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NATO STANDARD

AEP-55

PROCEDURES FOR EVALUATING THE


PROTECTION LEVEL OF ARMOURED VEHICLES - IED THREAT

Edition C Volume 3 (PART I), Version 1


Ratification Draft 1

NORTH ATLANTIC TREATY ORGANIZATION

ALLIED ENGINEERING PUBLICATION

Published by the
NATO STANDARDIZATION AGENCY (NSA)
© NATO/OTAN

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NORTH ATLANTIC TREATY ORGANIZATION (NATO)

NATO STANDARDIZATION AGENCY (NSA)

NATO LETTER OF PROMULGATION

[Date]

1. The enclosed Allied Engineering Publication AEP-55 (C), Volume 3 on


"PROCEDURES FOR EVALUATING THE PROTECTION LEVEL OF ARMOURED
VEHICLES", has been approved by the nations in the NATO Army Armaments Group, is
promulgated herewith. The agreement of nations to use this publication is recorded in
STANAG 4569.

2. AEP-55 (C), Volume 3 is effective upon promulgation of STANAG 4569.

3. No part of this publication may be reproduced, stored in a retrieval system, used


commercially, adapted, or transmitted in any form or by any means, electronic, mechani-
cal, photo-copying, recording or otherwise, without the prior permission of the publisher.
With the exception of commercial sales, this does not apply to member nations and Part-
nership for Peace countries, or NATO commands and bodies.

4. This publication shall be handled in accordance with C-M(2002)60.

Dr. Cihangir Aksit, TUR Civ


Director NATO Standardization Agency

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RESERVED FOR NATIONAL LETTER OF PROMULGATION

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RECORD OF RESERVATIONS

CHAPTER RECORD OF RESERVATION BY NATIONS

Note: The reservations listed on this page include only those that were recorded at
time of promulgation and may not be complete. Refer to the NATO Standardization
Database for the complete list of existing reservations.

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RECORD OF SPECIFIC RESERVATIONS

[nation] [detail of reservation]

Note: The reservations listed on this page include only those that were recorded at
time of promulgation and may not be complete. Refer to the NATO Standardization
Database for the complete list of existing reservations.

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TABLE OF CONTENTS

TABLE OF CONTENTS ................................................................................................. VII 


LIST OF ABBREVIATIONS ............................................................................................ IX 
1  SCOPE ...................................................................................................................... 1 
2  SIGNIFICANCE OF USE .......................................................................................... 1 
3  THREAT DEFINITION .............................................................................................. 3 
3.1  Threat Direction................................................................................................... 3 
3.2  IED Classification ................................................................................................ 3 
4  SYSTEM ACCEPTANCE PROCESS ....................................................................... 5 
5  TEST REQUIREMENTS ........................................................................................... 7 
5.1  Targets ................................................................................................................ 7 
5.2  Measurements & Examination ............................................................................ 8 
6  ASSESSMENT AND EVALUATION ........................................................................ 8 
6.1  Occupant Survivability (Safety) Evaluation (Phase 2) ........................................ 8 
6.2  Fragment Protection Assessment (Phase 2) ...................................................... 8 
6.3  Vehicle Damage Assessment (Phase 2) ............................................................ 9 
6.4  Vehicle Acceptance & Vulnerable Area Assessment ......................................... 9 
6.5  Evaluation / Qualification .................................................................................... 9 
Annex A  IED PROTECTION LEVELS FOR OCCUPANTS OF ARMOURED
VEHICLES 1 
Annex B  DEFINITION OF IED AND SURROGATES CHARGES ............................... 1 
Annex C  DEFINITION OF TESTING CONDITIONS ROADSIDE IED ......................... 1 
C1  Phase 1 Structural Integrity Blast Tests .............................................................. 1 
C2  Phase 1 Structural Integrity Fragmentation Tests .............................................. 2 
C3  Phase 1 Structural Integrity Projectile Forming (EFP) Tests .............................. 3 
C4  Phase 2A Occupant Survivability (Safety) Blast Tests ....................................... 4 
C5  Phase 2B Occupant Survivability (Safety) Fragmentation Tests....................... 6 
C6  Phase 2C Occupant Survivability (Safety) Projectile Forming Tests................. 6 
C7  Phase 3 Occupant Survivability (Safety) Overmatch Assessment .................... 6 
C8  Summary of Testing and Acceptance Process ................................................... 8 
Annex D  DEFINITION OF TESTING CONDITIONS UNDERBELLY IED .................... 1 
D1  Phase 1 Structural Integrity Blast Tests .............................................................. 2 
D2  Phase 1 Structural Integrity Fragmentation Tests .............................................. 4 
D3  Phase 1 Structural Integrity Projectile Forming Tests ........................................ 6 
D4  Phase 2A Occupant Survivability (Safety) Blast Tests ....................................... 8 
D5  Phase 2B Occupant Survivability (Safety) Fragmentation Tests...................... 10 
D6  Phase 2C Occupant Survivability (Safety) Projectile Forming Tests................ 12 
D7  Phase 3 Occupant Survivability (Safety) Overmatch Assessment ................... 12 
D8  Summary of Testing and Acceptance Process ................................................. 13 

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Annex E  SURVIVABILLITY (SAFETY) EVALUATION AND ASSESSMENT ........... 1 


E1  PREFACE ........................................................................................................... 1 
E2  ATD PREPARATION AND CERTIFICATION..................................................... 1 
E2.1  General ................................................................................................... 1 
E2.2  ATD Certification .................................................................................... 2 
E2.3  ATD Clothing, Footwear and PPE.......................................................... 2 
E2.4  ATD Test Condition ................................................................................ 3 
E3  INSTRUMENTATION.......................................................................................... 4 
E3.1  General ................................................................................................... 4 
E3.2  Instrumentation Calibration, Mounting And Sign Convention ................ 4 
E3.3  ATD Instrumentation .............................................................................. 5 
E3.4  Pressure Instrumentation ....................................................................... 6 
E4  ATD Position ....................................................................................................... 7 
E4.1  Basic Test Configuration ........................................................................ 7 
E4.2  Selection of ATD .................................................................................... 8 
E4.3  Position in the Vehicle ............................................................................ 9 
E4.4  Seating Posture ...................................................................................... 9 
E5  Description of Injury Assessment...................................................................... 11 
E5.1  Critical Body Parts ................................................................................ 11 
E5.2  ATD Injury Assessment Reference Values .......................................... 11 
E5.3  Injury Risk Assessment ........................................................................ 14 
E6  Appendices ....................................................................................................... 15 
E6.1  Instrumentation for Pressure Measurement......................................... 15 
E6.2  Data Acquisition and Processing ......................................................... 17 
E6.3  Injury Criteria ........................................................................................ 19 
E6.4  Recommendations ............................................................................... 25 
Injury Risk Curves for Overmatch Assessment ....................................................... 27 
Annex F  TEST REPORT GUIDELINES ....................................................................... 1 
F1  Objective ............................................................................................................. 1 
F2  Test Set-Up and Data Acquisition ....................................................................... 1 
F3  Vehicle / Target Data .......................................................................................... 1 
F4  Data Analysis ...................................................................................................... 2 
F5  Test Results ........................................................................................................ 2 
Annex G  REFERENCES & RELATED DOCUMENTS ................................................. 1 

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LIST OF ABBREVIATIONS

AEP Allied Engineering Publication


AFIS Abbreviated Foot Injury Score
AIS Abbreviated Injury Score
AP Anti-Personnel
AT Anti-Tank
ATD Anthropomorphic Test Device
BAE Behind Armour Effects
BL Ballistic Limit
CAC Channel Amplitude Class
CBRN Chemical / Biological / Radiological / Nuclear
CoG Center of Gravity
CompB Composition B (60% RDX, 40% TNT)
CE Chemical Energy
CFC Channel Frequency Class
CWV Chest Wall Velocity
CWVP Chest Wall Velocity Predictor
DFFC Directed Focussed Fragmentation Charge
DRI Dynamic Response Index
DoB Depth of Burial
DoP Depth of Penetration
EFP Explosively Formed Projectile
ES-2re European Side Impact Dummy 2 with rib extension (ATD)
EPC Expected Protection Capability
FSP Fragment Simulating Projectile
GRP Glass Reinforced Plastics
HE High Explosive
HFM Human Factors and Medicine Panel
H III Hybrid III (ATD)
HoB Height of Burst
IARV Injury Assessment Reference Values
IED Improvised Explosive Device
KE Kinetic Energy
MA Main Area
MIL-DTL Military Specification (Detail)
MIL-Lx Military Lower Extremity
Moc Moment about the Occipital Condyle
NA National Authority

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OC Occipital Condyle
PA Polyamide
PBIED Person Borne Improvised Explosive Device
PE Plastic Explosive
PETN Pentaerythritol Tetranitrate
PPE Personal Protective Equipment
RS Roadside
PVC Polyvinyl Chloride
RTO Research and Technology Organization
SAE Society of Automotive Engineers
STANAG Standardization Agreement (NATO)
SVBIED Suicide Victim Borne Improvised Explosive Device
TG Task Group
TNT Trinitrotoluene
TNTeq. Trinitrotoluene equivalent
UB Underbelly
URT Upper Respiratory Tract
VA Vulnerable Area
VBIED Vehicle Borne Improvised Explosive Device
VC Viscous Criterion

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ALLIED ENGINEERING PUBLICATION

PROCEDURES FOR EVALUATING THE PROTECTION LEVEL OF ARMOURED


VEHICLES

IED THREAT

1 SCOPE

This document consist of two parts, the NATO UNCLASSIFIED AEP-55, Volume 3 and
the NATO SECRET AEP-55, Volume 3-S.
This NATO UNCLASSIFIED AEP-55, Volume 3 document describes the threat defini-
tions, test conditions and crew injury criteria of vehicle occupants to be used when de-
termining the protection level of the occupants of armoured vehicles subject to IED
threats.
The NATO SECRET AEP-55, Volume 3-S part describes all necessary details and data
to define the threat levels and the details of the surrogates used for specific test condi-
tions.

2 SIGNIFICANCE OF USE

The quantity of variables associated with the variety of threats, scenarios and the inte-
ractions between the different physical mechanisms make assessment of IED threat
complex. Similarly, the nature of IED threats and the wide spectrum of variables asso-
ciated with these types of threats, make a precise methodology for testing procedures
difficult. Nevertheless, it is possible to categorize a wide range of IED threats by using
the most commonly encountered attack scenarios. AEP-55 Vol. 1 and 2 already present
testing methodology for KE, artillery and mine threats. Some of the threats covered in
those two AEPs are similar to IED threats. This Volume of the AEP covers specific IED
threat test procedures that are beyond the scope of, but comparable with, AEP-55 Vols.
1 and 2. Where possible, this AEP Volume also specifies repeatable and standardized
testing conditions and assessment methodology, in order to maximize the commonality
between the different test procedures and ease the qualification of vehicles.
This Volume follows the same philosophy as AEP-55 Vols. 1 and 2, and is intended to
provide testing standards that will promote increased levels of protection for NATO per-

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sonnel. As in previous documents, test procedures are set up to provide a 90% proba-
bility level of protection for the occupants of vehicles.
In general, the numbers of tests conducted are too low to gather fully reliable statistical
results. For this reason, the test parameters and assessment criteria identified in this
document are set to represent severe conditions (near worst-case). In addition, testing
is to be conducted to specifically examine and quantify potential weaknesses in the pro-
tection systems being assessed. It is the National Authority’s (NA) responsibility to en-
sure the test parameters are in accordance with this intention.
NA may, at its discretion accept any deviation from the testing procedures outlined in
this document, provided the procedures used are judged to be equivalent and are well
documented.
In the event of a conflict between the text of this document and the references cited
herein, the text of this document takes precedence. Nothing in this document, however,
supersedes applicable national laws and regulations unless a specific exemption has
been obtained.
The evaluation of a product using these test procedures may require the use of mate-
rials and/or equipment and/or techniques that could be hazardous. This document does
not attempt to address all the safety aspects associated with its use. It is the responsi-
bility of the organization using this publication to establish appropriate health and safety
etc. practices and to determine the applicability of any regulatory requirements prior to
its use.
Unique national requirements for the IED testing of specific capabilities, platforms and
equipment not covered in this document should be defined within the national procure-
ment specification.
This AEP does not limit the threats that a NA may address when testing vehicles. Addi-
tional types of IED deemed to be a potential or actual threat to a vehicle may be speci-
fied, but such testing is outside the scope of this AEP and will be subject to national
procedures.
This AEP may be updated by means of recorded changes as experience is gained and
further data becomes available.
If specific tolerances are not addressed in this paper, use general tolerances for linear
and angular dimensions according to DIN ISO 2768-1.
Where stated in this document, the NA is an appointed expert.

