Mil STD 1235c

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/ MIL-STD-1235C
15MARCH 1988
SUPERSEDING
● MIL-sTO- 1235A-I
28 JUNE 1974
MIL-STD-1235B
10 DECEM8ER 198I
I
MILITARY STANDARD
I
SINGLE-AND MULTI-LEVEL
CONTINUOUS SAMPLING PROCEDURES
AND TABLES FOR INSPECTION
● BY ATTRIBUTES
FUNCTIONAL CURVES OF THE

CONTINUOUS SAMPLING PLANS
I
1.
‘o
AMSC NIA AREA Qclc
DISTRIBUTION STATEMENT A. ApLwOvedIor public release: distribution is unlimited.

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mIA?l’D-l
235C
DEPARTKRJT
OF DEFEtHE
Wsehington
, m XE60
Singleand Multi-Level
Continuous
SemplingProcedures
end Tablesfor
Inspectionby Attribute
I .
1“ MxIAm-1 2350
1
I
1.””’
m-w
wandard ieqprovedforueeby
!2%lHLpermvmt of Defense.
allllep+mentsaml
2. edditioneor deletions
Recomsndedcorrections, shouldbe sddreaeedto:
Comsnder,U.S.ArmyAmamentResearch,Ikvelopnenth MgineeringCenter,
I m: EWAR-E?C+, PicetimwArsenal,NJ U7BX-~.
ij
I ..:’:’::,: -4--1 ..:,! ... .,~..:-; .“,,”.::+:
L–. —––. –:--. –-– “’

MIL-91!L1235C
I
FwtwOm
10
ThisStandardprwides the tableeend procedures
for applyingfivedifferent
we of continuous
eamplingplanefor inspectionby attribute:
CSP-1, a ~ingl+levelcontinuous
eamplingprocedure
which
providesa;oralternatingbetweeneequences
of lC@ ina~ctionand eampling
inepect
ion.
b. CSF-F,a variationof the CSP-fplanein thatWY-p @me are
ap’@iedto a relativelyehortrun of product,therebyprm.itting
~er
clearancenumbereto be ueed.
(S=.?,a modification of GSP-Iin tit lWX inspection
refnxmee
onlysf%~ra preecrited number of defect-freeuniteseparatew two
defectiveeempleunits.
d. CSP-T,a multi-lwelcontinuous eamfiingprocedurewhichprovidee
for reducingthe eemplingfrequency
upon denonetratitm
of euperiorproduct
quality.
e. CSP-V,a singl+lwel continuouseam@ing procedurewhichie en
elternat
iva to C.ST-T
in thattheseplaneprovidefor reducingthe clearance
numberin goodqueli~ situationwherereduction of eemplingfrequencyhea
no econanicmerit.
Ml of theseplaneare deecribed
in Section103 & Ma ~d (=S
samplingPlan101,102,103,104 and 15).
AppendixA, B, C and D containfunctionscurvemfor the CSP-1,2, V end T
procedure.
I
Curve3for the CSP-Fprocedures
are not provided,einceexactmethodefor
theirdeterminationhavenot beendwelop?d.
iii
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MIL-SI!D-1235C
CmTmTs
~
&uZ%!!!
1. SCOPE............................................. 1
1.1 Purpoee......................................... 1
1 .1.1 Applicabili~ ................................... 1
2. HEFERENtmDcKmmE3 .............................. 1
3. DEFTTITIONS
....................................... 1
3.1 Acceptable@s.liW Level(AIL) .................. 1
3.2 Avere@Raction Inspected (AFT) . . . . . . . . . . . . . . . . 1
3.3 AveregeOutgoiMQueli~ (ACE) .................. 2
3.4 Ave~ Out@ing QualityI&nit(AOQL) ........... 2
I 3.5 CheckingInspection............................. 2
3.6 ClearanceNumber................................ 2
3.7 conformingunit................................. 2
3.8 ContinuousSamplingInspection. ................. 2
3.9 Cri_cicel
Defect................................. 2
3.10 CriticalDefective......................’
........ 2
3.11 ..........................................
Defect 2
;.;; Defecte Concerned . ........ .............. ... .... 2
Defective....................................... 2
3:14 PMnctionel Curve................................
3.15 Inspection......................................“$
3.16 Inspection ~Attributee........................ 3
3.17 Inspection by DefectC1.aee....................... 3
3.18 InapectionbgIndividual Defect................. 3
3.19 MajorDefect.., ................................. 3
3.20 MajorDefective ................................. 3
3.21 Minort!efect.................................... 3
3.22 MinorDefective .................................’3
;.;; MovingProduct ......................... . . . . . . . .
Multi-Level............................ . . . . . . . . ;
3:25 N...................................... . . . . . . . . 3
3.26 Operating Chuacteristic.9 (OC)........o ........ 3
3.27 One HundredPercentInspection ......... ........ 3
3.28 ProceaeAve~ ........................ ........ 4
3..3 Production Interval.................... ........ 4
;.? 24m@ngFrequency (f)........................... 4
Sewilinukrcection ............................. 4
3:32 semilir@Pi&l., ................................. 4
3.33 Screeni~....................................... 4
3.34 Singl*Iavel .................................... 4
3.35 TargetA02L................................ ...... 4
3.36 Unitof product ................................. 4
4. G~ RllJDIFWENTS.............................. 4
Cleeeificationof Defectsand DefectiveS ........ 4
HI Methodof Cleeei&ingIRfecte ................. !5
4.1.2 Methodof Cleesifyi~Defective .............. 5
4.2 AcceptableQualityLevel(AQL) ................ 5
iv
l\
1.
Mn+l’D-l235C
CONTiNT8(cont.
)
4.2.1 Use...........................................
4.2.2 Limitation.....................................
4.2.3 specifying AQL’e..............................
4.2.4 Preferred AQL’s...............................
4.3 Avere@OutgoingQuel.iw(ACQ) ..................
4.3.1 IAll!Atatia'l
....................................
Sulmliseionof Prduct...........................
:::.1 XIJtof retch..................................
4.4.2 Orderofproducticn ...........................
:.;.3 uniteof Product8ubmittea ....................
Acceptance and Rejectim........................
4:5.1 Responefbility................................
4.5.2 8pecielReeervathnfor CriticelDefect8 ......
I Disposition of RejectedProduct ...............
$:.3
Drawingof 8amplea ..............................
4:6.t ........
Semp.le .................................
4.6.2 Frequency.of%mpling.........................
4.6.3 S+ur@e8election ...............................
4.7 E%u@ing Plene..................................
4.7.1 CodeI.ettere..................................
4.7.2 obtx&ling9mnFilingPlane......................
4.7.3 Typeeof 8emliling PlenEi.......................
Discontinuation of Ine.pection...................
2:;.1 10ngPerio&aof8creening .....................
4.8.2 Ineffective 8creenlng .........................
4.9 WtimationOfthe FrOC0EJi3AveM%e ...............
4.9.1 ?tation ...................................
4.9.2 ...........................................
4.10 Arrangement of Curvee...........................
4.11 ACQ Curves.......................................
4.12 AFI Curves......................................
4.13 O.C.Curves .....................................
5. KE4WRWNI’S............................... 9
DEl!AIJJ
5.1 8am@ing PlanDeecriptione
....................e. 9
10
. . .. . .. . .. . . .. . .. . . .. . . .. . .. . . . . ... . . .. . .. . . .
IntendedUse.................................... 10
8ubjectTerm (Keyword) Listing................. 10
InternationalWanderdlzation Agreement........ 10
me frm Prwioue Ieaue ..................... 10
I
v
I
Kl&9PD-1235C
CONTINTS(Cent’d)
EEeI!?
