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S Installation Handbook (6F2S1954) 0.00
S Installation Handbook (6F2S1954) 0.00
S Installation Handbook (6F2S1954) 0.00
00)
Installation handbook
Safety Precautions
Before using the equipment, please read this chapter carefully.
This chapter describes the safety precautions recommended when using GR equipment.
Before installing and using the equipment, this chapter must be thoroughly read and
understood.
Explanation of symbols used
Signal words such as DANGER, WARNING, and CAUTION, will be followed by
important safety information that must be carefully reviewed.
CAUTION
•Disclaimer of liability
We have checked the description of this manual against the hardware and software
described, but we cannot guarantee that all deviations have been eliminated from the
description completely; hence, no liability can be accepted for any errors or omissions
contained in the information given. We review the information in this manual regularly
and there will be some corrections in subsequent editions. We reserve the right to make
technical improvements without notice.
•Copyright
Copyright © Toshiba Energy Systems and Solutions Corporation, 2019.
All rights reserved.
•Registered Trademarks
Product/Equipment names (mentioned herein) may be trademarks of their respective
companies.
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6F2S1954 (Rev. 0.00)
Content
1 Introduction ............................................................................................................................................ 1
2 Mounting IED in 19-inch rack ............................................................................................................... 2
1/1 size case ..................................................................................................................................... 2
2.1.1 Case dimension ....................................................................................................................... 2
2.1.2 Procedure for 1/1 size case mounting .................................................................................... 4
3/4 size case ..................................................................................................................................... 5
2.2.1 Case dimension ....................................................................................................................... 5
2.2.2 Procedure for 3/4 size case mounting .................................................................................... 7
1/2 size case ..................................................................................................................................... 9
2.3.1 Case dimension ....................................................................................................................... 9
2.3.2 Procedure for 1/2 size case mounting .................................................................................. 11
1/3 size case ................................................................................................................................... 15
2.4.1 Case dimension ..................................................................................................................... 15
2.4.2 Procedure for 1/3 size case mounting .................................................................................. 17
3 Cable work ............................................................................................................................................ 22
Guide for cable work..................................................................................................................... 22
Guide for optic cable work............................................................................................................ 24
4 Examples of wiring work ..................................................................................................................... 25
Wiring work example (GRL200) .................................................................................................. 25
Wiring work example (GRZ200) .................................................................................................. 26
Wiring work example (GRT200) .................................................................................................. 27
Wiring work example (GRD200).................................................................................................. 28
Wiring work example (GBU200) ................................................................................................. 29
Wiring work example (GRB200 Centralized) ............................................................................. 30
Wiring work examples (GRB200 de-centralized) ....................................................................... 31
Wiring work example (GRS200) .................................................................................................. 33
Appendix ....................................................................................................................................................... 34
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6F2S1954 (Rev. 0.00)
1 Introduction
This is a handbook of how to mount an IED case in the 19-inch rack and shows the dimensions
of all IED cases. The IED cases are categorized into 1/1 size case (full width of the 19-inch rack),
3/4 (third-fourths width of the 1/1 size case), 1/2 (a half one of that), 1/3 (one-thirds one of that).
When the 1/1 size case of the IED is mounted in the 19-inch rack, the IED case can be simply
placed in the rack. If the 3/4, 1/2 or 1/3 size case is required to be placed in the rack, a mounting
kit can adjust the case width to fit the 19-inch rack. This handbook, furthermore, illustrates
how to combine parts of a mounting kit with the IED.
This handbook also shows guides of cable work in conjunction with the above. Since the GR200
series consist several models, this handbook illustrates users a cable work example as a
representative one.
Installation handbook
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6F2S1954 (Rev. 0.00)
The former is ‘compression plug type terminal’ and its IED case structure is called ‘Type using
compression terminals’. The dimension of that is shown in Figure 2.1-1.
The latter is ‘ring type terminal’ and it is called ‘Type using ring terminals’. The dimension is
shown in Figure 2.1-2.
Unit: mm
Figure 2.1-1 Dimension (1/1 size case, type using compression terminals)
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6F2S1954 (Rev. 0.00)
441.5
437
256.3
229.3
190.5
265.9
260.7
260.7
465 229.3 (64.4)
478 256.3
† The (64.4) means the height of
the tallest ring type terminal.
