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Design of Artificial Kidneys
Design of Artificial Kidneys
Design of Artificial Kidneys
5.1. INTRODUCTION
The human kidney constitutes one of the most vital and sensitive organs, and
represents the most complex mass transfer and excretory mechanisms of the
body. In addition to excreting urea and other metabolic waste products, the
kidneys regulate the body fluid volume, the ionic content (Na +, C –, K +), and
the acid base balance through the excretion of water, excess ions, and
elimination of H + and HCO 3. Also, the kidney performs several nonexcretory
functions, including the production of numerous hormones. 1 Significant
failure of the kidney function often results in quick buildup of urea and other
metabolic waste, which in turn leads to cessation of vital metabolic reactions.
In acute renal failure, complete recovery is expected in few days or weeks.
Chronic renal failure, on the other hand, can lead to irrevocable loss of
2
kidney function. Chronic renal failure can result from a number of
etiologies, including chronic infection, glomerular nephritis, renal ischemia
(inhibition of blood flow), reflex nephropathy, diabetes mellitus, etc. Renal
failure leads to uremia, and uremia leads to weakness, lethargy, fuzzy
consciousness, vomiting, and may sometimes lead to seizure and coma. The
artificial kidney device presents a life-saving opportunity for patients with
chronic renal failure.
In the natural kidney, most components of the blood, except blood cells and
proteins, are first filtered out using ultrafiltration, and then the essential
nutrients (glucose, amino acids, etc.) and the required amounts of
electrolytes (Na, K, Cl, HCO 3, Ca, Mg, etc.) and water are reabsorbed through
either passive, active, or facilitated transport. The waste products are not
reabsorbed and therefore are excreted in the urine. This complex process of
filtration and reabsorption may be difficult to duplicate in the artificial kidney
device.
The artificial kidney device removes excess waste from the blood using the
principle of dialysis. Dialysis represents the movement of solute and water
through a semipermeable membrane separating the two solutions. These
artificial kidney devices are also called hemodialyzers . The word “heme”
refers to blood. In the hemodialyzers, blood flows on one side of the
semipermeable membrane and dialysate fluid flows on the other side of the
membrane. The membrane in these devices is usually chosen such that all
species, except proteins and blood cells, can potentially transfer. The
dialysate fluid is an aqueous make-up solution consisting of glucose and
electrolytes in water, and does not contain any waste products such as urea,
3
creatinine, uric acid, phenols, sulfates, etc. As the blood flows through the
dialyzer, these waste products diffuse, out of the blood, across the membrane
into the dialysate fluid. In the patient with chronic renal failure, in addition to
the waste product buildup, usually there is a buildup of certain solutes such
as NaCl, NaHCO 3, etc. The dialysis process should also remove the excess
concentration of these solutes. Moreover, excess water must also be removed
by the dialyzer. This is achieved by creating a slight pressure gradient across
the semipermeable membrane. The removal of middle waste molecules can
be effectively achieved by convection and adsorption. High flux dialyzers use
4
membranes with large pores for removal of uremic toxins and fluid. The
high flux dialysis is also referred to as high efficiency dialysis.
Figure 5.1. Hemodialysis. (a) The principle of dialysis: blood flows
through the inside of the hollow fiber and dialysate fluid flows on
the outside of the hollow fiber. The hollow fiber wall acts as a
semipermeable membrane. The toxic waste products are removed by
either diffusion (low flux dialysis) or by convection (high flux
dialysis). (b) Blood from the patient’s artery flows into the hollow
fibers in the dialysis membrane, and the cleaned blood is returned
back to the patient’s vein.
Most of the artificial kidney devices are hollow-fiber–type devices with blood
flowing inside of the hollow fibers and dialysis fluid flowing on the outside of
the fibers (Fig. 5.1a ). Blood from the patient’s artery is connected through
tubing to the artificial kidney device and is returned to the patient’s vein
through tubing from the artificial kidney (Fig. 5.1b ). There are several
requirements in the design of a hemodialyzer device.
Ammonium 0.2
Antimony 0.005
Arsenic 0.005
Barium 0.1
Beryllium 0.0004
Cadmium 0.001
Calcium 2 (0.05 mmol/L) 2
Chlorides 50
Chromium 0.014
Copper 0.1
Cyanide 0.002
Lead 0.005
Nitrates 2 2
Selenium 0.09
Silver 0.005
Sulfates 50 100
Thallium 0.002
Human Factors Safety. The device should be easy to operate and should be
fool-proof. The blood inlet and outlet connections and the dialysate inlet and
outlet connections should be such that they permit only error-free operation.