SIB3TION
100
PIEn 101 CSP-1...................................... 101-1
101.1 PurpcOeof CSP-1......................... 101-1
101.2 lkcriptiono fprocsdure . ................ 101-1
101.2.1 IoltiationofProduction ............... 101-1
101.2.2 Selnplingrnepeotion.................... 101-1
101.2.3 ReturntOllx@Inepection .............. Iol-1
101.2.4 q~tie h-r .................. 101-2
101.2.5 I.neffectiveScreanhg.................. 1o1-2
101.2.6 IangPeriodaof Screening .............. 101-2
Plen102
Sernplirlg CSP-F...................................... 102-1
102.1 Fwpee of C9P-F......................... 10%1
102.2 Description of procedure................. 102-1
102.2.1 Initiation ofpericd................... 102-1
102.2.2 %mpli~h epection . ................ ... 102-1
102.2.3 Returnto lC@Inapection.............. 702-1
102.2.4 Changein CodeIatter ................., 102-2
102.2.5 Ineffective Screening.................. 102-2
102.2.6 I.angPeriodsof Screening .............. 102-2
SaqilingPlan 103 C9P-2...................................... 10>1
io3.1 Purpae of CSP-2........................, 1-1
103.2 Description of procedure................. 10>1
103.2.1 Witiationo fproductim . .............. 1WI
;lg.:.; W@.ng Inspection .................... 10+1
Returntolm Inspection.............. 1-f
103:2:4 Win We_r .................. 10>2
103.2.5 Ineffective Scr_ .................. 103-2
103.2.6 I.OngPeriodsof Screening .............. 10>2
sampli~ Plen 104 CSP-T...................................... 104-1
1C4.1 Purpoaeof CSP-T......................... 10+1
104.2 Description of procedure................. 104-1
104.2.1 Initiation ofproduc.tion............... icq-1
104.2.2 ~p~~ Inqx?ction ................... 104-1
104.2.3 Returntol@Inepection .............. 104.-1
“104.2.4 _in We titter .................. 1Q+2
104.2.5 Ineffective Screening.................. 104-2
104.2.6 IangperiodeofWw5ning. . ............ lm-2
Ekqling Plan 105 C9P-v...................................... 105-1
105.1 Purpxe of CET-V......................... 1*1
105.2 DeecriptionofProcedure ................. l@-1
105.2.1 Initiationof Production............... 1(&I
105.2.2 !3mr@ingInepection.................... 105-1
105.2.3 Returnta I(l%hepction .............. 1Oj-1
105.2.4 Qin CodeLetter .................. 105-2
105.2.5 IneffectiveScreening.................. 105-2
105.2.6 LongPeriodsof Screening .............. 105-2
vi
\
MIL-STD-1235C
● CONTINTS(Cent’
a)
FmuRm
FIGURE2-A Procedurefor CSP-1P3.sIu3
...................... 101-3
Procedurefor CSP-FPlene...................... 102-3
E Procedurefor CSP-2Plane...................... I*3
5-A Procedurefor CSF-TPleme...................... 1*3
~
6-A Procedurefor CS?-VPlene...................... 1*3
l’mrm
I
TAME 1 SemplingFrequencyCodeLetters................
I II-A
II-B
Vslueeof ifor CSP-1Plane...............’.....1
Vs.1ueeofsforcsp-1Plane.................... Iol+
OL
III-A VeJ.uea
ofifor CSP-FPlene.................... 102-4
I IV-A Veluesof ifor CSP-2Plens.................... 10?+
TV-B VsluesofSfor CSP-2Plane.................... 10>5
I V-A Valuesof ifor CSP-TPlens....................
of Sfor CSP-TPlane.................... ;%
Velue.e
VE Velueeof i end xfor WP-V Pkne ....i......... 10!%
VI-B Veluesof Sfor CSP-VPlane.
................... 10%5
o APPmmcm
AP~lX A IUNCTIQNALC
ORV190FCSP-I PLANS...............
APPENDIXB FUNCTIONAL
CORVE30FCSP-2PXANS...............
APPENDIXC FUNCTIONAL
CURVESOF CSP-TFI.ANS
...............
APPENDIXD FUNCTIONALC
URVESOFCSP-VFL4NS. ..............
vii
1. 2COPE
k~e$-for?;p?zy:~g~ Whenthis-@’*
“i~ 9tandard
*is referenced
and in
a contract,epecif
ication,inepaction
etandardor einilardocument,the
provisionof thisStandardshallgovernthe applicationof all attributes
tgpecontinuouseemplingplaneand procedures.Unleeeothervieenotd
herein,the provisionof thiBStendad shallbe arriad out by the eupplier.
(a) Movingprcduct(ace3.23)
(b) Ampleepca, equipent end uimpowerat or near the siteof
inspectionTO permitrapid1C@ inepciction
when required.
(c) Relatively
eaeyand quickinspection.
(d) A procaeewhichis prcducing,or ie capableaf y.’ns,
materiidvhoaequalityia stable(eea101.2.2(a), 102.2.2(a, 103.2.2(a),
lCM.2.2(a),end 105.2.2(a)).
(e) The inspection
ie ncm-deetmctive.
The ee.mpling @.anedesignated hereinare applicable,but not limited,to
inspection of varioueentities,viz., end iteme,canponante,raw materials,
dataor records,end w otherentities,providc$thatthe foregoing
conditionare aatiafied.
Uae of the curvesin accordance
with the guidelines
preeentedhereinmay
eeaietthe ueerin determiningthe proceduremoateuiteblefor hie/her
application.Approvalof the uee of w procedureie reeervadto the
consumer.
Not Applicable
3. ~TIONS
3.1 Acceptable QudiW Level(AQL) For continuous samplingplane,the A@
is an ~ndex to the and hae no othermeaning.
3.2 API The AverageFractionInepctad (AFI) ia the fractionof product
that~ h inepectadoverthe longrun if the proceeeaverageia a particu-
lar value.
.._/
1
Mnl-sr&l235C
3.3 ACQ The AverageOutgoingQuslity(AOQ)for a p’ticukr PSS

.ever@-iethe longrun expectedpercen~ of defective materialin the
acceptedmateriel,if the associated
semjl.ing
planis followedfaithfully
(se=102-1for clarifiedmemningfor C9F-P).
3.4 &J& The AverageOutgoingQueli@ Limit(AOQL)is the maximumof all
of the peeible velueeof AOQ if the eaeociated
emaplingplanis follmed
faithfully(see102.1for clarified meaningfor CS&F).
3.5 Chaddng InaPact ion CWcking inepctim ia en@ing inspection

perfolwdby the euppliermuniiaof productuhiohhavealreadybaml~
inspected in orderto deteminetbe effeotiv~ of tJiescreening crew.
l!hie
inqection ie perfomed at the empli.ng,
ratef or nrxeoften.
3.6 Clearance
Number The clemwme number,i, ie the numberof coneam—
tiveconforming(i.e., defect-fr~)uniterequireito adjustinepectia
actions.
ng Unit A conforming
3.7 Conformi unit is one whichmeetethe acceptance
for the characteristic
criteriaestablished beingconsidered.
3.8 Continuous SemplingInspection Continuousaem@.inginepctionis the
Sxaminstlonor testingof umte of prcxiuct
SE theyumve~ en inspection
station.Cnl.y thoseunitsof productfoundby the inepaotaror screening
crewta be noriionfonning
~tad
are rejecte3.The restof the productim,
unitess well es unitefoundto be confoming,ie allowedb“”
cont~e downthe production linees conformingmaterial.
●
3.9 CriticalDefect A criticaldefectie a defectthatjudgnentand
eqerienceindicateis lik!elgto resultin hazerdowor unsafeconditions for
individualsusing,minting, or depuling upontheproduct;or a defwt
that jud~ent end experience
indicateie likelyto preventperformanceof the
tacticalfunctionof a majorend itemsuchse a &rip,aircraft,tank,
mieaile,or apacevehicle. = For a spscielprovision
relatingto
criticaldefects,see 4.5.2.
3.10CriticalDefectiveA criticaldefectivecontainsone or morecritical
defectsand w also containmajorend/orminordefects.NOTl!hFor a
specialprotisionrelatingto criticaldefective,see4.5.2.
3.11Defect A defectis any nonconformance
of theunitof productwith
epeci-~tirenents.
3.12DefecteConcernedThe defectstainginspected
for whileusingthe
samplingplan.
3.13DefectiveA defectiveie anyunit of productwhichoontaineone or
moreiief
ects.
3.14Ihnctional Curve A functional curvedescribeethe relationship
betweensanepropa~ of a amnpling@an end the percentdefective of
euhaittedproduct. The typs of functional curvespresentedhereinare the
?&I curves,the ACQ curvee,end the O.C.curves.
2
MIX3TD-1235C
5.1, hapect.i~ Inspection is the prooeeeof maeuring,exanining,

testing,or ot ernse canpringthe unitof productviththe requirement.
3.16 Inapectionby Attributes“Inspection
by attributeis inspection
wherebycertaincharacteristics
of unitsof produc* are inepected
and
classified
simplyas conformingor not mnfonn~ to the specified
requiranente.
3.17 Inapec
tionby D3feot Claee When one eeqiiing plan ie meociatedwith
inspection
for eeveralkindeof defactecollectively ad eachunitof
prcductinspectedis inspectedfor eachof the defectein the claee.
3.18 hepectiontg Individual Defect Uh= one eampling@an ie aeeociated
with inepectlon defect,or uhena eezqihngplanie appliedto
for a e.lngle
each of sweral defectsindependently.
3.19 Ma or Defect A majordefectis a defectotherthancritical, thatia
M.kely+6Gi13% failureor materially
reducethe ueabili* of the unit
of productfor ite intendedpurpoee.
3.X) Ma or DefectiveA majordefectiveconteineone or moremajordefects,
.Wj+----=.
so con- umor defacts,but containeno criticaldef=~.
3.21-Minor Defect A minordefectie a defectthktig not likelyto red-
materiallythe uaabili~ of the unitof productfor ite interuied
pu-pose,or
ia a deprimre fraueetab~ahad~de lxwinglittlebearingon the
effectiveuae or operationof the unit.
3.22 MinorDefectiveA minordefective conteineone or moreminordefecte
but containano crizicalor majordefects.