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3 THREAT DEFINITION

3.1 Threat Direction

Two general directions of attack relative to the vehicle are defined:


 Underbelly
 Roadside
Underbelly threats are defined as IEDs underneath the vehicle (wheel, track or belly).
They also include IEDs placed within 1m of the periphery (D1) of the vehicle, and which
therefore are placed primarily to attack the underside of the vehicle.
All other IED threats not defined as underbelly attacks are defined as side attacks.
Throughout this Volume, a distinction is made between these two different definitions of
threat location in relation to the vehicle and occupants.
It is acknowledged that specific top attack IEDs are not considered in this Volume, but
may be addressed in the future.

3.2 IED Classification

Within this document the IED threats are divided into the following 3 basic categories
(Annex A):
 Blast Charges,
 Fragmentation Charges,
 Projectile Forming Charges.
This classification is based upon the dominant physical effects resulting from using IEDs
to attack armoured vehicles with the occupants inside.
The method of initiation (command wire, remote control, victim actuated, suicide, etc.) is
of no relevance from a physical protection perspective. This AEP solely assesses the
performance of occupant safety in armoured vehicles assuming the device was initiated
successfully.
Chemical / Biological / Radioactive / Nuclear (CBRN) IEDs are not considered in this
paper.

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Other conceivable IED types are not specifically addressed in this paper. The thermo-
baric threat is considered herein as blast threat.
For each of these three categories the IED threat is divided into 7 levels, with an ap-
pended figure for the group; additionally, for each level roadside and underbelly attacks
are treated separately (Annex A-S).

Blast Charges
The IED blast threat is defined as a bare High Explosive (HE) charge. The blast levels
cover the range representative of the amount of explosive manageable for roadside or
underbelly IED attack. The increments of the blast charges threat levels (Annex A-S)
are chosen with respect to a well defined increase in structural and occupant loading.
Details of blast charges are described in Annex B1.1-S and Annex B2.1-S.

Fragmentation Charges
IED fragmentation threats are defined as HE charges that generate high-speed frag-
ments and close range blast effects.
A typical roadside attack with fragmentation charges generates cumulative loads of mul-
tiple fragments and blast effects hitting the target. Therefore, the effects will be complex
and cannot be simulated by a single fragment impact (single FSP) as described in AEP-
55 Volume 1.
The fragmentation charge levels (Annex A-S) vary from different types of fragmentation
IED to single and multiple artillery rounds. The increase in fragmentation charge threat
levels is chosen according to the penetration capability of the fragments and the amount
of HE (or equivalent) employed.
Testing fragmentation charges representing these threats are described in Annex B1.2-
S and Annex B2.2-S.

Projectile Forming Charges


Projectile forming threats are defined as HE charges, which generate Explosively
Formed Projectiles (EFP`s).
The increments in the Projectile Forming Charges threat levels (Annex A-S) are chosen
according to the penetration capability of the projectiles.
The specification of Projectile Forming Charges representing these threats is described
in Annex B1.3-S and Annex B2.3-S.

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4 SYSTEM ACCEPTANCE PROCESS

The system qualification regime consists of the following phases (see Table 1):

Phase 1: Structural Integrity Tests (On decision of NA)


These are acceptance tests on plates, components or system parts (engi-
neered targets) to determine the integrity of the vehicle structure against
fragmentation-, projectile forming- and blast-charges (Note: blast close
range tests are used for side attack threats only).

Phase 2: Occupant Survivability (Safety) Tests


These are acceptance tests on a fully equipped vehicle to confirm that the
occupant survivability (safety) is at the required Protection Level for the
specific threat. These mandatory tests comprise at least one and up to
three phases:
Phase 2 A: Acceptance Blast IED test(s)
Phase 2 B: Acceptance Fragmentation IED test(s)
Phase 2 C: Acceptance Projectile Forming IED test(s)
Phase 3: Occupant Survivability (Safety) Overmatch Assessment (Optional on
decision of NA; not part of the acceptance process)
This is an assessment with a fully equipped vehicle to determine the oc-
cupant survivability (safety) in an overmatch event in order to assess the
failure mechanism and allow mitigation strategies to be applied.
The threat level used for such overmatch assessment will normally be one
level above that at which the vehicle is deemed to be protected (e.g. for a
Level 3 qualified vehicle, the Overmatch Assessment is to be conducted at
Level 4).

Prior to the tests, the scope of the mandatory testing phases and the test strategy (Ex-
ample see Annex C8 and / or D8) is to be established and detailed in a test plan by the
NA. This is achieved by:
1. Identification and confirmation of the desired Level of protection and (optional) the
overmatch Level in accordance with Annex A-S. Testing at lower protection levels as

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desired will be necessary whenever there is any reason that the protection system
may be vulnerable to such threats.
2. Identification and confirmation of the mandatory Pass criteria (Para 6 and Annex E).
3. Identification of the tests requirements to confirm the desired Level of protection for
Phase 1 (Optional) and Phase 2 (Mandatory) tests, in accordance with Table 1.
4. Optional: Identification of the tests requirements to establish the overmatch level of
protection for Phase 3 assessments, in accordance with Table 1.
The exact number of qualification tests and the detonation locations are to be specified
by the NA. The Anthropomorphic Test Device (ATD) occupied seat positions in the ve-
hicle to be tested are to be selected by the NA. The detonation locations shall represent
the assessed worst-case conditions for the occupants.

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PROJECTILE
BLAST FRAGMENTATION
FORMING
CHARGES CHARGES
CHARGES
PHASE 1 Roadside ANNEX C1 ANNEX C2 ANNEX C3
structural in-
tegrity Underbelly ANNEX D1 ANNEX D2 ANNEX D3
PHASE 2 Roadside ANNEX C4 ANNEX C5 ANNEX C6
occupant
safety Underbelly ANNEX D4 ANNEX D5 ANNEX D6
PHASE 3 Roadside ANNEX C7
Overmatch
occupant Underbelly ANNEX D7
safety
Annex C: Roadside Tests
Annex D: Underbelly Tests

Table 1: Test Phases and related Annexes


For brevity and accuracy, each test may be labeled with the Phase, Direction of Attack,
Type of Charge and Protection Level. For example, a test coded 2-RB3 represents a
Phase 2 Test, Roadside/Side-attack, Blast charge, Level 3.

5 TEST REQUIREMENTS

5.1 Targets

Phase 1 testing is to be conducted using engineered targets, vehicle parts, or plates, in


order to determine the structural integrity and ballistic resistance of the main vehicle
crew compartment surfaces (sides and bottom).
For the occupant survivability (safety) Phase 2 and Phase 3 tests, the target shall be
representative of the vehicle being evaluated, including geometry, structure, material
and mass. It is to be equipped with a representative wheel or track and suspension sys-
tem and be loaded to the determined vehicle operational weight. The target is to be
equipped with seating systems, test dummies and representative built-in and stowed
items as specified by the NA, and is to be positioned so as to provide the same ground
clearance as an operationally loaded vehicle. The NA must state for pass assessment,
which of these items are to be included within the context of injurious secondary frag-
ments (e.g. vehicle components, stowed equipment).

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5.2 Measurements & Examination

Phase 2 measurements are to be conducted and recorded in order to assess injuries


caused by dynamic loading of the vehicle structure. Assessment is to be conducted in
accordance with Para. 6 and Annex E5.
It is mandatory to use the specific test dummies instrumented with the MIL – Lx lower
legs (Annex E2), and the corresponding pass values as laid down in Table E.3 and E.4.
On decision of the NA, alternatively the Denton leg with the corresponding pass values
as described in AEP-55 Volume 2 can be used.
The following measurement tools shall be used in the qualification tests to get more in-
formation on injury mechanism:
 Sensors (acceleration, displacement, force) on vehicle structure, seats, foot rest
systems etc.
 High speed video cameras inside the vehicle
Post-detonation examination of the vehicle is to be conducted in order to identify struc-
tural damages and fragment and/or Projectile Forming Penetration. Penetrations and
characteristics of the structural damages are to be fully documented.

6 ASSESSMENT AND EVALUATION

6.1 Occupant Survivability (Safety) Evaluation (Phase 2)

Occupant measurement analysis is to be performed using the injury criteria and injury
tolerance limits defined in Annex E5.2. To pass the test, the measurements must meet
all the mandatory performance requirements.

6.2 Fragment Protection Assessment (Phase 2)

No penetration of the occupant / driver compartment is allowed through the Main Areas
(MA). These are the relatively uniform vehicle armour panel areas that provide protec-
tion coverage against the specified ballistic threat Levels. However, these vehicle MAs
may not be fully homogeneous in their protection and could contain zones of ballistic
weakness (Vehicle area descriptions see AEP 55 Vol. 1 Chap. 3.3.4).
The exact boundaries of the occupant / driver compartment including the main areas will
be specified by the NA.

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6.3 Vehicle Damage Assessment (Phase 2)

All damage to the vehicle as a result of the test is to be documented. Where possible,
the direct and indirect mechanisms contributing to the crew injuries are to be identified
and documented.
Also the functionality of the seat and restraint systems should be checked, this includes
structural integrity, fixings, belt locks, belt retractor lock and belt release function.
Vehicle damage assessment is to be conducted using internal/external high-speed im-
agery and post detonation inspection. This information must be available to the NA.

6.4 Vehicle Acceptance & Vulnerable Area Assessment

The Vehicle Acceptance Phase is based on a simplified vulnerability analysis called the
Vulnerable Area (VA) assessment. This simplified assumption is that vehicle being as-
sessed should provide a 90% probability of protection to the occupants. To achieve that,
the following conditions are required to be met:
1. For Fragmentation and Projectile Forming IEDs the vehicle must ensure that 90%
of impacts (attacks), no projectile could enter or be generated inside the occu-
pant compartment of a vehicle, even if the projectile’s path would not intersect
with the normal position of an occupant. For these types of threats, the calcula-
tion of the VA and Expected Protection Capability (EPC) will be done using the
procedures specified in AEP-55 Volume 1 Section 3.6.1. by analogy.
2. For blast IEDs this will be based upon:
a. Occupant measurement analysis shall be performed using injury criteria and
injury tolerance limits defined at Annex E. To pass the test, the measurements
shall meet all the mandatory performance requirements.
b. No fragment shall penetrate into the occupant compartment. The occupant
compartment boundaries shall be defined by the NA.
c. All damage to the vehicle as a result of the test shall be documented. The di-
rect and indirect mechanisms contributing to the injuries shall, if possible, be as-
sessed and
documented. Vehicle damage assessment shall be done by the NA using post
detonation inspection and internal high speed imagery.

6.5 Evaluation / Qualification

To achieve each Level / Threat Category defined in Annex A-S, each respective evalua-
tion criteria must be met. Details are in Annexes C1 to.C6 and E5.2 for roadside threats
and in Annexes D1 to D6 and E5.2 for underbelly threats.
Qualification of a vehicle to a given Protection Level will be endorsed if vehicle success-
fully passes all performance criteria, as below:

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Test Phase 1 pass criteria that must be met are:


The structural integrity and the absence of Behind Armour Effects (BAE)
Test Phase 2 pass criteria that must be met are:
(a) Occupant injury criteria as specified in Annex E5.2
(b) There shall be no indication of hull rupture, which allows penetration of inju-
rious blast and/or ejecta inside the occupant compartment
(c) There shall be no indication of potentially injurious secondary fragments in-
cluding those caused by loose equipment inside the occupant compartment.
(d) The seat and restraint systems shall meet the following criteria to reduce
the risk of injury during subsequent related events (e.g. roll over):
- Ensure the occupant is securely restrained in the seat;
- Ensure the seat remains adequately attached to the vehicle
Test Phase 3 assessment criteria are:
(a) Results must be documented and judged by NA with help of the injury risk
curves for overmatch assessment in Annex E6.5
(b) Occupant injury levels should be assessed in order to allow mitigation strat-
egies to be applied
(c) There should be no catastrophic hull rupture, which allows penetration of in-
jurious blast and/or ejecta inside the vehicle compartment
(d) There should be no indication of potentially injurious secondary fragments
including those caused by loose equipment
Overmatch tests and assessment are not part of the acceptance process.