The part of the device which contains the hollow fibers should be
preassembled and prepackaged into a cartridge, and presterilized.Size and
color coding of various connections will ensure safety. For example, the blood
inlet manifold should be of the size such that only the inlet tubing bringing
the arterial blood should be able to connect. The arterial (access) pressure
and the return venous pressure should be monitored. Air leak into the
arterial and the venous lines should be detected automatically. Air in the
blood causes blood embolism and clotting. In addition, blood leak into the
dialysate fluid should be detected automatically. The device should be
designed to avoid error-prone stage.Alarms should be incorporated into the
dialysis machine to signal system malfunction. There should be alarms for (1)
low arterial pressure, (2) high arterial pressure, (3) low venous pressure, (4)
high venous pressure, (5) air leaks (air in the blood lines), (6) transmembrane
pressure, and (7) blood pump torque. These alarms should be easily audible
(70 dB) and visible from 2 to 3 m distance. The dialyzer should be designed
such that system malfunction should be able to automatically shut off the
blood pump and clamp the blood lines such that the patient is isolated.
Hemodialysis involves the transfer of solutes and water from the blood to the
dialysate fluid through a semipermeable membrane. In the conventional or
low flux dialysis, the solutes are removed by diffusion across the
semipermeable membrane, and minute quantity of water is removed by using
slight pressure across the membrane. The membrane in low flux dialysis
usually has low water permeability such that an ultrafiltration controller is
not needed to prevent excess water loss from the patient. On the other hand,
membranes used in high flux dialysis have high water permeability, and the
solutes are removed by diffusion and convection. While diffusion depends on
the concentration gradient and the solute permeability of the membrane,
convection depends on the membrane sieving coefficient, water permeability,
and the transmural pressure gradient. 7 Solute transfer flux (dW ) for a
differential length can be expressed as
(5.1)
where dA = the membrane surface area for a differential length along the
membrane
C = the concentration of the solute in the blood
Δ C = the concentration difference across the membrane
k D = the solute permeability for the membrane
k U = the ultrafiltration coefficient
Δ P = the pressure drop across the membrane
Δπ = the osmotic pressure gradient
S = the sieving coefficient
(5.2)
Concentration of waste products in the dialysate fluid C DI is zero as the
dialysate fluid enters the dialyzer. Therefore,
(5.3)
(5.4)
where Q B is the blood flow rate to the artificial kidney. For the artificial
kidney device, the clearance
(5.5)
(5.6)
(5.7)
where Z is the ratio of blood flow rate ( Q B) to the dialysate flow rate (Q D ):
(5.8)
(5.9)
The clearance for countercurrent flow low flux dialysis can be expressed as
(5.10)
In the conventional or low flux dialysis, the blood flow rates are in the range
of 200 to 250 mL/min. In the high flux dialysis, the blood flow rates are above
400 mL/min. For low flux as well as high flux dialysis, clearance depends on
extraction and therefore on k D and k U. These parameters in turn depend
on the type of membrane used.
Cellulose, modified cellulose, and synthetic polymers are the three types of
membranes used in dialysis. Cellulose membranes were used initially as they
have good permeability with uniform pore size and are hydrophilic. 25 Protein
adsorption decreases with increasing hydrophilicity. However, cellulose
membranes are known for biocompatibility and hemocompatibility problems.
25 – 27 Cellulose and regenerated cellulose membranes lead to the release of
thromboxane, histamine, interleukin-1, and tumor necrosis factor, etc. 26 In
addition, significant transient leucopenia has been observed with these
membranes. Cellulose is a long-chain molecule containing hydroxyl (OH)
groups. The free hydroxyl groups have been associated with the complement
activation and leucopenia observed when using cellulose or regenerated
cellulose membranes. 27
Advantages of cellulose and it’s derivatives include uniform pore size, ability
to form thin membranes of the order of 5 to 15 µm, high mechanical strength,
chemical stability and high tenacity even in the wet state, reduced tendency
for protein adsorption, and excellent permeability to small molecules.