3“” ~
flowingpat T “e ‘m ‘%vi”E2’%p$F2e
e nepectxonetataon. K3%%%:.
on a conveyorbeltor line;howwer, it w be movedin totetmee, buggies
or otherconveyancewhichare operatedmanuallyor by mobilematerial+
handlingequipment.
3.24 Multi-levelA multi-lwel@an Conaistaof periodeof lC@ =ion

and of aampli~ ~nepection
at variouerateewhichreflectpat inepecti~
reeulta.
3.25 g The epecified
numberof uniteto whiohC9F-Fis to be applied.
3.26 O.C. The operatingdmracteristica (0.C.
) of a continuous
cam@.iW
pland~ibe the percentof productacceptedduringthe eampling@SeS of
the planoverthe longrun if the proceeaaverageie a prticularvalue.
3.Z One HundredPercentInepection One hundredpercentinspection
meane
the inspection
of everyunitof praluctfor the defecteconcerned
listedfor
an inspection
etation. The two temne,screeningand 1@ inspection,
are
‘o ueed interchangeably
in thieetandard.
3
I
~1235C
I
3.= ProceeeAverage The proceeaave~ (PA)iO defined88 the percent
defe&ve & aulmittedby the eupplierfor originalinapectifn.
Originali & ia the firetinspection of a particular
quantiw of
productBE distinguishedfranthe inspection of productwhichhae been
reedanitied.Tne phraaee“PrmeeeAverage”end ‘Percent Defectiveof
SubnittedProduct”are usedintirchan@ably.
3.29 Production IntervalA productionintervalis nomJIY a shift;it can

beadqif lt Is reeaoI19w oetithat ehiftchengeedo not affeotquali-
of product,but shallnot te longerthana dw.
3.33 -m *W (f) The aemplingfrequency, f, ie the deeiredmittio
beheen the numberof uniteaf prcductrandcmly selectedand inspected at an
inspection stationand the numberof unitspseeingthe inepaction station
duringperiodsof eamplinginepcticm. In thie9tenderd, aeEhf ie expmmed
88 a fraction of the form,1/7, 1/25, 1/50, etc. The procedure ueedin
eelecting the sampleuniteshouldgiveeachunitof productpresented during
periodsof eanqiiing inepwtionen aqua), chanceof beingeelectedend
inspected.
3.31 SemplingInapectionS8qihng inspection in thi8Standardmane the
inepectmn for the defectsconcernedwherethe uniteeelectedfor -ion
are eelectedby eampling.
PIBIIAa usedherein the @iraee“sampling
@e@ denoteaa
3Si-
frequency(
ure end the Ar..e(s\
ice)eeaociated vith it.
of the clearance
number(e)
end amnpling
Screeningie 10C@inspectionwhereall defective

uniteare
~Z_e productionflow. !Ehetwo tenne,screening
~ I@ ~
tion,are used interchangeablyin thisstandard.
3.34 Sir@e-level A singi~lwel planconeietsof alternating
pricde of
1~ inspectionend eamplinginspection
whereinthe eemplingrateie
Conetant
.
t ACQL The targetAOQLis the valueof AOQLwhichvaB“ueadto
~~ni%+tite.. The actualACQLmay diffareli@tly franthe
targetACQLin awe caseeein03an appropriate eat of planprametereto
yieldthe targetAQL exactlydoeenot exietin W. mees.
3.36 hit Of Product Theunitof productiB the thingbeinginepadd in
orderto detenrmne1%8 claeeification
ea defectiveor nondefactiveor to
countthe numberof defecte. It ~ be a singlearticle,a pir, a eat,a
lergth,an area,an operation,a voluue,a canponentof en end product,or
the end productiteelf. Tneunitofproductmqvormay not Be’tbeeameae
theunitof puchaee, aup@y, praiucticn,or ehipment.
4. GmmAL REQImaMmT9
I
L
Im-srD-l 233C
4.1.1 Methodof C1.aeeifyi

w Defects A claeeif
icationof defectsie the
enumeration of poee~blede~ectsof fbe unitof’productclaesifidaccording
to theiraeriouenees.Defectewill normeJlybe groupedintoone or nnreof
the followi.ngclaeaee:CriticalDefect,HajorDefectend MinorDefect(sea
3.9,3.19~ 3.21).Dafectaw be groupedintootherclaaeea,or into
euhleaeeewithintheseclaaeae.
Defective A defectiveis a unitof product
4.1.2 Methodof CleeeifYinu
vhichconteinaone or moredefecte. Defeotivee
willuaudly be classified
ee
follove
: CriticalDefective,MajorDefectiveend MinorDefective(ace.3.10,
3.20end 3.22).
4.2 ACCEPTABLE
QUALITYLEVEL(AQL)
4.2,1 We “’lhe
AQL.twwther with the Sa@e Sim Codetier, is ~ for
indexi~=e @ariaprovidedherein. Theplane melaoindaxad by tie
AverageOutgoingQualityLUzit (A02L).
4.2.2 Limitation‘l’hedesignationof an AQL ehellnot implythatthe
eupplierhee the rightto supplylowringlyany defectiveunitof proiuct.
~~~-~ee~.~~e Am fl A
Different bE
~tdesignated in the contract
e may be deei@atedfOr or ~ Of
@WUp
defectsmnsideredwll=ively, or for individual defecte. An ML for a
groupbf defactsmey be desigated in additionto AQL‘a for individual
..
defects,or eubgroup,withinthat group.
I
I 4.2.4 PreferredAQL’e !lhevalueeof AQL’e%ivanti * roles ~ m
ae preferredAQL’ for w product,en Am te des@natedotherthana
preferredA(UJ,th~h t&eB are not applicable.
4.3 AVERAGEOUIW~ QUALITY(A02)
4.3.1 LimitationThe listingof valueEof ACQL in this Standarddoesmt
i@Y t%etthe eupplierhae a rightta eupplyknowinglyany defective
unit
of product.
4.4 SUEIISSION
OF F7iQDW’I’
4.4.1 Id or Batch Althoughlot or batchsizeie not ueedto selecta
continuousaemplingplan,the fonzation
of lots or batdm3 Z4y rsmi.n
desirablefor reeeoneof hazo@mi~, tipping convenience, and facilitation
of _nt.
4.4.2 Orderof Production.All inspection shouldbe performedin the
orderin which he unitaof productare produced,in orderthatthe eourm of
qualityprobl~ can W moreeeailyepottedand corrective wtion tek?an.
In thosesituationawheremaintaining the orderof productionia not poeaible
for example,vhenproductfrcm two or rzwe identicalproductionI.ineeie
mergedpriorto inspection,the planehereinmay etillbe ueedprovidedthat
●!, the mixingof productfromthe linesie thorough,therebyaeauringa randa
epacingof q defective unitein the flowof prcxhct.
I 5
I
KtLS1’&l235C
4.4.3 Unitsof ProductSubnittedAll unitefor whichdi~sition is

Bought must ~ aaoh inspection staticm.Thisdoesnot preventprocess
inspection by the supplierpriorto arrivalof the productat the inepeotion
station,nor doesthisprohibitthe supplierfromremovingor correcting
unitecontiningdefectspriorto sutxaitcal of the product.However,if, in
the opinionof the consumer, the supplier’e methodof .whedulingprosese
inspection results in a flow of product duri~ prioda ccfscreening inepe~
tiontich is not representative of the flovof productwhichcan be axpeotd
to be encountered duringsubsequent eampli~ inspection, the ooneurmr
reservesthe rightto causethe supplierto ucdifghis methodaf E@IEXM@
prccessinspection.
4.5 ACCEPTANCE
AND R?LJE7110N
4.5.1 Responeibili Althou@ boththe consumersod supplieruq rejeot
of tie supplier,
onlythe consumerpoeeeeaeethe
authority to accept(prchaae)the supplier’s material.However,sincethe
supplieris responsible for providing
rrateriel
vhicheatisfieecontractml.
requirements, he will inepecttheproductthrou@ use of a sampling@en
indexedby the deeignatedAQL to detemine whetheror not to eukmitthe
productto the consumer.
4.5.2 Spciel Resemationfor CriticalIkfeeta The suppliermay be
r-~ at the d.lscretlon the reepone~ble
euthori~to inspectevery
unitfor criti&.1defectsor to followsaneotherprocedure tith_ to
the inspectionof criticaldefects.If a criticaldefectis frondon any
unitof product,evenif thatunithas not beenselectedfor inspection for
criticaldefects,the suppliershallcarryoutthe prooedurespecified by the
consumerfor criticaldefects.
4.5.3 Dispositionof RejectedProduct Unitefoundto be dsfective by
eitherthe eutmher or consumer removedend keutamrt franthe flow
of product. %e suppliermy correcttheseunite, in &ch” casetheywillbe
acreend and reeuhnitS@to the conemer apwt frm the regularflowof
product.If theyare acceptedby the‘mneumsr,theywillbe returnedto the
productionlineri@t afterthe inspection station for the defectsconcerned.
