REVITALIZATION PROJECT OFF RCC UNIT

PERTAMINA RU VI BALONGAN
MECHANICAL DATA SHEET FOR EXPANSION
BELLOW JOINTS (15-EBJ-101/102/103[A/B/C/D]/
105/106/107[A/B/C]/110/112/113)
PAGE
REV.NO. 1A 1 / 14
NO.

MECHANICAL DATA SHEET FOR

EXPANSION BELLOW JOINTS
(15-EBJ-101/102/103[A/B/C/D]/
105/106/107[A/B/C]/110/112/113)

OWNER : PT. PERTAMINA (Persero)

PROJECT : REVITALIZATION RCC UNIT PROJECT

REFINERY UNIT VI

LOCATION : BALONGAN, JAWA BARAT

CONTRACTOR : CONSORTIUM OF ETI, YUHANTECH, PBAS

DOCUMENT NO. : U2004-015-PYD-M04-T0288

Re-Issued for
1A 30-MAR-21 RDM ISA BBS
Approval
1 04-FEB-21 Issued for Approval RDM ISA JYG
0 22-JAN-20 Issued for Review RDM ISA JYG

PREPARED CHECKED APPROVED APPROVED

REV. DATE DESCRIPTION
BY BY BY BY OWNER
 REVITALIZATION PROJECT OFF RCC UNIT
PERTAMINA RU VI BALONGAN
MECHANICAL DATA SHEET FOR
EXPANSION BELLOW JOINTS
PAGE
REV.NO. 1 2 / 14
NO.

REVISION HISTORICAL SHEET

REV. DATE DETAIL DESCRIPTION REVISED BY

Added information after review by PERTAMINA

1 24-JAN-2021
and WOOD
Added MDMT 19 Deg C after review by
1A 18-FEB-2021
PERTAMINA and WOOD
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-101
2 P&ID D-15-1225-206
3 Line Lite First stage regenerator air inlet
4 Drawing Number D-7-7539 Rev D (for Ref)
5 Quantity 1 (ONE)
6 Orientation Horizontal
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Double ply, Pressure Balanced
8 Size OD in / outlet 30" ( 762 mm) 41,578" ( 1056 mm)
9 Thickness/ Connection Type 0,5 inch (13 mm) Welding
End Connection
10 Material ASTM A516 Gr 70
11 Design 3,94 Kg/cm2G
12 Pressure Operating VTA
13 Test VTA
343 deg C 1A
14 Design Bellows
15 Design Pipe 343 deg C
16 Process Temperature Design 343 deg C
Temperature
17 Process Temperature Operating 260 deg C / 343 deg C
18 MDMT 19 deg C 1A
19 Installation Amb deg C
20 Media FCC Catalyst
21 Media Flow Velocity 3803469 kg/hr
22 Flow Direction Horizontal
23 Axial Extension in / outlet 0 4,33 inch (110 mm)
24 Axial Compression in / outlet 4,92 Inch (125mm) 0
25 Design Movement Lateral in / outlet 2,17 inch (55 mm) 1,77 inch (45 mm)
26 Angular in / outlet 0,5 Deg 0,5 Deg
27 Number of Cycle in / outlet 200 200
28 Bellows B443-625 Gr 1
29 Liner A516-70
30 Sleeve A240-T304
Material
31 Cover C/S
32 Insullation Internal KAOWOOL
33 Cover C/S
34 Overall Length 326,75 inch (8300 mm)
35 Dimension Maximum O.D. 45,5 Inch (1156 mm)
36 Minimum I.D. 41,563 Inch (1056 mm)
37 Maximum Axial Spring Rate VTA
38 Spring Rates Maximum Lateral Spring Rate VTA
39 Maximum Angular Spring rate VTA
40 Bellows Long Seam Weld YES (100% Radiography)
41 Piping YES (100% Radiography)
42 U-2 Forms YES
43 Quality Assurance Pressure Testing YES
44 Leak Test YES
45 Refractory Test N/A
46 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Outlet expansion joint to be capable of 3 min duration upset of design pressure at 538°C.
3. Outlet expansion joint to be installed with a 35mm lateral offset as shown on drawings.
4. Vendor should provide max possible movements

