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The Engineering Society


For Advancing Mobility
Land Sea Air and Space®

INTERNATIONAL 400 COMMONWEALTH DRIVE, WARRENDALE, PA 15096-0001 U.S.A.

SAE Technical
Paper Series

902169
A Model for Hydrocarbon Emissions from
SI Engines
Jesper Schramm and Spencer C. Sorenson
Laboratory for Energetics
Technical University of Denmark

Reprinted from SP-839 –


New Directions and Developments in
Automotive Emission Control

International Fuels and Lubricants


Meeting and Exposition
Tulsa, Oklahome
October 22-25, 1990
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The papers included in this volume


are abstracted and Indexed in the
SAE Global Mobility Database

No part of this publication may be reproduced in any form, in


an electronic retrieval system or otherwise, without the prior
written permission of the publisher.

ISSN 0148-7191
Copyright 1990 Society of Automotive Engineers, Inc.

Positions and opinions advanced in this paper are those of Persons wishing to submit papers to be considered for
the author(s) and not necessarily those of SAE. The author presentation or publication through SAE should send the
is solely responsible for the content of the paper. A process manuscript or a 300 word abstract of a proposed
is available by which discussions will be printed with the manuscript to: Secretary, Engineering Activity Board, SAE.
paper if it is published in SAE Transactions. For permission
to publish this paper in full or in part, contact the SAE
Publications Division. Printed in USA
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902169
A Model for Hydrocarbon Emissions from
SI Engines
Jesper Schramm and Spencer C. Sorenson
Laboratory for Energetics
Technical University of Denmark

ABSTRACT passage. This layer was postulated to be the main


source of hydrocarbon emissions in the exhaust.
A model which calculates the hydrocarbon emissions Later studies (1, 2)* showed that hydrocarbons formed
from an SI engine is presented. The model was
by wall quenching in the combustion chamber will
developed in order to obtain a better under-standing of
quickly diffuse into the hot bulk gases and the
experimental results from an engine operating on consequent oxidation will result in essentially complete
different fuels and lubricants. The model is based on
removal of the hydrocarbons. At the present time, the
the assumptions that fuel is stored in crevices and oil
most widely accepted mechanisms for hydrocarbon
film during intake and compression followed by emissions in exhaust gasses of spark ignition engines
desorption during expansion and exhaust. The model
are:
also calculates the amount of desorbed material that
undergoes in cylinder oxidation and exhaust port
a) crevices in the combustion chamber which are
oxidation. The model succesfully predicts the trends
filled with unburned mixture during compression,
followed by varying different engine parameters. The
and remain unburned after flame passage, since
effect of changing the lubricant is of the same order of
the flame cannot propagate into the crevices.
magnitude as found experimentally, but the effect of
changing the fuel could not be predicted very well by
b) the oil film on the cylinder wall absorbs fuel during
the model. A possible explanation is, that the lubricant
the intake and compression processes, and the
film thickness varies due to viscosity variations of the
fuel is desorbed after the completion of
oil film, when the fuel is dissolved in the film.
combustion.

c) in a manner similar to b), the fuel is absorbed and


desorbed in deposits on the surface of the
INTRODUCTION combustion chamber.

The formation of hydrocarbon emissions in spark


d) incomplete combustion in situations with mixtures
ignition engines has been studied throughout the past
near the flammability limit.
35 years. The earliest theories were based on the wall
quench mechanism at the cold combustion chamber
walls, whi ch resulted in a small layer of unburned In order to improve understanding of previous
hydrocarbons after flame measurements of hydrocarbon emissions from a
research engine using different combinations of
lubricant and fuel (3, 4), a simulation model was
*Numbers in parentheses designate references at end
developed. The purpose of the model is
of paper

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to investigate some of the various theories for 3. Intake and exhaust ports are constant pressure
hydrocarbon emission formation by comparing model reservoirs.
predictions with experimental results. Earlier important 4. Intake and exhaust valve flow are isentropic with
model studies has been made by Daniel (5), Lavoie et. empirical flow coefficients.
al (6), Lavoie and Blumberg (7), Shyy and Adamson 5. There is no dissociation of the products of
combustion.
(8) and Dent and Lakshminarayanan (9).
6. Heat transfer is calculated through the use of the
since the engine used for the experimental was Woschni heat transfer correlation (10).
deposit free, and since the engine was operated far 7. The pressure is uniform throughout the
away from the flammability limits, the resulting model combustion chamber.
only contains the effects of mechanisms a) and b) 8. The combustion process is modeled through an
above. empirical equation for the rate of heat release.
9. The residual gases and the fresh charge in the
The purpose of this paper is to compare the previous
combustion chamber are completely mixed at all
measurements of hydrocarbon emissions with the times.
predictions of the simulation in order to evaluate the 10. Reverse flow gases through the intake valve
theories incorporated into the simulation model. In during overlap and at the end of the compression
order to investigate the general applicability of the stroke remain seperate from the incoming fuel air
model, the predictions of the model are also compared mixture in the intake manifold. The back flow is
to the independent experimental results of Lavoie and completely purqed from the intake manifold
Blumberg (7). before any new fresh charge enters the
combustion chamber.
MODEL The equations for the thermodynamic model are given
in Appendix 1.
The complete engine model consists of three
Calculation of the oil film temperature
submodels; a thermodynamic model for combustion
chamber gasses, a hydrocarbon formation model, and Since the solubility of fuel in the lubricant is
a post-flame oxidation model. The thermodynamic temperature dependent, it is necessary to know the
model calculates the physical and chemical conditions temperature of the lubricant film.
in the cylinder as a function of crank angle. The The temperature profile in the area of the wall is shown
hydrocarbon model calculates the amount of unburned schematically in Figure 1. The most
hydrocarbons in the cylinder as a function of crank
angle and calculates the respective contributions from
the oil film and the crevices. The post-flame oxidation
model is used to calculate the oxidation of the
hydrocarbons which appear in the bulk cylinder
gasses after the main combustion process is
completed, as well as oxidation in the exhaust port.
Termodynamic model
Basic Assumptions
The assumptions made in the development of the
model are the following:
1. The fuel is completely vaporized and has the
composition CnH2n and a mass specific heat
equal to that of ethylene.
2. All substances are ideal gases with temperature Figure 1. Temperature profile near the cylinder
dependent specific heats. wall.