4.6 DRAWINGOF SAMPLES
4.6.1 SSM e Undercontinuous Ssmplm a sampleoonsieteof oneunit of
product
+ ram franthe production line es it pseeee a given station.
4.6.2 Carteinvaluesof amTI@ingfrequency,
f, e&
provide
4.6.3 sem e selectionme sampleuniteti be Eelectedat the chwen
esmplmg rsquency
~ao=b@w&ti.ofF.mtmwWtiwof
beinginspected.l’?te
inspectorshouldallowthe intervalbetveenaam@e
unitsto varyeamvhat ratherthandrawsampleuniteaccording ta a rigid
*t.tern.
4.7 sAMPLm F’IANs
6
KILSiWl 235C
4.7.1 CodeIsttera Wnr@ing planeare desi~ted by code letters.Teble

1 providespenniaeible codeIetteretaeedcm the numberof unitsin the
product ion interval.A codeletterend ite eseociatedetmqiiing
frequenqy
shouldbe eelectedafterconsidering euchtiuencing factoreee ine~ction
timeper unitof prcduct,production rate,end proximityto otherinspection
stat ione. When idleinepector
timeia a ei@ificantconsideration, a plan
with a highereamplingfrequency end lcnmrclewance nuuioerieueualJy
preferred.
Plane The W end an appropriate codeletter
the eemplingplanfranTableII-A, III-A,IV-A V-A
or VI-A. ie elfwneceeeeryto determineN (eee102.2.l\.
4.7.3 of SeJ@inK Plane FivetZPIXX3
of eemfiingplane: ~P-1, CSP-p,
CSP-2,tX3P-T
and W-V are providedin TableeII-A,III-A,IV-A,WA and VI+i
I respectively.A eelectionof the appropriateplancan be madeby a con-
sideration
of theirindividual featuree.C8P-Iie the Bim$em. cSP-Fis a
CSP-1planwithclearance numberedjuetedto handlea shorterrun of product.
CSP-2provideeadvenw varningwhena screeningcrevw haveto be
aesembled.CSP-1’provideafor a reductioniq eemplingfr~uencyin good
que.li~eituetione.CSP-Vprovideefor a reductionin cleeranoe numberin
aoodqtii~ situation,end ie en alternative to CSP-Tin thdeesituatiom
wherea reductionin am- frequemy hae no econanicmerit.
~
I
o 4.8 DiWONTINIJATION
OF INSPEX71’IOh’
4.8.1 LongPeriodeof 8creeni~ Whenthe uee of 101.2.6, 102.2.6, 103.2.6,
104.2.6 end l@ . 2 . b give ind~cationthaten exceeeivel.y low Perioduf
ecreening hee Wen in progreea,correctiveactionehellbe takento improve
the production proceeeand the coneumerreeerveethe rightto euependprcduct
acceptance.The provisionof 101.2.6, 102.2.6, 103.2.6, 104.2.6 end 105.2.6
do not preventthe eupplierfrantakingcorrective actionta improvethe
production prcceeepriorto reachingthe limitsdeecribedin the
aforementioned peregraphe.
4.8.2 Ineffective
Screeni If, duringa ~riod of 100$inspection, a
feet,the coneumerehellbe notified, and
corrective actionehsllbe *n ta improvethe effeotiveneee
of the ecreen-
If a seconddefectia foundby the checki~ inepectorduringthis
>?i~% lC@ inspection,the acmeactionehallbe takenby the eumd-ier,
and the ooneumervill reeervethe rightto euapendproductauseptence.In
the caeeof criticaldefecte,the qxmmer meervee the rightto auepend
acceptance upm the findingof the firetcriticaldefectby the checking
inepectorduringa periodof lC@ inepeotion.
4.9 =IMATION OF THE PROCESSAVERAGE
4.9.1 Con~tation A reasonably&xd estimateof the proceeeaveragecan
be madefranthe inspection reeulte. If the inepeotion
reeultewed are for
a eet periodof timeor a pr~et numberof unite,the proceeeaverageem be
eethated ae folloue:
MILSTD-1235C
P&@, = 100 (numharof defectiveoherved)
4.9.2 & The eethate of the procaeaaverage,

beeideegivingen
indicationof vhatpercentage of manufactured
productis defective,
cen alao
he usedto consultthe curveeprovidedherein.
TAELEI
Production
Interval OodeWrs
2-S A,B
+25 A throughC
26-93 A throu@ D
91 -m Athrou@E
501-1203 A throu@ F
12QI
-32C0 Athro@G
3201 -10,CXD Athmx@H
lo,ml-35,axl Athrou@I
35,001 -150,m Athrou@J
150,031-up Athrou@K
4.10 AmANGmm’l! OF CURVE
‘l’he
curvesare arrengedin euchfaahionthatwhenthis~bligationis
openedto a w of curvee,the AOQcurveefor a set of planevouldappar on
the leftpage,alongviththe legend. The API curveefor the inure
eat of
planewouldappar at the top of the right~, and the O.C.curvesat the
bottomof the right~.
The curveeare orderedby AQL and ‘MrgatACXIL.In thisceee,AC& ie
providedonlyaa an ind~ for simpl.ici~ whenit ie listedin the specifica-
tion,end haa no meaningvithrelationto continuuue aan@.ingphne.
I
4.11 A02cURV5
AOQ curveeare providedfor eachof the BP-1, C9P-2,CSP-Tend C9Wl
planecontainedin Sectim 1~. The curveeindi=ti, whatpercentof material
acceptedwer the longrun im defectivefor a prtioularvalueof pmceae
average. It ehouldh notedthatfor velueeof the proceeeavera&
indicatingpoorquality,the correspaxlingvalwe of AC4 are not of great
●
interest,eincecorrectiveactionehouldbe takento improvethe,procaee
8
Mn-9’lwl235C
,0 undereuch circumtancee.The verticalaxism eachof theeecurvesis

Iabal.ki“AverageOutgoingQuaLii&’.The horizontal tie is labellad
“PercentDefectiveof SutznittedProduct”.Theseculwaeca nbsumdtoobtai.n
enideaof thsout@mgquality properties ofti@aninuae andsMAvbeef
epecielintereatwhenthe proceaeave~ ie om~tad ss describedin 4.9.
%ch of the wee is indexedlzpAQL, Target_ ti SSU@I% fraq- Code
letter. ACQ curveefor 09P-1,C9P-2,C8P-Tand CX3P-Vare containedin
AppendixA, B, C and D respectively.
4.12 API ODRV19
AFIcorvsaere~videdforeacb of the@P-l, @P-2, ~~WP-V
planeoontsinedin Section100. The owvea indicate_ frectionof
mdxuittad materialwillbe izapacted over* longnm for a ~icular value
of pro@me ave~. It ehouldbe notedthatfor valuaeaf the process
averageindicating por qualitythe correspondingvalueeof API are wt of
intereetsincecorrective actionshouldbe takento improvethe prooeaeunder
suchcircumstances. l!heverticalsxieis labelled“AverageFraction
Inspected”.The horizontal axie ie Iabel.lsd
‘PercentDefectiveof Sutmitted
Product”. Thesecurvescan be usedto obtainan idaaof the amountof
inspection requiredoverthe longrun for the planin uee and w be of
special.interestwhen the proceeaaverageie cmpxx?d 8s describedin 4.9.
Eachof the curvesisindexadby AQL,TargetAOQLand emplingfmqwncy code
letter. AFIcurvaafor QP-l, CSP-2,CSWf end C9P-Vare oonteizadin
Append-bA, B, C arxiD respectively.
4.13 O.c.CURVm
.~o
Cyarating (0.c. ) auvee ara~dad foraachoftba
CSP-1 ,09P-2,09P-Tend C9P-V@aria~ in %ctim 1(X3.T& curves
indicatewhatpercentof =terial overthe longrunwillbe aocqtad during
the eamplingphasesof the plsnafor a ~icular valueof processavere@.
It shouldbe notedthatfor valws of the prmaae ave~ indicatingpoor
qualitythe correspondingpercentof materialeccaptadduringthe sampling
phaeeeis not of greatintereat, sincecorrective actionehouldbe takento
improvethe processundersuchcircunetancee. The verticalexie.on eachof
thesecurveeie laballed“percentof ProductAcceptedWnderSampling”, and
the horizontalaxie ie labellad‘“percent Eefective of Sulxnitted
Prductm.
Thesecurveecan ha wed ta obtainan ideaof the operatingcharacteristic
of the planin use, and~ be of specialintereet when the proceesaverage
iecaupzwdaein4 .9. Ikchoftha curveais indexedby AQL, Tar&t AOQLand
wflim frequmc.vcodeletier. O.C.curvesfor CSP-1, CSP-2,CSP-Td
@F-V are containedin AppendixA, B, C and D respectively.
