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AEP-55
Published by the
NATO STANDARDIZATION AGENCY (NSA)
© NATO/OTAN
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RECORD OF RESERVATIONS
Note: The reservations listed on this page include only those that were recorded at
time of promulgation and may not be complete. Refer to the NATO Standardization
Database for the complete list of existing reservations.
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Note: The reservations listed on this page include only those that were recorded at
time of promulgation and may not be complete. Refer to the NATO Standardization
Database for the complete list of existing reservations.
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LIST OF ABBREVIATIONS
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OC Occipital Condyle
PA Polyamide
PBIED Person Borne Improvised Explosive Device
PE Plastic Explosive
PETN Pentaerythritol Tetranitrate
PPE Personal Protective Equipment
RS Roadside
PVC Polyvinyl Chloride
RTO Research and Technology Organization
SAE Society of Automotive Engineers
STANAG Standardization Agreement (NATO)
SVBIED Suicide Victim Borne Improvised Explosive Device
TG Task Group
TNT Trinitrotoluene
TNTeq. Trinitrotoluene equivalent
UB Underbelly
URT Upper Respiratory Tract
VA Vulnerable Area
VBIED Vehicle Borne Improvised Explosive Device
VC Viscous Criterion
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IED THREAT
1 SCOPE
This document consist of two parts, the NATO UNCLASSIFIED AEP-55, Volume 3 and
the NATO SECRET AEP-55, Volume 3-S.
This NATO UNCLASSIFIED AEP-55, Volume 3 document describes the threat defini-
tions, test conditions and crew injury criteria of vehicle occupants to be used when de-
termining the protection level of the occupants of armoured vehicles subject to IED
threats.
The NATO SECRET AEP-55, Volume 3-S part describes all necessary details and data
to define the threat levels and the details of the surrogates used for specific test condi-
tions.
2 SIGNIFICANCE OF USE
The quantity of variables associated with the variety of threats, scenarios and the inte-
ractions between the different physical mechanisms make assessment of IED threat
complex. Similarly, the nature of IED threats and the wide spectrum of variables asso-
ciated with these types of threats, make a precise methodology for testing procedures
difficult. Nevertheless, it is possible to categorize a wide range of IED threats by using
the most commonly encountered attack scenarios. AEP-55 Vol. 1 and 2 already present
testing methodology for KE, artillery and mine threats. Some of the threats covered in
those two AEPs are similar to IED threats. This Volume of the AEP covers specific IED
threat test procedures that are beyond the scope of, but comparable with, AEP-55 Vols.
1 and 2. Where possible, this AEP Volume also specifies repeatable and standardized
testing conditions and assessment methodology, in order to maximize the commonality
between the different test procedures and ease the qualification of vehicles.
This Volume follows the same philosophy as AEP-55 Vols. 1 and 2, and is intended to
provide testing standards that will promote increased levels of protection for NATO per-
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sonnel. As in previous documents, test procedures are set up to provide a 90% proba-
bility level of protection for the occupants of vehicles.
In general, the numbers of tests conducted are too low to gather fully reliable statistical
results. For this reason, the test parameters and assessment criteria identified in this
document are set to represent severe conditions (near worst-case). In addition, testing
is to be conducted to specifically examine and quantify potential weaknesses in the pro-
tection systems being assessed. It is the National Authority’s (NA) responsibility to en-
sure the test parameters are in accordance with this intention.
NA may, at its discretion accept any deviation from the testing procedures outlined in
this document, provided the procedures used are judged to be equivalent and are well
documented.
In the event of a conflict between the text of this document and the references cited
herein, the text of this document takes precedence. Nothing in this document, however,
supersedes applicable national laws and regulations unless a specific exemption has
been obtained.
The evaluation of a product using these test procedures may require the use of mate-
rials and/or equipment and/or techniques that could be hazardous. This document does
not attempt to address all the safety aspects associated with its use. It is the responsi-
bility of the organization using this publication to establish appropriate health and safety
etc. practices and to determine the applicability of any regulatory requirements prior to
its use.
Unique national requirements for the IED testing of specific capabilities, platforms and
equipment not covered in this document should be defined within the national procure-
ment specification.
This AEP does not limit the threats that a NA may address when testing vehicles. Addi-
tional types of IED deemed to be a potential or actual threat to a vehicle may be speci-
fied, but such testing is outside the scope of this AEP and will be subject to national
procedures.
This AEP may be updated by means of recorded changes as experience is gained and
further data becomes available.
If specific tolerances are not addressed in this paper, use general tolerances for linear
and angular dimensions according to DIN ISO 2768-1.
Where stated in this document, the NA is an appointed expert.
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3 THREAT DEFINITION
Within this document the IED threats are divided into the following 3 basic categories
(Annex A):
Blast Charges,
Fragmentation Charges,
Projectile Forming Charges.
This classification is based upon the dominant physical effects resulting from using IEDs
to attack armoured vehicles with the occupants inside.
The method of initiation (command wire, remote control, victim actuated, suicide, etc.) is
of no relevance from a physical protection perspective. This AEP solely assesses the
performance of occupant safety in armoured vehicles assuming the device was initiated
successfully.
Chemical / Biological / Radioactive / Nuclear (CBRN) IEDs are not considered in this
paper.
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Other conceivable IED types are not specifically addressed in this paper. The thermo-
baric threat is considered herein as blast threat.
For each of these three categories the IED threat is divided into 7 levels, with an ap-
pended figure for the group; additionally, for each level roadside and underbelly attacks
are treated separately (Annex A-S).
Blast Charges
The IED blast threat is defined as a bare High Explosive (HE) charge. The blast levels
cover the range representative of the amount of explosive manageable for roadside or
underbelly IED attack. The increments of the blast charges threat levels (Annex A-S)
are chosen with respect to a well defined increase in structural and occupant loading.
Details of blast charges are described in Annex B1.1-S and Annex B2.1-S.
Fragmentation Charges
IED fragmentation threats are defined as HE charges that generate high-speed frag-
ments and close range blast effects.
A typical roadside attack with fragmentation charges generates cumulative loads of mul-
tiple fragments and blast effects hitting the target. Therefore, the effects will be complex
and cannot be simulated by a single fragment impact (single FSP) as described in AEP-
55 Volume 1.
The fragmentation charge levels (Annex A-S) vary from different types of fragmentation
IED to single and multiple artillery rounds. The increase in fragmentation charge threat
levels is chosen according to the penetration capability of the fragments and the amount
of HE (or equivalent) employed.
Testing fragmentation charges representing these threats are described in Annex B1.2-
S and Annex B2.2-S.
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The system qualification regime consists of the following phases (see Table 1):
Prior to the tests, the scope of the mandatory testing phases and the test strategy (Ex-
ample see Annex C8 and / or D8) is to be established and detailed in a test plan by the
NA. This is achieved by:
1. Identification and confirmation of the desired Level of protection and (optional) the
overmatch Level in accordance with Annex A-S. Testing at lower protection levels as
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desired will be necessary whenever there is any reason that the protection system
may be vulnerable to such threats.
