M2028 [2006-N Nissan Engineering Standard NES Electrogalvanized, and Zn-Ni Electroplated Steel Sheets and Steel Strips for Automobiles Materials specified in this NES must conform to NES M0201 “Substance Lise Restrictions", 1. SCOPE (1 This Standard specifies electrogalvanized and zine-nickel alloy electroplated steel sheets and ste! strips used for automobiles in the Nissan group (hersnaitar referred to a stool sheets). Wen cffereniating, between steel sheets and steel striae, they shall be referred to as sheets and colle, respectively. (2) Base steel sheets shall conform to NES M 2020 (Cold Rolled Carbon Steel Sheets and Stips) and NES M2021 (Hot Rolled Stee! Plates, Sheets and Strips for Automobiles) 2, STEEL SHEET SPECIFICATIONS AND SYMBOL SYSTEM The specifications of steel sheets shail be designated according tothe following system chart. ‘sP600 (General symbol for —7— Ciessiteatin by he ypes of base steel sheets 609, 601,602, 603,606, oidraled Stoel sees) | (mechanical properties) 607,603 ‘P60s (General symbotforhot }— Classtcation by pang welght and plang propertes 610,620, 630, 640,660, roled steel sees) 30 x [— Classiteaton by use s RECEIVED [Classification by appearence (surface defect) A,D.B.U | Giassitcaton by chemical teatmant Ne TE Giassiteaven by ot eondion Lk AUG 17 2006 = Gaassiteaton 5 Giasiicaon by standard Designation by thickness ‘dimension lee mension ane wih Gmtfententystent NAPE aaa 3. CLASSFFICATION OF MECHANICAL PROPERTIES 3:4 Standard classified by mechanical properties {Types (steel types) and symbols of stee! sheets in the classification by mechanical properties shall con- form to Tabet Table +_Types and symbols Conapanding wound Siaolsheos oyna Type and symbol of bas sic! shoo ne nea pea yeslethaes eel ots aly eect. ad Set Shoot Forte panes ony SPI) SPD) | SPOOR — Autamoole pats for general use Smo! [Base stot | Rei2e * A sper | spoon a0 | Sets ae coe | mete pars or craving Basesiess [Glad | is seetz | specex Bloctogste | shen are 2) _| Astomodie pan for don draw heeded [eacraied) | (SP120 120) | reson * | sre03 | speosx ES Sisrcp (Nes 2020) ste “lgpobile pas for gonstal use| — SPBOE—] — SFG sneas™” —Teenerat | esseauer | Ease Pa orge See | eas ee ot | tone pare or dawg secor | speorx Gesgoee [eile |isrze sseseet | Fost Automobile parts fordzep drawing | sp608 | sPeoax iattaneay | Seez0 pe) | Sezz ene (WES M2021) Normative References: See page 15, CONTROLLED DOCUMENT -** | CORYM2028 [2006-N] 3.2 Tensile test Zine nickel aloy oleate * Tolerance of mechanical properties such as tensile svengt,yled point, otal elongation pleted el ier 26 shall be equal o those of duraste! (SP300 and SP400 of NES M2038). (sP600x, FfecroseNanized steel | Tolerance of mecienical properties euch as tenele srengih, ye paint, total elongation, sheets t. shal be in accordance with Table 2-1, 2. In adello, test piece for yield point tensile (sP820) | strength and total eongation shal be JIS No.5 in rol dection Table 2-1 Tolerance of mechanical properties (Cold rolled ype: SP00) Units: Vield pony, tensile strength MPa, tla elongation % F value none Posts [ae Yel sin Tat eeroaion Site | oammnn, conn min, Forman oa mmmnin Toe SSom”_[met_|oun” [Tat [$2r7 | tape [oer rane Sect [zromn| rasio265 | 205 [13510255 [ 15 | ss0mm6 | 105 | osmae ] at seso1arorin| tasiozas [85 | aemats | vs] visas | es] cower] spsae |romin| e0t0205 [165] 20.0108 | 105 | wowaes [as | anor] a sees [zoe] owes | 15 | vows | us [comme | us} aoa] oe Tei cgan Conan [asmmen, —[inmmn_—[vansamny [Team fee teobar esthon [Tart | estan | Taost | boston ramet | 25°20 Me asm vate | tome” | ae | Fm” | vas’ | Senin | Zapet | 22 | Te sre [wwe | 2 [ssa | 2 | oe] « [aun] we Tron oe san | aowso | a | twa | «| ewer | a 6 [aiose] a8 sre [wow | « [ews] laua | a 0 [aoe] er sro [anne] «| aoe | Pans [a @ [#oal Table 21_Tolerance of mechanical properties (continued) Ta AR, | ORM] spo he tesatan | ess tnan | 3S max ora = = = Shoot = = = shone = = = seas] tenn | tennM2028 [2006-N] Table2-2 Tolerance of mechanical properties (Hot rolled type: SPEOS) Unit: Viel point, tensile strength MPa, Total etongation % a ee Yel soit geome Py ‘4 mmm 16mm min 2omnmmn ‘eommen Tiessiran 18 | Target