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significant temperature drops occur in the boundary T w can be found from this expression by iteration in
layers of the combustion chamber gasses and the
coolant. It is therefore reasonable to assume that the the model, since A(t), h(t) and T(t) are calculated in the
temperature of the oil film and the cylinder wall are cycle simulation.
constant and equal.
The value of U was selected to agree with
Lavoie et. al., (6) have reported an average heat experimental results of Huls et. al. (12), which show
transfer coefficient, U , between the wall and the that Tw is about 30 K larger than the coolant
coolant over an engine cycle. Using the heat transfer temperature in the reference condition. This results in
coefficient, the heat transfer through the cylinder wall a value of U of 0,3 kW/m2-K instead of the value from
can be calculated as: (6), which was 1, 8.
φ = A ⋅ U ( Tc – Tw ) (1) The oil film temperature was set equal to T w , since
where: the temperature over the oil film was assumed to be
constant.
Tc is the coolant temperature
HYDROCARBON MODE
A is the average area in contact with the
cylinder gasses: Oil mechanism

A fundamental assumption for the model of the


absorption and desorption of fuel components in the oil
film on the cylinder wall is that the diffusion of the fuel
in the oil film is the limiting factor. This is a reasonable
where: tc is the time for 1 engine cycle.
assumption, since the diffusion constant, D, in the
Woschni (10) presents a method to calculate the liquid phase is approximately 104 times smaller than
instantaneous heat transfer from the cylinder gasses
the corresponding value in the gas phase. In addition,
via a heat transfer coefficent, h. The instantaneous
heat transfer is then: it is assumed that traverse flow across the oil film is
negligible. With these assumptions, it is possible to
φ (t ) = A ( t ) ⋅ h (t ) ⋅ (Tw – T (t ) ) (3) calculate the concentration profile of the fuel in the oil
film completely analytically.
since the wall temperature T w is assumed constant
over an engine cycle. T(t) is the mass average Figure 2 shows a cross section of the oil film. Using
temperature of the cylinder gasses at time, t.
the coordinate system shown in the figure, the mass
Since the heat transfer for the complete cycle must be concentration, C(x, t) of fuel in the oil film can be
the same over the entire cross section shown in Figure determined as a function of distance to the cylinder
1 the following must be valid:
wall and time using the diffusion equation:

2
∂c ∂ C
------ – D ----------- = 0 (5)
∂t 2
∂x
With the appropriate boundary conditions:
∂C
------- ( o, t ) = 0 (5a)
∂x
c(1, t) = F(t) (5b)
c(x, 0) = 0 (5c)

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where F(t) is a known function. Boundary condition


(5c) corresponds to the situation where the engine has
just been filled with fresh oil, i. e. there is no fuel in the
oil film. This is actually not important, since in this
study we are only interested in the steady-state
condition, that is the solution for t → ∞. Equation (5c) is
used as the last boundary condition, since it gives the
simplest calculations. As the gas liquid interface,
Henry’s law is assumed to apply:
H · x 2 = p2 (6)

p P 2
= ----  -------
p
=> X = ---- Y
2 H p  H 2
where: X2 is the mole fraction of fuel in the oil,
p2 is the pressure of fuel in the gas phase
mixture,
H is Henry’s constant for the fuel disolved in
the oil,
p is the total pressure of the gas mixture.
Y2 is the mole fraction of fuel in the gas
mixture.
Using v1 and v2 as the number of moles of oil and fuel
in the liquid phase, and g2 and g3 as the moles of fuel
and other gasses in the gas phase, equation (6) can
be written:
Figure 2. Cross section of wall / oil film.
Then:

M
3
where: K = -------------------
*
H ⋅ M2
Using m to denote mass and M to denote molecular
weight: F(t) is known, since p(t) and Ym(t) are known from the
thermodynamic model, and H* is known from
experimental measurements (3, 4). M2 and M3 are the
molecular weights of the fuel and the complete fuel air
mixture respectively.
(5) can be written:

* M1
Since H = H ⋅ -------- and Ym is the mass fraction of fuel
M
2
in the gas phase.