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 3 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-102
2 P&ID D-15-1225-206F
3 Line Lite Recirculation Catalyst
4 Drawing Number 9038848-327-66-A1 and 9038848-805-01-A1 (for Ref)
5 Quantity 1 (ONE)
6 Orientation Vertical
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Untied universal,double ply, & pantograph
8 Size I.D 58,25" (1480 mm)
9 Thickness/ Connection Type 0,63 inch (16 mm) Welding
End Connection
10 Material ASTM A516 Gr 70
11 Design 4,7 Kg/cm2G
12 Pressure Operating 2,38 Kg/cm2G
13 Test VTA
14 Design Bellows 650 deg C
15 Design Pipe 343 deg C
16 Process Temperature Design 774 deg C
Temperature
17 Process Temperature Operating 727 deg C
1A
18 MDMT 19 deg C
19 Installation Amb deg C
20 Media FCC Catalyst
21 Media Flow Velocity 3386000 kg/hr
22 Flow Direction Vertically down
23 Axial Extension 1,97 inch (50 mm)
24 Axial Compression 1,97 inch (50 mm)
25 Design Movement Lateral in plane/out plane +0,55/2,52 inch (+14 / -64 mm) +/- 1 inch (+/-25mm)
26 Angular 0,5 Deg
27 Number of Cycle 200
28 Bellows B443-625 Gr 1
29 Liner / pipe A516-70
30 Sleeve A240-T304
31 Material Cover C/S
32 Refractory RESCO RS 17 EC or EQ
33 Refractory Abrasion RESCO AA-22
34 Woven wire Mesh/Hose Braid A240 T309
35 Overall Length 122,047 inch (3100 mm)
36 Dimension Maximum O.D. VTA
37 Minimum I.D. VTA
38 Maximum Axial Spring Rate VTA
39 Spring Rates Maximum Lateral Spring Rate VTA
40 Maximum Angular Spring rate VTA
41 Bellows Long Seam Weld YES (100% Radiography)
42 Piping YES (100% Radiography)
43 U-2 Forms YES
44 Quality Assurance Pressure Testing YES
45 Leak Test YES
46 Refractory Test as per API 936
47 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. blast condition Expansion joint to be capable of 3min duration upset of 7.38 kg/cm^2(g) at 343°C, bellows design temp 510°C.
3. Vendor should provide max possible movements

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 4 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-103A
2 P&ID D-15-1225-214F
3 Line Lite Flue Gas line
4 Drawing Number D-8-7539 Rev C (for Ref)
5 Quantity 1 (ONE)
6 Orientation Vertical
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Single Hinged, Double ply
8 Size O.D 136,8125Inch (3475 mm)
9 Thickness/ Connection Type 0,63 inch (16 mm) Welding
End Connection
10 Material ASTM A516 Gr 70
11 Design 1,7 Kg/cm2G
12 Pressure Operating VTA
13 Test 1,97 Kg/cm2G
14 Design Bellows 650 deg C
15 Design Pipe 343 deg C
16 Process Temperature Design 788 deg C
Temperature 1A
17 Process Temperature Operating 727 deg C
18 MDMT 19 deg C
19 Installation Amb deg C
20 Media Flue Gas
21 Media Flow Velocity VTA
22 Flow Direction Vertically down
23 Axial Extension 0
24 Axial Compression 0
25 Design Movement Lateral 0
26 Angular ± 1,5 Deg
27 Number of Cycle 200
28 Bellows B443-625 Gr 1
29 Liner / pipe A516-70
30 Sleeve A240-T304
31 Material Cover C/S
32 Refractory RESCO RS 17 EMC or RS 17 EMG (No Fibers)
33 Refractory Abrasion RESCO AA-22
34 Woven wire Mesh/Hose Braid A240 T309
35 Overall Length 78.75 Inch (2000 mm)
36 Dimension Maximum O.D. 147,3125Inch (3742 mm)
37 Minimum I.D. 142,8125Inch (3627 mm)
38 Maximum Axial Spring Rate VTA
39 Spring Rates Maximum Lateral Spring Rate VTA
40 Maximum Angular Spring rate VTA
41 Bellows Long Seam Weld YES (100% Radiography)
42 Piping YES (100% Radiography)
43 U-2 Forms YES
44 Quality Assurance Pressure Testing YES
45 Leak Test YES
46 Refractory Test as per API 936
47 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Vendor should provide max possible movements

