5V D4 6 15 A4 D3 5 16 4 15 2
GND 3 R42 D20 LMC6482 D5 D5 Q5 A5 D4 D4 Q4 I4 Q4
7 D6 Q6 14 6 D5 Q5 15 5 I5 Q5 14
1M 2K 1N4448 C60 D6 8 13 A6 D5 7 14 6 13 2,13
D7 D7 Q7 A7 D6 D6 Q6 I6 Q6 D6 K4
33nF 9 D8 Q8 12 8 D7 Q7 13 7 I7 Q7 12
C44 U24 +5V D7 9 12 8 11 1N4148 HEIGHT DWN
100nF T89C51RD2 D8 Q8 I8 Q8
38 11 6
R18 C GND
1 OC 11 C
10K 1 1
VDD D0 OC 9
29 37 2
+5V EA/VP P0.0 3 D1 U9 2,13
P0.1 36
+5V 4 7 35 4 D2 74HCT573 D11 K9
PFI RESET P0.2 ALE
34 5 D3 1N4148 SP1 SID
C72 P0.3 6 D4
1 8 4 33 6
U25 100nF MR RESET RESET P0.4 7 D5 W2
32
GND

AD7812 P0.5 8 D6 W1
20 2 VCC PFO 5 P0.6 31 A B 2 1 CS2\
C73 30 9 D7 ALE
100nF P0.7 A B U33A 2,13
Vdd
3 19 U32 27 74HC04 D12 K10
3

Vin1 CST MAX708CPA ALE/P 1N4148 RST SID


5 Vin2 CLK 18 PSEN 26
6 40 6
Vin3 P1.0 A8
DET ROT 7 Vin4 Din 17 41 P1.1 P2.0 18
8 16 42 19 A9
Vin5 Dout P1.2 P2.1 A10
9 Vin6 43 P1.3 P2.2 20
10 15 44 21 A11 U12 2,13
Vin7 RFS P1.4 P2.3 A12 U11 ULN2803 D7 K5
11 Vin8 TFS 14 1 P1.5 P2.4 22
+5V R45 12 2 23 A13 74HCT573 1N4148 SP1 ROTATE
475 A0 P1.6 P2.5 A14 D0
MODE 3 24 2 19 1 18 6
P1.7 P2.6 A15 D1 D1 Q1 I1 Q1
1 Vref Cref 2 P2.7 25 3 D2 Q2 18 2 I2 Q2 17
C71 +5V D2 4 17 3 16
3
C70 Agnd Dgnd 33nF U31B D3 D3 Q3 I3 Q3 3
RD 13 RD\ 5 D4 Q4 16 4 I4 Q4 15
47uF 11 12 74HC04 D4 6 15 5 14 2,13
4 13 T1 WR WR\ D5 Q5 I5 Q5
16V 8 U27 10 D5 7 14 6 13 D8 K6
C47 ST24C16 T0 D6 D6 Q6 I6 Q6 1N4148 RST ROTATE
INT0 8 4 3 8 D7 Q7 13 7 I7 Q7 12
100nF 1 D7 6
A0 VCC SCL 6 INT1 9 9 D8 Q8 12 8 I8 Q8 11
2 A1 SDA 5 7 TXD +5V GND
3 A2 5 RXD 11 C
WC 7 1 OC 9 2,13
GND VSS VSS X1 X2 R54 U31D D3 K1
10K 74HC04 1N4148 SP1 HEIGHT
4 16 17 15 14 U33B 6
9 8 U8A 74HC04 +5V
+5V X1 LIMIT\ 74HC00 4 3 CS3\
20MHz 1
SAFETY 1\ 2,13
3 R48
C42 C43 2 10K D4 K2
RES\ CAN
C66 16 C69 33pF 33pF 1N4148 RST HEIGHT
1uF 100nF 6
2 V+ Vcc C1+ 1
C65 +5V W3
6 1uF
V- A B VLCD ON\
C68 3
1uF C1- R55 R59
C2+ 4
C67 R21 30K1 22
V2 V1 1uF 22
MOV START\
PSOT12C PSOT12C 5
C2- SAFETY 2 INVERTERS OFF
C82
14 11 10uF R58
4 4
RS232 16V 22
J10 13 12 INVERTERS OFF OUT
TxD 7 10
1 GND
2 NAME DATE SHEET / OF
RxD
3 8 9
DRAWING F. García 07/07/04
2/4
A8123-04
REVISED F. García 09/09/04 Bb1 B1 REV
GND U23
MAX232
15
Bb1 CN 06/105 F. García 28/04/06 SEDECAL URS Plus LP Control
REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E