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where: the element shown, F* falls to V5 at this time. During


expansion, the piston passes the element at the time
T3 on its way down, and F* decreases to 0, since the
concentration of fuel in the gas phase now is 0. At time
T5, the piston again passes the element on its way up
during the exhaust stroke. At this time, the value of F*
where 1 is the oil film thickness and Y UB is the mass once again is V5.
fraction of fuel in the unburned mixture. Details of the solution of equation (8) with the F*
The boundary conditions for this equation become: function shown in Figure 3 can be found in (4).
crevice mechanism.
It is assumed that the pressures in the cylinder and the
crevice volumes are the same throughout the
complete engine cycle, and that the temperature in the
crevice volumes is equal to the piston temperature,
since the most significant crevice volume from our
experimental engine (3.4) is found behind the piston
ring and is surrounded by the piston walls. This means
that the mass mc of unburned charge in the crevice
volume can be calculated as:
If the oil film is divided into small elements in the
vertical direction, a typical element F*(t*) will in
principle have the variation over an engine cycle
shown in Figure 3. At the start of the engine cycle, F*
is equal to an initial value V5, since the piston is
located above the element. That is, the element at that
time is in the crankcase environment. At time To, the and the time rate of change of mc is:
piston passes the element on the intake stroke and F*
is equal to V1. At time T1, the pressure rise from
compression starts and lasts until time T2, at which
time either combustion causes F* to decrease to 0, or
else the piston passes the element during
compression, and in this case F* falls to V 5 (crankcase
environment). For

Figure 3. Principal variation of F*(t) with crank angle.

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where: p is the cylinder pressure, Post-Flame Oxidation in the cylinder.


Vc is the crevice volume,
M is the molecular weight of the unburned Post-flame oxidation in the cylinder is assumed to
mixture, occur in a boundary layer near the cylinder wall, where
R is the gas constant the temperature is equal to the average of the wall and
Tp is the piston temperature. cylinder gas temperatures. The same assumption is
Vc and Tp are assumed to be constant. used by Dent and Lakshminarayanan (9). If the
temperature is assumed to be equal to the cylinder
Post-Flame oxidation Model.
gas temperature, this will result in the complete
Post-flame oxidation of the hydrocarbons occurs in oxidation of the hydrocarbons, if only there is sufficient
two steps. The first step is the oxidation in the cylinder oxygen available. The concentrations of the species in
after the flame is completed and the second is an equation 11 are assumed to be the concentrations
oxidation in the exhaust port. Oxidation in the rest of which result from completely mixing the complete
the exhaust system was neglected because of the contents of the cylinder. This is an approximation,
presence of a heat exchanger at the exit of the since the concentration of hydrocarbons in the
exhaust port. boundary layer will be greater but in turn, the
concentration of O2 will be less. The volume is

The rate of post-flame oxidation can be written in the assumed to be the entire cylinder volume.
following form:
The boundary layer is assumed to leave the cylinder
via the exhaust valve in the same proportion as that
portion of the total cylinder contents which leaves the
cylinder at a given time.

where [ ] denotes concentration in mol/cm3, A has the Plost-Flame Oxidation in the Exhaust Port.
units of (cm3/mol) a+b-1/s and E is in (cal/mol). T is the
temperature in K, while the gas constant R = 1,987 In a given amount of time, dt, a given mass, dm, is
cal/(mol K). CR is a calibration constant, which is used discharged from the cylinder. It is assumed that dm
to fit calculated results to experimental results. C R was passes through the exhaust valve without loss
chosen such that model calculations and experimental (isenthalpic), such that the temperature of dm at the
results agreed as closely as possible for a reference entrance to the exhaust port is the same as the
case. cylinder gas temperature at that time.
Table 1 shows for the constants as found in the
The flow through the exhaust part is assumed to be
literature.
plug flow, which means that an element, dl, with mass
dm passes through the port as a closed plug, without
mixing with neighboring elements. The element dl is
Reference Fuel A E a b assumed to contain the contents of the gasses which
(15) gasoline 7.7.1015 37230 1.0 1.0 flow through the exhaust valve over one degree of
crank rotation. The energy loss from the element is
(16) p-xylene 2.3.1014 45040 0.882 0.657
exclusively to the port wall. This situation is shown in
Figure 4.
Table 1. Constants used in the post-flame
oxidation model. An energy balance for element dl gives the following
equation, (7):

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The temperature of element dl during flow through the


exhaust port can be found via:
Tp (e, t) = e-Gt (Tpi (θ) -Twp) + Twp (15)
where:
4 ⋅ Nu ⋅ k
G = ------------------------------- (16)
2
ρ ⋅ Cp ⋅ Dp

The temperature drop in the exhaust port is therefore


relatered to the Nusselt number.

The following relation found by Hires and Pochmara


(13) for exhaust ports of different geometries is used in
the model:
Figure 4.The "plug flow" situation from (7).

