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MUSE MRL Date : 7 Aug 2012

Sheet / Sheets : 1 / 15
DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

1. Wiring & connection

1.1. for travelling cable

Field panel

J.BOX

DCC-130 PCB

AP-I/O

START CONN. FUNCTION END CONN.


3C 3P Power supply of car door 3C 3P
(220Vac/PM Door)
8C(TB1) 4P Car interphone 101C 20P
9C 7P CDLD(Car Door Locking Device)
10C 3P DZI(Door Zone Indicator)
18C 2P Car lighting(220Vac) 3C 9P
P101C 8P CAN communication RSL
101C 20P
P104C 3P 1LS/2LS 101C 20P
103CM 8P EFS-K(Fireman operation) 8H 5P
Note) P101C: Connect in case of option cabinet

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
Sheet / Sheets : 2 / 15
DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

1.2. Hoistway cable

Field panel
Other equipments

AP-I/O

START CONN. FUNCTION END CONN.


2H 5P 7/8LS, 1/2BFS, GTC(Safety chain in
hoistway)
Landing door switch DS 3P
4H 3P Lighting(220Vac)
8H 5P EFS-K(Fireman operation)
9H 3P EQS(Earthquake control operation)
PX4 3P BID contact(RBI)_MRL P19 2P
6H 2P BID contact(RBI)_MRL P17 2P
90H(TB1) 4P Interphone in pit
P1H 4P RSL communication, PKS, EFS P6H 4P

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
Sheet / Sheets : 3 / 15
DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

[Hoistway safety chain w/ landing door s/w_IRIS1 NV, GeN2 MMR, GeN2 MRL]

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
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DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

1.3. For car

-. Installation & wiring/connection of limit switch

-. Install the limit switch at the cross head and connect into LS housing of DCC-130
PCB

Position
Installation At the cross head
Connection LS(9P) housing at junction box

-. Install the limit cam at the upper & lower hoistway.

Speed(m/min) 1LS/2LS distance (mm)


60 940
90 1880
105 2440

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL UDLS Date : 7 Aug 2012
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DOC No.: Draft
6 7 8
ACD3 CONTROLLER
승강로 상부
A
Testing & Commissioning 2LS

Wiring & connection


1LS/2LS Length Table.
B

VELOCITY ACCELERA DIST. [mm]


2
[m/min] [m/s ] 1LS/2LS*
60 [1.0 mps ] 0.6 720
90 [ 1.5 mps ] 0.6 1600

Top Floor Level


105 [ 1.75 mps] 0.6 2150
CAR 최상층 카 레벨

C
Mounting Hole Configuration of Limit CAM Bracket For 2LS

For 1LS For UDLS

D
UDLS
Bottom Floor Level

Upper KAA21310AAS

승강로 상부
hoistway
Y.J CHOI
J.B JEON
G.S WANG

6 7
CAH6A-000184

8
2LS 1LS

Lower
승강로 하부
hoistway

Top floor level UDLS


CAR 최상층 카 레벨
CAR
Bottom
최하층 floor
카 레벨 level

[Limit cam setting]

1LS

승강로 하부

UDLS

CAR 최하층 카 레벨

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
Sheet / Sheets : 6 / 15
DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

-. How to check the distance of limit switch.

M 2 1 7
MODULE Drive Monitor Vanes

LS1 length mm  The distance of bottom limit switch which


is measured while Learn Run (floor
1600
height measurement)

LS2 length mm  The distance of top limit switch which is


1600 measured while Learn Run (floor height
measurement)

 Min distance of limit switch calculated by


LS length min mm drive.
1535 It can be variable due to the parameter of
profile.

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
Sheet / Sheets : 7 / 15
DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

-. PRS(Leveling device) & magnet installation

* Install PRS at the car sill and install the magnets at the landing sill.
* Connect the plug of PRS into IP(10P) housing of the junction box.

Note) RPD-3 type of PRS is applied as a standard.

