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Sustainable Applications of Asphalt Mixes With Reclaimed Asphalt Pavement (RAP) Materials: Innovative and New Building Brick
Sustainable Applications of Asphalt Mixes With Reclaimed Asphalt Pavement (RAP) Materials: Innovative and New Building Brick
Keywords: Reclaimed Asphalt Pavement (RAP); Mixture design; sustainable buildings; Thermal
Mass; application of RAP in buildings
*Corresponding author: Received 23 September 2018; revised 15 March 2019; editorial decision 9 April 2019; accepted 13 April
m.alwetaishi@tu.edu.sa 2019
................................................................................................................................................................................
(NAPA) estimated that a total of 71.8 million tonnes of RAP but this will lead to emission of such fumes. In concern with
was accepted in 2011, 84% of which was used in asphalt applica- asphalt fumes composition, it should be highlighted that the
tions [4]. It should be pointed out that there are no reported way in which asphalts are handled during paving and roofing
studies in the literature that show the use of RAP in building operations probably influence the composition of asphalt fumes
construction, for example, for blocks for walls or any other and vapours. Previous studies like [17] revealed that the most
applications. marked increase in fumes formation was recorded when asphalt
An extensive literature review was conducted on the use of temperatures reached 146°C (295 °F) and continued to increase
RAP in pavement applications. It was found the percentage of to 175°C (347 °F). RAP materials required reheating to tem-
RAP used in asphalt mixes reached up to 80% in some cases perature less 146°C (295 °F) for moulding and compaction
blocks, tiles, timber and steel. All these materials can damage TAS EDSL. Through this a comparative study was conducted
the environment due to their continuous exploitation [22]. to find out the energy efficient behaviour of this material in
Moreover, different building materials have different response four different climatic conditions.
to climatic conditions due to their inherent properties. The
thermal properties of building components such as walls, ceil-
ings and floors together determine the energy consumption pat- 2 MATERIALS CONSIDERATION
terns and comfort conditions in an enclosed space [23].
Temperature and humidity measurements were analysed by Virgin aggregates were collected from the Aljazeera company
Soofia [23]. They conducted such measurements crusher in Taif, KSA. The type of aggregate was crushed basalt.
within buildings constructed from a variety of traditional Coarse aggregates of Maximum Nominal Size (MNS) 19 mm as
and modern materials. They concluded that the mud brick and well as quarry dust were collected from the crusher. The prop-
straw bale buildings required minimum energy in production, erties of collected natural aggregates are given in Table 1.
compared to contemporary building materials. They are also Asphalt binder 60/70 penetration grade was acquired from the
more appropriate and affordable, while the main disadvantage Aljazeera asphalt mix plant in Al-Hadaa Road in Taif, KSA.
lies in their higher maintenance requirements. Hanan [24] has Table 2 summarizes the physical properties of this asphalt
examined a typical Saudi residential building as a case study. according to AASHTO specifications as well as the specifica-
They considered energy conservation measures like improving tions of the Saudi Ministry of Municipal and Rural Affairs for
the thermal insulation of the external walls and roofs. They construction of urban roads- Part-7. RAP was taken from Taif
identified many shortcomings common to the current design of to Alhaweyah road. The specimen of the recycling asphalt pave-
Saudi dwellings and they put forward a number of strategies ment was taken by milling road about five centimetres by
which should help towards the development of a more sustain- milling machine. Using extraction equipment, the specimen has
able residential sector in Saudi Arabia. Among these strategies a 5.54% of bitumen content. The gradation of the recycling
is the search for sustainable alternatives for building materials. aggregates is shown in Figure 1.
To address this issue, the current study was targeted at the It is known that densely graded aggregates for the asphalt
investigation of sustainable applications of RAP materials in mixes offer greater area of load transfer. Moreover, the grad-
building construction especially in the construction of asphalt ation that results in maximum density would offer high stability
bricks for the walls of buildings. Therefore, a comprehensive to the final mix. Therefore, theoretical gradation was used to
experimental program was conducted for the evaluation of arrive at the target gradation of the desired specifications. This
asphalt mixtures containing various RAP ratios. RAP contents generally takes the following form [25].