2. Identification and confirmation of the mandatory Pass criteria (Para 6 and Annex E).
3. Identification of the tests requirements to confirm the desired Level of protection for
Phase 1 (Optional) and Phase 2 (Mandatory) tests, in accordance with Table 1.
4. Optional: Identification of the tests requirements to establish the overmatch level of
protection for Phase 3 assessments, in accordance with Table 1.
The exact number of qualification tests and the detonation locations are to be specified
by the NA. The Anthropomorphic Test Device (ATD) occupied seat positions in the ve-
hicle to be tested are to be selected by the NA. The detonation locations shall represent
the assessed worst-case conditions for the occupants.
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PROJECTILE
BLAST FRAGMENTATION
FORMING
CHARGES CHARGES
CHARGES
PHASE 1 Roadside ANNEX C1 ANNEX C2 ANNEX C3
structural in-
tegrity Underbelly ANNEX D1 ANNEX D2 ANNEX D3
PHASE 2 Roadside ANNEX C4 ANNEX C5 ANNEX C6
occupant
safety Underbelly ANNEX D4 ANNEX D5 ANNEX D6
PHASE 3 Roadside ANNEX C7
Overmatch
occupant Underbelly ANNEX D7
safety
Annex C: Roadside Tests
Annex D: Underbelly Tests
5 TEST REQUIREMENTS
5.1 Targets
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Occupant measurement analysis is to be performed using the injury criteria and injury
tolerance limits defined in Annex E5.2. To pass the test, the measurements must meet
all the mandatory performance requirements.
No penetration of the occupant / driver compartment is allowed through the Main Areas
(MA). These are the relatively uniform vehicle armour panel areas that provide protec-
tion coverage against the specified ballistic threat Levels. However, these vehicle MAs
may not be fully homogeneous in their protection and could contain zones of ballistic
weakness (Vehicle area descriptions see AEP 55 Vol. 1 Chap. 3.3.4).
The exact boundaries of the occupant / driver compartment including the main areas will
be specified by the NA.
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All damage to the vehicle as a result of the test is to be documented. Where possible,
the direct and indirect mechanisms contributing to the crew injuries are to be identified
and documented.
Also the functionality of the seat and restraint systems should be checked, this includes
structural integrity, fixings, belt locks, belt retractor lock and belt release function.
Vehicle damage assessment is to be conducted using internal/external high-speed im-
agery and post detonation inspection. This information must be available to the NA.
The Vehicle Acceptance Phase is based on a simplified vulnerability analysis called the
Vulnerable Area (VA) assessment. This simplified assumption is that vehicle being as-
sessed should provide a 90% probability of protection to the occupants. To achieve that,
the following conditions are required to be met:
1. For Fragmentation and Projectile Forming IEDs the vehicle must ensure that 90%
of impacts (attacks), no projectile could enter or be generated inside the occu-
pant compartment of a vehicle, even if the projectile’s path would not intersect
with the normal position of an occupant. For these types of threats, the calcula-
tion of the VA and Expected Protection Capability (EPC) will be done using the
procedures specified in AEP-55 Volume 1 Section 3.6.1. by analogy.
2. For blast IEDs this will be based upon:
a. Occupant measurement analysis shall be performed using injury criteria and
injury tolerance limits defined at Annex E. To pass the test, the measurements
shall meet all the mandatory performance requirements.
b. No fragment shall penetrate into the occupant compartment. The occupant
compartment boundaries shall be defined by the NA.
c. All damage to the vehicle as a result of the test shall be documented. The di-
rect and indirect mechanisms contributing to the injuries shall, if possible, be as-
sessed and
documented. Vehicle damage assessment shall be done by the NA using post
detonation inspection and internal high speed imagery.
To achieve each Level / Threat Category defined in Annex A-S, each respective evalua-
tion criteria must be met. Details are in Annexes C1 to.C6 and E5.2 for roadside threats
and in Annexes D1 to D6 and E5.2 for underbelly threats.
Qualification of a vehicle to a given Protection Level will be endorsed if vehicle success-
fully passes all performance criteria, as below:
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ANNEX A TO
AEP-55 (C), VOL 3 (PART I)
For full details see NATO SECRET AEP-55, Volume 3-S Annex A-S
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ANNEX A TO
AEP-55 (C), VOL 3 (PART I)
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ANNEX B TO
AEP-55 (C), VOL 3 (PART I)
Specifications and full details see NATO SECRET AEP-55, Volume 3-S (PART II) An-
nex B-S
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ANNEX B TO
AEP-55 (C), VOL 3 (PART I)
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
Annex C DEFINITION OF TESTING CONDITIONS ROADSIDE IED
Phase 1 blast close range tests are discretionary on the decision of the NA and are typi-
cally conducted in order to obtain detailed information on the performance and to deter-
mine the safety of the vehicle structure in localised blast events.
Phase 1 blast tests are to be performed on relevant structures of the vehicle (side) wall
or its components fixed on a test rig. The total weight of the test set up should be similar
to the total operational weight of the vehicle to be tested.
The charges will be bare HE charges normally of spherical shape. Other surrogates, or
explosives and methods may be used, if they are reproducible and validated (Annex B
1.1-S).
Threats and threat distances for the blast protection levels are defined in Annex A1-S.
The technical details of the test charges are provided in Annex B1.1-S.
The blast close range test position is to be determined by the NA and is to represent the
worst-case test condition in relation to the crew positions. All blast charges are to be
detonated at a distance (Value m) measured from the charge surface to the test vehicle
(see Figure C1) as defined in Annex A1-S.
The charge is to be initiated in the center with the detonator introduced from the top, as
described in Annex B1.1-S. Any heavy confinement (table, rack etc.) beneath the
charge may influence the performance of the blast ‘downstream’ and is to be avoided.
The pass criterion for the Phase 1 blast close range tests is the maintenance of the
structural integrity and the absence of BAE. This is to be defined and verified by the NA.
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
The pass criterion for the Phase 1 Fragment tests is the absence of Behind Armour Ef-
fects. This is to be defined and verified using a Witness Plate in accordance with AEP-
55 Vol.1.
Phase 1 projectile forming tests can be performed on decision of the NA’s responsibility,
in order to determine the safety of the vehicle structure.
EFP are defined as HE charges, which generate penetrators at extremely high veloci-
ties. This type of threat is typically detonated from the side of the road and directed to-
wards the target vehicle.
The Type a and b, projectile forming charges used for qualification tests are surrogates,
and are detailed in Annex B1.3 - S
For Phase 1 testing the NA is to select worst-case main areas and any potential weak
areas related to the specific vehicle construction and the number of shots.
The targets (plates, components, engineered targets etc.) should be fully representative
of the specific protection system configuration being assessed.
Engineered targets are to be used for testing specific potential weak areas. Alternative-
ly, the NA can decide to perform these tests wholly or partially within Phase 2C (Annex
C6).
Plate and component targets for Main Area testing should be of a minimum size of
600mm x 600mm in order to guarantee a hit at the point of aim. No specific mounting
system is required for the target. The threat is to be oriented towards the center of the
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
target with an attack angle of 0 deg. (NATO) or with an angle θ representing worst-case
attack conditions (Figure C3).