Nu = 0,258.ReD0.8 (17)

SIMULATED RESULTS

The simulated absorption of hydrocarbons in the oil


Where: hp is the heat transfer coefficient,
film and accumulation in crevices as well as the total
Dp is the effective port diameter, absorption are shown as a function of crank angle in
Tp(θ, t) is the time dependent temperature of Figure 5. The absorption in the oil film starts before
the element, which left the cylinder intake (0°KV) in that portion of the oil film under the
during crank angle e. piston. This absorption comes from the hydrocarbons
Twp is the wall temperature of the exhaust port. in the crankcase. The figure shows that the
P and u are average values of density and velocity of accumulation in the crevices occurs mainly during the
an element, dl, during its time in the exhaust compression process, while the absorption in the oil
port. film occurs over a longer period of time.
Integrating (12) from 0 to t and using the Nusselt
number, The simulated desorption of hydrocarbons from the oil
film and the discharge from the crevices as well as the
h p ⋅ Dp total release of hydrocarbons from these two sources
Nu = ------------------- (13)
k are shown as a function of crank angle in Figure 6.
The desorption from the oil film is not as large as the
where k is the thermal conductivity, the following
equation is obtained: absorption shown in Figure 5, since the desorption
curve only includes the hydrocarbons which are
desorbed above the piston. A small amount of
hydrocarbons are also desorbed below the piston to
the crankcase. The desorption starts at about 400
°CA. 75% of the crevice material is already released
by 470 °CA, while 75% of the oil film hydrocarbons are
first released by 530 °CA. The points for 90% release
are 530 °CA and 590 °CA respectively. In other words,
the crevice hydrocarbons are released about 60 °CA
where Tpi is the temperature of an element, dl, located before the oil hydrocarbons. This means that a larger
at the entrance to the exhaust port (t=0). portion of the

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Figure 7. The total desorption from crevices and oil


film ( ). Left after in-cylinder oxidation (+).
Figure 5. Hydrocarbon absorption in crevices Left unburned after exhaust port oxidation
and oil film.
.

Figure 6. Hydrocarbon desorption from crevices and Figure 8. The simulated amount of hydrocarbons
oil film. desorbed from the oil film versus oil film
thickness.

crevice hydrocarbons will be oxidized after release into flame oxidation is not complete for released
the combustion chamber.
hydrocarbons. An additional 35% of the accumulated
hydrocarbons is oxidized in the exhaust port. This
Figure 7 shows the cumulative hydrocarbon
means that of the original 100% of the hydrocarbons
desorption from both the oil film and the crevice
volume. Post-flame oxidation stagnates around 600 which are released from the oil film and crevices, 30%
°CA, where the temperature is approximately 900 °C. appears in the engine exhaust gas.
35% of the hydrocarbons accumulated in the oil film
The simulated amount of hydrocarbons desorbed from
and crevices is oxidized in the cylinder after release.
the oil film is shown as a function of oil film thickness in
The lower curve shows the accumulated hydrocarbon
emission from the exhaust port. The exhaust valve Figure 8. Hydrocarbon desorption increases
opens at 460 °CA, but it is first at about 560 °CA that approximately linearly until an oil film thickness of
the post approximately 2 µm, after

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Figure 9. Concentration profile for the oil


film’s top element versus crank angle.
X=L at the oil film/wall interface. Oil film
thickness = 2 microns.

Figure 10. As Figure 9, but oil film


thickness = 5 microns.

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which there is no significant change. In the following, Minimum value of 0.4 % was used for oxygen
an explanation of the desorption mechanism is given. concentrations in rich mixtures. A doubling of this
value resulted in a decrease in the hydrocarbon
Figure 9 shows concentration profiles for the oil film’s
emission of 20% in rich mixtures.
top element during the pressure rise in the cylinder,
where most of the absorption of hydrocarbon in the oil COMPARISON WITH EXPERIMENTS -
film occurs. The oil film thickness in this case is taken BUKH ENGINE
to be 2 µm. The increase in concentration occurs
simultaneously with the pressure rise at about 320 - The first comparison between simulation and
340 °CA. At about 420 °CA, the concentration of experimental results will be made for a series of
measurements which the authors have made on a
hydrocarbons in the cylinder falls to 0 due to
BUKH single cylinder experimental engine (3, 4). The
combustion, which can be seen by the decrease of the results are compared to a reference condition, and
hydrocarbon concentration at the oil film/cylinder gas unless otherwise noted, comparisons are referred to
interface to 0 at that time. There will then be a these conditions. The reference condition is described
concentration gradient in the film at the right of the in Table 2.
maximum point of the curve and a gradient out of the
film to the left of the maximum. By 420 °CA there is
only a concentration gradient out of the film. This
means that at an early point in the process, a diffusion Parameter BUKH engine CFR engine
of hydrocarbon out of the film occurs. The diffusion out Speed - rpm 2000 1250
of the film and consequently the desorption is, Fuel-air equivalence ratio 0.9 0.9
therefore, quite effective and the final level before the compression ratio 8.0 7.0
Ignition Timing °BTC 25 35
gas phase concentration starts to increase again (720
Bore - mm 85 82.5
°KV) is quite low. In other words, the oil film is quite
Stroke - mm 85 114.3
effectively emptied of fuel hydrocarbon. Coolant Temperature *C 80 94
Fuel Iso-octane Isoo-octane*
Figure 10 shows corresponding curves for an oil film
Lubricant Oil C Oil B/C**
thickness of 5 µm. During compression, the oil film Exhaust Port Length - mm 75 160
contains significantly more fuel than in the previous Exhaust Port Diameter - mm 39 32
case, but the emptying of the film is not as effective, oxidation correction, CR 0.2 0.2
since for a long time after combustion, there are crevice volume - mm3 540 280
oil film thickness - µm 5 5
concentration gradients which lead to diffusion in both
Intake Pressure - kPa 74.5 ***
directions. This means that there is a larger amount of
Piston Temperature - °C 250 250
fuel in the oil film at the end of the engine cycle for an IMEP *** 380
oil film of 5 µm than with 2µm. In this case, a thicker oil ISFC *** 240
film does not result in increased desorption. Heat Transfer Coefficient
between coolant and cylinder
In the thermodynamic cycle simulation, it is necessary wall - kW/m2-K 0.3 0.3
to assume that even with mixtures which are richer
Table 2. Basis parameters for the simulation model
than stoichiometric, there is still some oxygen present
with the BUKH and CFR engines.
after combustion which can participate in post-flame
* Indolene used in experiments, iso-octane
oxidation. This is a result of chemical equilibrium,
data used for simulation
which is not included in the cycle simulation. ** Unknown oil used, this mixture is typical
Measurements of exhaust gas composition can be for commercial oils
used to give an indication of the amount of oxygen *** Variable on account of data presentation
present in the exhaust. In the model calculations a form