5. DE1’AIZ
FD32~
5.1 continuowSw@iw Planefor Inapsction by Attrih=e are dividedinto
fivedifferenttypes: Sa@iing Plen101 for CSP-1,Wpl.ing Plan 102for
C9P-F,Saqil.ing Plan103for CSP-2,SmnplingPLsn104 for CSP-Tand 9sm@i.ng
plan 105 for CSP-V.
9
KtIArD-1235C
6. ?KYrm
6.1 IntendedUse The Single-endMulti-lwelContinuous
Skmpling
Procea Ales for Inspectionby AttributesIncluding
the P’onctiond
Curves’% the Continuous Se@ing Planedescribed by thisOtmderd are
intendedto be used in the acquisition
of defame materiel.
6.2 SubjectTerm (Kaywrd)Lietq
AcceptableQuali@ Level(AQL)
AverageFractionhepe&ed (AFT)Curve
Avers@ Cut+p~ @elity (Am) Cume
AverageCWgoing Welity Limit(A02L)
PunotionelCurve
Inspectionby Attribute
OperatingCherecterietice
(0S)Curve
ProcessAverage(PA)
SamplingPlan
Screening
Target ACQL
6.3 International Standardization

@ eernentCertainprovisionsof this
MilitaryStand 1 Continuous
San- Frceeduree and
Tablesfor ine~ti ) ~ the subjectof InternationalW
dardizetion A&rement,WAG 340. When amendment,revision,or cancellation
of thisetanderdia proposed, whichwillmodifythe internationalagreement o
concerned, the pre~ing activi~ willtakeappropriateactionthro@
international ataodardization
channels,including
depammenteletmderdize-
tionoffices,to chargethe egrementor mk.eotherappropriate
eccomdatione.
6.4 Changea franPrevioueIeeue Verticallinesor asterisks
era not used
in the revlmon to ldentlfychangeswithreapct to the preview issuedue
to the extensiveness
of the changes.
custodian: PreperhgActivi~:
A17ny-AR Almy-AR
Navy - (H
Air Porte - 23 (Project
QCIC-C095)
ReviewActivities:
AmW-MI. EA
Na~ - AS; MC, OM, SH, YD
IsC-m
DIA -6S
UserActivities:
Arqv-ME
10
a
SEETIQh’
1~
SAMTLINGPL4NS
100-1
MtL-Sl’D-l 235C
o SAmLING PIAN 101

m-l
101.1 PuRFo9E OF CsP-1
CSP-1is a ei@&lavel continuouseautpling

procedurevhichprovidesfor
alternating
sequencesof 1C@ inspection
end smpUng inspectionvitbno
~twm~-rtiti~. C9P-1requiresa returnto lCX%
napectionvhenevera noncmnfomaing
uoith discoveredduringean~
inspection
. 9ee Figure&A foraewnwuy of the operationof C9%l. Tables
II-Aad II-Blistparewtereaeeaciated withthe procedure.
101.2 D=FTION OF FROCEOUKE
101.2.1Initiation of ProductionAt the startof production,eachunitof
productehallbe inspected by the ecresningcrev. Checkingine~tion eball
be perfomad concurrentlyat a fre uencyf or moreoftenon the unitewasd
by the ecreeningcrew (see101.2.5 .
‘1
101.2.2 Sampli
w Inspction Sm@ng impactionnormallyiB initiated
whenthe?ollovingrequirements
are satisfied:
- (a) Alluniteofproductarenbedeaccord.ingtotheaame drawing
●( end specificatiotke
understableconditions
whichia termedhanogeneitg,
of prcductim. Thierequi-m,
ia usuaIJysatisfied
* the production
is not alteredby innovatim,Oi@ficaut chngaa in uaiterid.a, strikes,
procaaa
retooling(otherthanthatdue to routinechan@m to crmpoaatefor tool
wear) or interrupt
ioneotherthenthosedue to the end of the shift,@y, or
!
week.
(b) At leasti consecutive
uniteinspected by the screening
crew
during1C@ inspectionare fumd fraeof the defacteconcerned.
(c) None of the i consecutive
unitsfounddefect-free by the
I
I
screeningcreware founddefect iveby thecheckinginspector
empli% ina~tion is bs~, ecreening is terminated
(e). When
end sample-e
are taken
at the frequency,
f.
101 .2.3 Returnta I@ Inapscticfn Saqling inspectionshallbe teminatad
ad I@ ‘hspection shallbe resumedif eitheror bothof the conditions
described belowoccur. Fbr criticaldefects,screeningSW beginwiththe
unitof productjustafterthe last defect+frae sam@e unit. (gee4.5.2for
fortherprovisiona for criticaldefects.
)
(a) The productionprocessis interruted for more thaothree
operatingd.qye,
or the requirement
of 101.2.2(
a7“M Otherwieenot =tiefi~ o
(b) A unithavingany of the defectsconcernedis foundby the
a --- mpling inspector.When lC@ tipectionis required,

cur-tailed
the flowof productie
untilthe ecraaningcrewcanbegin1@ inspection.1C@
inspection
ah.ell
be continueduntilthe requirements
of 101.2.2aremet.
101-1
MIISi!D-135C
101.2.4 Change in CodeLetter If it is necessary

or deeirebleta change
●
%nplingYrequencyCode ttere,the followingapplies:
I (a) If the changeresultsin an increasein the sampling

frequency,f (end,of course,a decreasein the clearancenumber,i), the
I C- w be tie at the nexts~ft fm a screening sequenceto a aam~ing
eequen- or duringa SSS@ing sequence,whicheverfi the earlier.
(b) If the _ raeultsin a decreasein the samplingfrequency,
f (end,of rmuree,an increasein the clearancenumber,i).the _ W be
@e at the nextshiftfrana samplingaequenoeto a eereeningsequenceor
duringa screeningsequence,whicheverie the earlier. (Atartytimethe
_ W be madeby initiating a screeningsequence whoseclearancernnnber,
i, willbe t+atassociatedwiththenew codeletter. )
I
101.2.’5Ineffective8creeningWheneverthe”checkinginspector finale
a
defectin the praiuctfoundconforming
by the screeningcrew,the screening
crewshellstarta new countof coneecut
ive defectifreeunits, end the
actioncdescribedin 4.8.2ehal.1
be carriedout.
101 .2.6Low?, Pericdof Screeni~ If, duringa periodof 10@ iriepection,a
defectie foundbefore fmdmg 1 oonaecutive conforminguniteend the nmber
of unitsecreenedie equalto or greaterthentheappropriate valueof S in
Table,11-B,the suppliershallnotifythe conamer of this occurrence,end
corrective ectionshallbe takento improvethe productionprocess. The
consumermy, at ita option,auepmd acceptance immediatelyor at ~ time
thereafter dur~ theperiodof lm inapeetion untilthe suppliercorrects
the ceuse(e) of the hi@ rateof defactiveness.Aftereffectivecorrective
actionhas beentaken,1O@ inspection ehallbe reinitiated.
101-2
START
*
The screening crew inspects 100% of we unite.

I
When i consecutive units are found free of the

defects concerned, I
I
4
The screening crew is released from 1008 Inspec-.
‘o tion and the sampling inspector inspects a frac-
tion, f, of the units, where the sample units
are selected in random manner.
When the sampling inspector finds one of the

defects concerned,
FIGURS 2-A. PROCEDURE FOR CSP-1 PIJUW
101-3
1“
MIL-SlW123x
‘o
101-5
MrMn’o-l 235C
SAMFLUGFIAN 102
CSP-P
102.1 PURFOSEOF C9F-F
C3P-FiB a single-level
ccntinwuesamplingprocedurewhichprovidesfor
alternatingsequencesof I@ inspection and eanplinginspection.CSP-Fie
equivalentto the application
of a C3P-1@an to a specifiednumberof unite
at a tim, therebypemittinga imellardasrawa mhertcbeueed. The
plan may bs applied in situationsinvoking ehoti probzticn rune, or it uqp
be applied to one or more productionintervalsat a time in eituatiom
involvingtime ~ inspectionoperations (for ~ple, inepactionwith
X-my equipnant)where a Ursr clearance number could cauae a production
bottleneck. See Figure >Aforaaunmery of the operations
of OSP-F. Table
III-Al.iatap+mmetereeeecciated withthe procedure.AOQ and AOQLfor CSP-P
relateto the longrunaverageand limit,respectively, overmanyperiodsof
applicationof the plan,whichin factare ‘Ae sameas the expectedvaluea,
respecnvely,for a ei@e application of the plan.
102.2 DlN2R.TETION
OF IWGZWRE
102.2.1 Initiation of Period we period,in termsof mmbar of unite,N,’
for whjchthe plan be EP@.zed,must f iretbe detenabed,and plan
meters detehnz * Wle III-A. (K M is =dler thenthe valueor i
franTableIII-A,inspectall units. ) At the smrt of production or of the
pericdforwhichtheplanietcbe applied,eachunitcfproductehallbe
Uwp8ctd by the ecreeningcrew. Checkinginepectimehe21be perfoti
Ccncurrentily
at a frequencyf or mereoftenon the unitapeeeedby the
screeningcrew(eee102.2.5).