The orientation of the charge and the distance (Value m) between the charge surface
and the target are to be as defined in Annex A1-S. A minimum of 3 shots is recom-
mended.
Tests are to be conducted for each selected protection system configuration using the
worst-case attack angle.
The pass criterion for the Phase 1 Projectile Forming (EFP) tests is the absence of
BAEs. This is to be verified using a Witness Plate in accordance with AEP-55 Vol.1.
The Phase 2A blast tests are to be performed on a fully equipped vehicle (Chapter 5).
The charges will be bare HE charges normally of spherical shape. Other surrogates,
explosives and methods may be used, if they are reproducible and validated (Annex B
1.1-S).
Threats and threat distances for the blast protection levels are defined in Annex A1-S.
The technical details of the test charges are provided in Annex B1.1-S.
All blast charges are to be detonated at the defined Height of Burst (HoB), distance from
the lower charge surface to soil and with a distance (Value m) from the charge surface
to the test vehicle as defined in Annex A1-S and Figure C4.
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
The NA is to decide in accordance with the national requirements between long range
(Annex A-S Level RB1-7a far field) and/or close range (Annex A-S Level RB1-7b near
field) testing.
The charge is to be initiated from the center with the detonator introduced from the top,
as detailed in Annex B1.1-S. Any heavy confinement (table, rack etc.) beneath the
charge may influence the performance of the blast ‘downstream’ and is to be avoided.
The surface should be flat level, hard ground.
The exact detonation locations in relation to the fully equipped vehicle are to be decided
by the NA and are to represent the expected worst-case conditions for the occupants.
The positioning of the charge should be specified by the NA and is to be fully docu-
mented in the test plan.
In Figure C6 an example is shown with one blast charge on each side of the vehicle;
one on the crew compartment side and the other on the driver`s compartment. Depend-
ing on the construction of the vehicle, there may be more challenging detonation loca-
tions, e.g. at an azimuth angle of 45° from forward. It must be noted, however, that in
such a case a reduced area of the vehicle will be impacted by the full blast load, while
other areas will receive only a reduced amount of blast, because the blast wave is
quickly attenuated with distance.
To be qualified, all pass criteria described in Chapter 6.5 and Annex E5.2 must be met.
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
C5 Phase 2B Occupant Survivability (Safety) Fragmentation Tests
Example charge locations are shown in Figures C5 and C6. The number of tests and
the positions D, H = HoB and Θ (see figure C5) required for this evaluation will be speci-
fied by the NA.
To be qualified, all pass criteria described in Annexes C2, C3 and E5.2 must be met.
The NA is to decide in accordance with the national requirements.
Figure C5: Example of IED locations for Fragmentation and Projectile Forming
tests.
Example charge locations are shown in Figures C5 and C6. The number of tests and
the positions D, H = HoB and Θ (see figure C5) required for this evaluation will be speci-
fied by the NA in accordance with the national requirements.
To be qualified, all pass criteria described in Annexes C2, C3 and E5.2 must be met.
The NA is to decide in accordance with the national requirements between coherent
(Annex A-S Level RP1-7a) and / or non-coherent (Annex A-S Level RP1-7b) testing.
Phase 3 Overmatch tests and assessment are not part of the acceptance procedure.
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
The purpose of overmatch testing is to gain additional information beyond that collected
during qualification testing. This will assist in confirming whether the failure mechanism
is likely to be ‘graceful’ (gradual and predictable), or ‘catastrophic’ (sudden and/or un-
predictable). Overmatch assessment normally place at one Level above that at which
the vehicle is formally protected.
The Phase 3 Overmatch tests are to be performed on a fully equipped vehicle (Chapter
5 and Annex C4).
Threats and threat distances are defined in Annex A1-S. The technical details of the test
charges are provided in Annex B1-S.
As an example, possible impact locations are shown in Figure C5 and C6. The number
of test and impact locations required for this evaluation will be specified by the NA.
Phase 3 Overmatch tests with Fragmentation and / or Projectile Forming charges can
be performed on the same target (if possible) or on plates, vehicle parts or engineered
targets as with Phase 1 testing.
Results must be documented and judged by the NA with help of the injury risk curves for
overmatch assessment in Annex E6.5
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
C8 Summary of Testing and Acceptance Process
Figure C6: Examples of charge locations for Phase 2 and Phase 3 testing
Note: Value m distances are as laid down in Annex A1-S.
1 Blast charge test locations (two locations shown: driver’s compartment and crew com-
partment).
2 Fragmentation charge test locations (two locations shown: driver’s compartment and
crew compartment).
3 Projectile Forming charges test locations (two locations shown: driver’s compartment
and crew compartment).
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
Phase 1 (Roadside IED Testing)
The sequence of the acceptance Phase 1 tests of plates, components, engineered tar-
gets are illustrated in the flow chart presented in Figure C7, referring to the following
note and decision points:
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
no Go to Phase 2
NA decision a
Testing
yes
Annex C1:
Blast-IED
on e.g. side wall
engineered target or rele-
vant vehicle parts
Pass fail criterion reached?
Retest with
no improved
design
NA decision b NA decision
yes
Annex C2:
Fragmentation-IED
yes
Annex C3:
Projectile Forming-IED
Retest with
no improved
NA decision d design
NA decision
yes
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
Phase 2 (Roadside IED Testing)
The sequence of the acceptance Phase 2 tests of with fully equipped vehicle(s) are illus-
trated in the flow chart presented in Figure C8, referring to the following note and deci-
sion points:
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
Decision f The National Authority may decide:
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
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ANNEX C TO
AEP-55 (C), VOL 3 (PART I)
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ANNEX D TO
AEP-55 (C), VOL 3 (PART I)
Annex D DEFINITION OF TESTING CONDITIONS UNDERBELLY IED
All underbelly Blast IED threats (Annex D) shall be conducted in water-saturated sandy
gravel with the following specifications:
Particle size analysis: 100% passing the 40 mm sieve, 60%-40% passing the 5 mm
sieve and maximum 10% passing 80 µm, and a typical particle size curve for sandy gra-
vel is provided at Figure D1.
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ANNEX D TO
AEP-55 (C), VOL 3 (PART I)
On-site soil measurements, taken a maximum of 1.5 hrs before the detonation, as well
soil characterization curves (particle size and compacting characteristics) shall be in-
cluded in the test report.
The dimensions of the test bed shall be a minimum of 2x2 m² with a minimum depth of
1.5 m for charges up to 8 kg TNTeq. For charges larger than 8 kg TNTeq, the test bed
dimensions shall be determined by the NA.
A constant soil quality over the entire test bed should be given. Testing in soil can be
subjected to some level of loading variation. It is therefore recommended that test or-
ganizations develop and validate their test procedures. At the discretion of the NA, de-
viations in soil conditions can be accepted given sufficient experimental data demon-
strate the test conditions used for the test generate a loading producing a local and a
global target response that are equivalent or more severe than the loading generated
with the conditions described above.