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 5 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-103B
2 P&ID D-15-1225-214F
3 Line Lite Flue Gas line
4 Drawing Number D-9-7539 Rev C (for Ref)
5 Quantity 1 (ONE)
6 Orientation Vertical
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Single Hinged, Double ply
8 Size O.D 136,8125 Inch (3475 mm)
9 Thickness/ Connection Type 0,63 inch (16 mm) Welding
End Connection
10 Material ASTM A516 Gr 70
11 Design 0,5 Kg/cm2G
12 Pressure Operating VTA
13 Test 0,562 Kg/cm2G
14 Design Bellows 650 deg C
15 Design Pipe 343 deg C
16 Process Temperature Design 788 deg C
Temperature 1A
17 Process Temperature Operating 727 deg C
17 MDMT 19 deg C
18 Installation Amb deg C
19 Media Flue Gas
20 Media Flow Velocity VTA
21 Flow Direction Vertically down
22 Axial Extension 0
23 Axial Compression 0
24 Design Movement Lateral 0
25 Angular ± 1,5 Deg
26 Number of Cycle 200
27 Bellows B443-625 Gr 1
28 Liner / pipe A516-70
29 Sleeve A240-T304
30 Material Cover C/S
31 Refractory RESCO RS 17 EMC or RS 17 EMG (No Fibers)
32 Refractory Abrasion RESCO AA-22
33 Woven wire Mesh/Hose Braid A240 T309
34 Overall Length 78.5 Inch (1994 mm)
35 Dimension Maximum O.D. 147,3125 Inch (3742 mm)
36 Minimum I.D. 142,8125 Inch (3627 mm)
37 Maximum Axial Spring Rate VTA
38 Spring Rates Maximum Lateral Spring Rate VTA
39 Maximum Angular Spring rate VTA
40 Bellows Long Seam Weld YES (100% Radiography)
41 Piping YES (100% Radiography)
42 U-2 Forms YES
43 Quality Assurance Pressure Testing YES
44 Leak Test YES
45 Refractory Test as per API 936
46 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Vendor should provide max possible movements
3.

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 6 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-103C/D
2 P&ID D-15-1225-214F
3 Line Lite Flue Gas line
4 Drawing Number D-9-7539 Rev C (for Ref)
5 Quantity 2 (TWO)
6 Orientation Horizontal
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) double ply, Slotted hinge (New Design)
8 Size O.D 136,8125 Inch (3475 mm)
9 Thickness/ Connection Type 0,63 inch (16 mm) Welding
End Connection
10 Material ASTM A516 Gr 70
11 Design 0,5 Kg/cm2G
12 Pressure Operating VTA
13 Test 0,562 Kg/cm2G
14 Design Bellows 650 deg C
15 Design Pipe 343 deg C
16 Process Temperature Design 788 deg C
Temperature 1A
17 Process Temperature Operating 727 deg C
17 MDMT 19 deg C
18 Installation Amb deg C
19 Media Flue Gas
20 Media Flow Velocity VTA
21 Flow Direction Horizontal
22 Axial Extension 0
23 Axial Compression VTA
24 Design Movement Lateral 0
25 Angular ± 1,5 Deg
26 Number of Cycle 200
27 Bellows B443-625 Gr 1
28 Liner / pipe A516-70
29 Sleeve A240-T304
30 Material Cover C/S
31 Refractory RESCO RS 17 EMC or RS 17 EMG (No Fibers)
32 Refractory Abrasion RESCO AA-22
33 Woven wire Mesh/Hose Braid A240 T309
34 Overall Length 78.5 Inch (1994 mm)
35 Dimension Maximum O.D. 147,3125 Inch (3742 mm)
36 Minimum I.D. 142,8125 Inch (3627 mm)
37 Maximum Axial Spring Rate VTA
38 Spring Rates Maximum Lateral Spring Rate VTA
39 Maximum Angular Spring rate VTA
40 Bellows Long Seam Weld YES (100% Radiography)
41 Piping YES (100% Radiography)
42 U-2 Forms YES
43 Quality Assurance Pressure Testing YES
44 Leak Test YES
45 Refractory Test as per API 936
46 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Vendor should provide max possible movements
3. vendor must be stated that a line analysis would be required to determine requirement for guides and assess compression required