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Annex A IED PROTECTION LEVELS FOR OCCUPANTS OF


ARMOURED VEHICLES

For full details see NATO SECRET AEP-55, Volume 3-S Annex A-S

3a Road side IED threat*

Level Blast Charges Fragmentation Projectile Forming Charges


a) far field b) near field Charges a) coher- b) non-coherent
ent
7 RB7a RB7b RF7 RP7a RP7b
6 RB6a RB6b RF6 RP6a RP6b
5 RB5a RB5b RF5 RP5a RP5b
4 RB4a RB4b RF4 RP4a RP4b
3 RB3a RB3b RF3 RP3a RP3b
2 RB2a RB2b RF2 RP2a RP2b
1 RB1a RB1b RF1 RP1a RP1b
As notification of the protection level is advised to use the abbreviations mentioned
above.
* Specified in AEP-55 Volume 3-S (PART II)

3b Underbelly IED threat*

Level Blast Charges Fragmentation Projectile Forming


a) shallow bur- b) deep buried Charges Charges
ied
7 UB7a UB7b UF7 UP7
6 UB6a UB6b UF6 UP6
5 UB5a UB5b UF5 UP5
4 UB4a UB4b UF4 UP4
3 UB3a UB3b UF3 UP3
2 UB2a UB2b UF2 UP2
1 UB1a UB1b UF1 UP1
As notification of the protection level is advised to use the abbreviations mentioned
above.
* Specified in AEP-55 Volume 3-S (PART II)

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Annex B DEFINITION OF IED AND SURROGATES CHARGES

Specifications and full details see NATO SECRET AEP-55, Volume 3-S (PART II) An-
nex B-S

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Annex C DEFINITION OF TESTING CONDITIONS ROADSIDE IED

C1 Phase 1 Structural Integrity Blast Tests

Phase 1 blast close range tests are discretionary on the decision of the NA and are typi-
cally conducted in order to obtain detailed information on the performance and to deter-
mine the safety of the vehicle structure in localised blast events.

Phase 1 blast tests are to be performed on relevant structures of the vehicle (side) wall
or its components fixed on a test rig. The total weight of the test set up should be similar
to the total operational weight of the vehicle to be tested.
The charges will be bare HE charges normally of spherical shape. Other surrogates, or
explosives and methods may be used, if they are reproducible and validated (Annex B
1.1-S).
Threats and threat distances for the blast protection levels are defined in Annex A1-S.
The technical details of the test charges are provided in Annex B1.1-S.
The blast close range test position is to be determined by the NA and is to represent the
worst-case test condition in relation to the crew positions. All blast charges are to be
detonated at a distance (Value m) measured from the charge surface to the test vehicle
(see Figure C1) as defined in Annex A1-S.
The charge is to be initiated in the center with the detonator introduced from the top, as
described in Annex B1.1-S. Any heavy confinement (table, rack etc.) beneath the
charge may influence the performance of the blast ‘downstream’ and is to be avoided.
The pass criterion for the Phase 1 blast close range tests is the maintenance of the
structural integrity and the absence of BAE. This is to be defined and verified by the NA.

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Figure C1: Example set-up for close range Blast tests

C2 Phase 1 Structural Integrity Fragmentation Tests

Phase 1 fragmentation tests can be performed on decision of the NA`s responsibility, in


order to assess the integrity of the vehicle structure.
Fragmentation threats are HE charges generating multiple high-speed fragments.
Threats and threat distances for the Fragmentation Protection Levels are defined in An-
nex A1-S.
The charges and surrogates used for qualification tests are defined in Annex B1.2-S.
Single hit tests (e.g. using FSP) are not relevant due to the multi-hit behavior of frag-
ments at the threat distances.
For Phase 1 testing the NA should select worst-case main areas and any potential weak
areas related to the specific vehicle construction.
The targets (plates, components, engineered targets etc.) should be fully representative
of the specific protection system configuration being assessed.
Engineered Targets are to be used for testing specific potential weak areas. Alternative-
ly, the NA can decide to perform these tests wholly or partially within Phase 2B (Annex
C5).
Plate and component targets for Main Area (MA) testing should be of a minimum size of
1000mm x 1000mm in order to ‘catch’ all the fragments generated. No specific mounting
system is required for the target. The charge is to be oriented so that the center of the
main fragmentation cone impacts the center of the target (see Figure C2) with an attack
angle of 0 deg. (NATO).
The distance between the charge surface and target are to be as defined in Annex A1-
S. A minimum of 3 shots is recommended.

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Figure C2 Example set-up for Fragment Test Phase 1

The pass criterion for the Phase 1 Fragment tests is the absence of Behind Armour Ef-
fects. This is to be defined and verified using a Witness Plate in accordance with AEP-
55 Vol.1.

C3 Phase 1 Structural Integrity Projectile Forming (EFP) Tests

Phase 1 projectile forming tests can be performed on decision of the NA’s responsibility,
in order to determine the safety of the vehicle structure.
EFP are defined as HE charges, which generate penetrators at extremely high veloci-
ties. This type of threat is typically detonated from the side of the road and directed to-
wards the target vehicle.
The Type a and b, projectile forming charges used for qualification tests are surrogates,
and are detailed in Annex B1.3 - S
For Phase 1 testing the NA is to select worst-case main areas and any potential weak
areas related to the specific vehicle construction and the number of shots.
The targets (plates, components, engineered targets etc.) should be fully representative
of the specific protection system configuration being assessed.
Engineered targets are to be used for testing specific potential weak areas. Alternative-
ly, the NA can decide to perform these tests wholly or partially within Phase 2C (Annex
C6).
Plate and component targets for Main Area testing should be of a minimum size of
600mm x 600mm in order to guarantee a hit at the point of aim. No specific mounting
system is required for the target. The threat is to be oriented towards the center of the

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target with an attack angle of 0 deg. (NATO) or with an angle θ representing worst-case
attack conditions (Figure C3).
The orientation of the charge and the distance (Value m) between the charge surface
and the target are to be as defined in Annex A1-S. A minimum of 3 shots is recom-
mended.
Tests are to be conducted for each selected protection system configuration using the
worst-case attack angle.

Figure C3: Example set-up for Projectile Forming test Phase 1

The pass criterion for the Phase 1 Projectile Forming (EFP) tests is the absence of
BAEs. This is to be verified using a Witness Plate in accordance with AEP-55 Vol.1.

C4 Phase 2A Occupant Survivability (Safety) Blast Tests

The Phase 2A blast tests are to be performed on a fully equipped vehicle (Chapter 5).
The charges will be bare HE charges normally of spherical shape. Other surrogates,
explosives and methods may be used, if they are reproducible and validated (Annex B
1.1-S).
Threats and threat distances for the blast protection levels are defined in Annex A1-S.
The technical details of the test charges are provided in Annex B1.1-S.
All blast charges are to be detonated at the defined Height of Burst (HoB), distance from
the lower charge surface to soil and with a distance (Value m) from the charge surface
to the test vehicle as defined in Annex A1-S and Figure C4.

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The NA is to decide in accordance with the national requirements between long range
(Annex A-S Level RB1-7a far field) and/or close range (Annex A-S Level RB1-7b near
field) testing.
The charge is to be initiated from the center with the detonator introduced from the top,
as detailed in Annex B1.1-S. Any heavy confinement (table, rack etc.) beneath the
charge may influence the performance of the blast ‘downstream’ and is to be avoided.
The surface should be flat level, hard ground.

Figure C4: Example set-up for Blast Charge test Phase 2.

The exact detonation locations in relation to the fully equipped vehicle are to be decided
by the NA and are to represent the expected worst-case conditions for the occupants.
The positioning of the charge should be specified by the NA and is to be fully docu-
mented in the test plan.
In Figure C6 an example is shown with one blast charge on each side of the vehicle;
one on the crew compartment side and the other on the driver`s compartment. Depend-
ing on the construction of the vehicle, there may be more challenging detonation loca-
tions, e.g. at an azimuth angle of 45° from forward. It must be noted, however, that in
such a case a reduced area of the vehicle will be impacted by the full blast load, while
other areas will receive only a reduced amount of blast, because the blast wave is
quickly attenuated with distance.
To be qualified, all pass criteria described in Chapter 6.5 and Annex E5.2 must be met.

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C5 Phase 2B Occupant Survivability (Safety) Fragmentation Tests

Example charge locations are shown in Figures C5 and C6. The number of tests and
the positions D, H = HoB and Θ (see figure C5) required for this evaluation will be speci-
fied by the NA.
To be qualified, all pass criteria described in Annexes C2, C3 and E5.2 must be met.
The NA is to decide in accordance with the national requirements.

Figure C5: Example of IED locations for Fragmentation and Projectile Forming
tests.

C6 Phase 2C Occupant Survivability (Safety) Projectile Forming Tests

Example charge locations are shown in Figures C5 and C6. The number of tests and
the positions D, H = HoB and Θ (see figure C5) required for this evaluation will be speci-
fied by the NA in accordance with the national requirements.
To be qualified, all pass criteria described in Annexes C2, C3 and E5.2 must be met.
The NA is to decide in accordance with the national requirements between coherent
(Annex A-S Level RP1-7a) and / or non-coherent (Annex A-S Level RP1-7b) testing.

C7 Phase 3 Occupant Survivability (Safety) Overmatch Assessment

Phase 3 Overmatch tests and assessment are not part of the acceptance procedure.

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The purpose of overmatch testing is to gain additional information beyond that collected
during qualification testing. This will assist in confirming whether the failure mechanism
is likely to be ‘graceful’ (gradual and predictable), or ‘catastrophic’ (sudden and/or un-
predictable). Overmatch assessment normally place at one Level above that at which
the vehicle is formally protected.
The Phase 3 Overmatch tests are to be performed on a fully equipped vehicle (Chapter
5 and Annex C4).
Threats and threat distances are defined in Annex A1-S. The technical details of the test
charges are provided in Annex B1-S.
As an example, possible impact locations are shown in Figure C5 and C6. The number
of test and impact locations required for this evaluation will be specified by the NA.
Phase 3 Overmatch tests with Fragmentation and / or Projectile Forming charges can
be performed on the same target (if possible) or on plates, vehicle parts or engineered
targets as with Phase 1 testing.
Results must be documented and judged by the NA with help of the injury risk curves for
overmatch assessment in Annex E6.5

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C8 Summary of Testing and Acceptance Process

Figure C6: Examples of charge locations for Phase 2 and Phase 3 testing
Note: Value m distances are as laid down in Annex A1-S.
1 Blast charge test locations (two locations shown: driver’s compartment and crew com-
partment).
2 Fragmentation charge test locations (two locations shown: driver’s compartment and
crew compartment).
3 Projectile Forming charges test locations (two locations shown: driver’s compartment
and crew compartment).

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Phase 1 (Roadside IED Testing)
The sequence of the acceptance Phase 1 tests of plates, components, engineered tar-
gets are illustrated in the flow chart presented in Figure C7, referring to the following
note and decision points:

Decision a: General decisions by the NA are required:

A No: Phase 1 testing is not required as part of the acceptance process.


All tests are to be done in Phase 2 with fully equipped vehicles
B Yes: Phase 1 tests are part of the acceptance procedure for Blast IED,
Fragmentation IED and Projectile Forming IED or
D Yes: Phase 1 tests are partly part of the acceptance procedure. Then the
tests for the remaining threat(s) are to be done in Phase 2
with a fully equipped vehicle

Decision b: The NA may decide to:

A Yes: Structural Integrity (Blast IED testing) is accepted


B No: Structural Integrity (Blast IED testing) is not accepted.
On NA decision retest with improved design (Note that only one re-
test of a given component design is normally permitted), or
C No: Declare the component design as failed

Decision c The NA may decide to:

A Yes: Structural Integrity (Fragmentation IED testing) is accepted


No: Structural Integrity (Fragmentation IED testing) is not accepted.
On NA decision retest with improved design (Note that only one re-
test of a given component design is normally permitted), or
B No: Declare the component design as failed

Decision d The NA may decide to:

A Yes: Structural Integrity (Projectile Forming IED testing) is accepted


B No: Structural Integrity (Projectile Forming IED testing) is not accepted.
On NA decision retest with improved design (Note that only
one retest of a given component design is normally permitted), or
C No: Declare the component design as failed

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Figure C 7: Flow Chart Phase 1 Roadside Testing


(Vehicle structure Integrity with Components / Relevant Structures)

Phase 1: Structural Integrity Tests shall be part of the qualification tests?

no Go to Phase 2
NA decision a
Testing

yes

Annex C1:
Blast-IED
on e.g. side wall
engineered target or rele-
vant vehicle parts
Pass fail criterion reached?
Retest with
no improved
design
NA decision b NA decision

yes
Annex C2:
Fragmentation-IED

Pass fail criterion reached?