Unit: mm
Figure 2.1-2 Dimension (1/1 size case, type using ring terminals)
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6F2S1954 (Rev. 0.00)
Installation handbook
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6F2S1954 (Rev. 0.00)
Unit: mm
Figure 2.2-1 Dimension (3/4 size case, type using compression terminals)
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6F2S1954 (Rev. 0.00)
325
320
256.3
229.3
265.9
260.7
190.5
260.7
348 229.3 (64.4)
361 256.3
† The (64.4) means the height of
the tallest ring type terminal.
Unit: mm
Figure 2.2-2 Dimension (3/4 size case, type using ring terminals)
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6F2S1954 (Rev. 0.00)
Table 2.2-1 shows the inclusion parts of EP-206 and the appearances of the parts are illustrated
in Appendix.
Table 2.2-1 Mounting kit and inclusion parts for a 3/4 size case
Inclusion parts in the kit
Optional Order Sticker Sticker to Screw Counter-
kit name code Plate L-angle
Enclosure for joint cover with sunk
for joint bar
position screw hole washer screw
Joint kit for
EP−206 1 piece — — 2 pieces — 6 pieces 6 pieces
single 3/4case
Figure 2.2-3 illustrates the procedure to assemble the kit, which can combine an enclosure
with the IED case.
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6F2S1954 (Rev. 0.00)
Figure 2.2-3 Procedure to combine parts of a mounting kit with the IED case (EP-206)
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6F2S1954 (Rev. 0.00)
Unit: mm
Figure 2.3-1 Dimension (1/2 size case, type using compression terminals)
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6F2S1954 (Rev. 0.00)
218
214
256.3
229.3
265.9
260.7
190.5
260.7
242 229.3 (64.4)
255 256.3
† The (64.4) means the height of
the tallest ring type terminal.
Unit: mm
Figure 2.3-2 Dimension (1/2 size case, type using ring terminals
Installation handbook
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6F2S1954 (Rev. 0.00)
Table 2.3-1 shows the inclusion parts of EP-204 and 205 and the appearances of the parts are
illustrated in Appendix.
Table 2.3-1 Mounting kit and inclusion parts for 1/2 size cases
Inclusion parts in the kit
Optional Order Sticker Sticker to Screw Counter-
Plate L-angle
kit name code Enclosure
for joint bar
for joint cover with sunk
position screw hole washer screw
Joint kits for
EP−204 1 piece — — 2 pieces — 6 pieces 6 pieces
single 1/2case
Joint kits for
EP−205 — 2 pieces 1 piece 2 pieces 9 pieces 3 pieces 12 pieces
two 1/2 cases
Figure 2.3-3 illustrates the procedure to assemble the kit (EP-204), which can combine an
enclosure with the IED case.
On the other hand, Figure 2.3-4 illustrates the procedure to assemble the kit (EP-205), which
can combine two IED cases using the plates of EP-205.
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6F2S1954 (Rev. 0.00)
Figure 2.3-3 Procedure to combine parts of a mounting kit with the IED case (EP-204)
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6F2S1954 (Rev. 0.00)
Remove gray-stickers on
screw holes.
Figure 2.3-4 Procedure to combine parts of a mounting kit with the IED cases (EP-205)
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6F2S1954 (Rev. 0.00)
Figure 2.3-5 shows how to fix the two cases using the EP-205 plates. The user is allowed that
the front panels of the cases are faced down during work. Caution not to scratch the front panel
by a table surface, etc.. The weight of the two with the mounting kit becomes heavy, so you
should take the work with your colleague.
Countersunk screw
Figure 2.3-5 Work of the combination of two cases using plates for joints
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6F2S1954 (Rev. 0.00)
Unit: mm
Figure 2.4-1 Dimension (1/3 size case w/ VCT, type using compression terminals)
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6F2S1954 (Rev. 0.00)
Unit: mm
Figure 2.4-2 Dimension (1/3 size case w/o VCT, type using compression terminals)
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6F2S1954 (Rev. 0.00)
Table 2.4-1 shows the inclusion parts and the appearances of the parts are illustrated in
Appendix.
