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Water Treatment Plant, Group Assignment Report
Water Treatment Plant, Group Assignment Report
Water Treatment Plant, Group Assignment Report
FACULTY OF ENGINEERING
06 JULY 2021
MS NYAKUTSIKWA
Intermetallic correlation and the ameliorative effects of metals (Cd, Cr, Cu, Fe, Ni, Pb and Zn) were
determined in water and sediments in the Gwebi River, which is a source of potable water to the City of
Harare. Water and sediment were sampled at four selected sites in the wet (December-March) and dry
(April-November) seasons and metal concentrations were analysed by flame atomic absorption
spectroscopy (FAAS). It was concluded that a significantly high concentrations of zinc and copper were
observed in water in both the wet and dry season. Concentrations of chromium, copper, zinc iron and nickel
in water in both the wet and dry seasons surpassed World Health Organization (WHO) thresholds (Beaven
Utete, 2013).
According to an Integrated Land and Water Information System (ILWIS) software and GeoServer based
study, the minimum value of the turbidity increased from 1.2 NTU in 1986 to 3.6 NTU in 2015, whilst the
maximum parameter value increased from 3.2 to 5.8 NTU throughout the study period (Ronald Muchini,
2018). The minimum values of total phosphorus varied from 0.00 to 0.91 mg L−1 from 1986 to 2015. In the
same vein, the maximum total phosphorus varied from 0.04 to 6.82 mg L−1. This variation shows that the
water quality (with respect to TP) has been deteriorating with time from 1986 (Ronald Muchini, 2018).
Total Suspended Solids were actually retrogressive in that from 1986 to 2015 the maximum and minimum
values varied from 3.25 to 1.77 mug L−1 and 0.39 to 0.37 mug L−1 respectively. However, the retrogression
was not gradual, an increase is noted from 1995 to 2005 on the maximum values as well as a slight increase
to 2015 (Ronald Muchini, 2018)
Lake Manyame is situated in an intensive agricultural farming area where use of fertilizers and pesticides
is high. The Upper Manyame River Basin is however 90 % rural and 10 % urban (Nhapi, 2007).) There are
eleven major land use categories, established Munzwa (1982) which are currently expanding, in the Upper
Manyame catchment which are: lakes and dams; sewage farms; hospitals; industrial areas; Central Business
District (CBD) and avenues; residential areas; cultivation and rural subsistence farming; cultivation and
commercial farming; grassland and vlei; shrubland and woodland (including plantations). This land use
pattern has a direct bearing on water pollution.
One solution lies in developing an inter-organizational, cooperative management plan which ensures that,
through the many institutional authority bodies, a long-term sustainable strategy for the management of the
catchment area is developed. A prerequisite for sound environmental management and sustainable
development is good governance. No amount of technological prowess can circumvent bad governance
(Magadza, 2003).
Many seasonal and permanent streams within the Manyame catchment have attendant wetlands which used
to be left as ecological lungs for the city. It is recommended that the authority re-examine its current policy
of converting wetlands into residential or industrial areas, or condoning cultivations on such wetlands
(Magadza, 2003).
It is further recommended that wetlands of streams associated with the residential areas should be managed
for surface run-off, and where possible, wetlands should be constructed for this purpose. Such wetlands,
when properly managed and landscaped, can serve both as recreational and nature conservation areas while
performing valuable services in water quality management (Magadza, 2003).
There is an urgent need for sustained public awareness campaigns to impress on the residents of the Lake
Manyame environs of the close linkage between their activities and the waters they drink. Many residents
are unaware of the fact that what they perceive as dirty street water eventually ends up on the meal table.
Wastewater treatment plants and water abstraction plants have been traditionally out of bounds from the
public. Whatever the reasons for this, it reinforces public ignorance of the state of the water resources while
providing an excuse for the local authorities to be unaccountable to their ratepayers. (Magadza, 2003). Lake
Manyame is situated downstream of the discharge point of the residues from Morton Jaffray waterworks.