of 0%, 30%, 60% and 90% were added to virgin materials to P = 100 (d/D)n (1)
study the effect of various RAP contents and sources on the
mixture properties. Moreover, the suitability for using asphalt P = % Passing
concrete mixes incorporating RAP for bricks to be used in d = Size of sieve opening
building construction was also investigated. Finally, the thermal D = Largest size in gradation
characteristics of asphalt concrete blocks for walls in building Four dense graded mixtures of hot mix asphalt incorporating
construction were analytically investigated using the software, recycled asphalt pavement percentages of 0%, 30%, 60% and
90% were designed based on the specifications of the Saudi test was conducted to find out the Optimum Asphalt Content
Ministry of Municipal and Rural Affairs for the construction of (OAC) and the corresponding properties like stability, flow, Air
urban roads- Part-7. The four mixes were designated as M0, Voids (AV), Voids in Mineral Aggregates (VMA), Voids Filled
M30, M60 and M90 representing the incorporated RAP ratio. with Asphalt (VFA) and unit weight. Marshal graphs were plot-
The upper and lower limits of desired gradation were chosen as ted for each property and, also, the trend with RAP ratio was
type-C of the specified specifications which is used for local also determined.
roads with low traffic volumes as presented in Table 3.
Table 3. Gradation limits of asphalt binder course (C-Type) as per Saudi Code of Practice.
Sieve Size (mm) 25 mm 12.5 mm 19 mm 9.5 mm #4 #10 #40 #200
Gradation Limits 100 90–100 78–93 57–72 43–58 28–43 13–28 3–7
4 RESULTS AND DISCUSSIONS discovered that VMAs increase as the RAP content increases.
The reason for that may be related to the prevention of new
The mechanical properties of different investigated asphalt asphalt from occupying the pores of aggregates that occupied
mixes were determined through Marshal Tests. The effect of by the ineffective old asphalt. On the other hand, voids filled
RAP content was studied and analysed based upon these prop- with asphalt (VFA) do not show a definite trend. VFA
erties as well as the indirect tensile strength and loss of stability. increased with RAP content of 30% and decreased with the
This will be illustrated in the following paragraphs. Air voids increase of RAP content as shown in Table 4. It should be
are an important factor that must be considered in the design pointed out that both VMA and VFA values are within the per-
missible levels as per the Saudi Code of Practice.
2
4.9 0 30 60 90
4.8 RAP (%)
4.7
Air Voids (AV %)
0 30 60 90 800
RAP (%) 750
800
Building
3D modeller Result viewer
600 simulator
ITS (KPa)
400
200
Figure 7. Process and flow of TAS EDSL with three programs involved.
0
0 30 60 90
to moisture damage decreased. It should be highlighted that the 4.1 Validation of TAS EDSL and research
maximum loss of stability was achieved at RAP content of 90% methodology
but it was still within allowable limits. The revealed Marshal TAS EDSL is considered one of the most powerful and accurate
properties, indirect tensile strengths and loss of stability for all tools for predicting building energy performance; therefore,
investigated mixes were considered for selection of the optimum many researchers used it to conduct analysis of building energy
RAP ratio to be considered for further applications. All proper- efficiency such as [27–30]. The analysis through this software
ties met the targeted mix of type 4 C as per the Saudi Code of consists of three stages related to each other. The first stage
Practice which is positive in allowing flexibility in choosing suit- includes the shape of the building and the choice of places and
able RAP content depending upon the targeted applications. For dimensions of the windows and doors and the introduction of
example, if RAP is to be used in an asphalt mix in roads with the waypoints. The second stage includes entering the details of
low traffic, an RAP content of 60% would be most suitable since the thermal maps for the site of the building and materials used
its cost would be less. On the other hand, when searching for in construction and the choice of the number of days required
applications for asphalt mixes with RAP, a content of 90% RAP to know the thermal distribution and entering each element
would be the best choice. Therefore, a RAP content of 90% was issued such temperature (fridge or lap-top) or similar. The third
selected for further investigation in the present study. stage provides results which may reveal number of curves
The findings of hazard review conducted by [26] suggest representing energy levels inside and outside the analysed mod-
that humans have not provided consistent evidence of carcino- el. Figure 7 shows the Process and flow of TAS EDSL.