Retest with
improved
no design
NA decision c NA decision

yes
Annex C3:
Projectile Forming-IED

Pass fail criterion reached?

Retest with
no improved
NA decision d design
NA decision
yes

Structural Integrity accepted Not accepted,


Go to Phase 2 Structure Integrity failed
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Phase 2 (Roadside IED Testing)

The sequence of the acceptance Phase 2 tests of with fully equipped vehicle(s) are illus-
trated in the flow chart presented in Figure C8, referring to the following note and deci-
sion points:

Decision a: General decisions by the National Authority are required:

A Yes: Occupant Safety Phase 2A (Blast IED) is accepted / not required.


Go to next question.
B No: Occupant Safety Phase 2A (Blast IED) is not accepted.
On NA decision retest with improved design (Note that only one re-
test of a given component design is normally permitted) or
C No: Declare the vehicle design as failed

Decision b: The National Authority may decide:

A Yes: Structural Integrity (Fragmentation and Projectile Forming IED


threat) is successfully tested and accepted in Phase 1.
Go to next question.
B No: Structural Integrity (Fragmentation and Projectile Forming IED
threat) is not tested in Phase 1.
Go to Annex C5 and continue testing.

Decision c The National Authority may decide:

A Yes: Go to next question or


B No: Declare the vehicle design as failed

Decision d The National Authority may decide:

A Yes: Additional Test on potential week areas necessary (NA decision).


Go to Annex C5 and continue testing or
B No: Protected vehicle is accepted.

Decision e The National Authority may decide:

A Yes: Protected vehicle is accepted


B No: On NA decision retest with improved design (Note that only one re-
test of a given component design is normally permitted) or
C No: Declare the component design as failed

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Decision f The National Authority may decide:

A Yes: Protected vehicle is accepted or


B No: Declare the component design as failed.

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Annex D DEFINITION OF TESTING CONDITIONS UNDERBELLY IED

All underbelly Blast IED threats (Annex D) shall be conducted in water-saturated sandy
gravel with the following specifications:
Particle size analysis: 100% passing the 40 mm sieve, 60%-40% passing the 5 mm
sieve and maximum 10% passing 80 µm, and a typical particle size curve for sandy gra-
vel is provided at Figure D1.

Figure D1: Typical Sandy Gravel Soil Granulometry

Soil total (wet) density: 2200 +/- 100 kg/m³


Soil moisture content: The test area (min of 2m x 2m around the charge) shall be satu-
rated with water prior to testing. The humidity level shall be a maximum of 1.5% below
the optimum soil humidity. Typical optimum humidity for the sandy-gravel is between 5-
7%
The total soil density shall be calculated using dry density measurement and soil humidi-
ty measurement. Standard methods for measuring dry density and humidity are pro-
vided in ASTM D 6938-10 Ref [7]. Optimum soil humidity can be determined by compac-
tion characteristic curve as specified in ASTM D1557-09 Ref [8]. Other recognized
equivalent methods may be used.

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On-site soil measurements, taken a maximum of 1.5 hrs before the detonation, as well
soil characterization curves (particle size and compacting characteristics) shall be in-
cluded in the test report.
The dimensions of the test bed shall be a minimum of 2x2 m² with a minimum depth of
1.5 m for charges up to 8 kg TNTeq. For charges larger than 8 kg TNTeq, the test bed
dimensions shall be determined by the NA.
A constant soil quality over the entire test bed should be given. Testing in soil can be
subjected to some level of loading variation. It is therefore recommended that test or-
ganizations develop and validate their test procedures. At the discretion of the NA, de-
viations in soil conditions can be accepted given sufficient experimental data demon-
strate the test conditions used for the test generate a loading producing a local and a
global target response that are equivalent or more severe than the loading generated
with the conditions described above.

D1 Phase 1 Structural Integrity Blast Tests

Phase 1 blast tests are discretionary on the decision of the NA and are typically con-
ducted in order to obtain detailed information on the performance and to assess the in-
tegrity of the vehicle structure.
Threats for the Blast protection levels are defined in Annex A2-S
The charges and surrogates used for qualification tests are defined in Annex B2.1-S,
Type a) shallow buried
Blast Phase 1 tests with engineered targets (vehicle lower hull) can only be realistically
conducted for Blast Type a) threats, using special test beds (Figure D2).
In case of an underbelly detonation, the positioning of the Blast IED is to be specified by
the NA, and is to represent the assessed worst-case challenge to the structural integrity.
In order to validate the criteria of “anywhere under the occupant compartment”, it may
be necessary to conduct a number of tests.
The DoB (Figure D4) for the Blast IED is to be as defined in ANNEX A2-S ± 10mm. The
DoB is measured from the top of the Blast IED surrogate main body to the surface of the
soil.
The surface is to be flat and level.

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Figure D2: Example Test Rig for Acceptance Blast Test Phase 1 Structural Integ-
rity

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D2 Phase 1 Structural Integrity Fragmentation Tests

Fragmentation threats are HE charges generating multiple high-speed fragments com-


bined with blast effects over short distances.
Threats for the Fragmentation protection levels are defined in Annex A2-S.
The charges (surrogates) used for qualification tests are defined in Annex B2.2-S.
Fragmentation Phase 1 tests with relevant bottom plates, vehicle lower hull, or engi-
neered targets, will usually be conducted using special test rigs (Figure D2).
For Phase 1 testing the NA is to select worst-case Main areas and potential Weak Areas
depending on the specific vehicle construction.
The targets (plate, component, or engineered target) are to be fully representative of the
specific protection system configuration being assessed.
The orientation of the charge is to be specified in Annex A2-S. The exact distance be-
tween the charge surface and the target will vary depending upon the vehicle ride-
height.
Plate and component targets for Main Area testing are to be of a minimum size of 1000
mm x 1000 mm. A specific method of securing the target to the rig, and a simulated load
to replicate the operational mass of the vehicle, will be required.

The pass criteria for the Phase 1 fragment tests is the structural integrity and the ab-
sence of Behind Armour Effects. This is to be verified with a Witness Plate in accor-
dance with AEP-55 Vol.1.

Specific requirements for each Level are as follows:


Level UF1
The fragmentation charge is to be placed on a steel plate (minimum 25 mm thickness)
or concrete (minimum 100 mm thickness) surface. The fragmentation charge is to be
positioned under the area to be tested (with the horizontal axis directed towards the
area being tested).
Level UF2 and UF3
The fragmentation charge shall be placed in saturated sandy gravel. The fragmentation
charge is to be positioned under the test specimen, component or vehicle, with its centre
directly underneath the area to be tested (with the vertical axis directed towards the area
being tested).
Level UF4 to UF7

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The fragmentation charges is to be placed as a bundle (see Annex B-S) in water satu-
rated sandy gravel, and positioned under the test specimen, component or vehicle, with
the centre directly underneath the area to be tested (with the horizontal axis directed
towards the area being tested).

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D3 Phase 1 Structural Integrity Projectile Forming Tests

Projectile forming IED threats are defined as HE charges designed to generate penetra-
tors at very high velocity. This threat is typically detonated under the belly of a vehicle.
Threats for the Projectile Forming (EFP) protection levels are defined in Annex A2-S
The charges (surrogates) used for qualification tests are defined in Annex B2.3-S.
For Phase 1 testing the NA is to select worst-case Main Areas and potential Weak
Areas depending on the specific vehicle construction. The targets (plate, component, or
engineered target) are to be fully representative of the specific protection system confi-
guration being assessed.
Tests are to be conducted for each selected protection system configuration using the
worst-case attack angle. The charge is to be oriented towards the center of the target.
The exact distance x (Figure D3) between the charge surface and the target will vary
depending upon the vehicle ride-height, etc.
Plate and component targets for Main Area testing are to be a minimum size of 600mm
x 600mm. The target is to be oriented with an attack angle representing the worst-case
conditions. The test setup is shown in Figure D3. To allow reproducible test conditions,
the surrogate charge is to be positioned on a 50 mm thick plate of light wood or chip-
board, laid on a 40 mm thick steel plate (for example Rolled Homogeneous Amour
(RHA) or high-strength construction steel). The steel plate is to be in close contact with
a bed of level compressed sand.

Figure D3: Projectile forming underbelly test setup

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The pass criteria for the Phase 1 Projectile Forming tests are the structure integrity and
the absence of Behind Armour Effects. This is to be verified using a Witness Plate in
accordance with AEP-55 Vol.1.

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D4 Phase 2A Occupant Survivability (Safety) Blast Tests

Underbelly blast charges, type a) shallow buried and type b) deep buried IED threats,
are defined as HE charges buried under a layer of soil.
Threats for the blast protection levels are defined in Annex A2-S. The technical details
of the test charges are defined in Annex B2.1-S.
To determine occupant survivability (safety), acceptance blast IED tests must consider
both the local deformation (loss of occupiable space) and the global motion of the com-
plete vehicle. Tests with Blast charges Type a) and / or Type b) are to represent worst-
case situation. This will depend upon specific vehicle construction parameters and is in
the decision of the NA.
The exact detonation locations used in Phase 2A are to be specified by the NA and
represent the assessed worst-case conditions for the occupants. Possible impact loca-
tions are shown in Figure D6. In order to validate the criteria of “anywhere under the
occupant compartment”, it may be necessary to conduct a number of tests.
The DoB for the Blast IED is defined in ANNEX A2-S ± 10 %. The DoB (Figure D4) is
measured from the top of the surrogate main body to the level surface of the soil.
The testing procedure for assessing under-belly blast IED threats is as specified in AEP-
55 Volume 2 for Mine Threat. The Phase 2A blast tests are to be performed on fully
equipped vehicles (Chapter 5).
To be qualified, all pass criteria described in Chapter 6.5 and Annex E5.2 must be met.

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Figure D4: Example test set-up for D4 testing

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D5 Phase 2B Occupant Survivability (Safety) Fragmentation Tests

.
To determine occupant safety, acceptance fragmentation IED tests must consider both
the local deformation (loss of occupiable space) and the global motion of the complete
vehicle. Tests with fragmentation charges are to represent worst-case situation. This will
depend upon specific vehicle construction parameters and is in the decision of the NA.
The number of test and impact locations required for this evaluation will be specified by
the NA. Possible impact locations are shown in Figures D5 and D6
To be qualified, all pass criteria described in Chapter 6.5 and Annex E5.2 must be met.

D1 < 1m

Figure D5: Example test set-up for Underbelly Fragmentation and Projectile Form-
ing tests

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D6 Phase 2C Occupant Survivability (Safety) Projectile Forming Tests

To determine occupant safety, acceptance Projectile Forming IED tests must consider
both the local deformation (loss of occupyable space) and the global motion of the com-
plete vehicle. Tests with Projectile Forming Charges (EFP) are to represent worst-case
situation. This will depend upon specific vehicle construction parameters and is in the
decision of the NA.
The number of test and impact locations required for this evaluation will be specified by
the NA. Possible impact locations are shown in Figures D5 and D6.
To be qualified, all pass criteria described in Chapter 6.5 and Annex E5.2 must be met.

D7 Phase 3 Occupant Survivability (Safety) Overmatch Assessment

Phase 3 Overmatch tests and assessment are not part of the acceptance procedure.
The purpose of overmatch testing is to gain additional information beyond that collected
during qualification testing. This will assist in confirming whether the failure mechanism
is likely to be ‘graceful’ (gradual and predictable), or ‘catastrophic’ (sudden and/or un-
predictable). Overmatch assessment normally place at one Level above that at which
the vehicle is formally protected.
The Phase 3 Overmatch tests are to be performed on a fully equipped vehicle (Chapter
5 and Annex C4).
Threats and threat distances are defined in Annex A2-S. The technical details of the test
charges are provided in Annex B2-S.
As an example, possible impact locations are shown in Figure D5 and D6. The number
of test and impact locations required for this evaluation will be specified by the NA.
Phase 3 Overmatch tests with Fragmentation and / or Projectile Forming charges can
be performed on the same target (if possible) or on plates, vehicle parts or engineered
targets as with Phase 1 testing.
Results must be documented and judged by the NA with help of the injury risk curves for
overmatch assessment in Annex E6.5

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D8 Summary of Testing and Acceptance Process

Note: take care of the structural damage after each test!

1 Blast charge test locations – Underbelly shallow buried type a) (two locations shown:
driver’s compartment and crew compartment).
2 Blast charge test locations – Underbelly deep buried type b) (Close to Centre of Grav-
ity)
3 Fragmentation charge test locations (two locations shown: driver’s compartment and
crew compartment).
4 Projectile Forming charges test locations (two locations shown: driver’s compartment
and crew compartment).