There are limited studies concerning aluminium pollution from waterworks’ residues. However, the
residues discharged by Morton Jaffray water treatment plant have been linked to fish kills in Lake Manyame
though these are still assertions(Magadza, 2003).
Screening
Water intakes at Lake Manyame will be retrofitted with screens to minimize the amount of large sediments
that will be allowed into the intake structure prior to pumping water from the lake to the Water Treatment
Plant.
The principal advantages of pre-polymerized inorganic coagulants are that they are able to function
efficiently over wide ranges of pH and raw water temperatures. They are less sensitive to low water
temperatures; lower dosages are required to achieve water treatment goals; less chemical residuals are
produced; and lower chloride or sulfate residuals are produced, resulting in lower final water TDS. They
also produce lower metal residuals.
Aluminum Sulfate was chosen as the chemical for treatment because it is the easiest to procure due to its
wide use within the industry, it is cheaper than pre-polymerized coagulants and pre-polymerized inorganic
coagulants are prepared with varying basicity ratios, base concentrations, base addition rates, initial metal
concentrations, ageing time, and ageing temperature. The highly specific nature of these products makes
their formulation best when based on a particular water since it is case specific, and needs to be determined
by jar testing. Therefore, in some applications alum may outperform some of the polyaluminum chloride
formulations. (Bratby, 2006)
Sand Filters
Two types of sand filters are in use: slow and rapid. Slow filters require much more surface area than rapid
filters and are difficult to clean.
Rapid filters are housed in boxlike concrete structures, with multiple boxes arranged on both sides of a
piping gallery. A large tank called a clear well is usually built under the filters to hold the clarified water
temporarily. A layer of coarse gravel usually supports the filter media. When clogged by particles removed
from the water, the filter bed must be cleaned by backwashing. In the backwash process, the direction of
flow through the filter is reversed. Clean water is forced upward through the media, expanding the filter
bed slightly and carrying away the impurities in wash troughs. The backwash water is distributed uniformly
across the filter bottom by an underdrain system of perforated pipes or porous tile blocks.
Because of its reliability, the rapid filter is the most common type of filter used to treat public water supplies.
A pressure filter has a granular media bed, but instead of being open at the top like a gravity-flow rapid
filter, it is enclosed in a cylindrical steel tank. Water is pumped through the filter under pressure.
In diatomaceous earth filters, a natural powder like material composed of the shells of microscopic
organisms called diatoms is used as a filter media. The powder is supported in a thin layer on a metal screen
or fabric, and water is pumped through the layer.
Chlorination
The addition of chlorine or chlorine compounds to drinking water may be done through liquid and solid
forms—for instance, liquid sodium hypochlorite or calcium hypochlorite in tablet or granular form.
However, the direct application of gaseous chlorine from pressurized steel containers is usually the most
economical method for disinfecting large volumes of water.
Taste or odour problems are minimized with proper dosages of chlorine at the treatment plant, and a residual
concentration can be maintained throughout the distribution system to ensure a safe level at the points of
use. Chlorine can combine with certain naturally occurring organic compounds in water to produce
chloroform and other potentially harmful by-products (trihalomethanes). The risk of this is small when
chlorine is applied after coagulation, sedimentation, and filtration.
Most common treatment carried out in stages from coagulation to chlorination and storage
Intake
Many water treatment plants utilize water from more than one source. Blending groundwater with surface
water is a method often used to improve the quality of the final product. The basic function of the intake
structure is to help safely withdraw water from the water source and to discharge this water into the
withdrawal conduit (normally called intake conduit). The water is diverted through a raw water gravity pipe
into the wet well (intake)
The average discharge (Q avg.) used in the design of the intake is described as follows:
A = π*D2 /4
Q = 0.058 m3/s
V = 1.5 m/s
A = Q / V = 0.058/0.15 = 0.39 m2
Pumping
Pre-Sedimentation (Optional)
Coagulation
To determine the amount of the coagulant (e.g., alum) required per day (kg/day), we used the optimum
dosage of alum at 25 mg/L (normally optimum dosage determined by Jar test), and we supposed that the
density of alum was 600 kg/m3.