- Magnet at Landing Sill - PRS at Car Sill

A
[Setting dimension for RPD Sensor]
Door Type A B C
B
PM CO 50.3 50 262
Door 2S 70.3 50 262
RPD Sensor

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
Sheet / Sheets : 8 / 15
DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

[Installation dimension for RPD Sensor & Magnet]


Door Type EW ‘E’ Door Type EW ‘E’
800 720 800 750
850 770 850 800
900 820 900 850
PM PM
2P-CO 950 870 2S-2P 950 900
Door Door
1000 920 1000 950
1050 970 1050 1000
1100 1020 1100 1050
■ Dimension for RPD magnet is same as RPD Sensor’s.

<Center open>

<Side open>

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
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DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

Note) The verticality of RPD Sensor & magnet shall be within 0±1.5mm.

<Car side> <Landing side>

Note) Install RPD Magnet as the right drawing.


(Allowance: 15±1.5mm)

PRS application
Re-leveling (Yes) KAA29505AAG134*M RPD-P3
Re-leveling (No) KAA29505AAG136*M RPD-P1

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
Sheet / Sheets : 10 / 15
DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

Plug # Cable color Destination Plug # Cable color Destination


IP:1 White 30V IP:6 Brown DZI
IP:2 Pink 1LV IP:7 Red +Bat
IP:3 Blue 2LV IP:8 Black -Bat
IP:4 Yellow UIS IP:9 Green GND
IP:5 Gray DIS

-. Installing weighing device

Weighing devices for ACD3 controller are PTM & Strain Gauge.

Install PTM connect as following table.


Connection point COP in car LWB-K P1(7P)

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
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DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

Load sensor Asy 1. 24Vdc 5. 5Vdc


2. 5Vdc 6. Sensor Input
3. Sensor Input 7. RTN
4. RTN 8. NA

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

P1 P2
ON

1  5Vdc
1

9
8 2  110% load switch
2

7
3 4

6
P3
LWB-K PCB Assy 5
5

4
6

3
7 8

2
1
DIP Switch for CAN Node ID Setting

CAN_
1 P6
H
CAN_
2
L
RTN
3
30Vdc
4
D-Sub9
1 2 3 4 5 6 7 8 9

1, 2, 6 : 5Vdc
5, 9 : RTN
3. TX-
SVT Tool 4. RX+
7. TX+
8. RX-

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
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DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

-. Installing micro switch

Install micro switch (LW110) and connect as following table.


Connection point COP in car LWB-K P3(2P)

Note) Switch shall be connected as NO contact.

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
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DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

Install other devices at car and connect as following table. (DCC-130 PCB)
No. Device name CONN. No. Device name CONN.
1 Car link, PRS, 1/2LS,ICU 101C 19 COP connection COP1
2 Safety chain 102C 20 COP connection COP2
3 Door power (110Vac) 3C 21 Safety shoe(Left) SES(L)
4 UDLS(Limit switch) LS 22 Safety shoe (Right) SES(R)
PRS(Position
5 Car light(220Vac) LIG 23 IP
Reference System)
6 Car emergency light PLG 24 Car top connection J1
Emergency exit switch
7 EES 25 Car top connection J2
(Car top)
8 Car fan FAN 26 Alarm ALB
9 Stop switch SCS 27 E.stop switch E.STOP
10 Car door switch CDS 28 N/A COP3
11 RS-14K (COP main) RS1 29 REV Relay REVR
st
12 RS-14K(COP main) RS2 30 Fireman switch(1 ) EFS1
nd
13 RS-14K (COP sub) RS3 31 Fireman switch (2 ) EFS2
14 RS-14K(COP sub) RS4 32 RS-14K (Rear COP) 41
15 TOCI INS1 33 Photo sensor (Rear) PSESR
Rear door power
16 TOCI INS2 34 19
(110Vac)
17 LRD(Photo sensor) PSES 35 Rear safety shoe(Left) RSES(L)
Rear safety shoe
18 Car door signal PJ1 36 RSES(R)
(Right)
37 Rear Car link(CAN) P6

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
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DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

1.4. Hoistway equipments

-. Install pit switch, oil buffer switch & governor tension pulley switch and connect as
following drawing.

Connection point Junction box Refer to below drawing

Unpublished Work Copyright © OTIS Elevator Company


MUSE MRL Date : 7 Aug 2012
Sheet / Sheets : 15 / 15
DOC No.: Draft
ACD3 CONTROLLER
Testing & Commissioning
Wiring & connection

Unpublished Work Copyright © OTIS Elevator Company

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