genic effects in workers exposed to asphalt fumes during paving Since this research deals with a novel and innovative investi-
operations. Also, no animal studies have examined the carcino- gation, namely applying asphalt blocks to external building walls
genic potential of either field- or laboratory-generated samples as a thermal mass technique, it has to carry out exceptional val-
of paving asphalt fume condensates. The results from epidemio- idation. In order to do this, a model of a building with complete
logic studies conducted through this report showed uncertainty components was designed and constructed. The building compo-
of exposure of workers of asphalt roofing to cancer. For the nents were selected to simulate the actual conditions of real life
present study, the proposed RAP blocks were not raw asphalt, which included four external walls constructed from asphalt con-
nor chemical materials. These materials were asbestos free crete incorporating 90% RAP, reinforced concrete slab as a ceil-
therefore, the negative hazards of asbestos will not be predicted. ing and a marble floor. The model dimensions were
On the other hand, the RAP materials required for preparing 70 cm*70 cm*40 cm as given in Figure 8. The asphalt blocks
the blocks were reheated to temperature less 146°C (295 °F) for were designed and fully prepared in Taif University labs
moulding and compaction to have lower expected fumes than (Figure 17). It should be pointed out that four concrete columns
those expected with virgin materials by using the followed stan- were constructed in each corner and the model was covered with
dards for such issue as recommended by [18]. In addition to a 5 cm reinforced concrete slab in order to simulate the model in
the illustrated issues related to the expected health hazards with reality. The model was oriented towards the south. In addition,
RAP blocks, the RAP blocks in the present study were proposed two data loggers were fixed inside the constructed model and
for use in the walls’ construction only that will be protected another one was fixed outside for measurements of the indoor
more with the finishing materials of such walls and outdoor temperatures.
Reinforced
concrete-Slab
7 cm
Blocks of asphalt
40 cm with 90% RAP
13
B C
70 cm
19 18 17 16 15 14 13
20 12
21 11
50 cm
70 cm
22 10
23 9
50 cm
24 8
1 2 3 4 5 6 7
Figure 8. Investigated model for TAS-validation. (a) is the 3D model, (b) is the plan side and (c) is a view of the actual model.
37
temperatureºC
32
27
22
17
1 4 7 10 13 16 19 22 1 4 7 10 13 16 19 22 1 4 7 10 13 16 19 22 1 4 7 10 13 16 19 22 1 4 7 10 13 16 19 22 1 4 7 10 13 16 19 22
Day 1 Day 2 Day 3 Day 4 Day 5 Day 6
Figure 9. Outdoor and indoor air temperatures derived from data loggers.
The same model dimensions were built in TAS EDSL along different data loggers in order to replace the results with the
with the same building material characteristics shown in predicted ones in TAS. The indoor and outdoor temperature
Table 6. Since outdoor temperature will vary in terms of actual measurements were recorded for 6 entire days. Figure 9 shows
and predicted values derived from TAS EDSL’s database wea- the outdoor and indoor air temperatures (OAT & IAT) derived
ther file, the actual outdoor temperature was recorded using from data loggers. Also, Figure 10 indicates the mismatch
POT AOAT
27
TemperatureºC
22
17
12
Day Day Day Day Day Day Day
Figure 10. Mismatch in outdoor temperature in between actual (data logger) and predicted (TAS EDSL).
18 8
17 9
16 10
15 11
14 12
13
TEMPERATURE ºC
35 35
30 30
25 25
20 20
15 15 LAT: 24.77
Figure 13. Indoor and outdoor temperatures in Riyadh (winter and summer).
40 40
38 Winter 38 Summer
TEMPERATURE ºC
TEMPERATURE ºC
36 36
34 34
32 32
30 30
28 28
LAT: 3.14
26 26
LONG: 101.68
24 24
22 22
1 3 5 7 9 11 13 15 17 19 21 23 1 3 5 7 9 11 13 15 17 19 21 23
Figure 14. Indoor and outdoor temperatures in Kuala Lumpur (winter and summer).
39 39
Winter 34 Summer
TEMPERATURE ºC
34
TEMPERATURE ºC
29 29
24 24
19 19
14 14
LAT: 41.89
9 9
LONG: 12.49
4 4
1 3 5 7 9 11 13 15 17 19 21 23 1 3 5 7 9 11 13 15 17 19 21 23
Figure 15. Indoor and outdoor temperatures in Rome (winter and summer).
Since tropical regions have an almost identical climate in both responsible for excessive increases in indoor temperature
summer and winter, the pattern of the impact of ACMBs was (Figure 15). This amount of solar radiation raised indoor tempera-
almost the same seasonally. In addition to that, it can be seen that tures by almost 10°C. Taking into account the previous discus-
the ACMB method cannot be used in such regions. This is sion, it can be revealed that the ACMB technique is not
because of the limited outdoor temperature swing between day- recommended in tropical and moderate climates; however, it
time and night as in Kuala Lumpur (Figure 14). Tropical regions might be utilized in hot regions with some modifications to build-
do not require any sort of thermal mass; they rather require nat- ing design.