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 7 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-105
2 P&ID D-15-1225-209F
3 Line Lite Spent catalyst standpipe
4 Drawing Number D-1-7539 Rev C (for Ref)
5 Quantity 1 (ONE)
6 Orientation 35˚ From Vertical
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Dual Pantograph, Double ply
8 Size I.D 50 Inch (1270 mm)
9 Thickness/ Connection Type 0,63 inch (16 mm) Welding
End Connection
10 Material A387 Gr 11 Cl.2
11 Design 5,05 Kg/cm2G
12 Pressure Operating 2,31 Kg/cm2G
13 Test 5,624 Kg/cm2G
14 Design Bellows 550 deg C
15 Design Pipe 550 deg C
16 Process Temperature Design 550 deg C 1A
Temperature
17 Process Temperature Operating 532 deg C
17 MDMT 19 deg C 1A
18 Installation Amb deg C
19 Media FCC Catalyst
20 Media Flow Velocity 3803469 kg/hr
21 Flow Direction Downwards at 35° to vertical.
22 Axial Extension 2,2 inch (56 mm)
23 Axial Compression 14,2 inch (361 mm)
24 Design Movement Lateral in plane/out plane 5,71 inch (145 mm) 3,94 inch (100 mm)
25 Angular 0,5 Deg
26 Number of Cycle 200
27 Bellows B443-625 Gr 1
28 Liner / pipe A387 Gr 11 Cl.2
29 Sleeve A387 Gr 11 Cl.2
Material
30 Cover C/S
31 Installation KAOWOOL
32 Refractory Abrasion RESCO AA-22
33 Overall Length 143,7 Inch (3650 mm)
34 Dimension Maximum O.D. 61,1875 inch (1554 mm)
35 Minimum I.D. 56,25 inch (1429 mm)
36 Maximum Axial Spring Rate VTA
37 Spring Rates Maximum Lateral Spring Rate VTA
38 Maximum Angular Spring rate VTA
39 Bellows Long Seam Weld YES (100% Radiography)
40 Piping YES (100% Radiography)
41 U-2 Forms YES
42 Quality Assurance Pressure Testing YES
43 Leak Test YES
44 Refractory Test as per API 936
45 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Include upset condition as a note: Unit shall be capable of 3min upset of 7.03 kg/cm^2(g) at 532°C.
3. Joint to be installed with 70mm lateral offset.
4. Pantograph to be designed for a variation in expansion joint length from 3370mm to 3820mm.
5. Vendor should provide max possible movements