+5V
J7
RD\
1
WR\ 2 GND
3 +5 VDC
R47 +24 VDC
SAFETY 1 4 SAFETY 1
1K K12
5 SID 180
R46 1,14 7,8
6 SID 180 RTN
22K1 K11
7 SID 100
Q1 1,14 7,8
VLCD ON\ 8 SID 100 RTN
BC857
+5V
1 J1 1
+24V

D23 1 +5 VDC
LIMIT 2 LIMIT
DISPLAY BZV55C2V4 C76
MOV START\ 3 MOV START\
J13 +5V 100nF R49
2R21 4 GND
VSS 5 +5 VDC
1 VDD 6
2 7 GND
3 BROKEN 8 BROKEN
A0 U34 K7
4 9 GND

6
WR\ MC34063AD 1,14 7,8
5 RD\ L1 10 -30º
1 8

Vpower
6 D0 470uH SW Collector DRIVE K8 11 -30º RTN
7 D1 1,14 7,8 12 +120º
8 D2 13 +120º RTN
9 2 SW Emitter Isense 7 14
D3 K3
10 D4 C77 1,14 7,8 15 GND

GND
11 D5 15uF 16 UPPER LOCK
12 3 Timing Comp Input 5 17 UPPER LOCK RTN
D6 16V + K4
13 D7 D24 1,14 7,8 18 LOWER LOCK
14 CS\ C75 19 LOWER LOCK RTN
10BQ060

4
15 RST\ 220pF 20
16 VEE
17 SEL1
18 J2
VLED
19 VLSS
20 1 MOTOR INCREASE SID
2 MOTOR DECREASE SID
R50
3 MOTOR SID COMMON
2 12R4 2
4 MOTOR ROTATE CW
5 MOTOR ROTATE CCW
RES\ 6 MOTOR ROTATE COMMON
7 MOTOR HEIGHT DWN
E\ 8 MOTOR HEIGHT UP
9 MOTOR HEIGHT COMMON
10 MOTOR SID SP1
D[0..7] K9
11 MOTOR SID RST
7,8 1,14
12 MOTOR ROTATE SP1
13 MOTOR ROTATE RST
A(0...12) C36 +5V 7,8 1,14
14 MOTOR HEIGHT SP1
100 nF K10
15 MOTOR HEIGHT RST
K5
16 SID RELAY
U20 7,8 1,14
17 ROTATE RELAY
J12 CY6264-70

28
18 HEIGHT RELAY
7,8 1,14
A0 D0 K6 19 RELAY COMMON
10 11

VCC
1 CS4\ A1 A0 D0 D1 20 INVERTERS OFF
9 12 K1
2 CS5\ A2 A1 D1 D2
8 13 7,8 1,14
3 CS6\ A3 A2 D2 D3
4 MODE 7 A3 D3 15
D0 A4 6 16 D4 7,8 1,14
5 D1 A5 A4 D4 D5 K2
6 5 A5 D5 17
D2 A6 4 18 D6
7 A7 A6 D6 D7 SID RELAY
D3 3 19
8 A8 A7 D7 ROTATE RELAY
D4 25 C46 +5V
9 A9 A8 HEIGHT RELAY
D5 24 100 nF
10 D6 A10 A9 C78 +5V
11 21 A10 INVERTERS OFF
D7 A11 23 U26 100 nF
12 A12 A11 82C900 U35
2