Flocculation
Flocculation is the process of slow mixing that can be achieved in a basin, which is known as a flocculator.
It is an essential operation designed to agitate force in fluid and coagulation. The design criteria of the
flocculation tank are based on previous studies from Metcalf and Eddy
Q = 13.9 m3/min
Using six flocculation tanks (with two parallel tanks), 417/6 = 69.5 m3
Depth = 4m,
A = 69.5/4 = 17.375 m2
Then, to find the dimension of one square tank, we use the following:
Using L = 3 W
A= W × 3 W
17.375 =3W2
W = 2.4m
Sedimentation
Q = 0.23 m3/s
For the design of one tank: Q per tank = Q / 4 = 0.23/4 = 0.0575m3/s = 3.45 m3/min
To find the diameter of the circular sedimentation tank shape, we use the following:
Where; Vs is the terminal settling velocity of the solid particle (m/s), g is the gravitational acceleration
(m/s2 ), Gs is the specific gravity of particles, Gw is the specific gravity of water, ds is the diameter of
particle (m); and ʋ is the dynamic viscosity of water (m2 /s).
(90° v-notch) shape weir (50 mm) depth placed (250 mm) centre to centre.
Weir Loading Rate (WLR) = Q /πD = 3.45 m3/min / (π * 28) = 0.039 m3 /min/m (56.16 m3/day/m) which
is within allowable range
𝑊𝐿𝑅
Q notch = 1𝑚 = 0.039 * 0.250 = 0.00975 m3/min = 0.0001625 m3/s
𝑠𝑝𝑎𝑐𝑖𝑛𝑔 𝑏𝑒𝑡𝑤𝑒𝑒𝑛 𝑤𝑒𝑖𝑟
Where Vc refers to the scouring velocity (mm/s), g is the acceleration due to gravity (9.81 m/s2), f is the
Darcy Weisbach factor ranging from 0.02 to 0.03, β is the constant (0.05), and d is the smallest particle
(0.02 mm)
Filtration
Filtration aims to remove the suspended solids that are not removed in the sedimentation unit or when the
removal of these particles take a long time outside the basin
A total of 10 filter units were used, and the area of one filter unit is obtained by:
A = 118/10 = 11.8 m2
Therefore, to find length = 11.8/4.5 = 2.6m let’s say 3m length and 4.5m width (A = 13.5m2)
Filtration Rate = 828/ 135 = 6 m/h which lies within the required range of 5m/h and 7m/h
In this work, the adequate size and uniformity coefficient of the filter media was regarded as 0.5 and 1.6,
respectively
Filter media depth of 50 cm was proposed. The different supporting layers with 20 and 30 cm were
recommended for this filter
The head of water above the filter media is 2 m. Air and water were proposed for the backwashing process
for 15 min. Total backwashing time is 30 min. The filter run time was assumed to be 24 h.
Backwashing
The amount of backwashing water should be less than or equal to the 5% rate of the filtered water
Frictional resistance = 4 m
Trough design
To determine the flow through the trough = (0.23)/ (2*10) = 0.0115 m3/s
Q = 2.49bh1.5
B = 0.079m
Disinfection
When the filtered water comes out from the filter unit, bacteria and other microorganisms, which may be
pathogenic, may exist. Thus, disinfection is necessary to eliminate bacteria and other microorganisms and
consequently prevent waterborne diseases. Disinfection involves a number of methods. The use of chlorine
has become particularly common in disinfecting water. It is inexpensive, reliable, and relatively safe to
handle
Required chlorine and residual chlorine are 0.36 and 0.2 mg/L, respectively
The time required to complete the disinfection performed in a storage tank is 0.5 h
Q = Volume / time
Volume = Q × time
L * W = 104.2
2 W × W = 104.2
Storage
When the final stages of the treatment process are completed, water can be distributed by high lift pumps
to consumers or stored in storage tanks. Thereafter, it can be used as drinking water based on the required
household demand.