sss than 2.0 lessthan32 | Ts Tee fo [aw t2? | Tage [esstmad | aot Srs06 zonn | sess | 2s | sews | 2s] moms Toe F607 worn [e563 [26s seswae | as | news} oe SP o08 zonn | mswars | a8 | esas | as | weemass | aoe Yas pore Taal sora 0mm min, amminn temmnin Keatand5 | tame | gon [Toot |isstar| tog | IE cae on va rf rate | Sem [ae | Sena" | Tae wens | 25 [wees | 25 | soa] a | meme jeswas | as [wssiozes |_216 | wen | «| ea | or CE a pets af SHS epee == genenen | 20mm 20mm min — SE) ge [STG toes | ome [ge seus [ves | « | wea] a] sen poo stor [ses | «6 | awe | «| aoe] a ES 3.3 Bend test Refer to 4.4 Plating adhesion for the bend test.M2028 [2006-N] 4 CLASSIFICATION BY PLATING WEIGHT AND PLATING PROPERTIES ‘4.1 Components of surface treatment The components of surface treatment shall conform fo Table 3, Table 3_Components of coating layers General symbol | SP600, 605 (Electrogalvanzing) ‘SPGDOX. 605K (Zine nickel alloy electroplating) Zine ick! alloy electroplating (tte t3wt 8h) EE Bato: Components Zine ice! aly etecopiating ‘atio t3 mt) ZZ 4.2 Classification by plating properties ‘The classification and symbol of plating properties shall conform to Table 4 Table 4 Classification by coating method Classification ‘Symbol Elecirogalvanizing ‘No additonal symbol Zine nickel alloy electroplating x ‘Remark: Refer to Table 5 forthe applicable steel iypes of X 43 Classification by coating weight of plating ‘The type and symbol of coating weight of plating shall conform to Table 6 Table §_Classification by coating weight Goatneweighton one side] (Reference of plang) Goal Hckrose a? Gin’) plating on one side (um) Type (Symbo}) ‘Standard Minimum ElectrogaWvanizir Zine nickel alloy seating | coating’ [EPategatanizng] Ze neha ao weight [weigh SPso0x S510 | 10 a ta Noset SPazo Electrogalvanized | SP620X px 20 i 2B, an one 2n-Ni-Electropleted | SP630 50. = ie nesat Stee! sheets. | sP640 | a0 2 36 Noset Ee a 0 70 Noset sPs60_| 00 “ 85 Noset 37d col), Test plces shall be sampled by the trae-point method. The tolerance of zinc cating weight shall be agreed upon between the parties concerned,M2028 [2006-N] 44 Adherence of plating Flaking of plating by bending Wyhen the siee! plate fs bent according fo Table 8, there shall be no peel of plating or crack and fracture of base material onthe outer surface (7.0 mm min, inwaré from each end ofthe test pace). Table 6 _Bend test Bending angle Inner radlus | Test piece S609, 601, : * | Close cant and 180 lose contact ones eal than 3.2mm: | No, 3 test piece (taken in the speod sor | amet ns rolled direction) of JIS 0.5 * thickness ‘SP807, 608, 180" [close contact Figure 1 Bend test Rolled direction of the test piece { 4.5 Chemical processability of plated surface The sheet shal satisty the requirements of Table 7, when chemical processing is used under standard Sorettons. However, the chemical processing eoluton shall be as agreed upon between the partes con- cerned, {oaition after pertoming designated chemical processing, ED-paitng, intermediate coating and top fon agate! adhesion and secondary adhesion shal sais the specifod performance, Paling conc Yon, test condition and judgement criteria shall be determined between the parties consarned Table 7 Chemical processability Weight ofthe fim [Crystal face ratio Crystal size Lack of hiding ‘There shall be no bigger steel sur- face exposure than the maximum diameter of crystal size. Max. diameter 2.010.3.0 mgim’ 10 max, soummerM2028 [2006-N] 4.6 Corrosion resistance Salt spray test (Reference) rhe steel sheets shall not form brown rust when subjected toa salt spray test forthe time period shown in Table 8, Zeraush the call spray testis treated asa reference standard, requirement tems may be specified by ‘greement between the parties concerned, if necessary. Table 8 _ Salt spray test Unit: hour ‘Type (Symbol) ‘Salt spray test duration ‘SP61O 3 S620 o 'SP630 23 ‘SPE40 31 ‘SPREO 38 Femaris: 1. Ti spcicaion shall no be app o tote sel sats which sua treatent sur an hana lent chromium free has been applic, ae toe sheets with choral testment, the requtement tems may be spectied by agreement between the parties concemad, 2 tank samples fo determine acceplaily of