Disadvantages of the cellulose and modified cellulose membranes include
complement activation, leucopenia, and inability to eliminate toxic middle
molecules such as β 2-microglobulin. Vitamin E–bonded cellulose available
under the trade name Excebrane has improved blood compatibility and
microglobulin clearance when compared to cellulose. 30 , 31 In addition,
oxidative DNA damage has been less pronounced when compared to cellulose
membranes. However, more pronounced leukopenia was observed with
vitamin E–modified cellulose when compared to synthetic polysulfone
membranes. 32
Blood flows through hollow fibers and dialysate fluid flows outside the hollow
fibers, and the hollow fiber wall acts as a membrane separating the blood
and the dialysate fluid. Therefore, there are three distinct circulation
components: the dialysis circuit; the blood circuit, and the hollow fiber which
interfaces both. Figure 5.3 describes the dialysis system for low flux dialysis.
The basics of hemodialysis machine are well described by Misra. 42 The
dialysis fluid forms a major component of the dialysis system. The stringent
requirements for the water quality demand several levels of water
purification, including ion exchange and distillation. The required nutrients
(Na +, K +, Cl −, glucose, etc.) are proportioned and mixed with water. The
mixture is then heated to body temperature to avoid heat transfer between
the dialysate fluid and the blood. The heated dialysate fluid is now deaerated
to trap bubbles. The mixing and heating, etc., are performed in the dialysis
machine (Fig. 5.4). The dialysis fluid usually flows counterclockwise outside
the hollow fiber (semipermeable membrane) carrying the blood. The hollow
fibers are preassembled and prepackaged into a cartridge with blood and
dialysis fluid inlet and outlet manifolds. These cartridges come in various
sizes having different number of fibers and therefore different surface area
(Fig. 5.5). In low flux dialysis, the transmural (transmembrane) pressure
gradient across the hollow fiber is negligible; however, a slight negative
pressure is used to remove some water. On the other hand, for high flux
dialysis, the negative pressure has to be precisely controlled. Since there is a
significant rate of fluid removal from the blood, a make-up solution is
introduced into the blood stream before it is returned to the vein (Fig. 5.6).
This fluid replacement has to be regulated precisely. Other components of
the dialysate circuit include a blood leak detector in the dialysate output line
(Fig. 5.3). The blood leak detector detects for any blood in the dialysate fluid
that might have leaked from the hollow fiber (across the membrane) into the
dialysate fluid using a photo detector. While the dialysate fluid does not
absorb red or infrared light, the red blood cell absorbs red and infrared light.
The dialysate fluid is then pumped into the drain. The pressure in the
dialysate fluid is precisely regulated. 42
Figure 5.3. The dialysis system for low flux dialysis.
There is a roller blood pump in the arterial line between the arterial access
and the blood inflow manifold of the artificial kidney machine. Blood pressure
is measured in the arterial line between the access and the blood pump. Also,
blood pressure is measured in the return venous line. An air leak detector in
the return blood line (downstream of the exhaust blood manifold) detects any
air in the blood line. In addition, there is a heparin pump placed before the
blood enters the venous return access to prevent clotting. Heparin is an
anticlotting hormone. The treatment regimes vary from clinic to clinic and
from patient to patient.
Figure 5.4. The Baxter hemodialyzer machine. (Photograph Courtesy
of Baxter Inc., reproduced with permission.)
(5.11)
Extraction ratio for low flux dialysis can be further expressed in terms of the
concentrations as follows:
(5.12)
where A is the interfacial membrane surface area for mass transfer and k is
the permeability of the membrane for that particular solute (urea in the
present context).
Since Q does not change during dialysis, and since k and A are design
parameters, extraction ratio E remains a constant for low flux dialysis.
(5.13)
For low flux dialysis, the volume does not change significantly:
(5.14)
When the dialyzer is turned on, metabolic production rate G can be assumed
to be negligible when compared to the other term in the equation, and upon
integration will result in
(5.15)
When the patient is not on dialysis, then the blood flow to the dialyzer Q is
zero, and therefore,
(5.16)
Figure 5.8. Concentration of urea as a function of time.
Concentration decreases exponentially when the patient is on
dialysis during the dialysis session, and slowly rises when the
patient is off-dialysis.