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 8 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-106
2 P&ID D-15-1225-211F
3 Line Lite Withdrawal Catalyst standpipe
4 Drawing Number D-3-7539 Rev B (for Ref)
5 Quantity 1 (ONE)
6 Orientation 35˚ From Vertical
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Dual Patograph, Double ply
8 Size O.D 18 Inch
9 Thickness/ Connection Type ANSI CL 300 RF WN FLANGE
End Connection
10 Material A106 Gr B
11 Design 5,3 Kg/cm2G
12 Pressure Operating 2,42 Kg/cm2G
13 Test 6,257 Kg/cm2G
14 Design Bellows 650 deg C
15 Design Pipe 343 deg C
16 Process Temperature Design 774 deg C
Temperature
17 Process Temperature Operating 727 deg C
17 MDMT 19 deg C 1A
18 Installation Amb deg C
19 Media FCC Catalyst
20 Media Flow Velocity 4500 kg/hr
21 Flow Direction Downwards at 35° to vertical.
22 Axial Extension 1 inch (25 mm)
23 Axial Compression 2,94 inch (75 mm)
24 Design Movement Lateral in plane/out plane ± 1,57 inch (40 mm) 0,5 inch (13 mm)
25 Angular ± 0,5 Deg
26 Number of Cycle 200
27 Bellows B443-625 Gr 1
28 Liner / pipe A106 Gr B
29 Sleeve A240-T304H
30 Material Cover C/S
31 Refractory RESCO RS 17 EC w/fibers
32 Refractory Abrasion RESCO AA-22
33 Woven wire Mesh/Hose Braid A240 T309
34 Overall Length 72 Inch (1830 mm)
35 Dimension Maximum O.D. 27 inch (686 mm)
36 Minimum I.D. 23 inch (584 mm)
37 Maximum Axial Spring Rate VTA
38 Spring Rates Maximum Lateral Spring Rate VTA
39 Maximum Angular Spring rate VTA
40 Bellows Long Seam Weld YES (100% Radiography)
41 Piping YES (100% Radiography)
42 U-2 Forms YES
43 Quality Assurance Pressure Testing YES
44 Leak Test YES
45 Refractory Test as per API 936
46 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Include upset condition as a note: Unit shall be capable of 3min upset of 7.03 kg/cm^2(g) at 343°C.
3. Joint to be installed with 13mm lateral offset.
4. Pantograph to be designed for a variation in expansion joint length from 1165mm to 1275mm.
5. Vendor should provide max possible movements

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 9 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-107A/B
2 P&ID D-15-1225-211F
3 Line Lite Ventilation Line
4 Drawing Number D-6-7539 Rev C (for Ref.)
5 Quantity 2 (TWO)
6 Orientation Vertical
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Single Hinged, Double ply
8 Size O.D 24 Inch (607 mm)
9 Connection in/out ANSI CL 300 RF WN FLANGE Welding
End Connection
10 Material in/out A105 A106 Gr B
11 Design 5 Kg/cm2G
12 Pressure Operating VTA
13 Test 5,624 Kg/cm2G
14 Design Bellows 650 deg C
15 Design Pipe 343 deg C
16 Process Temperature Design 774 deg C
Temperature 1A
17 Process Temperature Operating 727 deg C
17 MDMT 19 deg C
18 Installation Amb deg C
19 Media FCC Catalyst
20 Media Flow Velocity VTA
21 Flow Direction Vertically upwards
22 Axial Extension 0
23 Axial Compression 0
24 Design Movement Lateral 0
25 Angular 2,5 Deg (for each bellows)
26 Number of Cycle 200
27 Bellows B443-625 Gr 1
28 Liner / pipe A106 Gr B
29 Flange A105
30 Sleeve A240-T304
Material
31 Woven Wire Mash T304H
32 Cover C/S
33 Refractory RESCO RS 17 EC w/fibers
34 Refractory Abrasion RESCO AA-22
35 Overall Length 131,875 Inch (3350 mm)
36 Dimension Maximum O.D. 30.25 inch (768 mm)
37 Minimum I.D. 27.625 inch (702 mm)
38 Maximum Axial Spring Rate VTA
39 Spring Rates Maximum Lateral Spring Rate VTA
40 Maximum Angular Spring rate VTA
41 Bellows Long Seam Weld YES (100% Radiography)
42 Piping YES (100% Radiography)
43 U-2 Forms YES
44 Quality Assurance Pressure Testing YES
45 Leak Test YES
46 Refractory Test As Per API 936
47 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Rotational spring constant shall not exceed a gradient of 755N-m
3. Include upset condition as a note: Unit shall be capable of 3min upset of 7.03 kg/cm^2(g) at 343°C.
4. Vendor should provide max possible movements