Two pumps are used; the first pump is working, and the second one is on standby. The third pump is used
during maximum demand.
Sceening
(Fine and
Coagulation Floculation
Coarse
Screens)
SLUDGE
Screening
Water intakes at Lake Manyame will be retrofitted with screens to minimize the amount of large sediments
that will be allowed into the intake structure prior to pumping water from the lake to the Water Treatment
Plant. First it will go through coarse screens of about 5-15cm spaced bars and then go through fine screens
of 5-20mm spaced bars. The removal of large sediments helps from damaging the materials in the treatment
plant. After screening – fine suspended solids of size less than 5mm
Coagulation
Coagulation is usually accomplished in two stages: rapid mixing and slow mixing. Rapid mixing serves to
disperse the coagulants evenly throughout the water and to ensure a complete chemical reaction. This may
be accomplished by adding the chemicals just before the pumps, allowing the pump impellers to do the
mixing or by providing a small flash-mix tank that mixes for about one minute of detention time.
Flocculation
After adding a coagulant and mixing, a longer period of gentle agitation is needed to promote particle
collisions and enhance the growth of floc. This gentle agitation, or slow mixing, is called flocculation; it is
accomplished in a tank that provides at least a half hour of detention time. The flocculation tank has wooden
paddle-type mixers that slowly rotate on a horizontal motor-driven shaft.
After flocculation the water flows into the sedimentation tanks. Some small water-treatment plants combine
coagulation and sedimentation in a single prefabricated steel unit called a solids-contact tank. (Minnesota
Rural Water Association, 2003)
Sedimentation
Sedimentation reduces Turbidity, TDS, BOD and COD
Filtration
This water treatment plant will use a rapid mixed media filter consisting of a top layer of anthracite coal,
middle layer of fine sand and a bottom layer of fine-grained dense garnet. The mixed media filter will be
used because the water is of high turbidity, therefore it will require relatively intense filtration to obtain the
required standard of turbidity, rapid filters are easier to clean, they require relatively little space (compared
to slow sand filters) and they are widely used, therefore easier to find relevantly qualified operators and
maintenance crews. Membrane separation technologies such as microfiltration (MF) and ultrafiltration (UF)
were not considered because they generally serve small populations of less than 150 000 people and have
not been scaled to serve populations as large as the one of the new city in consideration. (United States
Environmental Protection Agency, 2011)
Disinfection
The addition of chlorine or chlorine compounds to drinking water may be done through liquid and solid
forms—for instance, liquid sodium hypochlorite or calcium hypochlorite in tablet or granular form.
Taste or odour problems are minimized with proper dosages of chlorine at the treatment plant, and a residual
concentration can be maintained throughout the distribution system to ensure a safe level at the points of
use. The disinfecting effect of chloramines lasts longer than that of chlorine alone, further protecting water
quality throughout the distribution system. Also, chloramines further reduce taste and odour problems and
produce lower levels of harmful by-products, compared with the use of chlorine alone.