Figure D6: Example of charge locations for Phase 2 and Phase 3 under belly
testing

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Phase 1 (Underbelly IED Testing)


The sequence of the acceptance Phase 1 tests of plates, components, engineered tar-
gets are illustrated in the flow chart presented in Figure D7, referring to the following
note and decision points:

Decision a: General decisions by the National Authority are required:

A No: Phase 1 testing is not required as part of the acceptance process.


All tests are to be done in Phase 2 with fully equipped vehicles
B Yes: Phase 1 tests are part of the acceptance procedure: for Blast IED,
Fragmentation-IED and Projectile Forming-IED or
C Yes: Phase 1 tests are partly part of the acceptance procedure:
Then the tests for the remaining threat(s) are to be done in Phase 2
with fully equipped vehicles

Decision b: The National Authority may decide to:

A Yes: Structural Integrity (Blast IED type a) is accepted


B No: Structural Integrity (Blast IED Type a) is not accepted.
On NA decision retest with improved design (Note that only one re-
test of a given component design is normally permitted) or
C No: Declare the component design as failed

Decision c The National Authority may decide to:

C Yes: Structural Integrity (Fragmentation IED testing) is accepted


D No: Structural Integrity (Fragmentation IED testing) is not accepted.
On NA decision retest with improved design (Note that only one re-
test of a given component design is normally permitted) or
E No: Declare the component design as failed

Decision d The National Authority may decide to:

D Yes: Structural Integrity (Projectile Forming IED testing) is accepted


No: Structural Integrity (Projectile Forming IED testing) is not accepted.
On NA decision retest with improved design (Note that only
one retest of a given component design is normally permitted) or
Declare the component design as failed

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Figure D7: Flow Chart Phase 1 Underbelly Testing


(Vehicle structure Integrity with Components / Relevant Structures)

Phase 1: Structural Integrity Tests shall be part of the qualification tests?

no Go to Phase 2
NA decision a
Testing

yes

Annex D1:
Blast-IED
on relevant vehicle-floor
parts (engineered target)
Pass fail criterion reached?
Retest with
no improved
NA decision b design
NA decision

yes
Annex D2:
Fragmentation-IED
on relevant vehicle-floor parts (e.g.
plates or engineered target)
Pass fail criterion reached?
Retest with
no improved
design
NA decision c NA decision

yes
Annex D3:
Projectile Forming-IED
on relevant vehicle-floor parts (e.g.
plates or engineered target)
Pass fail criterion reached?

no Retest with
NA decision d improved
design
NA decision
yes

Structural Integrity accepted Not accepted,


Go to Phase 2 Structure Integrity failed
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Phase 2 (Under belly IED Testing)

The sequence of the acceptance Phase 2 tests of with fully equipped vehicle(s) are illus-
trated in the flow chart presented in Figure D8, referring to the following note and deci-
sion points:

Decision a: General decisions by the National Authority are required:

A Yes: Occupant Safety Phase 2A (Blast IED) is accepted / not required.


Go to next question!
B No: Occupant Safety Phase 2A (Blast IED) is not accepted
On NA decision retest with improved design is possible (Note that
only one retest of a given component design is normally permitted)
or
C No: Declare the vehicle design as failed

Decision b: The National Authority may decide:

A Yes: Structural Integrity (Fragmentation and Projectile Forming IED


threat) is successfully tested and accepted in Phase 1.
Go to next question!
B No: Structural Integrity (Fragmentation and Projectile Forming IED
threat) is not tested in Phase 1.
Go to Annex D5 and continue testing!

Decision c The National Authority may decide:

A Yes: Go to next question or


B No: Declare the vehicle design as failed

Decision d The National Authority may decide:

A Yes: Additional Test on potential week areas necessary (NA decision).


Go to Annex D5 and continue testing or
B No: Protected vehicle is accepted.

Decision e The National Authority may decide:

A Yes: Protected vehicle is accepted


B No: On NA decision retest with improved design (Note that only one re-
test of
a given component design is normally permitted) or

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C No: Declare the component design as failed
Decision f The National Authority may decide:

A Yes: Protected vehicle is accepted or


B No: Declare the component design as failed.

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Figure D8: Flow Chart Phase 2 Under Belly Testing


(Occupant Survivability (Safety) with fully equipped Vehicle)

Annex D4:
Blast-IED Tests Phase 2A;
e.g. Location 1 and 2, Figure D6
All pass fail criterion reached ?

no Retest with improved


NA decision a
design on NA decision

yes

Annexes D2 and D3
Fragmentation-IED and pro-
jectile forming-IED
successfully tested and Annexes D5 and D6:
accepted in Phase 1 ? Fragmentation- and Projectile
forming - IED Tests Phase 2B+2C;
e.g. Locations 3+4, Figure D6
no
NA decision b Successfully tested ?

yes
no
NA decision c
Additional Phase 2 Tests on
potential week areas yes
necessary ?

no
NA decision d

yes

Annexes D5and D6: Retest on NA decision with im-


Fragmentation- and Projec- proved component design in
tile forming–IED Test, Phase 2 or Phase 1;
e.g. Locations 3+4 Fig. D6. Annex D2 and / or D3.
Pass fail criterion reached ? Successfully tested ?
Pass fail criterion reached ?

no no
NA decision e NA decision f

yes yes

Protected vehicle accepted Not accepted,


vehicle failed
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INTENTIONALLY BLANK

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Annex E SURVIVABILLITY (SAFETY) EVALUATION AND
ASSESSMENT

E1 PREFACE

Assessment of the occupant injury risk from Improvised Explosive Devices (IEDs) is
based on an omni-directional threat. IEDs can be located at the front, side, rear and un-
derneath (underbelly) of the vehicle. The occupant can be seated front facing, side fac-
ing or rear facing (inwards or outwards) in the vehicle. The Anthropomorphic Test De-
vice (ATD) better known as crash test dummy developed for assessment of automotive
occupant safety is used as a surrogate for the occupant. These automotive ATDs are
direction specific. Selection of the appropriate ATD is based on the location of the IED
with respect to the vehicle occupant independent from the seating orientation in the ve-
hicle. The Hybrid III is to be used for scenarios where the IED is located underneath,
directly in front or directly behind the ATD. The EUROSID-2re (ES-2re) is to be used
when the IED is located to the side of the ATD. ATD related Injury Assessment Refer-
ence Values (IARVs) are used to assess the injury risk and pass/fail assessment under
IED threat.

E2 ATD PREPARATION AND CERTIFICATION

E2.1 General

E2.1.1. The 50th percentile male Hybrid III ATD shall be used for seating positions with
frontal or rear facing orientation towards the IED and for under belly IEDs. It shall con-
form to U.S. Department of Transportation, Code of Federal Regulations Part 572 Sub-
part E and ECE Regulation No. 94.

E2.1.2.The 50th percentile male ES-2re ATD shall be used for seating positions with side
facing orientation towards the IED location. It shall conform to U.S. Department of
Transportation, Code of Federal Regulations Part 572, Docket No. NHTSA–2004–
25441, RIN 2127–AI89, Anthropomorphic Test Devices; ES–2re Side Impact Crash Test
Dummy 50th Percentile Adult Male

E2.1.3.The Military Lower Extremity (MIL-Lx) is a lower leg model developed and vali-
dated for high loading rates in military vehicles due to explosive events. It is identified as
Denton Model 585-0000.
On decision of the NA, either the MIL-Lx or the original HIII lower leg with the corres-
ponding pass values shall be used.

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E2.1.4 For overmatch assessment only the MIL-Lx with the corresponding risk curve
shall be used for proper assessment.

E2.2 ATD Certification

Full details of the certification procedure for the Hybrid-III ATD are available in Part 572
Subpart E of US Department of Transportation Code of Federal Regulations) and Annex
10 of ECE Regulation No. 94).
Full details of the ES-2re certification requirements are available in the document men-
tioned in Section E2.1.2, Docket No. NHTSA–2004–25441, RIN 2127–AI89, and the
procedures to be followed are set out in the ES-2re User Manual.
Full details of the MIL-Lx certification requirements are available in the MIL-Lx certifica-
tion procedure from December 23rd, 2009 (version 1.0)

E2.2.1 If a sensor overload occurs, the sensor shall be re-calibrated prior to re-use.

E2.2.2 If any part of the ATD is broken during a test, then the part shall be replaced
with a fully certified component.

E2.2.3 The ATD shall be certified and the sensors calibrated at least every two years.

E2.2.4 The ATD shall be stored in a dark room in a seated position not compressing
any skin-flesh part.

E2.3 ATD Clothing, Footwear and PPE

E2.3.1 Hybrid III: The clothing of the ATD shall correspond to that of a typical crew
member or passenger of the tested vehicle, including personal protective equipment
(PPE) if relevant. Representative crew headgear shall be used when relevant. For film-
ing purposes, the actual crew clothing may be replaced by an overall garment with a
color contrasting to the background.

E2.3.2 ES-2re: The original neoprene suit shall be used for the ATD. Additional overall
garment in a color contrasting to the background may be used. Representative crew
headgear shall be used when relevant. Torso protection (body armour) is not permitted
to be used with the ES-2re, due to possible interaction between shoulder and protective
system.

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E2.3.3 Footwear
The footwear (shoes or boots) shall be typical of those used by crew/ passengers for the
specific type of vehicle. Footwear shall be in good condition, without any damage. For
troop carriers, combat boots are recommended for crew in passenger seats. The foot-
wear shall be placed on the ATD so that contact between the foot and the inner sole is
maintained in a realistic manner.

E2.4 ATD Test Condition

E2.4.1 ATD Temperature

E2.4.1.1 ATD storage condition shall comply with the specifications in the manual.

E2.4.1.2 The temperature inside the test vehicle shall be in the range of 10o C to 30o C.

E2.4.1.3 The temperature of the ATD shall be measured inside the ATD flesh prior to
the test.

E2.4.1.4 The ATD temperature shall be maintained within the range of 10°C to 30°C
from the time of setting the limbs up to the starting time of the test.

E2.4.2 ATD Joints


All constant friction joints shall have their ‘stiffness’ set by the following method while the
ATD is equipped with the clothing, PPE and shoes required for testing:

E2.4.2.1 The tensioning screw or bolt, which acts on the constant friction surfaces, shall
be adjusted until the joint can just hold the adjoining limb in the horizontal. When a small
downward force is applied and then removed, the limb should continue to fall.

E2.4.2.2 The ATD joint stiffness should be set as close as possible to the time of the
test and, in any case, not more than 24 hours before the test.

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E3 INSTRUMENTATION

E3.1 General

The required instrumentation for the injury risk assessment:


 Injury risks induced by forces, moments and inertial loads applied to the human
body shall be monitored by accelerometers and force-moment transducers inte-
grated in the ATD;
 The injury risk due to the blast induced overpressure shall be monitored by the
reflected pressure as input for the Chest Wall Velocity model.
The recommended additional instrumentation:
 Additional channels in the ATD (see Appendix E6.4);
 Acceleration measurements of seat system and/or vehicle structure, which are
relevant for the ATD loading conditions;
 Force measurements in the restraint system;
 Normal and/or high-speed video to record ATD body motion.

E3.2 Instrumentation Calibration, Mounting And Sign Convention

E3.2.1 All instrumentation used in a test program shall been calibrated.

E3.2.2 A transducer shall be re-calibrated if it reaches its channel amplitude class


(CAC) during any test.

E3.2.3 All instrumentation shall be re-calibrated after two year, regardless of the num-
ber of tests for which it has been used.

E3.2.4 The ATD transducers shall be mounted according to procedures laid out in SAE
J211 (2007).

E3.2.5 The sign convention used for configuring the ATD transducers is stated in SAE
J211.

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E3.3 ATD Instrumentation

The ATD to be used shall be instrumented to record the channels listed below.

Lower extremity measurement should use the specified test dummies instrumented with
the MIL–Lx lower legs (Tables E.3 and E.4), and the corresponding pass criteria as laid
down in Annex E2. Alternatively, the NA may accept the use of the Denton leg as de-
scribed in AEP-55 Volume 2 with the corresponding pass criteria.