ural ventilation in order to release excessive heat and moisture On the other hand, it seems that this technique works per-
from indoors. In a moderate climate as in Rome (Figure 15), it fectly in colder regions like Moscow. This is due to the limited
was observed that an ACMB system is not appropriate due to the amount of solar radiation in both summer and winter. In win-
limited amount of solar radiation in winter which is not enough ter, the ACMB system managed to bring the indoor tempera-
to bring the indoor air temperature to a more comfortable level ture in all zone directions closer to above the freezing limit
while in summer the major amount of solar radiation was (Figure 16), particularly in south and east facing directions
38 38
33 Winter 33 Summer
TEMPERATURE ºC
TEMPERATURE ºC
28 28
23 23
18 18
13 13
8 8
3 3
–2 –2 LAT: 59.33
–7 –7
LONG: 18.06
Figure 16. Indoor and outdoor temperatures in Moscow (winter and summer).
Figure 17. A) Preparation of Asphalt Blocks for Building the Verification Model. B) Extraction of Asphalt Blocks for Building the Verification Model. C)
Conditioning of Asphalt Blocks. D) Prepared Asphalt Blocks for Building the Verification Model.
which are popular for their intensive amount of solar radiation. • The air voids increase with the increase of RAP content and,
South and east facing directions which tend to be avoided in simultaneously, bulk specific gravity decreases.
hot and moderate regions seem very promising in cold regions • Stability of asphalt mixes decreases with the increase in RAP
as can be seen in Figure 16. Owing to the direct solar gain on content up to 60%; however, it increases at 90% RAP con-
the outer surface of ACMBs on these walls, an increase of 5°C tent. This is due to an increase in flow values with the
occurred. Considering the summer performance, although the increase in RAP content.
amount of outdoor solar radiation is limited in this region, • The new asphalt is prevented from occupying the pores of
there was a massive rise in the indoor temperature. This is aggregates due to the presence of ineffective old asphalt.
because of the low angle of solar radiation on the external walls Therefore, VMAs increase with the increase in RAP content.
which was responsible for a huge increase in the indoor tem- • The presence of RAP in an asphalt mix improves its indirect
perature. As a result, direct solar gain should be avoided in tensile strength where the highest value was achieved at 60%
summer especially in south and east directions (Figure 17). RAP content.
• Incorporation of RAP asphalt mixes revealed a reduction in
its stability increasing with the increase in RAP content.
5 CONCLUSION • For applications of RAP in asphalt mixes in low volume roads,
RAP content of 60% looks to be the most suitable for such
The research has presented an experimental work in order to applications. However, for applications of RAP in asphalt
evaluate the impact of various percentages of RAP on asphalt mixes for buildings, a 90% RAP content is more suitable.
mixtures. The physical characteristics of using the model with • ACMBs had a remarkable impact on all spaces within the
RAP in asphalt concrete blocks in building application were also building design; hence, this technique might be utilized in
investigated. This can be stated as a new method to be applied hot regions with some modifications to building design.
into sustainable building construction. The research used multi • The pattern of impact of ACMBs in tropical regions shows
methods to ensure high quality of results. The following out- identical behaviour in summer and winter. This is because
comes and recommendations can be stated out of the research: tropical regions do not require any sort of thermal mass;
they rather require natural ventilation in order to release
• Adding RAP to asphalt mixes affects their mechanical proper- excessive heat and moisture from indoors.
ties but all of these properties were within the allowable • In moderate climates the ACMB system is not appropriate
specifications. due to the limited amount of solar radiation in winter which
is not enough to bring the indoor air temperature up to a [11] Colbert B, You Z. The determination of mechanical performance of labora-
more comfortable level. tory produced hot mix asphalt mixtures using controlled RAP and virgin
• The ACMB technique works perfectly in colder regions like aggregate size fractions. Constr Build Mater 2012;26:655–62.
[12] Huang B, Asce M, Shu X, et al. Laboratory investigation of cracking resist-
Moscow. This is due to the limited amount of solar radiation
ance of hot-mix asphalt field laboratory investigation of cracking resistance
in both summer and winter.
of hot-mix asphalt field mixtures containing screened reclaimed asphalt
• Construction of walls with RAP blocks has to be further pavement. Mater Civ Eng 2010;23:1535–43. DOI:10.1061/(ASCE)MT.1943-
investigated in future to work as sandwich in between two 5533.0000223.
concrete walls for more safety in terms of asphalt fumes [13] El-maaty AEA, Elmohr AI. Characterization of Recycled Asphalt Pavement
emission with high temperatures and to search for better