102.2.2 SamplingInepec
tion 9amplinginspection
normallyis initiated
whenthe follovingrequirements
are aatiefiei:
(a) All uniteof productare madeaccordingto the samedrawingsand

epacificationeunderstableconditions
of prcductim. ‘fhia
requirement,
whichia temed hmmgenei@, is usuallysatisfied when the prcdwtionproceee
is not alteredby innovation, ei@ificentchengeein materials, etrikw,
retooling(otherthenthatdue to routinechangesto oou@naatefor tool
user)or interruptions other then thoeedue to the end of the shift,day,or
week.
(b) At least i consecutive unitsinspected
by the screening
creu
during1C@ inspection are foundfreeof the defactsconcerned.
(c) Ecne of the i consecutive unite fcwd defec~freeby the
screeningcrevare founddefective by the checkinginepctor(
e). When
m@iW inspection ie begun,screening ie terminated
end aampleeare taken
at the frequency,f.
102.2.3 Return to M@ Inspect

ion Samplinginspection shellbe teminated
and 1CC@ ‘i~cticn shallbe resumedif any of the conditions
describedbelmi
102-1
KcL-91wl 235C
occur.Fur criticsldefects,screening shallbeginwiththe unitof product ●

justafterthe I.e.at
defec%frae sampleunit. (See4.5.2for furtherprovi-
sionsfor criticaldefects.
)
(a) The productionprocessie interm ad for morethenthree
operating
days,or the requirement
of 102.2.2(
aY ie otherwiee
not ~tiefied.
(b) A unit hwing SIV of the defectsconcerned
is foundby tie
samplinginspector.
(c) Theuniteto whichthe planwee intended
to be appliedhave
reachedthe @nt of inqection.
!lhermdmin gunitetobepodwed wi.llbebmkendouninto oneor more
&VWUPSt md the i Mue for * 6FOUPfiu h date~ fraaTableIII-A.
For example,eqpee thatinitially the sizeof a productionmn is to be
3,cX33unite,end eubesquently
it ia detenntiedthatthe run is to be 4,003
units. After3,(XX) unitshavepesed the pint of impaction,103%tipec-
tionwillbe initiated, withan i valueassociated withIV= 1,003.
I When 1(X%inspectionis required,the flowof productis curtaileduntilthe

I screenirgcrewcan begin1@ inspection.1(W inspection shall‘becontinued
.
untilthe requirementsof 102.2.2are met.
102.2.4 Change in CodeLetter If it is necmemy or desirable to change
~ tis=9 Ctie -* era, the follo~ applies:
(a) If the change results in en increaseb the esm@ing frequency,
f (and,of course,a decreasein the clesrqnce number,i) the chsn@ - be
tie at the nextEhiftfran a screeningeequencato a eem@ing eequenceor
during a sampling eequenca,whicheveris the earlier.
(b) If the chen& reeultein a decreasein the samplingfrequency,
f (and,of course,en increasein the clearance number,i) the changemy be
madeat thenextshiftfruna samplingsequenceto a screening sequenceor
duri~ a screeningsequence,Wichaver is the earlier. (Atany time the
c- W be tie by initiatinga Screen* sequence whoseclearance number,
1, willbe thatassociatedwiththe new codeletter. )
102.2.5 IneffectiveSC- Wheneverthe cheding inspectorfindsa
defectin the produotfoundoonforn@ by * ecree@ crew,the screening
crewshallstarta nev countof consecutivedefect-fraeunite,and the
actionsdescribedin 4.8.2shallbe carriedout.
102.2.6LongPeriodaof ScreaninUIf, duringa periodof ICC%inspection,
a defect~e foundbeforefindingi consecutiveconformingunitsend the
numberof unitescreenedis equalto or greaterthanthe the appropriate
valueof S in TableII-B(tiforeIiunilahavereachedthe pointof
inspection),the suppliershellnotifgthe consumerof thisoccurrence,and
correctiveactionehsllbe takento improvethe productionprocess.The
consumermy, at its option,euepnd acceptanceimmediatelyor at q time
thereafterduringthe periodof I@ inspection untilthe suppliercorrects
the cauee(
e) of the highrateof defectiveness.AfterefYective corrective
=tion hasbeentaken, -lCC#inspection
ehallbe reinitiated.(Note: If
102-2
● Severalconsecutive
to sampling,
pericde of some lengthN eachhave~sed withoutgoing
and withoutreachingthe S valuebecauseN is smellerthenS,
the consumerreeerveethe rightto causethe supplierta uee anotheream~ing
Blen.)
START

defects concerned,
☞
➤
The screening crew is released from 1000 inspec-

tion end the sampling inspector inspects a frac-
tion, f, of the units, where-the sample unitB
are selected in a random manner.
4
When the sampling inspector finds one of the
defects concerned,
I NOTE : This plan is aPPlied to a specified

number of units, N, to be produced in the
period considered.
FIGURE 3-A. PROCEDIJRZ FOR CSP-F PLANS
I
102-3
KWSIW1225C
00000
00000
00000 Ooooz 00000
00000 00000 . . . . .
tnoooo 000 O... rlluu’loo
. . . . . . yyyq+~
.jy’?yy tfyylyy
+.+.+.4$+
r-ll+dl -11-! FI*AAI-I 00000
00000 00000 00000
Ou-looo 00000 . . . . .
. . . . . . . . . . .~:~:~
Ac-lml’ow mwr-mm
J J
102-4
F
In
(w NI-40+W tuwduill’1
x \ mlnm PO o-l-owe
Nwm)Ntn I-wlnmd
Inlnmww W$s f-1-m
In
0 \
0
k \
I-
W \
m
0 \
I
* Wmwlnm
molnm N
1“ v. \
mooed
Cummmrl
!--)
m \
N
4\
Ll I .. ... . . . .. .
.. . .. .
102-5
MIE-123X
102-6
:
&
g
I ‘~
2!
I .>
( vmO ml-
lnwmmd
0000+
NNNNN
w
alti
i;
mu
z
000
Wr-w
.I
102-7
m
al
5
.,,
102-8
U-lmowo
mmmmo
mmmmo
d
moo.~o
moooo
Inwwwls
u
al
Oooz$
0000
0.0.0...5
0000
emm-
s
1111-4
494440
00000
O* 0-0-0- ~.
00000
mr-mmd
102-9
J
:
.
v
•1
a
d
0,
4
lx
f4
u
o
CJ
.
O=i’
vl-
00
102-10
twwmut -
wmomw
-1-=a.m
Wul Aom Wbulmw

twtwur!tn I-mm .+11
*ro*u-1u-1 www r-i-
Nln$mwm
Imml-11-lm
IN NIUNN
000 00000
000 00000
0000 00000
0 . . . . . ..-
o-y~: yitf~yy
c+dd 9-1 4-I-19-14
1000 =0000
4000 00000
g ~. # *. . . . . .
.. ,.,,-. Wanw-m
102-11
MIXFSl&1235C
mm-rwm
U-lu-lw l-w
Inmmlnm
I-lr-fu Nw
mw-smo
Fllw mm*
-A
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yty~y~
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. . . . .
qmwl-m
I I 1 J
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102-12
I
MIW3H3-1235C
Odw l-m
mwm ON
Ullnu-?ww
mru ml-m
$S+I -011-I
mlnlnlnw
mOw-Ym
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mml--lev
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U1-llwoo
mOswl-
.-i Nlull.4
wmmmm wr-wmo
mr-mo,-l tNml-4Nn
.-fdr4Nm N’NNlwe4
Wr-wmm
mtmmmm
!-4 ?-4+?++
0000
00000
000 000 00000
000 000 0-~. ~-~. o.
0000 .000
0 -.. . . . Odddlw
o.y~y ylyy +1111
I?-IA !-411
01-l d-td *I-IA ?40000
01000 000 00000
In-looo 000 O* --*
1 o--- . . . .O?+Nm
C-41 nl-ltwr? mold-id
102-13
~SIW123X
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mmmmm
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00000
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01- I-I NI-I

I--wmm
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0 00 00000 000
o.Q. 00000 ,.. .
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0. ,.. . . ..- yyql
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102-14
——
meilnlwm
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wmmmm
C-11-lddd
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mmmmm
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rwlNr+NN
U-lunmmm Lnm”ulmm
.-4 Add l-l .-I .+1+4$-I
102-17
MII.+lWl235C
SAMPLING PLAN 103
(m-2
103.1 WRFOSE OF CSP-2
CSP-2is a @pa of singl~levelcontinuous samplingprocedure which -

providesfor alternatingsequencesof 10@ inspection and ssqilinginepectim
withno limitsestothe numberof suchsequences.CSP-2requiresa returnto
1w inepxtion whenever @O defectiveunite are found sepratal by fewer
than i coneeoutivemqled units but does not require return to I@
mtion if i or MOIW cm=cutive defect-freessqde unit= separab two
defectiveunits. CSP-2 eheJl not be used for inepeotionfor criticaldefects
(SW elm 4.5.2). Ses Figure 4-A fora eumery of the operatimaf C9P-2.