Table E1: Instrumentation for Hybrid III

Location in ATD Parameter Symbol Associated


injury crite-
rion

Head Linear accelerations Ax, Ay, Az HIC

Upper Neck Axial force (ten- Fz Fz


sion/compression)

Shear Forces Fx, Fy Fx, Fy

Bending moment (flexion My Mocy


and extension)

Thorax Deflection Dx TCC (frontal)


VC (frontal)

Pelvis Linear acceleration (ver- Az DRI


tical)

Femur left & right Axial force (compression) Fz Fz

Tibia left & right *) Axial force (compression) Fz Fz

*) Lower load cell for HIII leg


Upper load cell for MIL-Lx leg

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Table E2: Instrumentation for ES-2re

Location in ATD Parameter Symbol Associated


injury crite-
rion

Head Linear accelerations Ax, Ay, Az HIC

Upper Neck Axial force (tension) Fz Fz

Shoulder (impact Axial force Fy Fy


side)

Ribs (up- Rib deflection Dyi (i= 1-3) RDC max (lat-
per/middle/lower) eral)
(impact side) VC max (later-
al)

Abdomen Forces Fi (i=1-3) Ftotal (peak sum


(front/middle/rear) of three forces)

Pelvis Linear acceleration (ver- Az DRI


tical)

Pelvis (pubic sym- Force Fy Fy


physis)

Tibia left & right *) Axial force (compression) Fz Fz


*) Lower load cell for HIII leg
Upper load cell for MIL-Lx leg

E3.4 Pressure Instrumentation

E3.4.1 Inside the vehicle, the pressure shall be measured in order to analyze the ef-
fects on the non auditory internal organs within the torso. The Chest Wall Velocity
(CWV) model is used to assess injury to these organs. As input for this model, the re-
flected overpressure on the thorax shall be measured.

E3.4.2 At least two positions for pressure measurements are mandated:


1. One on the chest of the ATD

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2. One on a second ATD (when available) or at the crew location where the highest
overpressure loads are expected.

E3.4.3 To measure the reflected pressure, it is important to correctly simulate the re-
flected area of the human body, to which an appropriate transducer is attached. The
chest of the ATD accurately represents the body dimensions, and shall be the mounting
point for a pressure transducer. Alternatively, a “blast test device”, or an equivalent re-
flecting surface may be used for pressure measurement. See Appendix E6.1 for more
details.

E3.4.4 With blast overpressure, the worst-case position may differ from the position of
the primary ATD used. It is advised to have the second pressure sensor at a crew loca-
tion where the highest overpressure loads are expected.

E4 ATD Position

E4.1 Basic Test Configuration

The test configuration shall represent a realistic operational configuration of the vehicle
using 50th percentile male ATDs to represent the vehicles occupant(s).
The vehicle shall be prepared to prevent unwanted contamination of the vehicle or
health risk for the personnel performing the test. Interior components and stowage,
which induce potential risk, shall not be removed.

For positioning the ATD inside the vehicle, the following aspects are important:
 Location in the vehicle (see E4.3)
 Seating posture (see E4.4)

The precise location of the ATD(s), the setting of seating system and footrests, and the
posture of the ATD shall be recorded and documented in the test report in order to allow
reproduction of the test.

Seating systems including restraint systems shall be set according to the manufacturer’s
instructions and to reflect reality. The ATD shall wear clothing, shoes as specified in
Section E2.3.

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E4.2 Selection of ATD

• The exact type of ATD to be used for testing depends on the loading scenario
identified by the location of the IED with respect to the ATD. Figure E.1 shows the
possible scenarios (UB= Under Belly, RS = Road Side):
 UB1: The location of the explosion underneath the ATD with the primary load
direction in the vertical plane;
 UB2 and UB3: The location of the explosion under the vehicle with additional
secondary loadings (blue arrows Fig. E1) horizontally for the ATD;
 RS1 and RS2: Roadside explosion with the location of the explosion respectively
in front of or behind of the ATD. The primary load direction is horizontally with a
secondary load direction in the vertical plane;
 RS3: Roadside explosion with the location of the explosion to the side of the
ATD. The primary load direction is laterally with additional secondary loadings
(blue arrows Fig. E1) vertically.

Each loading direction could result in a vertical load to the occupant as the blast will en-
ter open spaces under the vehicle.

The Hybrid III 50th percentile male shall be used for the loading scenarios where the IED
is located underneath, underbelly, in front or rear of the ATD: UB1,UB2, UB3, RS1, and
RS2.

The ES-2re 50th percentile male shall be used if the IED is located lateral of the ATD:
RS3.

ATD
UB1 UB2 UB3

Hybrid HIII ATD

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RS1 RS2

Hybrid HIII ATD

RS3

EuroSid-2re ATD

Directions with respect to ATD:

Location of red arrow: blue arrow:


explosion primary load direc- secondary load direc-
tion tion

Figure E1: Loading scenario’s and ATD selection

E4.3 Position in the Vehicle

The ATD shall be placed in one of the original crew positions inside the tested vehicle.
This shall be the ‘worst-case’ position: the position that is expected by the NA to give the
highest loads inside the ATD for a particular detonation position.

E4.4 Seating Posture

E.4.4.1 Seating general


The seating posture of the ATD shall be representative for an operational realistic post-
ure of a person with a comparable size as the 50th percentile ATD. The ATD shall be
aligned laterally with the centerline of the seat. An upright seating posture shall be
achieved by positioning the pelvis firmly into the seat and the torso in contact with the
seat back resulting in a realistic upper torso orientation. The skull base of the ATD shall
be aligned as close as possible to horizontal by adjustment of the neck angle (the neck
centerline as close as possible to vertical). Note: the ES-2re has a non-adjustable neck.

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It is recognized that for some seating systems an upright position is not possible for a
human. For these cases, the most realistic position needs to be confirmed by a volun-
teer (preferably of the same sizes as the 50th percentile ATD) and then mimicked with
the ATD.
The seat shall be adjusted according to the size and weight of a 50th percentile adult
male. If different seat positions are possible for different functions and scenarios (e.g.
combat vs. driving under homologation conditions in peace keeping operations), the
worst-case position of the seat shall be tested. In case of the usage of periscopes or
other vision tools, the seat shall be adjusted in such a way that the eye-level of the ATD
corresponds to these vision systems.

E4.4.2 Upper extremities


The hands and arms of the Hybrid III shall be placed in a realistic position. In case of a
steering wheel, control handle or joy sticks, the hands shall grip these devices; other-
wise the hands shall be placed in a resting position on the upper leg. The hands shall
not be fixed to the steering wheel or to the legs, but tape may be used to keep the
hands in the correct position prior to the test.
The ES-2re has only upper arms, which shall be inclined at 40 degrees upwards, opera-
tional position related, like for the driver or gunner position. The upper arms shall be
oriented directly downwards for all other occupant locations.

E4.4.3 Lower extremities


The feet shall be placed in a realistic position. Footrest shall be used unless they are not
standard equipment or not obligatory for standard vehicle operation. In case of a driver,
the right foot shall be on the accelerator pedal and the left one in a realistic rest position.
For both legs, a realistic body posture shall be achieved. By considering this general
requirement, the lower leg longitudinal axis is to be as close to perpendicular to the
footplate as possible to provide a worst-case situation (see Figure E2).

Figure E2: Upright seating posture

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E4.4.4 Restraint systems
All available protective measures, like seat belts and head rests, shall be used and in-
stalled correctly.
When seat belts are available, they shall be used as defined in the manufacturer’s in-
struction. Slack in the belts shall be removed and belts shall be tightened as realistic as
possible. Where a belt retractor is fitted, it should be allowed to retract the belt to re-
move slack.

E4.4.5 Body posture


The body posture shall be specified and documented to allow exact (reproducible) posi-
tioning of the ATD. An example is presented in Appendix E6.4.

E5 Description of Injury Assessment

E5.1 Critical Body Parts

With an IED detonation close to a vehicle, the occupants are loaded by the local struc-
tural motions and deformations and by the global vehicle motion. For the purposes of
injury assessment, the following body regions will be assessed:
 Head (including skull and brain)
 Neck (cervical spine )
 Shoulder
 Thorax
 Abdomen
 Spine (thoraxo-lumbar region)
 Pelvis
 Upper legs left and right (femur/hip/knee)
 Lower legs left and right (including foot/ankle)
 Non auditory internal organs/systems (vulnerable to overpressure)

The qualification of a vehicle depends on whether the responses for these body parts
are within the defined pass levels. The relevant criteria are linked to the type of ATD
used for testing. As noted above, the ATD to be used shall be related to the orientation
of the occupant towards the IED (see E4.2).

E5.2 ATD Injury Assessment Reference Values

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The mandatory IARVs are related to the type of ATD (section E5.2.1) and the pressure
(section E5.2.2). The pass levels are based on 10% risk of AIS2+ (AIS2 or more severe)
injuries.

E5.2.1 ATD related IARV

The following IARVs are mandatory and used as pass criteria for the tested vehicle:
 Table E3 for the Hybrid III ATD
Table E4 for the ES-2re

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Table E3: Injury Assessment Reference Values for the Hybrid III ATD

Body region Criterion IARV Pass Level

Head Head Injury Criterion HIC15 250

Axial compression force Fz- 4.0 kN - 0 ms / 1.1 kN > 30 ms


(Figures in appendix E.6.5)

Axial tension force Fz+ 3.3 kN @ 0 ms / 2.8 kN @ 35 ms


/ 1.1 kN > 60ms
(Figures in appendix E.6.5)

Shear force Fx+- / 3.1 kN @ 0 ms / 1.5kN @ 25-35


Neck Fy+- ms / 1.1 kN > 45 ms
(Figures in appendix E.6.5)

Mocy +
Bending moment (flexion) 190 Nm

Bending moment (exten- Mocy - 96 Nm


sion)

Thorax Thoracic Compression TCCfrontal 30 mm


Criterion

Viscous Criterion VCfrontal 0.70 m/s

Spine Dynamic Response Index DRIz 17.7

Femur Axial compression force Fz- 6.9 kN


2.6 kN (MIL-Lx, upper load cell)
Tibia *) Axial compression force Fz-
5.4 kN (HIII, lower load cell)
*) On decision of the NA the MIL-Lx leg or the HIII leg with the corresponding pass value
can be used.

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Table E4: Injury Assessment Reference Values for the ES-2re ATD

Body region Criterion IARV Pass Level


Head Head Injury Criterion HIC15 250
Neck Axial tension force Fz+ 1,8 kN
Shoulder Compression force Fy 1.4 kN
Ribs (upper Rib Deflection Criterion RDClateral 28 mm
/middle/lower)
Thorax Viscous Criterion VClateral 0.58 m/s
Abdomen
Abdominal Peak Force Ftotal 1.8 kN
(front/middle/rear)
Dynamic Response In-
Spine DRIz 17.7
dex
Pelvis Maximum Pubic Force Fy 2.6 kN
2.6 kN (MIL-Lx, upper load
Tibia*) Axial compression force Fz- cell)
5.4 kN (HIII, lower load cell)
*) On decision of the NA the MIL-Lx leg or the HIII leg with the corresponding pass value
can be used.

E5.2.2 Pressure related IARV


The Chest Wall Velocity Predictor shall be used as IARV for non auditory pressure in-
duced injuries.
Pass level = 3.6 m/s.

E5.3 Injury Risk Assessment

The processed signals are input for the injury assessment using the mandatory injury
assessment reference values. The outcome is compared to the defined pass levels,
which results in an overall Pass or a Fail of the vehicle. The relevant IARVs and pass
levels are listed in E5.2.

E5.3.1 The vehicle passes the test if all measured IARVs are below the specified pass
levels.

E5.3.2 The vehicle fails a test if an IARV is equal or beyond the specified pass level

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E5.3.3 It is strongly recommended to avoid contact by impact of the ATD and vehicle
interior. This contact can be checked using paint or small molding clay or paper cones.
These additional devices to check contact should not alter the ATD response.

E5.3.4 The injury risk for the specific test (pass test or overmatch test) can be checked
using the injury risk curves as presented in Appendix E6.5

E6 Appendices

E6.1 Instrumentation for Pressure Measurement

E6.1.1 Pressure Transducer on ATD Chest


The pressure transducer shall be placed on the chest of the ATD. It is recommended to
use a flat measurement device strapped on the chest of the ATD as shown in Figure E3.
The ATD is dressed and the device must be fastened on the outside of all the clothes
and PPE. The device should consist of a plate with a flat transducer fixed in or on this
plate (see Figure E4). To avoid inertia problems with the ATD response; the device
should be as light as possible. It is recommended to use hard plastic materials for the
mount.

Figure E3: Example of pressure transducer on the ATD chest

Figure E4: Example of a flat pressure measurement device

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E6.1.2 Blast Test Device (BTD)


The BTD may be used to measure the reflected pressure to calculate the Chest Wall
Velocity Predictor. The dimensions of this cylinder are as follows: height of 762 mm, di-
ameter of 305 mm. The pressure transducer(s) shall be fixed in or on the cylinder at the
half height location. The material for the cylinder shall be hard enough to protect the
transducer and the wires, and also to reflect sufficiently the incident pressure.