22
13 A12

7
3
+5V PCA82C250 3
14

3
CS\ 20 +5V

VCC

VCC
15 CS1 D0 TRANS-CAN
11 5

VCC
16 RD\ D1 P0 Vref T1
22 OE 18 P1 J5
WR\ 27 26 D2 12 1 4 6
GND

WE CS2 D3 P2 RxDCA RXD CANL C81 V4


17 P3 1 CAN L

4
D4 13 2 1 7 100pF CAN0001
D5 P4 TxDCA TXD CANH 2 CAN H
16

GND
P5 3 GND
14

D6 14 28 8 R51 C80
D7 P6 RxDCB RS 121 100pF V3
15 P7
27 CAN0001

3
CS1\ CS\ TxDCB
9

2
CS12\ ALE CTRL0
20 +5V C45
ALE CTRL1 100 nF
OUT0 6
RD\ 19 CTRL3
OUT1 23

4
5 6 3 R26
RES\ CAN RESET 10
U33C WR\ 10 4 3 X2 1
74HC04 CTRL2 XTAL1 24MHz
26 MODE0 XTAL2 5
J11 +5V C49 +5V
100 nF 25 24

2
MODE1 RDY
GND

GND

1 U29A
2 +5V C50 74HCT123
16

3 47pF
4
21

R27 14
8
VCC

5 10K Cext
4 6 Q 4 4
7 UNLOCK 15 Rext/Cext
2 13
from KEYPAD

8 LOW SPEED B Q
3
GND

9 UNDERTABLE CLR
10 HEIGHT UP 1 A
11 HEIGHT DWN NAME DATE SHEET / OF
12 INCREASE SID DRAWING F. García 07/07/04 A8123-04
8

13 DECREASE SID 3/4


14 ROTATE CW REVISED F. García 09/09/04 Bb1 B1 REV
15 ROTATE CCW
16 THORAX

Bb1 CN 06/105 F. García 28/04/06 SEDECAL URS Plus LP Control


REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E

1 1

+5V
C90
100 nF

U37A U37B U29B


74HCT123 74HCT123 74HCT123

16
+5V +5V +5V
C92 14 C91 6 C37 6

VCC
R20 1 uF Cext R19 1 uF Cext R56 1 uF Cext
2M23 4 5M23 12 5M23 12
Q Q Q
15 Rext/Cext 7 Rext/Cext 7 Rext/Cext
3 CLR Q 13 11 CLR Q 5 11 CLR Q 5
1 2 2 3 4 10 5 6 10

GND

GND

GND
B B B
1 A 9 A 9 A
+5V R57 R57 R57
C83 10K C84 10K C85 10K C86
100nF 1 uF 1 uF 1 uF

8
U36
PAL22V10

28
18

VCC
I/Q
17 I/Q
13 I
Sid Relay 16 I I/Q 27
2
Height Up Key 3 I I/Q 26 2

Height Dwn Key 4 I I/Q 25


Increase Sid Key 5 I I/Q 24
6 23 R60
Decrease Sid Key I I/Q
7 21 2K
Rotate Cw Key I I/Q
Rotate Ccw Key 9 I I/Q 20 INVERTERS OFF OUT
Thorax Key 10 I I/Q 19
11 C88
Undertable Key I
12 1 uF
GND

Height Relay I
2 R57
Rotate Relay CLK/I 10K
8 9
INV OFF
14

R61
10K C87
0.1 uF

C89
1 uF

TP9
+24 VDC +24V

TP8 +5V
+5V D15
1N4007
R52
3
R28 R29 10K 3

1K U38 1
LM7805 1w
C79
VOUT VIN 220nF J6
TP7 TP3 TP2 C54
+5V GND GND GND 100uF GND C53
100uF 1 +24 VDC
16V
16V 2 +9 VDC
C3,C57,C62
100nF 3 GND
8
6
7 6
5 7
LMC6482 5
4 U13B,U21B,U22B U13B
LMC6482