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Effect of Fuel Air Ratio

Figure 11 shows a comparison of model results for the


crevice contribution and the total hydrocarbon
emission with experimental measurements for the
BUKH Engine. As the mixture becomes lean, the
hydrocarbon emissions decrease. In the model, this is
due to both a decreasing concentration of fuel in the
gas phase and a decreasing cylinder pressure.
According to Henry’s law, the concentration in the
liquid phase (oil film) is proportional to the partial
pressure of fuel in the gas phase and, therefore
proportional to both gas phase concentration and the
total pressure. The crevice contribution to hydrocarbon
emissions will also decrease with lower pressure,
since less unburned mixture is forced into the crevices. Figure 11. Comparison of model results and
experimental results for varying relative
For Φ < 1 there is a sharp decrease in the HC fuel-air ratio.
emission, since post-flame oxidation becomes rapid
• Experiments
due to the increased oxygen content of the exhaust
- Model
gas. The calculated decrease is larger than the
measured decrease. The contributions of the crevice
°BTDC and 20 °BTDC, is shown in Figures 12 and 13.
and the oil film are shown seperately in the figure. For
For 30 °BTDC timing, the comparison is very similar to
mixtures richer than stochiometric, the crevice volume
that for the base timing of 25 °BTDC. For spark at 20
gives the largest contribution to the hydrocarbon °BTDC the slope of the simulated curve for 0.95 < Φ <
emission, but for leaner mixtures the contributions are 1.00 is in better agreement with the experimental
more equal. This is due to the more rapid post flame results, but the predictions of the model give
oxidation of the crevice material, since it is released hydrocarbon emissions which are lower than the
earlier than the oil film contribution. With earlier experiments.
release, the released hydrocarbons encounter a
Simulated results for variations in fuel air ratio and
higher temperature. This is additionally significant in
ignition timing are shown together in Figure 14. The
lean mixtures, since post-flame oxidation is more
model predicts the expected decrease in hydrocarbon
significant with higher oxygen concentrations. In
emission with retarded timing. The contributions from
addition, the lower pressure which is a result of
both the crevice volume and the oil film decrease with
increasingly lean combustion will result in an even retarded timing. For richer mixtures, the decrease is
larger reduction to the contribution from the crevices. mainly due to the decrease in the crevice contribution.
With leaner mixtures, the decrease in the oil film
The agreement between the model calculations and
contribution is of the same size as the decrease in the
the measured results is good except that the slope of
crevice volume contribution. The decrease in the
the curve for the simulation is too large for 0.95 < Φ <
hydrocarbon emission with retarded timing is partially
1.00. This means that the model predicts a post-flame
oxidation which is too high. This could, for example, be due to the decrease in cylinder pressure which causes
caused by uncertainties in the exhaust gas heat less absorption in the oil film, and less unburned
transfer and oxygen concentrations. mixture in the crevices, and partially due to the
increase in post-flame oxidation brought on by the
Effect of ignition timing. higher exhaust temperature with retarded timing.
Another thing which can be seen from curves 12 - 14
A comparison between simulated and experimental is that the relative contribution from the oil film
results for two other ignition timings, 30 increases with retarded timing,

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Figure 12. As Figure 11, but for ign. 30 BTDC.