Phase 1 blast tests are discretionary on the decision of the NA and are typically con-
ducted in order to obtain detailed information on the performance and to assess the in-
tegrity of the vehicle structure.
Threats for the Blast protection levels are defined in Annex A2-S
The charges and surrogates used for qualification tests are defined in Annex B2.1-S,
Type a) shallow buried
Blast Phase 1 tests with engineered targets (vehicle lower hull) can only be realistically
conducted for Blast Type a) threats, using special test beds (Figure D2).
In case of an underbelly detonation, the positioning of the Blast IED is to be specified by
the NA, and is to represent the assessed worst-case challenge to the structural integrity.
In order to validate the criteria of “anywhere under the occupant compartment”, it may
be necessary to conduct a number of tests.
The DoB (Figure D4) for the Blast IED is to be as defined in ANNEX A2-S ± 10mm. The
DoB is measured from the top of the Blast IED surrogate main body to the surface of the
soil.
The surface is to be flat and level.
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Figure D2: Example Test Rig for Acceptance Blast Test Phase 1 Structural Integ-
rity
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The pass criteria for the Phase 1 fragment tests is the structural integrity and the ab-
sence of Behind Armour Effects. This is to be verified with a Witness Plate in accor-
dance with AEP-55 Vol.1.
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The fragmentation charges is to be placed as a bundle (see Annex B-S) in water satu-
rated sandy gravel, and positioned under the test specimen, component or vehicle, with
the centre directly underneath the area to be tested (with the horizontal axis directed
towards the area being tested).
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Projectile forming IED threats are defined as HE charges designed to generate penetra-
tors at very high velocity. This threat is typically detonated under the belly of a vehicle.
Threats for the Projectile Forming (EFP) protection levels are defined in Annex A2-S
The charges (surrogates) used for qualification tests are defined in Annex B2.3-S.
For Phase 1 testing the NA is to select worst-case Main Areas and potential Weak
Areas depending on the specific vehicle construction. The targets (plate, component, or
engineered target) are to be fully representative of the specific protection system confi-
guration being assessed.
Tests are to be conducted for each selected protection system configuration using the
worst-case attack angle. The charge is to be oriented towards the center of the target.
The exact distance x (Figure D3) between the charge surface and the target will vary
depending upon the vehicle ride-height, etc.
Plate and component targets for Main Area testing are to be a minimum size of 600mm
x 600mm. The target is to be oriented with an attack angle representing the worst-case
conditions. The test setup is shown in Figure D3. To allow reproducible test conditions,
the surrogate charge is to be positioned on a 50 mm thick plate of light wood or chip-
board, laid on a 40 mm thick steel plate (for example Rolled Homogeneous Amour
(RHA) or high-strength construction steel). The steel plate is to be in close contact with
a bed of level compressed sand.
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The pass criteria for the Phase 1 Projectile Forming tests are the structure integrity and
the absence of Behind Armour Effects. This is to be verified using a Witness Plate in
accordance with AEP-55 Vol.1.
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Underbelly blast charges, type a) shallow buried and type b) deep buried IED threats,
are defined as HE charges buried under a layer of soil.
Threats for the blast protection levels are defined in Annex A2-S. The technical details
of the test charges are defined in Annex B2.1-S.
To determine occupant survivability (safety), acceptance blast IED tests must consider
both the local deformation (loss of occupiable space) and the global motion of the com-
plete vehicle. Tests with Blast charges Type a) and / or Type b) are to represent worst-
case situation. This will depend upon specific vehicle construction parameters and is in
the decision of the NA.
The exact detonation locations used in Phase 2A are to be specified by the NA and
represent the assessed worst-case conditions for the occupants. Possible impact loca-
tions are shown in Figure D6. In order to validate the criteria of “anywhere under the
occupant compartment”, it may be necessary to conduct a number of tests.
The DoB for the Blast IED is defined in ANNEX A2-S ± 10 %. The DoB (Figure D4) is
measured from the top of the surrogate main body to the level surface of the soil.
The testing procedure for assessing under-belly blast IED threats is as specified in AEP-
55 Volume 2 for Mine Threat. The Phase 2A blast tests are to be performed on fully
equipped vehicles (Chapter 5).
To be qualified, all pass criteria described in Chapter 6.5 and Annex E5.2 must be met.
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.
To determine occupant safety, acceptance fragmentation IED tests must consider both
the local deformation (loss of occupiable space) and the global motion of the complete
vehicle. Tests with fragmentation charges are to represent worst-case situation. This will
depend upon specific vehicle construction parameters and is in the decision of the NA.
The number of test and impact locations required for this evaluation will be specified by
the NA. Possible impact locations are shown in Figures D5 and D6
To be qualified, all pass criteria described in Chapter 6.5 and Annex E5.2 must be met.
D1 < 1m
Figure D5: Example test set-up for Underbelly Fragmentation and Projectile Form-
ing tests
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To determine occupant safety, acceptance Projectile Forming IED tests must consider
both the local deformation (loss of occupyable space) and the global motion of the com-
plete vehicle. Tests with Projectile Forming Charges (EFP) are to represent worst-case
situation. This will depend upon specific vehicle construction parameters and is in the
decision of the NA.
The number of test and impact locations required for this evaluation will be specified by
the NA. Possible impact locations are shown in Figures D5 and D6.
To be qualified, all pass criteria described in Chapter 6.5 and Annex E5.2 must be met.
Phase 3 Overmatch tests and assessment are not part of the acceptance procedure.
The purpose of overmatch testing is to gain additional information beyond that collected
during qualification testing. This will assist in confirming whether the failure mechanism
is likely to be ‘graceful’ (gradual and predictable), or ‘catastrophic’ (sudden and/or un-
predictable). Overmatch assessment normally place at one Level above that at which
the vehicle is formally protected.
The Phase 3 Overmatch tests are to be performed on a fully equipped vehicle (Chapter
5 and Annex C4).
Threats and threat distances are defined in Annex A2-S. The technical details of the test
charges are provided in Annex B2-S.
As an example, possible impact locations are shown in Figure D5 and D6. The number
of test and impact locations required for this evaluation will be specified by the NA.
Phase 3 Overmatch tests with Fragmentation and / or Projectile Forming charges can
be performed on the same target (if possible) or on plates, vehicle parts or engineered
targets as with Phase 1 testing.
Results must be documented and judged by the NA with help of the injury risk curves for
overmatch assessment in Annex E6.5
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1 Blast charge test locations – Underbelly shallow buried type a) (two locations shown:
driver’s compartment and crew compartment).
2 Blast charge test locations – Underbelly deep buried type b) (Close to Centre of Grav-
ity)
3 Fragmentation charge test locations (two locations shown: driver’s compartment and
crew compartment).
4 Projectile Forming charges test locations (two locations shown: driver’s compartment
and crew compartment).
Figure D6: Example of charge locations for Phase 2 and Phase 3 under belly
testing
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no Go to Phase 2
NA decision a
Testing
yes
Annex D1:
Blast-IED
on relevant vehicle-floor
parts (engineered target)
Pass fail criterion reached?