Table 2.4-1 Mounting kit and inclusion parts for 1/3 size cases
Inclusion parts in the kit
Optional Order Sticker Sticker to Screw Counter-
Plate L-angle
kit name code Enclosure
for joint bar
for joint cover with sunk
position screw hole washer screw
Joint kits for
EP−201 1 piece — — 2 pieces — 6 pieces 6 pieces
single 1/3 case
Joint kits for
EP−202 1 piece 2 pieces 1 piece 4 pieces 9 pieces 9 pieces 18 pieces
two 1/3 cases
Joint kits for
EP−203 — 4 pieces 2 pieces 4 pieces 18 pieces 6 pieces 24 pieces
triple 1/3cases
The procedures to assemble the kits can be illustrated in Figure 2.4-3 (for EP-201), Figure
2.4-4 (for EP-202), and Figure 2.4-5 (for EP-203).
Installation handbook
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6F2S1954 (Rev. 0.00)
Figure 2.4-3 Procedure to combine parts of a mounting kit with the IED case (EP-201)
Installation handbook
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6F2S1954 (Rev. 0.00)
Remove gray-stickers on
screw holes.
Fasten countersunk
screws.
Figure 2.4-4 Procedure to combine parts of a mounting kit with the IED cases (EP-202)
Installation handbook
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6F2S1954 (Rev. 0.00)
Remove gray-stickers on
screw holes.
Figure 2.4-5 Procedure to combine parts of a mounting kit with the IED cases (EP-203)
Installation handbook
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6F2S1954 (Rev. 0.00)
Figure 2.4-6 shows how to fix the three cases using the EP-203 plates. Caution not to scratch
the front panel during work.
Plate for joint Plate for joint
Countersunk screw
Figure 2.4-6 Work of combination of three cases using plates for joints
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6F2S1954 (Rev. 0.00)
3 Cable work
Guide for cable work
Power, Current, Voltage, communication signals, and contact signals should be connected with
terminals and ports in accordance with the below instructions.
Figure 3.1-1 Ring tongue terminations for VCT; ferrule for BI, BO
Note: Use appropriate ferrules depending on the wire thickness.
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6F2S1954 (Rev. 0.00)
Terminals for
voltages
Terminals for
currents
Insert wires in
holes
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6F2S1954 (Rev. 0.00)
LASER
1
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6F2S1954 (Rev. 0.00)
Figure 4.1-1 Cable wiring; example for VCT11B and the other modules
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6F2S1954 (Rev. 0.00)
Figure 4.2-1 Cable wiring; example for VCT12B and the other modules
Installation handbook
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6F2S1954 (Rev. 0.00)
VC1 VCT49B
BO1A T6
7
8 1
Output command1
9 BO1 2
10
11 3
1CT Output command2
12 BO2 4
25
5
26 Output command3
1 BO3 6
2 7
3 Output command4
BO4 8
1VT 4
CB1 5 9
6 Output command5
BO5 10
1NCT 11 Output command6
19 BO6 12
CB3 20
21 13 Output command7
22 BO7 14
23
24
3CT
27
28 35 Output command17
13 BO17
36
14 37
15 Output command18
CB2 BO18
16 38
17
2NCT 18
LAN A LAN B
2CT
CPU C11
30
(FG) 100Base-FX
(Port A)
Input in 110-250Vdc rated C12
(+) (–) T3 BI3A 100Base-FX
Input command1 Contact1 1
(Port B)
BI1
Input command2 Contact2
2
BI2
Input command3 Contact3 3
BI3
Input command4
Contact4 4
BI4
Input command5
Contact5 5
BI5
Input command6
Contact6 6
Figure 4.3-1 Cable wiring; example for VCT49B and the other modules
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6F2S1954 (Rev. 0.00)
CB 30
Line
C12
100Base-FX