Figure 13. As Figure 11, but for ign. 20 BTDC.
• Experiments
• Experiments
- Model
- Model

Figure 14. Simulated results for variations in Figure 15. Oil related hydrocarbons in the exhaust gas
relative fuel-air ratio and ignition for variations in relative fuel-air ratio and
timing. ignition timing.

even though the general hydrocarbon level decreases. timing. As previously mentioned, the oil film
This can be seen in Figure 15, where the contribution contribution is not oxidized to the same extent as the
from the oil film in % of the total is shown as a function crevice contribution. In addition, the lower cylinder
of the equivalence ratio and ignition timing. This is pressure will also cause a significant reduction in the
related to the increased post-flame oxidation with the crevice contribution to the hydrocarbon emission.
retarded

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Effect of lubricant.
Lubricant B Lubricant C
Engine experiments have been conducted using two
Molecular weight ≈550 ≈550
different lubricants with iso-octane as fuel (3).
Lubricant B is a fully synthetic lubricant based on Density (kg/m3) at 15°C 864 961
polyalpha olifin, while lubricant C is a fully synthetic Viscosity (cSt) at 40°C 107 81.5
lubricant based on polyolester. Properties of the Viscosity (cSt) at 100° 18.1 13.7
lubricants are shown in Table 3. Viscosity Index 188 184
SAE classification 5W-50 10W-40
Figures 16-18 show the simulated hydrocarbon
emission for oils B and C as a function of fuel air ratio Table 3 - Properties of the lubricants used in the
and ignition timing. The fuel is more soluble in oil B investigation.
and the model therefore predicts higher hydrocarbon
emissions with oil B. By comparing the simulated
curves with the experimental results in Figure 19, it
can be seen that the predicted difference in emissions
with the use of different lubricating oils is of the same
size as the experimental results. The simulated results
show a slightly decreasing difference between
lubricating oils with decreasing fuel air ratio, which is
opposite that of the experimental results. The model
predicts a slightly decreasing difference because of a
decreasing fuel concentraton in the gas phase with
decreasing fuel air ratio and because of lower cylinder
pressure.
An explanation for the observed larger difference in Figure 17. As Figure 16, but ign 25 BTDC.
the effect of lubricant with leaner mixtures may be the
difference in oil film thickness for varying fuel air ratio.
For leaner mixtures, the viscosity of the oil will be
higher, because less fuel is disolved in the oil film. An
increased viscocity will result in an increased oil film
thickness, which can in turn cause increased
absorption and desorption of the oil

Figure 18. As Figure 16, but ign. 20 BTDC.

Figure 16. Simulated hydrocarbon emission for


lubricant B and C at an ignition timing
of 30 BTDC.

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Figure 19. Experimental results with lubricant B and C for various


relative air-fuel ratio and ignition timing.
+ Oil B - - -
∆ Oil C

film and consequently a larger contribution from the oil The lubricating used, when in equilibrium with a
film mechanism with leaner mixtures. mixture of air and xylene, in stoichiometric proportions
at atmospheric pressure will contain 1.8% xylene. For
Effect of fuel type
the corresponding conditions with isooctane, the
A comparison between predictions and measurements lubricating oil will contain only 0.3% isooctane. It is
for xylene as fuel is shown in Figure 20. The model possible that this concentration difference could cause
predicts hydrocarbon emissions which are too large. a significant reduction of the viscosity of the oil film
This is because xylene is very soluble in the lubricant when the engine is operated with xylene as fuel.
and the model predicts a large contribution to the
hydrocarbon emission from the oilfilm. The simulation shows that an oil film thickness of
There appear to be 3 possible explanations for this. about 1 µm will give results in good agreement with
First, it could be suggested that the oil film becomes the measured results for xylene.
saturated and that there is no absorption or
desorption. The model predictions show that this is not This explanation is also consistent with the
the case. Secondly, it could be suggested that there is experimental results where two different oils were
a difference in the rate of diffusion between iso-octane tested with isooctane. For richer mixtures, the
and xylene. Measurements of the diffusion coefficients hydrocarbon emissions from the two oils approach
show that the lubricant, but not the fuel, influences the each other. According to this explanation, more fuel is
diffusion coefficient. This is shown in Table 4. A third dissolved in the oil film for richer mixtures and
explanation; that when the fuel dissolves in the oil, it therefore the oil film thickness is reduced and the
lowers the viscosity and therefore reduces the oil film contribution from the oil film mechanism becomes
thickness, seems more likely. smaller with richer mixtures.

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Fuel
Xylene Lubricant
Isooctane

B 1,3.10-10 1,3.10 -10

C 1,5.10-10 1,5.10 -10

units: m 2/s

Table 4. Diffusion coefficients for different


combinations of fuel and lubricant (4).

decrease is due to an increase in the oil film


Figure 20. Comparison between simulations and temperature with increasing load (the temperature
measurements for xylene as fuel. increased from 118°C at the lowest load to 135°C at
the highets load), which results in a lower solubility of
• Experiments
the fuel in the oil film. This results in less absorption
- Model
and desorption. In addition, the post flame oxidation
increases due to higher combustion chamber and
exhaust temperatures with increasing load. The model
predicts a lower concentration with high load than the
COMPARISON WITH EXPERIMENTS - CFR ENGINE experimental results, but the concentration is of the
Experimental hydrocarbon emissions from a CFR same magnitude. The model predicts that, in contrast
engine have been reported by Lavoie and Blumberg to the BUM engine, it is the oil film mechanism which
(7). The variation of the different engine parameters in gives the largest contribution to hydrocarbon
the model were examined and compared to a emissions in the CFR engine.
reference condition. The model parameters in the
reference condition are given in Table 2.
The same calibration constants were used with the
CFR engine as with the BUM engine. It cannot be
expected that the agreement between the simulation
and the experimental results will be as good as with
the BUKH engine, since the model has been calibrated
with respect to another fuel and engine. By using the
same calibration constants, it is thereby possible to
gain an impression of the generality of the model.