TablesIV-Aand IV-Blistprsmetereassociated
withthe procedure.
103.2 DFSCRIPIION
OF FWCEOURE
103.2.1 Initiationof ProductionAt the startof ~uction, eachunit
of productehell inspected by the screening
crew. Checkinginspection
shsllbe ~rformed concurrentlyat a frequency
f or moreoftenon the unita
pseed by the screeningcrew(see103.2.5).
103.2.2 SSU@”uig Insmction Ss@ing inepeotionnonnellyis initiated
whenthe followingrequirementsare satisfied:
(a) AU units of product are made according to the same _
end specifications understablegonditione of production.This ~o
whichis termedhcuugena” lty,*.~ satisfied when tbe producticm prooeb
is not alteredby innovation, sl@fiumt. _ in materiels, strikes,
retooling(otherthanthatdue tm routinechangesto oanpeneate for tool
S) or interruption other than thosedue to the mnl of the shift, dq, or
week.
(b) At leasti consecutive

unitsinspected by the scree~ crew
during1C@ inspectionare foundfreeof the defectsconcerned.
(c) Noneof the i consecutiveunitsfounddefec~freeby the
ecreenirgcreware founddefective by the checkinginspector(e).When
-@i% inspection
ie bsw, screening is teminetedand samples- taken
at the frequency,
f.
103.2.3 Rsturn to l@ InSPSC
tion Samplinginspection
shellbe teminated
and 1@ ~nspectionehellbe resumeduponthe occurrenceof one or bothof
the conditions descrited
below:
(a) The productionprocess is interru for morethanthree
operatingdays,or the requirement of 1~. 2.2(aF M otherwisenot satisfied.
(b) Pewerthani consecutive
defec~freeSSM@S uniteseparatetwo
defectiveample units.
●
103-1
MIL4m-1235C
whenla% inspectionie required,the flowof productis curtaileduntilthe

screeningcrewcan begin1C@ inspection.10@ inspection ehallbe continued
untilthe requirementsof 103.2.2are ❑ et.
103.2.4 Chinge in CodeLetter If it ie necess~ or desirable
to change
Semplingl+equencyCodeLettere,the following appliea:
(a) If the than@ reeulta in en increaee in the aam@ing frequency,
f (and,of course, a decreaae in the clearancenumber, i), the _ nqy be
made at the next.shiftfrcm a Bcreeningaequanceto a sam@irIEeequancaor
during a’eampling aequenee,whichwer ie the earlier.
(b) If the changeresultBin a decrsaeein the samplingfrequency,

f [end,of course,an increasein the clearance
numWr, i),the change!BW be
madeat the nem,Bhiftfrm a ampling sequenceto a screening sequenceor
duringa Bcraeningsequence,whicheveris theearlier. (AtW“ time the
c% M be made by initiating a Bcreeningsequencewhose clearancenumber,
i, WLll be that eeeociatedwith the new code le~er. )
103.2.5 Ineffective ScreeningWheneverthe”checkinginspectorfinale

a
by the Ocraening
defectin the product foundcorxfonning crew,the screening
crewaha3.1starta new mt of consecutivedefec~freeunite,and the action
describedin 4.8.2ehellbe carriedout,
103.2.6 LongPeriodsof ScreeningIf, duringa periodof 1C@ inapsct ion,a
defectis foundbefore findingi consecutiveconfomingunitaand the number
of unitesoreenedie equalto or greaterthanthe appropriate valueof S in
TableIV-B,the suppliertillnotifythe conmmr of thiB occurrence, and
corrective actionshallbe takento improvethe productionprccess. !Cha
coneumermay, at its option, euspwl acceptanceimmediatelyor at any time
thereafterduring the pericd of 1C@ acceptanceuntil the supplierCorrecte
the cauae(e) of the hi~ rate of defective. After effeCtiVe corrective
actionhas beentaken,I@ inspection
ehallbe reinitiated.
●
103-2
The screening crew inspects 100% of the units. 1
I
defects concerned, the screening crew is releseed
from 100% inspection, and I
The sampling inspector inspects a fraction, f, of

the units, where the sample units are selected in
a random manner.
When the asmpling inepector finds one of the de-

fects concerned,
The aempling inspector continue8 sampling but

keeps count of the number of esmple-units in-
spected after finding the defect.
I
FIGURZ 4-A. PROCEDURS FOR CSP-2 PLANS
103-3
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I
103-4
MIL-mD-1235c
SAMFHNGU 104
(29P-T
104.1 FORFUSE OF CSF-T

CSP-T is a multi-levelcontinuouseemplingprocedurewhichprovidee
for alternating sequenceeof 1C@ inspection end empling inepectim. C9F-T
requireea returnto I@ ine~ctionwhenevera nmconfoming unitia dis
coveredduringaanplinginepactim,but providesfor a reducedaen~
freqUm~ w dmonetrationof auprior lx!tquality. E!%Tahd.lnutb
umd for impactionfor criticaldefectsFaee eleo4.5.2). SeePLgurtM5-A
for a ~ of the opeiationof CSP-T. TebleeV-A end V-B Iietprarmtere
aeeociti vith the procedure.
104.2.1 Initiationof ProductionAt the etartof production, eachunit

of productehaU be lnepected by the screeningcrew. Checkinginspection
ehallbe performedconcurrently at frequencyf or mre oftenon the units
paaaedby the ecreeningcrew (8* 104.2.5).
10$.2.2 SmnPI.@ Impcticm Smn@i~ inspectionnormally ie initiated
when the fol.lowingraquirementeare eatiefied: r
- (a) All unite of product are made accordingto the same drauiw
end epecificationeunder etable condition of prulucticm. This requiremot,
which ie termed ~i~, ie usually eatisfiedwhen the ~uotion prowaa
●
ie not altered by innovation,ai~fi~ ~ in materiale,etrikea,
retooling(other than that due to routine chengee to canpneate for tool
wear) or intermptioneotherthenthosedue to tk end of the shift,day,or
veek.
(b) At leaeti consecutive
unitsinepected by the screening
crew
during1@ inspectionare foundfreeof the defecteconcerned.
(c) None of the i consecutiveunitefound defect+freeby the
screeningcrew are found defectiveby the checking inapector(s). When
e.=@iiw3iqtion ie begun, ecraming ie tmminated end eaqiles are taken
at the fraquencyf. The empling frequency ~ be reducedeubjectto the
condition ehown on l?@re 5-A.
104.2.3 Returnto I@ Inapection Wr@ing inspection shallbe terminated

end ICC%mepction ti be reeumed if either or both of the condition
deecribedbelow occur.
(a) The production proceaeie interru ad for morethanthree
operating
deye,or the requirement of 104.2.2(
aY ie otherwieenot eetiafied.
(b) A &it havingaqy of the defectsconcernedis foundby the

samplinginepector.
●
lo4-i
—
Fm.-8rrbl 235C
!*”
-
When 100% inspectioniE required,
the flowof proiuct ie curtaileduntil the
screeningcrew can begin 1C@ inspection.10% impactionehallbe continued
untilthe requirementof 104.2.2aremat.
104.2.4 change in Code Letter If it is neceaeeryor deeirableto change
sampling~evn~ c~e Letters,the followingappliee:
(a) If the change reeultein an increeeein the eean@.ingfrequency,
f (end, of course,a decreaee h the cleeregcenumber, i), tlm change uqy be
madeatthe nextehift franaecreaing eequencetoaeem~eequemeor
during a eamplhg sequence,whicheverie the earlier.
(b) If the change reeultein a decreaee in the eempling frequency,

f (end, of course, en incraaee in the cleanxme number, i), the than@ q be
made at the next shift frm a eamplingsequence* e acreaning
eequenceor
during a screeningeequence,whichwer is the earlier. (At aYW time the
c- x be mede W. initiatinga screeningeequencewhoee clearancenumber,
1, -U be that ae.soclated mth the new code letter.)
104.2.5 IneffectiveScreeningkheneverthe checkinginepectorfindsa
defectin the productfoundconforming
by the ecreeningcrev,the ecreening
creushalletarta new countof consecutivedefec$fme units,and the
mtione deecribedin 4.8.2s~ be carriedout.
●
104.2.6 LongPeriodeof ScreeningIf, duringa periodof lCC@~ion”,
a defectie found forefmdmg i conaecutiva confonrdngunitead the
mmber of uniteecreenedis equalto or greaterthanthe appropriate valueof
9 in TeblsV-B,the euppliereha.11notifythe confnaner
of thieoccurrenm,
end correctiveactionehallbe takento improvethe production procees. lhe
coneumermay,at iteoption,euependacceptance i.ranediately
or at any tim
thereafterduringthe periodof 1C@ inspection untilthe euppliercorrects
the ceuee(s)of the highrateof defective. Mter effective corrective
actionhee beentaken,1C@ inspection ehallbe reinitiated.