Input command33 Contact33 33
BI31
(Port B)
Input command34 Contact34 34
BI32
35
IRIG C15 Input signal
36 SIG A1
B1 External clock
37 DISUSE A2
B2
38 A3
GND B3
USB
Figure 4.4-1 Cable wiring; example for VCT31B and the other modules
Installation handbook
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6F2S1954 (Rev. 0.00)
T5 DCAI2A
1
2 DC-AI1 35 Output command17
Analog signal1
4 BO17
36
5 DC-AI2 37
Analog signal2 Output command18
7 BO18
DC-AI3 38
8
Analog signal3
LAN A LAN B
33
Analog signal10 34 DC-AI10
38 CPU C11
100Base-FX
(Port A)
Input in 110-250Vdc rated
T4 BI3A
Input command1
(+) (–)
Contact1
C12
1 100Base-FX
BI1
(Port B)
Input command2 Contact2
2
BI2
Input command3 Contact3 3
BI3
Input command4
Contact4 4
BI4
Input command5
Contact5 5
BI5
Input command6
Contact6 6
Figure 4.5-1 Cable wiring; example for VCT52B and the other modules
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6F2S1954 (Rev. 0.00)
T6 BIO5A T6
1
BI1 15 Command2
2
BO1 16
3
17 Command3
4 BI2
BO2 18
P NO 21
5 Command4
BO3(SF) 22
CB/DS signal BI3
NC 23 Command5
6
BO4(SF) 24
BI4
25 Command6
N 7
BO5(SF) 26
P NO 8
27 Command7
CB/DS signal BI5 BO6(SF) 28
NC 9 29 Command8
BI6 BO7(SF) 30
N 10 31 Command9
BO8(SF) 32
P NO 11
Command1 BI7
35
12
BO9 37
BI8
36
13 Command10
BI9 38
Command10
N 14
USB
Local PC
Failure detected in
T9 PWS
Automatic supervision
T9
Power supply in 110/250Vdc nominal 2
DD FAIL. 1
(+) (–) FAIL1 4
Switch Output signals
29
30 +5Vdc 3 Error, Alarm, or warning (N/O)
DC-DC
31
32 0V 1
Error, Alarm, or warning (N/C)
8
35
36 FAIL2 10
37
9 Error, Alarm, or warning (N/O)
38
FG 7
Error, Alarm, or warning (N/C)
E
Figure 4.6-1 Cable wiring; example of MainUnit for Dual ports with LAN for Local PC
Installation handbook
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6F2S1954 (Rev. 0.00)
35
36 BU64
37 BU64
BU64
38
Failure detected in
T3 PWS
Automatic supervision
T3
Power supply in 110/250Vdc nominal 2
DD FAIL. 1
(+) (–) FAIL1 4
Switch Output signals
29
30 +5Vdc 3 Error, Alarm, or warning (N/O)
DC-DC
31
32 0V 1
Error, Alarm, or warning (N/C)
8
35
36 FAIL2 10
37
9 Error, Alarm, or warning (N/O)
38
FG 7
Error, Alarm, or warning (N/C)
E
Figure 4.7-1 Cable wiring of CU; example for VCT21B and the other modules
Installation handbook
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6F2S1954 (Rev. 0.00)
35 Output command17
BO17
36
37 Output command18
BO18 38
LAN
CPU C11
100Base-TX
30 1000Base-T
20-
35
36
USB
37
38
Failure detected in
Automatic supervision Engineering tools
T5 PWS T5
Power supply in 110/250Vdc nominal 2
DD FAIL. 1
(+) (–) FAIL1 4
Switch Output signals
29
30 +5Vdc 3 Error, Alarm, or warning (N/O)
DC-DC
31
32 0V 1
Error, Alarm, or warning (N/C)
8
35
36 FAIL2 10
37
9 Error, Alarm, or warning (N/O)
38
FG 7
Error, Alarm, or warning (N/C)
E
Figure 4.7-2 Cable wiring of BU; example for VCT22B and the other modules
Installation handbook
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6F2S1954 (Rev. 0.00)
Line
C12
100Base-FX
Input command7 Contact7 13
14 BI7 (Port B)
Input command8 Contact8 15
16 BI8
IRIG A1
C15 Input signal
SIG External clock
B1
DISUSE A2
B2
A3
GND B3
USB
Installation handbook
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6F2S1954 (Rev. 0.00)
Appendix
Installation handbook
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Revision-up Records
Rev. and Section Approved Checked by Prepared
Change place and contents
Date (page) by by
-- -- First edition Y. Sonobe K. Kobayashi T. Kaneko
Oct. 31 2019 Oct. 29 Oct 15 Sep. 30