Effect of load.

The comparison between simulated and experimental Figure 21. Comparison between simulations
results is shown in Figure 21. Both the model and the and experimental results for varying
experiments indicate a decrease in hydrocarbon load.
emission with increasing load. The • Experiments
- Model

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Effect of fuel air ratio. calibration of the model did not consider the effect of
variations in either speed or load.
A comparison between simulated and experimental
results for the CFR engine is shown in Figure 22, Some of the earliest models, that didn’t include the oil
which corresponds to the comparison for the BUKH film mechanism, predicted an increase in hydrocarbon
engine shown in Figure 11. For the BUKH engine, the emissions with increasing engine speed, in contrast to
model gave a slope for the hydrocarbon emission experimental results. The present model correctly
predicts the decrease in hydrocarbon emissions with
which was too large for 0.95 < Φ < 1.00. For the CFR
increasing engine speed. This effect is due to the
engine, this slope is of the correct magnitude, and it
smaller amount of time available for the absorption
appears that the post flame oxidation is simulated
and desorption of the fuel components in the oil film
more accurately for the CFR engine. with higher engine speeds.
A significant difference with the CFR engine is that it is
more lightly loaded, which results in a lesser degree of CONCLUSION
post flame oxidation. This suggests that the model The complete simulation which is composed of a
better describes the post flame oxidation with lower thermodynamic engine cycle simulation, a
load. hydrocarbon formation model and a post-flame
The model otherwise correctly predicts the correct oxidation model, is able to predict hydrocarbon
level of hydrocarbon emissions in the exhaust gas, emission levels and trends for two different engines
although the calculated values are somewhat high for with different engine parameters, but with model
Φ > 1.0. For Φ ≈ 0.7 the hydrocarbon emissions start constants obtained from calibration with only the one
to increase again. This is not reflected in the simulated engine.
results, since the model does not consider bulk flame The model also correctly predicts trends in
quenching or misfire, which may occur near the lean hydrocarbon emission with changes in timing, fuel air
flammability limit. ratio, and load and speed.
Effect of ignition timing. The model indicates that the relative significance of
Figure 23 shows simulated and measured results for the crevice and oil film contributions is dependent on
varying ISFC. This was obtained by varying the spark engine construction.
timing. Larger values of ISFC were obtained by The predicted differences in hydrocarbon emission
retarding the timing. There is good agreement with different lubricating oils and iso-octane as fuel are
between the simulated and measured results. of the same magnitude as those observed
The decrease in hydrocarbon emission with increasing experimentally. The model predicts a slight decrease
ISFC is partially caused by the lower pressure which in the difference between the oils for leaner mixtures,
causes less collection and release from both the oil while the experimental measurements indicate a slight
film and the crevice volume and partially by the increase in the difference.
increased post flame oxidation caused by the higher While the model correctly predicts emissions levels for
exhaust temperature. isooctane, the predicted levels for xylene are
considerably higher than those measured. It is thought
Effect of engine speed.
that the higher concentration of xylene in the oil film
The comparison between simulated and measured could cause a decrease in the oil viscosity and
results is shown in Figure 24. The effect of engine therefore a decrease in the oil film thickness, which if
speed is not very large in either the simulated or the implemented in the model could cause a decrease in
experimental results. Again, the agreement is quite the predicted hydrocarbon emission. The oil film
good. This is encouraging, since the original thickness was assumed to be independent of all
engine parameters in the model.

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Figure 22. Comparison between simulations Figure 24. Comparison of simulations and
and experimental results for varying experimental results for varying
relative fuel-air ratio. engine speed.
• Experiments • Experiments
- Model - Model

This is supported by the results of Myers, et. al. (14) in


which the oil film thickness between the top piston ring
and the cylinder liner was measured at TDC. It was
found that "overfueling" in a diesel engine almost
completely removed the lubricant film.

Additional studies are needed to determine the effects


of relevant engine parameters on the oil film thickness.

Figure 23. Comparison of simulations and References.


experimental results for varying ignition
timing (or ISFC) 1. Adamczyk, A. A. and Lavoie, G. A. "Laminar
Head-on Flame Quenching - A. Theoretical
• Experiments Study". Paper no. 780969, SAE Transactions, vol.
- Model 87 pp. 3652-3671, 1978.
2. Westbrook, C. K., Adamczyk, A. A. and Lavoie,
G. A. "A Numerical Study of Laminar Flame Wall
The mechanism of varying oil film thickness could also Quenching". Combustion and Flame, vol. 40, pp.
possibly explain the differences in the observed and 81-99, 1981.
predicted effects of fuel air ratio on hydrocarbon
emission. The fuel concentration in the lubricating oil 3. Schramm, J. and sorenson, S. C. "Effects of
decreases with leaner mixtures, causing a larger oil Lubricating Oil on Hydrocarbon Emissions in an
film and therefore a larger relative contribution from SI Engine". Paper no. 890622, SAE International
the oil film mechanism. Congress and Exposition, Detroit MI, 1989.