When the crew member primary direction (chest direction) for the measurement location
is known, at least one single transducer in the cylinder shall be oriented in this direction.
For a standing position, and when the member at that position can face any direction,
four sensors shall be used, see E5. For the injury assessment the sensor with the high-
est Chest Wall Velocity value shall be used.

Figure E5: Example of the cylinder and pressure transducer location

E6.1.3 Pressure Transducer Specifications

For fixing to a plate, a flat transducer (< 1 mm) should be used. It can be glued or
screwed on that plate.
For fixing in a plate or in the BTD cylinder, other transducers can be used as long as the
opening of the sensor is flat with the outer surface.
The following specifications are recommended for the pressure transducer:

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 Full scale range > 300 kPa
 Resonance frequency at least 50 kHz
 Time constant (transducer and amplifier) at least 200 ms. This should be at least
100 times the duration of the longest event to be recorded.

E6.2 Data Acquisition and Processing

E6.2.1 Data Acquisition


The following parameters are important for the acquisition of the data:
 Sensor Range
 Sample Rate
 Trigger
 Anti-aliasing Filtering
 Resolution
 Signal Duration

E6.2.2 Sensor Range


Sensors shall be selected such that the operational amplitude range is not exceeded
during the test. Accelerometers in standard ATD testing have significantly lower ampli-
tudes than the peak accelerations encountered in mine and IED testing. Non-damped
sensors are particularly at risk as high frequent components of the acceleration can
have high peak amplitudes. Monitoring or detecting these high peak amplitudes also
requires higher sampling rates compared to automotive ATD application as specified in
SAE J211.

E6.2.3 Trigger
It is recommended to use the explosive charge initiation or detonation as the trigger time
(T0) for the data-acquisition systems. In the case of more than one data-acquisition sys-
tem and/or video-system, it is recommended to use the same trigger pulse.

E6.2.4 Sample Rate


For ATD measurements only a minimum sampling rate of 10 kHz is specified in the do-
cumentation (SAE J211/1, [SAE, 2007]). However, to increase the accuracy of the out-
put for the IED loading situations, a sampling rate of 100 kHz or higher (at least 10 times
the cut-off frequency of the anti-aliasing filter) is advised for ATD measurements. A
sampling rate of 100 kHz to 1 MHz is advised for structural and pressure measure-
ments.

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E6.2.5 Anti-Aliasing Filtering


The ATD-signals shall be filtered by (analog) filters in the data-acquisition system to
avoid aliasing. The definition of the best filtering method and parameters will be decided
by the measurement team. It is recommended to use a cut-off frequency of at least 10
kHz.

E6.2.6 Resolution
Digital word lengths of at least 12 bits (including sign) shall be used according to the
documentation (SAE J211/1, [SAE, 2007]) for the ATD measurements. However, based
on experience in mine tests, higher digital word lengths are recommended for reasona-
ble accuracy in case of low signal amplitude in relation to the maximum range of the
sensors. Maximum sensor range is related to the peak amplitudes for high frequencies.

E6.2.7 Signal Duration


The duration of signal measuring depends on the process and shall include the initial
loading phase and the global vehicle response including the drop-down phase. For
lightweight vehicles (< 10 tons), this process can take 2 seconds as a maximum. A pre-
signal (approximately 100 ms if the trigger origin is known) must be stored for signal ze-
roing.

E6.2.8 Data Processing


After the tests, the measured data shall be pre-processed before being used for the in-
jury assessment:
 Signal Zeroing
 Signal Filtering
Both the measured signals (raw data) and the processed signals shall be stored. Alter-
natively, the measured signals (raw data) and the analysis software shall be stored.

The pressure data and structural acceleration is preferably not filtered, except for the
required anti-aliasing hardware filter.

Signal Zeroing
The measured signals shall be corrected for zero offset errors before trigger time. For
determining the offset, the average zero offset in a minimum of 100 ms pre-trigger data
shall be taken.

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Signal Filtering
The signals of the ATD measurements shall be filtered by a low-pass (digital) filter rou-
tine according to the Channel Frequency Class (CFC) specifications as described in
SAE J211/1 (revision July 2007) [SAE, 2007].

E6.3 Injury Criteria

E6.3.1 Head Injury Criterion (HIC)


The HIC is an IARV for injury risk to the skull and brain.

The HIC value is the standardized maximum integral value of the head acceleration.
The length, ∆t max, of the corresponding time interval is maximum 15 ms (HIC15).

The calculation of the HIC is based on the following equation:

 t

2.5

 1 2 
HIC t _ max  max t1 ,t2 
  adt  ( t 2  t )
1 
 2 1 t1
t t  
t2 – t1 ≤ ∆t_max
2 2 2
a  ax  a y  az

a is the resultant acceleration of the center of gravity of the head in g (= 9.81 m/s2). t1
and t2 are the moments in time during the event, where HIC is at a maximum. The time
is specified in seconds [s].
Head accelerations shall be filtered in accordance with CFC1000, SAE J211.

E6.3.2 Neck Criteria


Neck forces and moments shall be both filtered in accordance with CFC1000 and
CFC600 respectively, given in SAE J211. When the force is used for the moment calcu-
lation, the raw data has to be filtered in accordance with CFC600.

Upper neck axial and shear forces Hybrid III


The peak values of the forces and the duration of the force levels have to be deter-
mined. The method to determine the duration is given in the standard SAE J1727.

The tolerance values for the different durations are presented in the figures in Appendix
E6.5

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Upper bending moment Hybrid III
Moc is the abbreviation for the moment about the Occipital Condyle.
The moment is calculated in accordance with SAE J1727 and SAE J1733:

M OCy  M y  (d  Fx )

With:
MOCy Moment in y-direction [Nm] at head-neck joint
Fx Upper neck force [N], shear force, anterior-posterior
My Neck moment in y-direction [Nm] at the upper neck load cell
d Distance between the origin of the load cell coordinate system and a point
equivalent to the occipital condyles [m]

Table E5: The distance D as specified in the formulas for calculating the total Moc

ATD Type Load cell type Number of D [m]


(Denton. FTSS, MSC) channels
Hybrid III, 50th % 1716; IF-2546, IF-205, IF- 6 0.01778
male 207, IF-242, 55B/6UN
2062 3 0.008763

Upper neck ES-2re


The peak value of the tension force has to be determined for the pass/fail assessment.

E6.3.3 DRIz Model Description

The Dynamic Response Index (DRIz) is a criterion for axial compression injuries in the
thoraco-lumbar spine. The DRIz is a dimensionless value related to the spine deflection
(compression). This deflection is the output of a 2nd order mass-spring-damper system
(see Figure E6) with the vertical pelvis acceleration as the input.

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2

c k

1

z

Figure E6: Mathematical spine model.

The equation of motion for this model is:

z(t )    2     n     n2  
Where:

• z(t ) is the acceleration in the vertical direction [m/s2],

•   1   2 (when delta > 0) is the deflection (compression) of the system,


c
•   is the damping coefficient (0.224) and
2  m n

k
• n  is the circular frequency (52.9 rad/s).
m

The DRIz is calculated with the maximum compression  max ,  n and the gravity
acceleration g (9.81 m/s2):
 n2   max
DRIz 
g

Note: While the DRIz-model is developed for compression injuries to the spine, the input
acceleration signal should be positive for the loading direction causing this compression.
As this model does not follow the SAE convention concerning the standard coordinate
system of the ATD, the measured pelvis acceleration needs to be multiplied by minus 1,
before it can be used in the above described DRIz model.
Pelvis accelerations shall be filtered in accordance with CFC1000, SAE J211

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E6.3.4 Viscous Criterion (VC) Frontal / Lateral
VC is the abbreviation for Viscous Criterion (velocity of compression). VC is an injury
criterion for the chest area. The VC value [m/s] is the maximum crush of the momentary
product of the thorax deformation speed and the thorax deformation. Both quantities are
determined by measuring the chest deflection (frontal impact) or the rib deflection (later-
al impact).

In accordance with ECE-R94, ECE-R95 and EuroNCAP (front and lateral impact)

DCFC180 dDCFC180
VC  scalingfactor  
Defkonst dt
With:
D thoracic deformation [m]
dDCFC180/dt deformation velocity
scaling factorsee table
Defkonst ATD constant, that is depth or width of half the rib cage [mm] (see
table)

The following table contains the scaling factor and the deformation constant (ATD con-
stants) for each ATD, in accordance with SAE J1727, 8/96

Table E6: Scaling factor and deformation constant for VC calculation

ATD Type Scaling factor Deformation constant


[m]
HIII: male 50% 1.3 0.229
ES-2* 1,0 0.140
*
Also to be used for ES-2re until more information is available.

Calculate VC continuously with time and determine its largest value.

E6.3.5 Thoracic Compression Criterion Frontal


Thoracic Compression Criterion (TCCfrontal) is the criterion of the compression of the
thorax between the sternum and the spine and is determined using the absolute value of
the thorax compression, expressed in millimeters [mm].

The measurement values of the compression of the thorax shall be filtered in accor-
dance with CFC600

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E6.3.6 Rib Deflection Criterion Lateral


Rib Deflection Criterion (RDClateral) is the criterion for the deflection of the ribs, ex-
pressed in millimeters [mm], in a lateral impact.

Determine the largest value of the rib deflection for all three ribs (upper/middle/lower).

The measurement values of the compression of the ribs shall be filtered in accordance
with CFC600

E6.3.7 Ftotal Abdomen


Find the sum of the three abdomen force transducers (front/middle/rear) as a function of
time after the individual components have been filtered.

Determine the maximum value of the total abdominal force.

Abdominal forces shall be filtered in accordance with CFC600, SAE J211.

E6.3.8 Pelvis force


Determine the peak value of the lateral force measured on the pubic symphysis (pelvis).

Pelvis forces shall be filtered in accordance with CFC600, SAE J211.

E6.3.9 Upper leg axial compression force


For each of the upper legs (femurs), determine the peak value in compression (Fz neg-
ative).

Upper leg forces shall be filtered in accordance with CFC600, SAE J211.

E6.3.10 Lower leg axial compression force


For each of the lower legs determine the peak value in compression (Fz negative).

Lower leg forces shall be filtered in accordance with CFC600, SAE J211.

E6.3.11 CWV Model Description


The measured reflected overpressure (p(t)) is used as the input for the Chest Wall
Velocity model as described below (see Figure E7).

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x A: effective area
M: effective mass
A K
V: initial gaseous volume of the lungs
p(t) M X: displacement
C . C: damping factor
K: elasticity constant
Po V, P
P0: ambient pressure
. P(t): overpressure
γ: polytrophic exponent for gas in lungs

Figure E7: Thorax model.

  
d2x dx  V 
M  C   K  x  A   p ( t )  Po     Po 
dt 2 dt  VAx 
The model is a second order (nonlinear) differential equation and the following values
for the model constants have to be used (based on a 70 kg male):

• A = 0.082 m2
• M = 2.03 kg
• C = 696 Ns/m
• K = 989 N/m
• V =1.82 * 10-3 m3
• P0 = 1.0 * 105 Pa
• γ= 1.2
For the injury assessment, the velocity (dx/dt) profile has to be calculated. This velocity
is called the Chest Wall Velocity Predictor (CWVP).

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E6.4 Recommendations

E6.4.1 Instrumentation
Additional instrumentation and channels are highly recommended to allow extended
analysis of the ATD response and to support future development of new injury criteria
(see table E.7). The technical report explains the importance of these measurements.

Table E6: – Additional measurements recommended (for HIII and ES-2re)

Body region Parameter Symbol


Head Angular acceleration αx, αy, αz

Lumbar spine Axial compression Fz

Shear force Fx

Bending moment My
Upper legs Shear Force Fx

Bending moment Mx, My


Lower legs Bending moment Mx, My
(upper tibia)

E6.4.2 ATD Certification


On request copies of the ATD certification certificates have to be provided as part of the
full report for a test.

E6.4.3 ATD Temperature Measurement


The ATD temperature shall be recorded at intervals not exceeding 30 minutes prior to
the test.

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E6.4.4 Documentation of ATD Seating Posture

An example of the measurements specifying the seating posture of a 50th percentile,


Hybrid III seated in a vehicle is shown below. The seating posture can also be docu-
mented using the joint angle recordings (when available from the ATD) together with a
suitable (fixed) reference point.