+5V +5V +5V


+5V +5V
C32 C52,C74 C48,C51
C33,C34,C35,C41 C12,C13,C14 100nF 100nF 100nF
14

16

100nF U9,U11,U17,U19 100 nF U14,U16,U18


20

20

74HCT573 74HCT244
4 14 4
12
U8D
13 74HC00 U31,U33 U28,U30
74HC04 74HC138
7
7

NAME DATE SHEET / OF


10

10

DRAWING F. García 07/07/04 A8123-04


4/4
REVISED F. García 09/09/04 Bb1 B1 REV

Bb1 CN 06/105 F. García 28/04/06 SEDECAL URS Plus LP Control


REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E

K5
7,8 1,14

K4
7,8 1,14
J1 J2
MOTOR INCREASE SID
1 MOTOR DECREASE SID 1
2 MOTOR SID COMMON 2
3 MOTOR ROTATE CW 3
4 4 4 4
MOTOR ROTATE CCW
5 MOTOR ROTATE COMMON 5
6 MOTOR HEIGHT DWN 6
7 H-DWN 7
MOTOR HEIGHT UP
8 H-UP 8
MOTOR HEIGHT COMMON
9 MOTOR SP1 SID 9
10 MOTOR RST SID 10
11 MOTOR SP1 ROTATE 11
12 MOTOR RST ROTATE 12
13 MOTOR SP1 HEIGHT 13
14 MOTOR RST HEIGHT 14
15 SID RELAY 15
16 ROTATE RELAY 16
17 HEIGHT RELAY 17
18 RELAY COMMON 18
19 INVERTERS OFF INVERTER GND 19
20 20

+24 VDC

K3
J3 8
1 9
+24 VDC
1 +9 VDC D10
2 GND 1N4148
3 16 12
5
3 3
TP1 TP6
TS1 F1 F2 +32 VDC +24 VDC
6A 3A
24 VAC LAMP D1
1 FB1002L R7 R6 D15 R23
0 VAC LAMP 1K 6.8 1N4007 1K
2 5w
24 VAC - +
3 VIN VOUT
0 VAC1 C2 C3 R1
4

ADJ
2200uF 2200uF 2K7 R21
+24 VDC-2 50V 50V 2w 243
5 TP2 U2 D16
INVERTERS OFF F3 +9 V LM317 1N4007 C18
6 2A C16 100 nF
8 VAC D4 Q2 100 nF
7 B250C1500 R10 MTD3055E R22 C19
0 VAC2 1K R8 R12 D 500 10uF
8 2M 100 50V
GND - + G C17 C20
9 S 10uF 10uF
+32 VDC C4 C5 R9 50V 50V
10 2200uF 2200uF 2K C6 R20 TP7
19 VAC 25V 25V 10 uF 4K12 GND
11 19 VAC
0 VAC3
12 0 VAC3

2 2
D5
DB104 D19 K6 1
1N4148 6 K6
- + 4
16 8
R11 1 D20
17
10K K7 1N4148
2 U7
C7 ULN2803 16
1 uF R34
TP8 9 33K2
D14 +24 VDC-2 Q4
1N4007 +24 VDC-2 2N4401
R29
R5 100
6.8 U1 R45 C26
5w LM317 1K 9 K6 47uF
13 35V
VIN VOUT 11
ADJ