figures
Land acquisition sqm 2000 $50000 Two thousand dollars $2000
Construction costs
2.98m diameter and 10m deep circular sqm 4 $40210 Forty thousand two hundred and ten $160840
Intake tanks dollars
2m diameter x 3m depth circular Sqm 2 $21129 Twenty-one thousand one hundred $42258
coagulation tanks and twenty-nine dollars
2.4m width x 7.2m length x 4m depth Sqm 6 $38435 Thirty-eight thousand four hundred $230610
rectangular flocculation tanks and thirty-five dollars
12m diameter x 4m depth circular Sqm 4 $190175 One hundred and ninety thousand one $760700
sedimentation tanks hundred and seventy-five dollars
3m width x 4.5m length x 3m depth Sqm 10 $22335 Twenty-two thousand three hundred $223350
filtration tanks and thirty-five dollars
7.2m width x 14.4m length x 4m deep Sqm 1 $174490 One hundred and seventy-four $174490
rectangular disinfection tank thousand four hundred and ninety
dollars
Total construction $1392248
Equipment
Pressure Pumps ea 3 $1200 One thousand two hundred dollars $3600
Total equipment $3600
Engineering costs
design @ 0.91% construction costs Percent 1 $12669 Twelve thousand six hundred and $12669
sixty-nine dollars
Building phase @ 0.8% construction Percent 1 $11138 Eleven thousand one hundred and $11138
thirty-eight dollars
Engineering during construction Lump 1 $11561 Eleven thousand five hundred and $11561
sum sixty-one dollars
Operation and maintenance manual Lump 1 $2150 Two thousand one hundred and fifty $2150
sum
Permit to construct water treatment plant Lump 1 $1000 One thousand dollars $1000
sum
Other engineering and surveying Lump 1 $2500 Two thousand five hundred dollars $2500
sum
Total engineering costs $41018
Operation and maintenance
Utilities
Running pumps Kwh 14133 $0.16 Sixteen cents $2 234
Booster pump Kwh 800 $0.09 Nine cents $72
Total utilities $7418
Chemicals
Chlorine 31.536 MG/yr. @ 4mg/l water Mg/yr. 1520 $0.45 Forty-five cents $684
treated
KnMnO4 31536 MG/yr. @ 3.95mg/l water Mg/yr. 1495 $1.50 One dollar fifty cents $2 243
treated
Total chemicals $2927
Administration and operations
Certification fees Lump 1 $150 One hundred and fifty dollars $150
sum
Dues and subscriptions Lump 1 $150 One hundred and fifty dollars $150
sum
Insurance Lump 1 $1200 One thousand two hundred dollars $1200
sum
Office supplies Lump 1 $500 Five hundred dollars $500
sum
Laboratory Lump 1 $450 Four hundred and fifty dollars $450
sum
Miscellaneous supplies Lump 1 $520 Five hundred and twenty dollars $520
sum
Telephone Lump 1 $310 Three hundred and ten dollars $310
sum
Legal and audit Lump 1 $200 Two hundred dollars $200
sum
Total administration and operations $3480
Labor
Payroll taxes @ 6.25% of salaries and percent 1 $448 Four hundred and forty-eight dollars $448
wages
Health insurance @ 1.5% of salary and percent 1 $110 One hundred and ten dollars $110
wages
Salaries and wages hrs 365 $20 Twenty dollars $7300
Total Labor costs $7858
Replacement costs
Pumps hp 1 $8150 Eight thousand one hundred and fifty $8150
dollars
Filters ea 3 $ 278 Two hundred and seventy-eight $834
dollars
Total replacement costs $8984
TOTAL $1517533
References
Beaven Utete, T. N. (2013). Metal Correlations and Mobility in Sediment and Water from the
Catchment, Zimbabwe . Harare: InTech.
Magadza, C. H. (2003). Lake Chivero: A management case study. Lakes & Reservoirs: Research
and Management, 69-81.
Munzwa, K., 1982. Land use survey of the Upper Hunyani catchment. In: Thornton, J.A, Nduku, W.K., (eds),
1982. Lake Mcllwaine: The Eutrophication and Recovery of a Tropical African Man-made Lake, Dr W Junk
Publishers, The Hague-Boston-London. pp 11-23.
Nhapi, I., 2007. Inventory of water management practices in Harare, Zimbabwe. Water and Environmental
Journal, 22, 54-63.
Ronald Muchini, W. G. (2018). Near real time water quality monitoring of Chivero and Manyame
lakes of Zimbabwe. Harare: proc-iahs.net.
Bratby, J., 2006. Coagulation in Water & Wastewater Treatment, London: IWA Publishing.
Minnesota Rural Water Association, 2003. Coagulation and Flocculation Process Fundamentals.
[Online]
Available at: https://www.mrwa.com/WaterWorksMnl/Chapter%2012%20Coagulation.pdf
[Accessed 24 June 2021].
United States Environmemental Protection Agency, 2011. Drinking Water Treatment Plant
Residuals Management, Washington DC: United States Environmental Protection Agency.