Retest with
no improved
NA decision b design
NA decision
yes
Annex D2:
Fragmentation-IED
on relevant vehicle-floor parts (e.g.
plates or engineered target)
Pass fail criterion reached?
Retest with
no improved
design
NA decision c NA decision
yes
Annex D3:
Projectile Forming-IED
on relevant vehicle-floor parts (e.g.
plates or engineered target)
Pass fail criterion reached?
no Retest with
NA decision d improved
design
NA decision
yes
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Phase 2 (Under belly IED Testing)
The sequence of the acceptance Phase 2 tests of with fully equipped vehicle(s) are illus-
trated in the flow chart presented in Figure D8, referring to the following note and deci-
sion points:
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C No: Declare the component design as failed
Decision f The National Authority may decide:
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Annex D4:
Blast-IED Tests Phase 2A;
e.g. Location 1 and 2, Figure D6
All pass fail criterion reached ?
yes
Annexes D2 and D3
Fragmentation-IED and pro-
jectile forming-IED
successfully tested and Annexes D5 and D6:
accepted in Phase 1 ? Fragmentation- and Projectile
forming - IED Tests Phase 2B+2C;
e.g. Locations 3+4, Figure D6
no
NA decision b Successfully tested ?
yes
no
NA decision c
Additional Phase 2 Tests on
potential week areas yes
necessary ?
no
NA decision d
yes
no no
NA decision e NA decision f
yes yes
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INTENTIONALLY BLANK
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Annex E SURVIVABILLITY (SAFETY) EVALUATION AND
ASSESSMENT
E1 PREFACE
Assessment of the occupant injury risk from Improvised Explosive Devices (IEDs) is
based on an omni-directional threat. IEDs can be located at the front, side, rear and un-
derneath (underbelly) of the vehicle. The occupant can be seated front facing, side fac-
ing or rear facing (inwards or outwards) in the vehicle. The Anthropomorphic Test De-
vice (ATD) better known as crash test dummy developed for assessment of automotive
occupant safety is used as a surrogate for the occupant. These automotive ATDs are
direction specific. Selection of the appropriate ATD is based on the location of the IED
with respect to the vehicle occupant independent from the seating orientation in the ve-
hicle. The Hybrid III is to be used for scenarios where the IED is located underneath,
directly in front or directly behind the ATD. The EUROSID-2re (ES-2re) is to be used
when the IED is located to the side of the ATD. ATD related Injury Assessment Refer-
ence Values (IARVs) are used to assess the injury risk and pass/fail assessment under
IED threat.
E2.1 General
E2.1.1. The 50th percentile male Hybrid III ATD shall be used for seating positions with
frontal or rear facing orientation towards the IED and for under belly IEDs. It shall con-
form to U.S. Department of Transportation, Code of Federal Regulations Part 572 Sub-
part E and ECE Regulation No. 94.
E2.1.2.The 50th percentile male ES-2re ATD shall be used for seating positions with side
facing orientation towards the IED location. It shall conform to U.S. Department of
Transportation, Code of Federal Regulations Part 572, Docket No. NHTSA–2004–
25441, RIN 2127–AI89, Anthropomorphic Test Devices; ES–2re Side Impact Crash Test
Dummy 50th Percentile Adult Male
E2.1.3.The Military Lower Extremity (MIL-Lx) is a lower leg model developed and vali-
dated for high loading rates in military vehicles due to explosive events. It is identified as
Denton Model 585-0000.
On decision of the NA, either the MIL-Lx or the original HIII lower leg with the corres-
ponding pass values shall be used.
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E2.1.4 For overmatch assessment only the MIL-Lx with the corresponding risk curve
shall be used for proper assessment.
Full details of the certification procedure for the Hybrid-III ATD are available in Part 572
Subpart E of US Department of Transportation Code of Federal Regulations) and Annex
10 of ECE Regulation No. 94).
Full details of the ES-2re certification requirements are available in the document men-
tioned in Section E2.1.2, Docket No. NHTSA–2004–25441, RIN 2127–AI89, and the
procedures to be followed are set out in the ES-2re User Manual.
Full details of the MIL-Lx certification requirements are available in the MIL-Lx certifica-
tion procedure from December 23rd, 2009 (version 1.0)
E2.2.1 If a sensor overload occurs, the sensor shall be re-calibrated prior to re-use.
E2.2.2 If any part of the ATD is broken during a test, then the part shall be replaced
with a fully certified component.
E2.2.3 The ATD shall be certified and the sensors calibrated at least every two years.
E2.2.4 The ATD shall be stored in a dark room in a seated position not compressing
any skin-flesh part.
E2.3.1 Hybrid III: The clothing of the ATD shall correspond to that of a typical crew
member or passenger of the tested vehicle, including personal protective equipment
(PPE) if relevant. Representative crew headgear shall be used when relevant. For film-
ing purposes, the actual crew clothing may be replaced by an overall garment with a
color contrasting to the background.
E2.3.2 ES-2re: The original neoprene suit shall be used for the ATD. Additional overall
garment in a color contrasting to the background may be used. Representative crew
headgear shall be used when relevant. Torso protection (body armour) is not permitted
to be used with the ES-2re, due to possible interaction between shoulder and protective
system.
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E2.3.3 Footwear
The footwear (shoes or boots) shall be typical of those used by crew/ passengers for the
specific type of vehicle. Footwear shall be in good condition, without any damage. For
troop carriers, combat boots are recommended for crew in passenger seats. The foot-
wear shall be placed on the ATD so that contact between the foot and the inner sole is
maintained in a realistic manner.
E2.4.1.1 ATD storage condition shall comply with the specifications in the manual.
E2.4.1.2 The temperature inside the test vehicle shall be in the range of 10o C to 30o C.
E2.4.1.3 The temperature of the ATD shall be measured inside the ATD flesh prior to
the test.
E2.4.1.4 The ATD temperature shall be maintained within the range of 10°C to 30°C
from the time of setting the limbs up to the starting time of the test.
E2.4.2.1 The tensioning screw or bolt, which acts on the constant friction surfaces, shall
be adjusted until the joint can just hold the adjoining limb in the horizontal. When a small
downward force is applied and then removed, the limb should continue to fall.
E2.4.2.2 The ATD joint stiffness should be set as close as possible to the time of the
test and, in any case, not more than 24 hours before the test.
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E3 INSTRUMENTATION
E3.1 General
E3.2.3 All instrumentation shall be re-calibrated after two year, regardless of the num-
ber of tests for which it has been used.
E3.2.4 The ATD transducers shall be mounted according to procedures laid out in SAE
J211 (2007).
E3.2.5 The sign convention used for configuring the ATD transducers is stated in SAE
J211.
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The ATD to be used shall be instrumented to record the channels listed below.
Lower extremity measurement should use the specified test dummies instrumented with
the MIL–Lx lower legs (Tables E.3 and E.4), and the corresponding pass criteria as laid
down in Annex E2. Alternatively, the NA may accept the use of the Denton leg as de-
scribed in AEP-55 Volume 2 with the corresponding pass criteria.