179
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4. Schramm, J. "Smφreoliens indflydelse på 13. Hires, S. D. and Pochmara, G. L. "An Analytical


kulbrinteemissioner fra benzinmotorer". (The Study of Exhaust Gas Heat Loss in a Piston
Effect of Lubricating Oil an Hydrocarbon Emission Engine Exhaust Port". SAE Paper no. 76767,
from Gasoline Engines). Ph.D. thesis, Tech. 1967.
University of Denmark, Laboratory for Energetics,
1990 (in Danish). 14. Myers, J. E., Borman, G. L. and Myers, P. S.
"Measurement of Oil Film Thickness and Liner
5. Daniel, W. A. "Why Engine Variables Affect Temperature at Top Ring Reversal in a Diesel
Exhaust Hydrocarbon Emissions". SAE paper no. Engine". SAE Paper no. 900813, SAE
700108, 1970. International Congress and Exposition 1990.

6. Lavoie, G. A., Lorusso, J. A. and Adamczyk, A. A. 15. Lavoie, G. A. "Correlations of Combustion Data
"Hydrocarbon Emission Modelling in for S. I. Engine Calculations-Laminar Flame
Reciprocating Engines". Symposium held at The Speed, Quench Distance and Global Reaction
General Motors Research Laboratories, Rates", SAE Paper no. 780229, SAE International
November 1978. Congress and Exposition, 1978.

7. Lavoie, G. A. and Blumberg, P. N. "A Fun 16. Elpern, D. Unpublished MS Thesis, Mechanical
damental Model for Predicting Fuel Consumption, Engineering Department, University of Wisconsin,
NOx and HC Emissions of the Conventional 1970.
Spark-Ignited Engine". Combustion science and
Technology, vol. 21, pp. 225-58, 1980.

8. Shyy, W. and Adamson, T.C. "Analysis of


Hydrocarbon Emissions from conventional Spark-
Ignition Engines" Combustion Science and APPENDIX 1 - THERMODYNAMIC MODEL
Technology, vol. 33, pp. 245-260, 1983.
Governing Equations
9. Dent, J. C. and Lakshminarayanan, P. A. "A
Model for Absorption and Desorption of Fuel
The cycle simulation is based on the solution of the
Vapor by Cylinder Lubricating Oil Film and its
ordinary differential equations for the conservation of
Contribution to Hydrocarbon Emissions". Paper
energy, total mass, and residual mass in the
no. 830652, SAE International Congress and
combustion chamber, combined with the ideal gas law.
Exposition, 1983. The resulting equations in the three variables,
temperature, mass, and residual mass are shown
10. Woschni, G. "A Universally Applicable Equation
below:
for the Heat Transfer Coefficient in the Internal
Combustion Engine". SAE Transactions, vol. 76.
p. 3065, 1967. Energy:

11. Blumberg, P. and Kummer, J. T. "Prediction of


NO formation in Spark Ignited Engines- An
Analysis of Methods of Control". Combustion Conservation of mass:
Science and Technology, Vol. 4, p. 73, 1971.

12. Huls, T. A., Myers, P. S. and Uyehara, O. A.


"Spark Ignition Engine Operation and Design for
Minimum Exhaust Emission". Paper no. 660405, conservation of residual mass:
SAE Transactions, vol. 75, 1967.

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The following equations for mass flow are used:


Where: cp = const pressure specific heat Chocked Flow:
cz = const volume specific heat
f = residual fraction
m = mass
· = flow rate per degree
m
p = pressure
· = "heat transfer", sum of heat loss and
Q
combustion heat release.
T = temperature
v = volume Non-Choked Flow:
θ = crank angle
µ = mass of burned products produced
per mass of fuel burned

Subscripts:

o = before combustion
i = intake valve
e = exhaust valve Where: AV = time dependent valve area
f = fuel
r = residual CD = flow coefficient
· = flow rate per degree crank angle
Heat Release Model m

The heat release model is based on the simple p = downstream pressure


trigonometric function used by Blumberg (11): Po = upstream pressure
R = the gas constant
N = engine speed
γ = specific heat ratio

Where:
·
Q APP = apparent heat release rate

LHV = lower heating value of fuel


Two parameters describe the combustion rate, the first
is the start of heat release, θo and the second the
duration of the heat release, θc.
Valve Flow
Flow rates through the valves are calculated by
assuming that the pressures in the intake valve and
exhaust valve ports are constant with respect to time,
and that the flow can be modelled using isentropic flow
relationships with empirical flow coefficients. If the
valve flow area at the valve seat is greater than the
cross section area of the port minus the area of the
valve stem, the smaller port area is assumed to be the
limiting factor and flow rates are calculated using this
area.

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