R19
243 D13
1N4007

C15
100 nF
R18 C14
4K32 10uF
1 50V 1

NAME DATE SHEET / OF


DRAWING F.GARCIA 02/02/05
A8124-07
REVISED A.DIAZ 13/02/05 1/3 A REV

A CN 05/070 F. García 04/04/05 SEDECAL URS Plus LP Interface


REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E

0 VAC3
+24 VDC +24 VDC-2
19 VAC

F4 1 1 K1 D6 Q1
4A R36 R36 1N4148 2N4403
TS3 NO 10K 10K R4
COM 1K
+24V UNR NC 2 3 R39 R38 16
1 K10 100 10K
4
U5 4
0V D2 1 2 3 4 3 ULN2803
2 FB1002L R38 18
6 K9 10K U5 C32
- + 4 1 2 1 1 uF 9
ULN2803
8
R2 C31
2K7 TP5 10 nF 9 R3
C8 C9 C10 C11 2w GND PWR +24 VDC 2K74
2200uF 2200uF 2200uF 2200uF
50V 50V 50V 50V 1
R36
10K
3
4
TS2 K1 R14 R17 C1
NC 4K12 4K12 R39 2.2 uF
17
CW ROT COM 100
1 U5

B
NO TP3 2 D23 4
ULN2803
CCW ROT CW 1N4148
2 W1

A
CW
CW SW R13 9
3 15
D8 2K +24 VDC U5
CCW SW BZX55C10V C12 4
4 K2 NC 100 nF ULN2803
1
BRAKE COM R36
5

B
NO TP4 10K D24 9
GND CCW CCW 1N4148
6 W2

A
R16 9
3 D3 2K 3

1N4007 +24 VDC D9 11 14


BZX55C10V C13
100 nF U5 U5
8 ULN2803 5 ULN2803
K9 1
D22
1N4148 K8 1 9 9
16 D21
1N4148 +24 VDC
16
1 1 K2 D7
R36 R36 1N4148
10K 10K

J4 8 7 R39 R38 13
100 10K U5
DET CW 8 7 6 5 6 ULN2803 +24 VDC
1 R38 12
DET CCW 6 K8 10K U5 C34
2 4 7 8 7 1 uF 9 2 3
ULN2803
GND 11 K9 8 R37 R37
3 13 C33 3K3 3K3
CW LIMIT 9 K7 11 10 nF 9
4 13 1 4
CCW LIMIT 11 K8 9
5 13
ENABLE 9
6 R15 16 1
2 +12 VDC 5 47.5 U6 2
7 R30 TLP621-4
ROT SPEED C27 10K R27 14 15 2
8 100 nF 10K U3 K10 D25
-12 VDC U4B 6 3 5 ULN2803 1N4148
9
8

CCW LM393 R30 1


GND PWR R35 5 10K C22 R30 R26
10 + 9 7
20K 7 100 nF 10K 33K2
C29 6 4 R30
-
R32 100 nF 2 10K
3K32 R41 R28 12
100 10K U3 8
U4A 6 5 7 ULN2803 R25
R33 C30 LM393 D18 11 22
100K 10 uF 3 1N4148 U3 C23
+ 9
C25 1 8 ULN2803 100 nF 17
100 nF 2 -
2
CW C24 9
R31 100 nF D17 U3
4

20K 1N4148 9 ULN2803

18 R24
U3 3K32
C28 ULN2803 1
100 nF
C21
9 100 uF
35V
1 1

NAME DATE SHEET / OF


DRAWING F.GARCIA 02/02/05
A8124-07
REVISED A.DIAZ 13/02/05 2/3 A REV

A CN 05/070 F. García 04/04/05 SEDECAL URS Plus LP Interface


REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E

W3-A FOR NORMAL OPERATION


4 W3-B TO RELEASE HEIGHT BRAKE 4

+24 VDC-2 Q3
2N4403 W3

A B
1 1 K4 2,13 D11 J5
R42 R42 H-UP 1N4148
10K 10K
1 H BRAKE
6 R44 D28
H-UP 2 GND
2 3 R41 R40 15 1K 1N4007
8 100 10K 1
U7
R37 2 1 3 4 4 ULN2803 R42 R43
3K3 R40 18 10K 3K32
10K U7
2 1 1 C35 9
7 ULN2803 4
220 uF
C37 50V
7 10 10 nF 9
U6 16 D26 3
TLP621-4 U7 1N4148 R41 C39
8 9 3 ULN2803 100 100 uF
35V
4
9