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Table E2: Instrumentation for ES-2re
Ribs (up- Rib deflection Dyi (i= 1-3) RDC max (lat-
per/middle/lower) eral)
(impact side) VC max (later-
al)
E3.4.1 Inside the vehicle, the pressure shall be measured in order to analyze the ef-
fects on the non auditory internal organs within the torso. The Chest Wall Velocity
(CWV) model is used to assess injury to these organs. As input for this model, the re-
flected overpressure on the thorax shall be measured.
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2. One on a second ATD (when available) or at the crew location where the highest
overpressure loads are expected.
E3.4.3 To measure the reflected pressure, it is important to correctly simulate the re-
flected area of the human body, to which an appropriate transducer is attached. The
chest of the ATD accurately represents the body dimensions, and shall be the mounting
point for a pressure transducer. Alternatively, a “blast test device”, or an equivalent re-
flecting surface may be used for pressure measurement. See Appendix E6.1 for more
details.
E3.4.4 With blast overpressure, the worst-case position may differ from the position of
the primary ATD used. It is advised to have the second pressure sensor at a crew loca-
tion where the highest overpressure loads are expected.
E4 ATD Position
The test configuration shall represent a realistic operational configuration of the vehicle
using 50th percentile male ATDs to represent the vehicles occupant(s).
The vehicle shall be prepared to prevent unwanted contamination of the vehicle or
health risk for the personnel performing the test. Interior components and stowage,
which induce potential risk, shall not be removed.
For positioning the ATD inside the vehicle, the following aspects are important:
Location in the vehicle (see E4.3)
Seating posture (see E4.4)
The precise location of the ATD(s), the setting of seating system and footrests, and the
posture of the ATD shall be recorded and documented in the test report in order to allow
reproduction of the test.
Seating systems including restraint systems shall be set according to the manufacturer’s
instructions and to reflect reality. The ATD shall wear clothing, shoes as specified in
Section E2.3.
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E4.2 Selection of ATD
• The exact type of ATD to be used for testing depends on the loading scenario
identified by the location of the IED with respect to the ATD. Figure E.1 shows the
possible scenarios (UB= Under Belly, RS = Road Side):
UB1: The location of the explosion underneath the ATD with the primary load
direction in the vertical plane;
UB2 and UB3: The location of the explosion under the vehicle with additional
secondary loadings (blue arrows Fig. E1) horizontally for the ATD;
RS1 and RS2: Roadside explosion with the location of the explosion respectively
in front of or behind of the ATD. The primary load direction is horizontally with a
secondary load direction in the vertical plane;
RS3: Roadside explosion with the location of the explosion to the side of the
ATD. The primary load direction is laterally with additional secondary loadings
(blue arrows Fig. E1) vertically.
Each loading direction could result in a vertical load to the occupant as the blast will en-
ter open spaces under the vehicle.
The Hybrid III 50th percentile male shall be used for the loading scenarios where the IED
is located underneath, underbelly, in front or rear of the ATD: UB1,UB2, UB3, RS1, and
RS2.
The ES-2re 50th percentile male shall be used if the IED is located lateral of the ATD:
RS3.
ATD
UB1 UB2 UB3
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RS1 RS2
RS3
EuroSid-2re ATD
The ATD shall be placed in one of the original crew positions inside the tested vehicle.
This shall be the ‘worst-case’ position: the position that is expected by the NA to give the
highest loads inside the ATD for a particular detonation position.
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It is recognized that for some seating systems an upright position is not possible for a
human. For these cases, the most realistic position needs to be confirmed by a volun-
teer (preferably of the same sizes as the 50th percentile ATD) and then mimicked with
the ATD.
The seat shall be adjusted according to the size and weight of a 50th percentile adult
male. If different seat positions are possible for different functions and scenarios (e.g.
combat vs. driving under homologation conditions in peace keeping operations), the
worst-case position of the seat shall be tested. In case of the usage of periscopes or
other vision tools, the seat shall be adjusted in such a way that the eye-level of the ATD
corresponds to these vision systems.
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E4.4.4 Restraint systems
All available protective measures, like seat belts and head rests, shall be used and in-
stalled correctly.
When seat belts are available, they shall be used as defined in the manufacturer’s in-
struction. Slack in the belts shall be removed and belts shall be tightened as realistic as
possible. Where a belt retractor is fitted, it should be allowed to retract the belt to re-
move slack.
With an IED detonation close to a vehicle, the occupants are loaded by the local struc-
tural motions and deformations and by the global vehicle motion. For the purposes of
injury assessment, the following body regions will be assessed:
Head (including skull and brain)
Neck (cervical spine )
Shoulder
Thorax
Abdomen
Spine (thoraxo-lumbar region)
Pelvis
Upper legs left and right (femur/hip/knee)
Lower legs left and right (including foot/ankle)
Non auditory internal organs/systems (vulnerable to overpressure)
The qualification of a vehicle depends on whether the responses for these body parts
are within the defined pass levels. The relevant criteria are linked to the type of ATD
used for testing. As noted above, the ATD to be used shall be related to the orientation
of the occupant towards the IED (see E4.2).
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The mandatory IARVs are related to the type of ATD (section E5.2.1) and the pressure
(section E5.2.2). The pass levels are based on 10% risk of AIS2+ (AIS2 or more severe)
injuries.
The following IARVs are mandatory and used as pass criteria for the tested vehicle:
Table E3 for the Hybrid III ATD
Table E4 for the ES-2re
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Table E3: Injury Assessment Reference Values for the Hybrid III ATD
Mocy +
Bending moment (flexion) 190 Nm
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Table E4: Injury Assessment Reference Values for the ES-2re ATD
The processed signals are input for the injury assessment using the mandatory injury
assessment reference values. The outcome is compared to the defined pass levels,
which results in an overall Pass or a Fail of the vehicle. The relevant IARVs and pass
levels are listed in E5.2.
E5.3.1 The vehicle passes the test if all measured IARVs are below the specified pass
levels.
E5.3.2 The vehicle fails a test if an IARV is equal or beyond the specified pass level
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E5.3.3 It is strongly recommended to avoid contact by impact of the ATD and vehicle
interior. This contact can be checked using paint or small molding clay or paper cones.
These additional devices to check contact should not alter the ATD response.
E5.3.4 The injury risk for the specific test (pass test or overmatch test) can be checked
using the injury risk curves as presented in Appendix E6.5
E6 Appendices
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When the crew member primary direction (chest direction) for the measurement location
is known, at least one single transducer in the cylinder shall be oriented in this direction.
For a standing position, and when the member at that position can face any direction,
four sensors shall be used, see E5. For the injury assessment the sensor with the high-
est Chest Wall Velocity value shall be used.
For fixing to a plate, a flat transducer (< 1 mm) should be used. It can be glued or
screwed on that plate.
For fixing in a plate or in the BTD cylinder, other transducers can be used as long as the
opening of the sensor is flat with the outer surface.
The following specifications are recommended for the pressure transducer:
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Full scale range > 300 kPa
Resonance frequency at least 50 kHz
Time constant (transducer and amplifier) at least 200 ms. This should be at least
100 times the duration of the longest event to be recorded.