When the patient is not on dialysis, the concentration of urea would increase
linearly if the metabolic production rate is constant or will increase
exponentially if the metabolic production rate is a linear function of the
concentration (first-order reaction). When the patient is on dialysis, the
concentration would decrease exponentially. This way, the treatment protocol
can be prescribed after simulating different on and off times (e.g., turn on
the dialyzer for 2 hours every 2 days) to bring the BUN under control (Fig.
5.8).
(5.17)
(5.18)
Blood flow to the dialyzer (Q ) is zero when the patient is not on dialysis
machine. However, the two-compartmental model may not be sufficient if one
wants to find the concentration of urea in the brain tissue. A
multicompartmental model involving separate compartments for brain, heart,
kidney, lean tissue, etc., may be needed to accurately determine the
concentration of urea in critical organs.
(5.19)
The quantity Kt /V provides a measure of the delivered dialysis dose, and has
44 – 46
been used in the clinic in the management of dialysis patients. As a
rough estimation, the quantity Kt /V can be calculated by taking the inverse
logarithm of the ratio of postdialysis to predialysis BUN. However, an
accurate method would be to solve the multicompartmental model equations
taking into account the metabolic production rate of urea G. 44 Computer
programs exist for solving the urea kinetic modeling differential equations
taking into account the postdialysis urea rebound often observed in patients.
47 The National Kidney Foundation (NKF) has issued guidelines on calculating
the Kt /V value. 48 Daugirdas 49 has derived an empirical relationship which
takes into account the amount of urea removed via ultrafiltration and urea
generated in the tissue:
(5.20)
The above guidelines for Kt /V are for urea clearance. There are numerous
45 , 50
other uremic toxins that have to be removed. Inadequate removal of
middle molecules, such as β 2-microglobulin, and a loss of blood serum
albumin are major problems. The Clinical Performance Measures Project has
set blood serum albumin >4 g/dL as a target for incenter dialysis patients.
The investigators have found that the RAD bioreactor was able to reabsorb
glucose, glutathione, 1-25 dihydroxy-vitamin D 3, etc. In addition, the RAD
bioreactors were able to generate ammonia in a quantity comparable to the
natural kidney. Clinical trials are currently ongoing.
The bioengineered artificial kidney with real tubular cells from the kidney
seeded onto synthetic polymeric hollow fibers is promising. These RAD
bioreactors form the beginning of bioengineered artificial kidney devices and
provide a foundation for the development of artificial devices for full
restoration of the kidney function. Perhaps, one day, the renal glomerular
cells can also be grown on hollow fiber polymer cartridges to form a
bioengineered glomerulus and Bowman’s capsule, which, together with the
RAD, could form a total bioengineered artificial kidney device.
5.7. CONCLUSION
The purpose of the artificial kidney device is to remove urea and other toxic
waste molecules. Blood flows on one side of a semipermeable membrane and
dialysate solution flows on the other side of the membrane. The toxic waste
molecules are removed by either diffusion, or convection, or both. Diffusion is
the primary mechanism of waste product removal in the conventional low flux
dialysis. High flux dialysis involves solute removal by convection and
diffusion, but convection is the primary mechanism. Toxic middle molecules
(e.g., β 2-microglobulin) are effectively eliminated in the high flux dialysis.
However, high flux dialysis may lead to the loss of blood serum albumin,
which is closer in molecular weight to the toxic middle molecules.
Biocompatibility is a major requirement of hemodialysis membranes. The
conventional cellulose base membranes are associated with biocompatibility
problems, including complement activation and lucopenia. Substituted
cellulose and synthetic membranes have significantly improved
biocompatibility. Polyacrylonitrile based and polysulfone membranes have
excellent biocompatibility. There are stringent water quality requirements for
use in dialysis fluid. Quantitative measures such as Kt /V are clinically useful
for the prescription and assessment of adequacy of dialysis. Designing a
membrane to effectively remove toxic middle molecules without the loss of
blood serum albumin presents continuing challenge. The present artificial
kidney systems do not duplicate all the functions of the kidney. The future
direction is toward tissue-engineered renal assistive devices in series with
hemodialysis cartridges.
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Citation
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Myer Kutz: Biomedical Engineering and Design Handbook, Volume 2. DESIGN OF
ARTIFICIAL KIDNEYS, Chapter (McGraw-Hill Professional, 2009 2003),
AccessEngineering
This product incorporates part of the open source Protégé system. Protégé is
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