14
U7
3 +24 VDC-2 5 ULN2803
3

9
1 1 K5 2,13 D12
R42 R42 H-DWN 1N4148 D27
10K 10K 1N4148
H-DWN 6
5 7 R41 R40 13
6 100 10K U7
R37 7 8 8 7 6 1
ULN2803
3K3 R40 12 R42
10K U7 10K
5 6 7 C36 9
5 ULN2803
220 uF 8
C38 50V
5 12 10 nF 9
U6 11
TLP621-4 U7
6 11 8 ULN2803

2 2

1 1

NAME DATE SHEET / OF


DRAWING F.GARCIA 02/02/05
A8124-07
REVISED A.DIAZ 13/02/05 3/3 A REV

A CN 05/070 F. García 04/04/05 SEDECAL URS Plus LP Interface


REV DESCRIPTION ISSUED BY DATE
A B C D E
A B C D E

U1 +5V C1,C2,C3
ICM7228AIBI 100nF
D0 12 18 KEY PAD
D1 ID0 D8 U1,U2,U3
11 ID1 D7 21
D2 13 22 ICM7228AIBI 19
D3 ID2 D6
14 ID3 D5 17 S5
D4 10 20 +5V
ID4(SHUT) D4 V+
D5 6 23 S7 J1
D6 ID5(DEC) D3
1 5 ID6(HEXA) D2 16 1
D7 7 15 S8
ID7(DATA) D1 1

12
GND 2

9
7
3
4
9 MODE DP 4 S6 3
8 27

C5
C4
C3
C2
C1
WRITE SEGA 28 4
SEGB 3 S1 5
SEGC 1 1 R1 6
2 2 S9 LOW SPEED
SEGE R2 UNLOCK 7
SEGG 26 11 R3 8
24 10 D1 S3 HEIGHT UP
SEGF R4 ANGLE UNDERTABLE 9
SEGD 25 8 R5 10
5 UNITS S2 INCREASE SID
R6 HEIGHT DWN 11
6 R7 12
S4 ROTATE CW
DECREASE SID 13
THORAX 14
S10 15
ROTATE CCW
16
U2 S6 S7 S5 S4
ICM7228AIBI UNDERTABLE UNLOCK LOW SPEED THORAX
D0 12 18
D1 ID0 D8
11 ID1 D7 21
D2 13 22
D3 ID2 D6
14 ID3 D5 17
D4 10 20
D5 ID4(SHUT) D4
6 ID5(DEC) D3 23
D6 5 16
D7 ID6(HEXA) D2
7 ID7(DATA) D1 15

12
9
7
3
4
2 9 4 2
MODE DP
8 27

C5
C4
C3
C2
C1
WRITE SEGA
SEGB 3
SEGC 1 1 R1
SEGE 2 2 R2
SEGG 26 11 R3
24 10 D2
SEGF R4 ANGLE
SEGD 25 8 R5
5 TENS
R6
6 R7

U3 S10 S3 S2 S1 S9 S8
ICM7228AIBI ROT CCW ROT CW DECREASE SID INCREASE SID HEIGHT DWN HEIGHT UP
D0 12 18
D1 ID0 D8
11 ID1 D7 21
D2 13 22
D3 ID2 D6
14 ID3 D5 17
D4 10 20
D5 ID4(SHUT) D4
3 6 ID5(DEC) D3 23 3
D6 5 16
D7 ID6(HEXA) D2
7 ID7(DATA) D1 15
12
9
7
3
4

9 MODE DP 4
8 27
C5
C4
C3
C2
C1

WRITE SEGA
SEGB 3
SEGC 1 1 R1
J2 SEGE 2 2 R2
SEGG 26 11 R3
CS5 24 10 D3
1 CS4 SEGF R4 ANGLE
2 SEGD 25 8 R5
MODE 5 HUNDRED
3 CS6 R6
4 6 R7
D1
5 D0
6 D3
7 D2
8 D5
9 D4
10 D7
11 D6 +5V
12
13
14
15
16