A Measure [mm]
B A Head-roof 110

B Head-wall 430
C
C Shoulder-wall 475

D Back-wall 400
D E Back panel height 625

Fa Seat panel-mid height 235


H G Fb Seat panel front height 285
J
Fb G Knee height 490
Fa I H Calf – seat panel 200

I Heel-wall 620

J H-point height 410

Figure E8: Illustration of measurements to document the seating posture of an


ATD inside a vehicle

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Injury Risk Curves for Overmatch Assessment

Table E8: Injury assessment for Hybrid III 50%-tile male ATD with MIL-Lx lower
leg

Body re- Criterion IARV Injury Risk Curve


gion

Head Head Injury Criterion HIC15 See Figure E.9

Axial compression force Fz–


Axial tension force Fz+ No risk curves availa-
ble. Current pass val-
Shear force Fx+- and Fy ues refer to 50% of
Neck serious neck injury
+-
See Figure E.10-13
Bending moment (flexion)
Bending moment (exten- Mocy +
sion) Mocy -

Thorax Thoracic Compression TCCfrontal See Figure E.15


Criterion

Thorax Viscous Criterion VCfrontal See Figure E.17

Spine Dynamic Response Index DRIz See Figure E.20

Upper leg Axial compression force Fz - See Figure E.22

Lower Leg*) Axial compression force Fz - See Figure E.23


*) Only applicable for MIL-Lx leg

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Table E9: Injury assessment for ES-2re 50%-tile male ATD with MIL-Lx lower leg

Body re- Criterion IARV Pass evel


gion
Head Head Injury Criterion HIC15 See Figure E.9

Neck Axial tension force Fz+ See Figure E13

Shoulder Compression force Fy See Figure E.14.

Thorax Rib Deflection Criterion RDClateral See Figure E.16

Thorax Viscous Criterion VClateral See Figure E.18

Abdomen Abdominal Peak Force Ftotal See Figure E.19

Spine Dynamic Response Index DRIz See Figure E.20

Pelvis Maximum Pubic Force Fy See Figure E.21

Lower Leg*) Axial compression force Fz See Figure E.23


*) Only applicable for MIL-Lx leg

AIS 2+ curve used for pass assessment

Figure E9: HIC injury risk curve (NHTSA, 1995)

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The lower curve is used for pass assessment
8000
Lower Curve
7000
Upper Curve
6000
Compression force (N)

5000 Potential for serious


neck injuries
4000

3000

2000
Risk for serious neck
1000 injuries is remote

0
0 10 20 30 40 50 60
Duration (ms)

Figure E10: Injury tolerance curves for axial neck compression force
when using a Hybrid III 50th percentile male ATD [Mertz, 1978, 2002].

3500

3000

2500
Potential for serious
Shear force (N)

neck injuries
2000

1500

1000 Serious neck


injuries are unlikely
500

0
0 10 20 30 40 50 60
Duration (ms)

Figure E11: Neck shear injury tolerance curve for the 50th percentile
male Hybrid III (proposed by [Mertz, 2002]).

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Figure E12: Neck tension injury tolerance curve for the 50th percentile
male Hybrid III (proposed by [Mertz, 2002]).

Figure E13: Neck tension injury risk curve AIS3+ probability for ES-2re
upper neck for lateral loading conditions, (Philippens, 2009)

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1.0

0.8
AIS2+ Injury Probability

0.6

0.4

0.2

0.0
0 500 1000 1500 2000 2500 3000
Lateral Shoulder Force Fy (N)

Figure E14: Shoulder injury risk curve for lateral loading conditions,
(HFM-148 technical report, 2011)

Figure E15: Injury risk curve for Hybrid III sternal deflection and associated
95% confidence bands for AIS 3+ thoracic injury frontal [Mertz et al, 1991].

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Figure E16: Probability of AIS 3+ thoracic injury as a function of peak


rib deflection [Lowne and Janssen, 1990]

Figure E17: Risk curve for AIS 4+ chest injury based on the Viscous
Criterion for blunt frontal impact [Lau and Viano, 1986].

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Figure E18: Probability of AIS 3+ thoracic injury as a function of VC


lateral [Lowne and Janssen, 1990].

AIS 3+ curve used for pass assessment

Figure E19: Probability of AIS3+ and AIS4+ Abdominal Injury in ES-2re


[Kuppa, 2004].

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Laboratory data used for pass assessment

Figure E20: Spinal injury risk calculated from laboratory and operational
data supplemented with F-4 operational data
[Brinkley, 1970] valid for AIS 2+ injuries.

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AIS 2+ curve used for pass assessment AEP-55 (C), VOL 3 (PART I)

Figure E21: Injury risk curve for Pelvis (lateral impact)

AIS 2+ curve used for pass assessment

Figure E22: Upper leg injury risk curve. AIS 2+, 3+ knee/femur/hip injury
risk vs. femur axial force (Kuppa, 2001)

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Note: not to be used for standard instrumented Hybrid III lower leg. Only
applicable to MIL-Lx leg up to 6 kN.

Figure E23: Mil Lx risk curve. Tibia Axial Force Injury Risk Function for
AFIS 4+ injuries by Logistic Regression [McKay, 2009].

References and Related Documents for the injury risk curves in Figures E9 -
E23 see ANNEX G No.18 to 30.

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Annex F TEST REPORT GUIDELINES

A test report must contain all the information needed to repeat the test under close to
identical conditions. The report should be kept in a compact and readable format.
It must, as a minimum, contain the following with respect to the necessary NATO Classi-
fications:

F1 Objective

Should include:
 Date and Test Place, Name of the responsible organization
 Name and position of the test leader
 Test plan with mandatory testing phases
 Desired protection level and threat distance as laid down in Annex A-S
 Threat type as laid down in Annex B-S
 Other pertinent information on specific test requirements

F2 Test Set-Up and Data Acquisition

Should include:
 Schematic of the test set up
 Location of instrumentation, including the charge location with respect to the ve-
hicle and ATDs
 List of instrumentation, including model, calibration data, acquisition system, de-
tails on the acquisition process (sampling frequency, gain, anti-aliasing filtration)

F3 Vehicle / Target Data

Should include:
 Technical description of the target
 Vehicle type, model
 Vehicle mass
 List and documentation of stowed equipment (stowage plan)

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F4 Data Analysis

Should include:
 General description of post-test vehicle damages and of occupant’s location and
reaction
 Documentation and pictures of vehicle structural damages
 Documentation and pictures of indications of the projection of fragments or
equipment inside the occupant’s compartment
 Measurement of occupants injury criteria
 Graph of all instrumentation signals (original and filtered)

F5 Test Results

Should include:
 A statement indicating that the vehicle either passed or failed to meet the manda-
tory specified acceptance criteria
 Ownership and availability of the complete original trial data, including photos,
videos and unfiltered instrumentation data

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Annex G REFERENCES & RELATED DOCUMENTS

1) NATO STANAG 4569, “Protection Levels for Occupants of Armoured Vehicles”


2) AEP-55 Volume 1 KE and Artillery Threat
3) AEP-55 Volume 2 Mine Threat
4) MIL-DTL-12560J, “Armor, steel plate and sheet, wrought, homogeneous”; 24 July
2009 and MIL-DTL-46100E, “Detail specification: Armor Plate, Steel, Wrought,
High-Hardness”; 08 July 2008.
5) TL2350-0000 “Technische Lieferbedingungen Panzerstahl II-Generation” July
2000 and EN 10163-2
6) ASTM D422-63 (2007), “Standard Test Method for Particle-Size Analysis of
Soils”.
7) ASTM D6938-10, “Standard test methods for in-place density and water content
of soil and soil-aggregate by nuclear methods (shallow depth)”.
8) ASTM D1557-09 “Standard Methods for Laboratory Compaction Characteristics
of Soil Using Modified Effort (56,000 ft-lbf/ft3 (2,700 kN-m/m3))”
9) Criteria and Test Methodologies for Injury Assessment of Vehicle Occupants
Threatened by Landmines and/or Improvised Explosive Devices (IED), HFM-
148/RTG, 2009

10) SAE J1727 (1996), Surface Vehicle Recommended Practice, Injury Calculations
Guidelines, Issued August.

11) SAE J211/1 (1997) Surface Vehicle Recommended Practice, ® Instrumentation


for Impact Test – Part 1 – Electronic Instrumentation, Rev. July.

12) SAE J1727 (1996), Surface Vehicle Recommended Practice, Injury Calculations
Guidelines, Issued August.

13) 50th percentile male Hybrid III ATD


 ECE Regulation No. 94.
 US Department of transportation, Code of Federal Regulations Part 572 Sub-
part E

14) 50th percentile male ES-2re ATD


 U.S. Department of transportation, Code of Federal Regulations Part 572,
Docket No. NHTSA–2004–25441, RIN 2127–AI89, Anthropomorphic Test De-
vices; ES–2re Side Impact Crash Test Dummy 50th Percentile Adult Male.

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15) MIL-Lx
 Product Specification Sheet, Denton Model 585-0000
 MIL-Lx certification procedure from December 23rd, 2009 (version 1.0), Den-
ton ATD.

16) Brinkley, J.W.; Shaffer, J.T. (1970), Dynamic Simulation Techniques for the De-
sign of Escape Systems: Current Applications and Future Air Force Require-
ments, Symposium on Biodynamic Models and their Applications, Report No.
AMRL-TR-71-29, Aerospace Medical Research Laboratory, Wright-Patterson Air
Force Base, Ohio, USA.

17) Kuppa, S., et al. (2001). Lower Extremity Injuries and Associated Injury Criteria.
In: Proceedings of the 17th International Technical Conference on the Enhanced
Safety of Vehicles, held in Amsterdam, The Netherlands, 2001.

18) Kuppa. S. 2004. Injury criteria for side impact dummies, National Transportation
Biomechanics Research Center (NTBRC), NHTSA.

19) Lau, I.V. and Viano, D.C. 1986. The viscous criterion - Bases and applications of
an
injury severity index for soft tissues, 30th Stapp Car Crash Conference, SAE
Paper No. 86182123.

20) Lowne R, and Janssen E. 1990. Thorax injury probability estimation using pro-
duction prototype EUROSID, ISO/TC22/SC12/WG6 document N302.

21) Mertz, H.J.; Hodgson, V.R.; Murray Thomas, L., Nyquist, G.W. (1978), An as-
sessment of Compressive Neck Loads Under Injury-Producing Conditions, The
Physician and Sport Medicine, November 1978.

22) Mertz, H. J. (1984). Injury Assessment Values Used to Evaluate Hybrid III Re-
sponse Measurements. NHTSA Docket 74-14, Notice 32, Enclosure 2 of Attach-
ment I of Part III of General Motors Submission USG 2284, March 22, 1984.

23) Mertz, H.J., Horsch, J.D., Horn G. and Lowne, R. (1991) Hybrid III Sternal Defelc-
tion Association with Thoracic Injury Severities of Occupants Restrainted with
Force Limiting Belts. SAE PT-92

24) Mertz, H.J. (2002) Anthropomorphic Test Devices, in Accidental Injury, Biome-
chanics and Prevention, edited by Nahum, A.M., Melvin, J.W., 2nd edition, ISBN
0-387-98820-3, Spinger Science + Business Media Inc.

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25) Mertz, H.J., Irwin A.L., Prasad, P. (2003) Biomechanical and Scaling Bases for
Frontal and Side Impact Injury Assessment reference Values. Stapp Car Crash
Journal, Vol. 47 (October 2003), pp. 155-188, © 2003 The Stapp Association

26) McKay, B.J., Bir, C.A. Lower Extremity Injury Criteria for Evaluating Military Ve-
hicle Occupant Injury in Underbelly Blast Events STAPP 2009 Stapp Car Crash
Journal, Vol.53 (November 2009) Paper no 2009-22-0009.

27) NATO report (2010) Criteria and Test Methodologies for Injury Assessment of
Vehicle Occupants Threatened by Landmines and/or Improvised Explosive De-
vices (IED), HFM-148/RTG technical report, publication expected in 2011

28) NHTSA (1995), “Injury Risk Curves and Protection Reference Values”,
www.nhtsa.dot.gov/cars/rules/rulings/80g/80gii.html

29) Philippens, M. Wismans, J., Forbes, P.A., Yoganandan, N., Pinter, F., Soltis, S.J.
ES2 Neck Injury Assessment Reference values for Lateral Loading in Side Fac-
ing Seats. Stapp Car Crash Journal, Vol.53 (November 2009) Paper no 2009-22-
0015.

30) ECE-R94, ECE-R95 and EuroNCAP0

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INTENTIONALLY BLANK

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