crrostn ater sl ara ts shal be estabished by ‘caTeement between the partes concerned in consideration of dispersion of sal pray equipments 5. CLASSIFICATION BY USE AND SURFACE/INTERNAL DEFECTS 5.1 Classification by use Ths Csteicaton applies to the materia for stcl appesrance, Classiiation and symbol of tae! sheets Shall be in accordance with Table 8. Table 9_Classifcation by use Classification by se Symbol Summary esas Steel sheet used for automobile parts produced in the slamping cee S | process that does not have sufficient opportunities for romouulof ‘reas containing surface defect Steel sheet used for automobile paris produced in the stamping For general — | Process that have sufficient opportunities for removal of areas con- taining surface defectx M2028 [2006-N] “Table 10 _ Allowable conditions of surface defects “ures oe sete ie se ‘Summary vearance | Coarolea | Hetvaics | Bie tao srwat|tescsnest | steat | SYP A a joe | act Tee | re | Ales pupeses si surace quay ster paming or Sate [loner] Fhe plating and purposes that co not alow functionally even aoe Sue | S868 | te regularity en the surface, Bet | Bath 7 P| sees | SSS i ai =| wep [oner ied to usage for non" eteF quay of We Wael heat surface | surface pe 7 ea Remar te surface snot ecified fr te cizsiicaton of appearance, no dalct one auace shal be atowad at the time of processing such as stamping, ete 5 Internal defect, Stee! sheet shall not contain internat defects that are harmful for use, ‘Such as double sheets, lamination, et, 6. CLASSIFICATION BY SURFACE Th REATMENT (CHEMICAL TREATMENT SPECIFICATION) The type and symbol of steel to desi “gnate different surface treatment (chemical treatment specification) Shall conform to Table 11, Table 11_Classification by chemical treatment “Type of chemical reatment ‘Symbol ‘Summary Non-eatment = Hexavalent chromion-fiee teatinent No | Seltspray “After 72hr._Whits nat 5% max 7. CLASSIFICATION BY OIL APPLICATION maraa cel shallbe ole unless otherwise specie. Clasication and symbols of high-lubrication ant- ‘et ol and sold ol application shall be in accordance with Table 12, Table 12_Type and symbol of oil usage Giassiicaton by ol application ‘Symbol Remar Normal ating = 7 retenave FES MEenng ustareveive ol] U | Rustprevenive otaco as or ‘Stamping libieeton an sot tubicantepplcaton K__[Aepication agants to inrove sing ease at stamping 8. STANDARD DIMENSION AND DIMENSIONAL TOLERANCE 8.1 Standard dimensions of thickness Standard cimensions of thickness shall be in accordance vith Table 13,M2028 [2006-N] Table 13_Standard dimensions of thickness Unit: mm Sih eT Tod GEO as ge ay Dre te aS Ut rm 1 Omin, ig 1214 76 78 20 23 25 26 25.29 3255 a0 ae Remark: 1. Stel sheets marked with have isin quart adler, th aul conslaton shoud be cow ducted between the parties concamed before adoption. 2 cpa, old rolled base sheet skal be used fr the thickness of les than 16 mn, end hot aed base sheet shall be used for tha thickness of 1.8 mm and mene » Fhommeany h"S8* ™Y be specie by agreerent betwen he pares concerned, Fit speiialy necessary, 82 Tolerance of thickness Tolerance of thickness shall be in accordance with Table 14-1,2 (Tolerance of thickness in JiS 6 3313), Table 141 Tolerance of thickness (a cases where cold rolled base sheets are used) Unit: mm ‘Grasslication By Cealdeetoie 80min. and | 1,000 min, and | 1,260 min. and tess man 630 | ‘ess than | “ess than | “less than’ | 1.600 min Classitcaton 1000 4,250 1,600 by nominal thick. (0.40 min, oese en 080 | soo zs 2005, O05 = ‘0.60 min. to less than 0.60 | —s0.08 2005) 30.06) 20.08 207 0.80 min, to ess than 1.00 | 29.05 20.05 20.07 20,08) 20.09 4.00 min. to less than 1.25 | 007 0.07 29.08 £0.09) =0.7t 4.25 min, toiess than 1.60 | 20.05 0.08 2010 $0.14 20.13 3.60 min. to less than Z00-| 20.10. =O 2072 20:13 #015) omar: + Messing point of bickness shal be any point mor than 15mm ward fom he side ees, 2. The nominal thickness means the thicknass othe base shee! 8. This tolerance shall not apply to abnonnal paris of col & Aspetielerance may be specifed by agreent beeen th pars concerned, fspeccaly ne. essary. 