4 4

NAME DATE SHEET / OF


DRAWING F. García 25/03/04 A8141-01
1/1
REVISED F. García 25/03/04 B2 B1 REV

B2 NE 166/04 F. García 04/04/06


B1 F. García 25/03/04 SEDECAL URS Plus LP Display
REV DESCRIPTION ISSUED BY DATE
A B C D E
5 4 3 2 1

TP2
D D
C4
470nF
+2.5V
+2.5V
C5 +2.5V
470nF U5 C10
100nF
43 P0.0 AVDD 5
R5 R3 44
C14 C11 240 270K P0.1 C18 C19 +2.5V C7 U2
45 34

16
100 nF 100 nF P0.2 DVDD 100nF 100nF 1uF MAX232CSE -2.5V
46 P0.3 DVDD 20
Galga1 Galga3 49 48 2 C1+ 1

V+
P0.4 DVDD -2.5V -2.5V R6 V+ C6
50 P0.5
J1 R4 51 16 1k
P0.6 P3.0 RX
U4A 10K U1B 52 17 W1 6 3 1uF
white P0.7 P3.1 TX V- C1-

7
1
8
-2.5V 6 18 4
1 1 - P3.2 C2+
black 2 2 3 . 7 1 P1.0 P3.3 19 C9 C8
red 6 5 2 22 CALIBRACION 1uF
green 3 3 + P1.1 P3.4 1uF
4 4 2 3 P1.2 P3.5 23 W2 C2- 5
AD620 LMC6482 +2.5V 4 24
P1.3 P3.6 R10 100 -2.5V -2.5V
11 P1.4 P3.7 25 14 11
12 A B

5
+2.5V P1.5
13 P1.6 ALE 42 13 12
Galga2 Galga4 -2.5V 14 41 +2.5V -2.5V J3 -2.5V
EARTH STUB -2.5V P1.7 PSEN#
EA# 40 1 7 10 TX
-2.5V 28 R9 100
R7 P2.0 2
29 33 8 9

GND
P2.1 XTAL2 3 RX
10K 30 32
C TP3 P2.2 XTAL1 4 C
31 P2.3
R8 36 27 C12 11.059Mhz C13 CON4
P2.4 SDATA/MOSI

15
100 37 26 XT1
P2.5 SLOCK

33p

33p
\MOV_START 38 P2.6
39 +2.5V
LIMIT P2.7
9 10 -2.5V -2.5V -2.5V
DAC0 DAC1 -2.5V -2.5V
C15 6 3 15 RESET VREF 8
33p 7
V1 V1 CREF
35 DGND
MMQA5V6T1 21 6 C17 C16
-2.5V DGND AGND
47 DGND
2-5 100nF 100nF
ADuC831

\MOV_START
-2.5V

LIMIT

+2.5V +2.5V

+2.5V W3
+2.5V
U3
B B
8 ST24C16
R2
1k U1A 1 5
C1 A0 VCC SDA
2 - 2 6
100 nF U1 A1 SCL 1
. 1 3 A2 2
8

LMC6482 3 +
C3
WC 7 1 3
J2
6 100nF
-2.5V LMC6482 GND C2 C20 C21 C22 V1 4
7
5 MMQA5V6T1
R1 4 10uF 10uF 10uF 10uF
1k 2-5
TP1
4

-2.5V

-2.5V -2.5V -2.5V

A
90045-03 A

NAME DATE SHEET / OF


DRAWING F. Díaz 17/07/03
A 3531-01
1/1
REVISED A. Díaz 17/07/03 b.3 b.2 b1 REV

SEDECAL ANTI CRUSHING


REV DESCRIPTION ISSUED BY DATE
5 4 3 2 1

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