E6.2.3 Trigger
It is recommended to use the explosive charge initiation or detonation as the trigger time
(T0) for the data-acquisition systems. In the case of more than one data-acquisition sys-
tem and/or video-system, it is recommended to use the same trigger pulse.
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E6.2.6 Resolution
Digital word lengths of at least 12 bits (including sign) shall be used according to the
documentation (SAE J211/1, [SAE, 2007]) for the ATD measurements. However, based
on experience in mine tests, higher digital word lengths are recommended for reasona-
ble accuracy in case of low signal amplitude in relation to the maximum range of the
sensors. Maximum sensor range is related to the peak amplitudes for high frequencies.
The pressure data and structural acceleration is preferably not filtered, except for the
required anti-aliasing hardware filter.
Signal Zeroing
The measured signals shall be corrected for zero offset errors before trigger time. For
determining the offset, the average zero offset in a minimum of 100 ms pre-trigger data
shall be taken.
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Signal Filtering
The signals of the ATD measurements shall be filtered by a low-pass (digital) filter rou-
tine according to the Channel Frequency Class (CFC) specifications as described in
SAE J211/1 (revision July 2007) [SAE, 2007].
The HIC value is the standardized maximum integral value of the head acceleration.
The length, ∆t max, of the corresponding time interval is maximum 15 ms (HIC15).
t
2.5
1 2
HIC t _ max max t1 ,t2
adt ( t 2 t )
1
2 1 t1
t t
t2 – t1 ≤ ∆t_max
2 2 2
a ax a y az
a is the resultant acceleration of the center of gravity of the head in g (= 9.81 m/s2). t1
and t2 are the moments in time during the event, where HIC is at a maximum. The time
is specified in seconds [s].
Head accelerations shall be filtered in accordance with CFC1000, SAE J211.
The tolerance values for the different durations are presented in the figures in Appendix
E6.5
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Upper bending moment Hybrid III
Moc is the abbreviation for the moment about the Occipital Condyle.
The moment is calculated in accordance with SAE J1727 and SAE J1733:
M OCy M y (d Fx )
With:
MOCy Moment in y-direction [Nm] at head-neck joint
Fx Upper neck force [N], shear force, anterior-posterior
My Neck moment in y-direction [Nm] at the upper neck load cell
d Distance between the origin of the load cell coordinate system and a point
equivalent to the occipital condyles [m]
Table E5: The distance D as specified in the formulas for calculating the total Moc
The Dynamic Response Index (DRIz) is a criterion for axial compression injuries in the
thoraco-lumbar spine. The DRIz is a dimensionless value related to the spine deflection
(compression). This deflection is the output of a 2nd order mass-spring-damper system
(see Figure E6) with the vertical pelvis acceleration as the input.
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2
c k
1
z
z(t ) 2 n n2
Where:
k
• n is the circular frequency (52.9 rad/s).
m
The DRIz is calculated with the maximum compression max , n and the gravity
acceleration g (9.81 m/s2):
n2 max
DRIz
g
Note: While the DRIz-model is developed for compression injuries to the spine, the input
acceleration signal should be positive for the loading direction causing this compression.
As this model does not follow the SAE convention concerning the standard coordinate
system of the ATD, the measured pelvis acceleration needs to be multiplied by minus 1,
before it can be used in the above described DRIz model.
Pelvis accelerations shall be filtered in accordance with CFC1000, SAE J211
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E6.3.4 Viscous Criterion (VC) Frontal / Lateral
VC is the abbreviation for Viscous Criterion (velocity of compression). VC is an injury
criterion for the chest area. The VC value [m/s] is the maximum crush of the momentary
product of the thorax deformation speed and the thorax deformation. Both quantities are
determined by measuring the chest deflection (frontal impact) or the rib deflection (later-
al impact).
In accordance with ECE-R94, ECE-R95 and EuroNCAP (front and lateral impact)
DCFC180 dDCFC180
VC scalingfactor
Defkonst dt
With:
D thoracic deformation [m]
dDCFC180/dt deformation velocity
scaling factorsee table
Defkonst ATD constant, that is depth or width of half the rib cage [mm] (see
table)
The following table contains the scaling factor and the deformation constant (ATD con-
stants) for each ATD, in accordance with SAE J1727, 8/96
The measurement values of the compression of the thorax shall be filtered in accor-
dance with CFC600
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Determine the largest value of the rib deflection for all three ribs (upper/middle/lower).
The measurement values of the compression of the ribs shall be filtered in accordance
with CFC600
Upper leg forces shall be filtered in accordance with CFC600, SAE J211.
Lower leg forces shall be filtered in accordance with CFC600, SAE J211.
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x A: effective area
M: effective mass
A K
V: initial gaseous volume of the lungs
p(t) M X: displacement
C . C: damping factor
K: elasticity constant
Po V, P
P0: ambient pressure
. P(t): overpressure
γ: polytrophic exponent for gas in lungs
d2x dx V
M C K x A p ( t ) Po Po
dt 2 dt VAx
The model is a second order (nonlinear) differential equation and the following values
for the model constants have to be used (based on a 70 kg male):
• A = 0.082 m2
• M = 2.03 kg
• C = 696 Ns/m
• K = 989 N/m
• V =1.82 * 10-3 m3
• P0 = 1.0 * 105 Pa
• γ= 1.2
For the injury assessment, the velocity (dx/dt) profile has to be calculated. This velocity
is called the Chest Wall Velocity Predictor (CWVP).
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E6.4 Recommendations
E6.4.1 Instrumentation
Additional instrumentation and channels are highly recommended to allow extended
analysis of the ATD response and to support future development of new injury criteria
(see table E.7). The technical report explains the importance of these measurements.
Shear force Fx
Bending moment My
Upper legs Shear Force Fx
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A Measure [mm]
B A Head-roof 110
B Head-wall 430
C
C Shoulder-wall 475
D Back-wall 400
D E Back panel height 625
I Heel-wall 620
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Table E8: Injury assessment for Hybrid III 50%-tile male ATD with MIL-Lx lower
leg
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Table E9: Injury assessment for ES-2re 50%-tile male ATD with MIL-Lx lower leg
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The lower curve is used for pass assessment
8000
Lower Curve
7000
Upper Curve
6000
Compression force (N)
3000
2000
Risk for serious neck
1000 injuries is remote
0
0 10 20 30 40 50 60
Duration (ms)
Figure E10: Injury tolerance curves for axial neck compression force
when using a Hybrid III 50th percentile male ATD [Mertz, 1978, 2002].
3500
3000
2500
Potential for serious
Shear force (N)
neck injuries
2000
1500
0
0 10 20 30 40 50 60
Duration (ms)
Figure E11: Neck shear injury tolerance curve for the 50th percentile
male Hybrid III (proposed by [Mertz, 2002]).
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Figure E12: Neck tension injury tolerance curve for the 50th percentile
male Hybrid III (proposed by [Mertz, 2002]).