5 Tolerance of hckness fr soe types with Qin Table 141 shall be eantoled so thatthe tolaranco of aan net des stct (elrance shown in Talo 14-1 - nominal ickness « 0.02} ana terones crt raat Site is (lerance shown in Table 14-1 + nominal thickness x 002) Thereive, til wenence, ‘ange for sea! types with Qi the same as the total tolerance range for sce! pes wihout Table 14-2. Tolerance of thickness (in cases where hot rolled base sheots are used) Unit mm Classen by nominal wt 4.200 min ang | 1500 min, and Less than 4200 | 1,800 min 209 wssihan.s80 | iessthen 200 Classification re by ee Dy nominal hiek- 1.00 min toless han 200 [2076 a7 ie a 2.00 min.to ess than 2.50 | 30.17 1 2024 225 2.50 min-toless thana.1s | 20.10 2 2026 225 3.16 min.toless than 400 | #021 023 3026 27 40min. 0450 max 2024 2026 228 3029 emask: 1. Tolranc of ticness fr tel ypes wih Qin Tble 142 sallbeconvoled co thal he miraow ofthe reese sic (lolerence shown above in Table 14.2-remial thickness 0.02) end ieranee or arenes Site (olerence shown above n Table 142 + nominal tekness» 0.02), Thersore tes mar oe Srance renge forsee! types with is the same asthe otal tolerance range fr steal ypee without GM2028 [2006-N] 2.3 Standard simonsion of with Standard dimension of width shal be in acordence with Table 16. Table 15. Standard dimension of wish Unit mm 762914 1,219 1,524 (1,829) 800 625 660 G75 700 725 7H 716 BOO 6B BGO BIS O00 GE BAD 875 1000 1,025 1,050 +075 1,100 4,125 1180 1,175 1200 4.250 1.900 13801400 14850. 1,500 (4.600) (1.700) (,800) Rema: 4. Wen sto! shets wih #690 en minum nw re od conautaton shoud be enaicoa win the tral Dearne 2. Speci dentin rey bo recuete pea necessary 8.4 Tolerance of width The tolerance for wicth shell conform to that as specified in JIS G 3313, In cases that cold rolled base sheets are used the tolerance for width shall conform to Table 16 (Width tolerance for A specified in JIS 6.3313), Refer to the tolerance for width specified in NES M 2021 when hot rolled base sheets are used. (The ‘Numerical value of the tolerance is the same.) Table 18 Tolerance of width (in casos that cold rolled base sheets are used) Unit: mm Classification by nominal width Less than 1,250 4,250 min. Width tolerance A specified 7 +10 ings 6 3741 ° o Remark: A special tolerance may be specified by agreement between the partis concemed, if epoctically necessary. 8.5 Tolerance of sheet length Tolerance of sheet length shall be in accordance with Tables 17-1 and 2 (Tolerance of length in JIS G 3313), Table 17-1 Tolerance of sheet length (in cases that cold rolled base sheets are used) Unit: mim Classification by nominal length Less than 2,000 2,000 min. and less than 4,000 | 4,000 min. and less than 6,000 10 +5 +20 ° o ° Remark: When special tolerances of length are specie, they shall be agreed between the parties con- cemed, Table 17-2_Tolerance for sheet length (in cases that hot rolled base sheets are used) Classification by nominal ength Less than 6,300 6,300 min. +25 mim 105% omm ommM2028 [2006-N] 9. SHAPE 8.1 Fletness Fitness of the steel sheets shall be equal or smaller values than those given in Tables 18-1 and 2 (Flatness in JIS G 3313), Table 18-1 Flatness (in cases that cold rolled base Figure 2 sheets are used) Tekin Thikaess(0_ Maximum elstortion (hy "pes of ataion we ar lawmae Ccassteatonby ‘woes | exention| exnen feat an tesstaa 00 [2 7 [_o 1,000 min, to less than 7,250 18 9 8 e 1,250 min. tolass then 1,600 45 u 8 Flatress = (1-0) an ~_ | 2 | 9 Remarks: 1, Flatness means a value obtained by subtracting the nominal thickness ofthe steel sheet from the ‘measured value of maximum aistoton placed onthe cuface plate andi shall be applied fo the upper ‘surface of the steel shoet. (Figure 2) 2. Special latness may be requested by consultation between the parties concemed when itis specially necessary 3, Regaraing col it shall be reference standard and agreed upan between the partes concemed itis dotimental practically, Table 18-2 Flatness (in cases that hot rolled base sheets are used) Unit: mm wrath 1,250min. to | 1,600 min. to} 2,000 min, to ‘Thickness Less than 1250 | jess tnan 1.600 | less than 2,000 | lace than 2050 1.60 min. to less than 3.15 16 18 20 = 3.15 min. to less than 4.00 18 = 4,00 min. t0 4.50 max, 14 24 -10-