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 10 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-107C
2 P&ID D-15-1225-211F
3 Line Lite Ventilation Line
4 Drawing Number D-6-7539 Rev C (for Ref.)
5 Quantity 1 (ONE)
6 Orientation Horizontal
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Single Hinged, Double ply
8 Size O.D 24 Inch (607 mm)
9 Connection in/out Welding ANSI CL 300 RF WN FLANGE
End Connection
10 Material in/out A106 Gr B A105
11 Design 5 Kg/cm2G
12 Pressure Operating VTA
13 Test 5,624 Kg/cm2G
14 Design Bellows 650 deg C
15 Design Pipe 343 deg C
16 Process Temperature Design 774 deg C
Temperature 1A
17 Process Temperature Operating 727 deg C
17 MDMT 19 deg C
18 Installation Amb deg C
19 Media Catalyst
20 Media Flow Velocity VTA
21 Flow Direction Horizontal
22 Axial Extension 0
23 Axial Compression 0
24 Design Movement Lateral 0
25 Angular 2,5 Deg
26 Number of Cycle 200
27 Bellows B443-625 Gr 1
28 Liner / pipe A106 Gr B
29 Flange A105
30 Sleeve A240-T304
Material
31 Woven Wire Mash T304H
32 Cover C/S
33 Refractory RESCO RS 17 EC w/fibers
34 Refractory Abrasion RESCO AA-22
35 Overall Length 42,047 Inch (1068 mm)
36 Dimension Maximum O.D. 30.25 inch (768 mm)
37 Minimum I.D. 27.625 inch (702 mm)
38 Maximum Axial Spring Rate VTA
39 Spring Rates Maximum Lateral Spring Rate VTA
40 Maximum Angular Spring rate VTA
41 Bellows Long Seam Weld YES (100% Radiography)
42 Piping YES (100% Radiography)
43 U-2 Forms YES
44 Quality Assurance Pressure Testing YES
45 Leak Test YES
46 Refractory Test As Per API 936
47 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Rotational spring constant shall not exceed a gradient of 755N-m
3. Include upset condition as a note: Unit shall be capable of 3min upset of 7.03 kg/cm^2(g) at 343°C.
4. Vendor should provide max possible movements

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 11 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-110
2 P&ID D-15-1225-203F
3 Line Lite MAB Outlet
4 Drawing Number D-1-8926 Rev B (for Ref.)
5 Quantity 1 (ONE)
6 Orientation Vertical
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Duel Tied, Double ply
8 Size I.D 55 inch (1397 mm)
9 Thickness/ Connection Type 0,5 inch (13 mm) Welding
End Connection
10 Material A516 Gr 70
11 Design 4,9 Kg/cm2G
12 Pressure Operating VTA
13 Test 5,414 Kg/cm2G
1A
14 Design Bellows 396 deg C
15 Design Pipe 396 deg C
1A
16 Process Temperature Design 396 deg C
Temperature
16 Process Temperature Operating 212 deg C
16 MDMT 19 deg C 1A
17 Installation Amb deg C
18 Media Air
19 Media Flow Velocity VTA
20 Flow Direction Vertical downwards
21 Axial Extension 0,19 inch (4,8 mm)
22 Axial Compression 0
23 Design Movement Lateral in plane/out plane 2,40 inch (61 mm) 0,40 inch (10 mm)
24 Angular 0,5 Deg
25 Number of Cycle 200
26 Bellows B443-625 Gr 1
27 Liner / pipe A516 Gr 70
28 Material Sleeve A516 Gr 70
29 Cover C/S
30 Insulation VTA
31 Overall Length 154,625 Inch (3928,4 mm)
32 Dimension Maximum O.D. 65.563 inch (1665 mm)
33 Minimum I.D. 60 inch (1524 mm)
34 Maximum Axial Spring Rate VTA
35 Spring Rates Maximum Lateral Spring Rate VTA
36 Maximum Angular Spring rate VTA
37 Bellows Long Seam Weld YES (100% Radiography)
38 Piping YES (100% Radiography)
39 U-2 Forms YES
Quality Assurance
40 Pressure Testing YES
41 Leak Test YES
42 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Maximum allowable joint stiffnesses are: lateral: 60N/m & rotational: 1200Nm/deg
3. Vendor should provide max possible movements