Figure E13: Neck tension injury risk curve AIS3+ probability for ES-2re
upper neck for lateral loading conditions, (Philippens, 2009)
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1.0
0.8
AIS2+ Injury Probability
0.6
0.4
0.2
0.0
0 500 1000 1500 2000 2500 3000
Lateral Shoulder Force Fy (N)
Figure E14: Shoulder injury risk curve for lateral loading conditions,
(HFM-148 technical report, 2011)
Figure E15: Injury risk curve for Hybrid III sternal deflection and associated
95% confidence bands for AIS 3+ thoracic injury frontal [Mertz et al, 1991].
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Figure E17: Risk curve for AIS 4+ chest injury based on the Viscous
Criterion for blunt frontal impact [Lau and Viano, 1986].
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Figure E20: Spinal injury risk calculated from laboratory and operational
data supplemented with F-4 operational data
[Brinkley, 1970] valid for AIS 2+ injuries.
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AIS 2+ curve used for pass assessment AEP-55 (C), VOL 3 (PART I)
Figure E22: Upper leg injury risk curve. AIS 2+, 3+ knee/femur/hip injury
risk vs. femur axial force (Kuppa, 2001)
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Note: not to be used for standard instrumented Hybrid III lower leg. Only
applicable to MIL-Lx leg up to 6 kN.
Figure E23: Mil Lx risk curve. Tibia Axial Force Injury Risk Function for
AFIS 4+ injuries by Logistic Regression [McKay, 2009].
References and Related Documents for the injury risk curves in Figures E9 -
E23 see ANNEX G No.18 to 30.
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ANNEX F TO
AEP-55 (C), VOL 3 (PART I)
Annex F TEST REPORT GUIDELINES
A test report must contain all the information needed to repeat the test under close to
identical conditions. The report should be kept in a compact and readable format.
It must, as a minimum, contain the following with respect to the necessary NATO Classi-
fications:
F1 Objective
Should include:
Date and Test Place, Name of the responsible organization
Name and position of the test leader
Test plan with mandatory testing phases
Desired protection level and threat distance as laid down in Annex A-S
Threat type as laid down in Annex B-S
Other pertinent information on specific test requirements
Should include:
Schematic of the test set up
Location of instrumentation, including the charge location with respect to the ve-
hicle and ATDs
List of instrumentation, including model, calibration data, acquisition system, de-
tails on the acquisition process (sampling frequency, gain, anti-aliasing filtration)
Should include:
Technical description of the target
Vehicle type, model
Vehicle mass
List and documentation of stowed equipment (stowage plan)
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AEP-55 (C), VOL 3 (PART I)
F4 Data Analysis
Should include:
General description of post-test vehicle damages and of occupant’s location and
reaction
Documentation and pictures of vehicle structural damages
Documentation and pictures of indications of the projection of fragments or
equipment inside the occupant’s compartment
Measurement of occupants injury criteria
Graph of all instrumentation signals (original and filtered)
F5 Test Results
Should include:
A statement indicating that the vehicle either passed or failed to meet the manda-
tory specified acceptance criteria
Ownership and availability of the complete original trial data, including photos,
videos and unfiltered instrumentation data
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AEP-55 (C), VOL 3 (PART I)
10) SAE J1727 (1996), Surface Vehicle Recommended Practice, Injury Calculations
Guidelines, Issued August.
12) SAE J1727 (1996), Surface Vehicle Recommended Practice, Injury Calculations
Guidelines, Issued August.
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AEP-55 (C), VOL 3 (PART I)
15) MIL-Lx
Product Specification Sheet, Denton Model 585-0000
MIL-Lx certification procedure from December 23rd, 2009 (version 1.0), Den-
ton ATD.
16) Brinkley, J.W.; Shaffer, J.T. (1970), Dynamic Simulation Techniques for the De-
sign of Escape Systems: Current Applications and Future Air Force Require-
ments, Symposium on Biodynamic Models and their Applications, Report No.
AMRL-TR-71-29, Aerospace Medical Research Laboratory, Wright-Patterson Air
Force Base, Ohio, USA.
17) Kuppa, S., et al. (2001). Lower Extremity Injuries and Associated Injury Criteria.
In: Proceedings of the 17th International Technical Conference on the Enhanced
Safety of Vehicles, held in Amsterdam, The Netherlands, 2001.
18) Kuppa. S. 2004. Injury criteria for side impact dummies, National Transportation
Biomechanics Research Center (NTBRC), NHTSA.
19) Lau, I.V. and Viano, D.C. 1986. The viscous criterion - Bases and applications of
an
injury severity index for soft tissues, 30th Stapp Car Crash Conference, SAE
Paper No. 86182123.
20) Lowne R, and Janssen E. 1990. Thorax injury probability estimation using pro-
duction prototype EUROSID, ISO/TC22/SC12/WG6 document N302.
21) Mertz, H.J.; Hodgson, V.R.; Murray Thomas, L., Nyquist, G.W. (1978), An as-
sessment of Compressive Neck Loads Under Injury-Producing Conditions, The
Physician and Sport Medicine, November 1978.
22) Mertz, H. J. (1984). Injury Assessment Values Used to Evaluate Hybrid III Re-
sponse Measurements. NHTSA Docket 74-14, Notice 32, Enclosure 2 of Attach-
ment I of Part III of General Motors Submission USG 2284, March 22, 1984.
23) Mertz, H.J., Horsch, J.D., Horn G. and Lowne, R. (1991) Hybrid III Sternal Defelc-
tion Association with Thoracic Injury Severities of Occupants Restrainted with
Force Limiting Belts. SAE PT-92
24) Mertz, H.J. (2002) Anthropomorphic Test Devices, in Accidental Injury, Biome-
chanics and Prevention, edited by Nahum, A.M., Melvin, J.W., 2nd edition, ISBN
0-387-98820-3, Spinger Science + Business Media Inc.
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AEP-55 (C), VOL 3 (PART I)
25) Mertz, H.J., Irwin A.L., Prasad, P. (2003) Biomechanical and Scaling Bases for
Frontal and Side Impact Injury Assessment reference Values. Stapp Car Crash
Journal, Vol. 47 (October 2003), pp. 155-188, © 2003 The Stapp Association
26) McKay, B.J., Bir, C.A. Lower Extremity Injury Criteria for Evaluating Military Ve-
hicle Occupant Injury in Underbelly Blast Events STAPP 2009 Stapp Car Crash
Journal, Vol.53 (November 2009) Paper no 2009-22-0009.
27) NATO report (2010) Criteria and Test Methodologies for Injury Assessment of
Vehicle Occupants Threatened by Landmines and/or Improvised Explosive De-
vices (IED), HFM-148/RTG technical report, publication expected in 2011
28) NHTSA (1995), “Injury Risk Curves and Protection Reference Values”,
www.nhtsa.dot.gov/cars/rules/rulings/80g/80gii.html
29) Philippens, M. Wismans, J., Forbes, P.A., Yoganandan, N., Pinter, F., Soltis, S.J.
ES2 Neck Injury Assessment Reference values for Lateral Loading in Side Fac-
ing Seats. Stapp Car Crash Journal, Vol.53 (November 2009) Paper no 2009-22-
0015.
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INTENTIONALLY BLANK
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