Sheet No. REV.

A
PUMP DESIGN CALCULATION SHEET
1/2
REV. DATE DESCRIPTION BY CHK'D APP'D
A 15-Apr-07 ISSUED FOR REVIEW ES AD HW

CHEVRON GEOTHERMAL SALAK

AWIBENGKOK 1, 2 & 3

EQUIPMENT I.D. : P-109 C/D

EQUIPMENT NAME : Steam Wash Booster Pump
SYSTEM SKETCH : Steam Wash Distribution
PUMP TYPE : Centrifugal Pump

3"x2" 2"
3"
AWI 7/8

3"x2" 2"
3"
AWI 7/8
4" 3"x2" 2"
3"
From P-401 A/B AWI 7/8
4"x3"
3" 4" 3"x2" 2"
3"
From P-501 A/B AWI 10/11/13

3"x2" 2"
From P-601 A/B 16.5 ft 3"
AWI 10/11/13

3" Booster Pump

P.109 C

OPERATING CONDITIONS
1. Design Capacity 40.9 M3/Hr 8. Density 62.61 lb/ft3
9. Maximum Vapor Pressure 11.50 psia
2. Operation hours 24 Hours 10. Normal Viscosity 0.80 cP
3. No of operation pumps 1 Units 11. Capacity Maximum 40.9 M3/Hr
4. No of spare pumps 1 Units 180.1 GPM
5. Fluid Name Condensate 12. Capacity Overdesign 10 %
6. Normal Temperature 85 oF 13. Capacity Design 198 GPM
7. Normal Specific Gravity 1.00
14. Roughness Factor 4.60E-05 Commercial steel

SUCTION CONDITIONS DISCHARGE CONDITIONS

1. Pipe Size Length Velocity 1. Pipe Size Length Velocity
3.068 inchi 200.0 ft 8.60 fps 3.068 inch 5 ft 8.60 fps
inchi ft - fps 4.026 inch 6,562.0 ft 4.99 fps
inchi ft fps 3.068 inchi 10 ft 8.60 fps
inchi ft fps 2.067 inchi 10 ft 18.94 fps
2. Pressure Loss
2. Drum Pressure 58.02 psig a. Line 0.06 psig (+20%)
3. Static Head 16.50 ft b. Flow Meter 4.00 psig
7.174 psig c. Heat Exchangers - psig
4. Pressure Loss d. Valve, Fittings and control valve 3.98 psig
a. Line Loss 0.01 psig Sub total (a-d) 8.04 psig
b. Valve and Fittings 1.87 psig 3. Maximum Destination Pressure 113 psig
c. Strainer psi 4. Elevation 50.00 ft
5.Suction Pressure 63.32 psig 21.74 psig
5. Discharge Pressure 142.78 psig (Note 1)

DIFFERENTIAL PRESSURE BRAKE HORSEPOWER

1. Discharge Pressure 142.78 psig Efficiency 0.6 (Assumed)
2. Suction Pressure 63.32 psig Hydraulic Power 10.1 HP
3. Differential Pressure 79.46 psig BHP 16.8 HP
4. Safety Factor 7.95 psig
5. Required differential pressure 87.41 psig
5. Head 201.03 ft
MAXIMUM SHUT OFF PRESSURE
NET POSITIVE SUCTION HEAD 1. Maximum Suction Drum Pressure 58.02
1. Suction Pressure 78.02 psia 2. Maximum Liquid Static Pressure 7.17
2. Vapor Pressure 11.50 psia 3. Design Suction Pressure 65.19
3. Net 66.52 psia 4. PSV setting at Vessel 50
4. NPSH Available 152.99 ft 4. Shut off Pressure
Design Suction Pressure : PSV setting @ vessel + Static head
Note 57.17
1. Maximum discharge pressure will refer to model pump selected
Shut Off Pressure 57.17 + 1.2 x Differential Pressure 228.51
SUCTION

PRESSURE DROP OF STRAIGHT PIPE

STRAIGHT PIPE ID Lenght Vol. Flow Velocity NRe Moody Fric. DP Moody Fric. DP
Inch ft GPM fps (f) psi (f)-figure psi
Size 1 3.068 200 198 8.597 256610 0.0173 0.006 0.0127 0.000
Size 2 0.0141 #DIV/0!
Size 3
Size 4
Sub Total 0.01 Sub Total #DIV/0!

PRESSURE DROP OF FITTING AND ELBOWS

FITTING AND Size 1 Size 2 Size 3 Size 4
ELBOWS Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP
psi psi psi psi
Elbow, 45 - - - -
Elbow, 90 6 0.38 1.137 - - -
Tee 3 0.38 0.569 - - -
Foot Valve - - - -
Butterfly Valve - - - -
q=5% - - - -
q = 40'% - - - -
Diaphragm Valve - - - -
Wide open - - - -
Half Open - - - -
Gate Valve - - - -
Wide Open 1 0.14 0.070 - - -
Half Open - - - -
Globe valve - - - -
Wide Open - - - -
Half Open - - - -
Check Valve - - - -
Disk - - - -
Ball - - - -
Swing - - - -
Sudden Expansion - - - -
Sudden Reduction 1 0.18 0.090 - - -
Control valve - - - -
Sub Total 1.865 Sub Total - Sub Total - Sub Total -

DISCHARGE

PRESSURE DROP OF STRAIGHT PIPE

STRAIGHT PIPE ID Lenght Vol. Flow Velocity NRe Moody Fric. DP Moody Fric. DP
Inch ft GPM fps (f) psi (f)-figure psi
Size 1 3.068 5.0 198 8.597 256610 0.0173 0.0001
Size 2 4.026 6,562 198 4.992 195549 0.0163 0.0457
Size 3 3.068 10 198 8.597 256610 0.0173 0.0003
Size 4 2.067 10 198 18.939 380881 0.0190 0.0023
Sub Total 0.0485 Sub Total -

PRESSURE DROP OF FITTING AND ELBOWS

FITTING AND Size 1 Size 2 Size 3 Size 4
ELBOWS Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP
psi psi psi psi
Elbow, 45 - - - -
Elbow, 90 2 0.54 0.539 24 0.51 2.059 - 6 0.5700 0.575
Tee - 3 1.02 0.515 - 15 1.1400 2.876
Foot Valve - - - -
Butterfly Valve - - - -
q=5% - - - -
q = 40'% - - - -
Diaphragm Valve - - - -
Wide open - - - -
Half Open - - - -
Gate Valve - 2 0.14 0.047 - 20 0.15 0.505
Wide Open - - - -
Half Open - - - -
Globe valve - - - -
Wide Open - - - -
Half Open - - - -
Check Valve - - - -
Disk - - - -
Ball - - - -
Swing - 1 1.70 0.286 - -
Sudden Expansion 1 0.26 0.130 - - -
Sudden Reduction - 3 0.06 0.030 3 0.25 0.374 -
Control Valve - 5 6.50 5.467
Sub Total 0.668 Sub Total 2.937 Sub Total 0.374 Sub Total 9.423