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 12 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-112
2 P&ID D-15-1225-203F
3 Line Lite MAB Outlet
4 Drawing Number D-1-8926 Rev B (for Ref.)
5 Quantity 1 (ONE)
6 Orientation Horizontal
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Single Hinged, Double ply
8 Size I.D 55 inch (1397 mm)
9 Thickness/ Connection Type 0,5 inch (13 mm) Welding
End Connection
10 Material A516 Gr 70
11 Design 4,9 Kg/cm2G
12 Pressure Operating VTA
13 Test 5,414 Kg/cm2G
396 deg C 1A
14 Design Bellows
15 Design Pipe 396 deg C
16 Process Temperature Design 396 deg C
Temperature 1A
16 Process Temperature Operating 212 deg C
16 MDMT 19 deg C
17 Installation Amb deg C
18 Media Air
19 Media Flow Velocity VTA
20 Flow Direction Horizontal
21 Axial Extension 0
22 Axial Compression 0
23 Design Movement Lateral 0
24 Angular 0,5 Deg
25 Number of Cycle 200
26 Bellows B443-625 Gr 1
27 Liner / pipe A516 Gr 70
28 Sleeve A479-T304
Material
29 Cover C/S
30 Insulation Blanket KAOWOOL
30 Insulation Pillow kaowool,fiberglass cloth wire mesh
31 Overall Length 154,625 Inch (3928,4 mm)
32 Dimension Maximum O.D. 65.563 inch (1665 mm)
33 Minimum I.D. 60 inch (1524 mm)
34 Maximum Axial Spring Rate VTA
35 Spring Rates Maximum Lateral Spring Rate VTA
36 Maximum Angular Spring rate VTA
37 Bellows Long Seam Weld YES (100% Radiography)
38 Piping YES (100% Radiography)
39 U-2 Forms YES
Quality Assurance YES
40 Pressure Testing
41 Leak Test YES
42 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Maximum allowable rotational stiffness: 1200Nm/deg
3. Vendor should provide max possible movements

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 13 of 14
 Project No.
SP-20167
DATA SHEET FOR Doc. No.
EXPANSION BELLOW JOINT U2004-015-PYD-M04-T0288
Date
30-Mar-21
Applicable Codes and Standards: B31.1, B31.3, Section 8 Div 1, EJMA
1 Tag Number 15-EBJ-113
2 P&ID D-15-1225-212F
3 Line Lite 15-V-110 Baypass Line
4 Drawing Number D-1-E1692 Rev A (for Ref.)
5 Quantity 1 (ONE)
6 Orientation Vertical
7 Style or Type (Single, Universal, Hinged, Gimbal, etc) Single X-Press, Double ply
8 Size O.D 3 inch(Std 80)
9 Connection in/out ANSI CL 300 RF WN FLANGE ANSI CL 300 RF WN FLANGE
End Connection
10 Material in/out A105 A105
11 Design 11 Kg/cm2G
12 Pressure Operating VTA
13 Test VTA
1A
14 Design Bellows 400 deg C
15 Design Pipe 400 deg C
16 Process Temperature Design 400 deg C
Temperature
16 Process Temperature Operating 343 deg C 1A
16 MDMT 19 deg C
17 Installation Amb deg C
18 Media Catalyst
19 Media Flow Velocity VTA
20 Flow Direction Vertical downwards
21 Axial Extension 5,9 inch (150 mm)
22 Axial Compression 5,9 inch (150 mm)
23 Design Movement Lateral 0
24 Angular 0
25 Number of Cycle 200
26 Bellows B443-625 Gr 1
27 Liner / pipe A 53B SLMS /A106 B
Material
28 Flange A105
29 Cover C/S
31 Overall Length 49 Inch (1245 mm)
32 Dimension Maximum O.D. 5,75 inch (146 mm)
33 Minimum I.D. 4,5 inch (114 mm)
34 Maximum Axial Spring Rate VTA
35 Spring Rates Maximum Lateral Spring Rate VTA
36 Maximum Angular Spring rate VTA
37 Bellows Long Seam Weld YES (100% Radiography)
38 Piping YES (100% Radiography)
39 U-2 Forms YES
Quality Assurance
40 Pressure Testing YES
41 Leak Test YES
42 NDT Full include PT, RT and MT
Note:
1. VTA (Vendor to Advise)
2. Vendor should provide max possible movements
3.
4.

DATA SHEET FOR

1A RDM ISA BBS Re-Issued for Approval
EXPANSION BELLOW JOINT
1 RDM ISA JYG Issued for Approval
0 RDM ISA JYG Issued for Review
Rev Prepared Checked Approved Description Page 14 of 14