●
104-2
I
-~1235c
START
10 The screening
a
crew inspects 100% of the units.
+

defects concerned,
The screening crew is releaaed from 100% inspec-
I tion end the sampling.inspector inspecte a frac-

tion, f, of the units, where the units are select-
ed in a random manner.
I 1
If the sampling inspec- If the sampling inspec-
tor finds one of the de- ter finds i consecutive
fects concerned, sample units are free of
the defects concerned,
I
The sampling inspector begins inspecting a frac-
~ “o tion, f/2, of the units, which are selected in a
random manner. 1“
If the sampling inspec- If the sampling inspec-

tor finds one of the de- ter finds i consecutive
fects concerned, sample units are free of
the defects concerned,
# ! 1
A
The sampling inspector begins inspecting a frac-

tion, f/4, of the units, which are 8elected in a
random manner.
When the sampling inspector finds one of the de-

fects concerned,. I
FIGURE 5-A. PROCEDURE FOR CSP-T PLANS
104-3
0
c
1,
104-4”
Ln mmmmmwww -II
. Aml.-l=ru-lme4~ l-g
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104-5
MIMmD-l 235C
SAMPLING PLAN 105
C!9P-V
1C5.1 FURFOSEOF CSF-V
C’3P-Vis a singl-lavelcontinuous samplingprocedurewhichprovideefor
alternatingeequencasof 1C@ inspection and mnpling inepction. CSP-V
reqwireea return* 1C@ inspection whenevera nopconfonning unitis dis-
covereddur~ ean~ Wpectim, but providesfor a reducedclamume
umber upondmonetrationof superiorprodmt @@. It canbe benefi-
ciallyappliedin them eituatione wherethereis m edvan~ to reducicg
-W frequenciesin the @ qualitysituation; for example,whenthe
inspectorwouldmerelyhwe more idletimeif the em@ing frequency were
reduced. C9P-Vshallnot be used for inepctionfor criticaldefects(ew
also4.5.2). Sae Pigure6-Afora crr of the operationof @P-V. Tables
W-A end VT-B lietparameterassociated withthe procedure.
DIH7RIFTION
OF PRWEDORE
I 105.2
105.2.1 Initiation
of ProductionAt the startof productioneachunitof
prcxiuotti be edb he ecreeningcrew. Checkinginspection
shall
be peflormedconc%%%y atyatfr uencyf or moreoftenon theunitepaaaed
by the ecrwning crew (sea105.2.5.
7
105.2.2 Sampling InSPSCtion Sampling inspectionnormally ia initiated
when the following requir=mnta era satisfied:
(a) AUunite ofproduct are made according tothaeamedrawinge

and apecificationeunderstableoonditione of production.Thierequirement,
whichie tem’edhunogeneity, is usuallysatisfied when the productionprocese
ie not alteredby innovation,significentchangesin materiels, strikae,
retooling(otherthenthatdue to routinechangesto compmaatefor tml
wear)or interruptionsother than those due to the end of the shift, day, or
week.
(b) At leasti (orx if appropriate)consecutive

uniteinspected
by
the screeningcrewduring10@ inspectionare foundfreeof the defects
concerned.
I (C) None of the i (orx if appropriate)consecutive
unitsfound
I defect+free by the screeningcreware founddef-ive by the checking
inepector(s). When samplinginspection is begun,ecreeningis terminated
end
samples are takenat the frequency.f.
105.2.3 Returnto 1@ InspectionSeu@iinginspection shellbe terminated
.w3 lC@ lnepectionshellbe reeurnei if eitheror both of the condition
describedtelowoccur. The auprouriate clearancenumbertillbe determined
accord ing to the procedural
~es- ehownin Figure6-A.
(a) The production
proceesie interruptad
for morethanthreeoper-
‘a atingdays,or the requirememof 105.2.2(a)
ia otherwisenot mtisfied.
I 105-1
~1235C
(b) .4unit having arw of the defecteconcernedis foundby the

eemplinginspector.
WhenI@ inspection
is required,the flow of productie curtailedu;ntilthe
screeningcrewcanbegin1CC% inspection.1~ inspection shallk% continued
untilthe re+xiremente
of 105.2.2aremet.
lm.2.4 Changein CodeLetter If it ie necessaryor desirablew change
l%equencyCodeletters,the following
Selnpling applies:
(a) If the ee~~inlen increasein the samplingi%qumcy,
f(end, ofeouree,a eareneemlrbar,
i), thee hanga Wbe
medeatthe nextehiftfranaecraaningmquencetoaaau
@ingeequmceor
duringa smpling sequence,whichwer is the earlier.
(b) If the changereeul.tein a decreasein the samplingfrequency,
f (end,of course,an increasein theclearance number,i), the changemay be
madeat the nextshiftfrm a samplingsequenceto a ecreeningeequenceor
duringa ecreeningeequence,whichever ie the earlier. (Atany tirethe
changemay be madeby initiatinga ecreeningmquence whineclearancenunher,
i, willbe thatassociatedwiththe new codeletter. )
105.2.5 IneffectiveScreeni~ Wheneverthe checkinginspectorfinds a
defect in the productfound confoming by the’ecreening crew, the ecreening
crew shell start a new count of consecutivedefect+freeunite, and the
actions descriWd in 4.B.2 shell be carried out.
105.2.6 Ixmg Periodsof Scree If,duringa periodof 1C@ inspect ion;

a defectis found fore indi~ consecutive confomingunitaend the
number” of uniteecreened is equalto or graterthenthe appropriate valueof
S in TableVI-B,the suppliershallnotifythe consumerof thieoccurrence,
end corrective action ehall be taken to improve the productionprocess. The
consumer uw, at its option.euepmd acceptance immediatelyor at any time
thereafter ‘duringthe periodof ICC% inspection untilthe suppliercorrects
the ceuee(s)of the highrateof defective. Aftereffectivecorrective
actionhas beentaken,1W inspection shellbe reinitiated.
105-2
UIL-S’It+123%
START
1° t
*
The screening crew inspects 1008 of the units.

defects concerned,
● ●
The screening crew zs released from 100S inspec-
I tion and the sampling inspector inspects

tinn,
a frac-
f, of the units, where the units are select-
ed in a random manner. ~
I
If the sampling inSPeC- If i consecutive sample
tor finds one of the de- units are free of the
fects concerned 1 defects concerned,
‘a
I The sampling inspector continues to inspect a frac-
tion, f, of the randomly selected units.
I
I When the sampling

fects concerned,
inspector finds one of the de-
I
I The screening crew begins inspecting

units.
100%of the
I
FIGUF.S 6-A. PROCEDURE FOR CSP-V PLANS
‘a
105-3
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MIL-mD-l 235C
● APPENDIX A
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FUNCTIONAL CURVES OF THE

DISTRIBUTION STATEMENT A. ApLwOvedIor public release: distribution is unlimited.

I ..:’:’::,: -4--1 ..:,! ... .,~..:-; .“,,”.::+:

L–. —––. –:--. –-– “’

3.3 ACQ The AverageOutgoingQuslity(AOQ)for a p’ticukr PSS

3.5 Chaddng InaPact ion CWcking inepctim ia en@ing inspection

5.1, hapect.i~ Inspection is the prooeeeof maeuring,exanining,

3.24 Multi-levelA multi-lwel@an Conaistaof periodeof lC@ =ion

3.29 Production IntervalA productionintervalis nomJIY a shift;it can

Screeningie 10C@inspectionwhereall defective

4.1.1 Methodof C1.aeeifyi

4.4.3 Unitsof ProductSubnittedAll unitefor whichdi~sition is

4.7.1 CodeIsttera Wnr@ing planeare desi~ted by code letters.Teble

P&@, = 100 (numharof defectiveoherved)

4.9.2 & The eethate of the procaeaaverage,

4.10 AmANGmm’l! OF CURVE

,0 undereuch circumtancee.The verticalaxism eachof theeecurvesis

6.3 International Standardization

o SAmLING PIAN 101

101.1 PuRFo9E OF CsP-1

CSP-1is a ei@&lavel continuouseautpling

(b) A unithavingany of the defectsconcernedis foundby the

a --- mpling inspector.When lC@ tipectionis required,

101.2.4 Change in CodeLetter If it is necessary

I (a) If the changeresultsin an increasein the sampling

The screening crew inspects 100% of we unite.

When i consecutive units are found free of the

When the sampling inspector finds one of the

FIGURS 2-A. PROCEDURE FOR CSP-1 PIJUW

(a) All uniteof productare madeaccordingto the samedrawingsand

102.2.3 Return to M@ Inspect

occur.Fur criticsldefects,screening shallbeginwiththe unitof product ●

I When 1(X%inspectionis required,the flowof productis curtaileduntilthe

When i consecutive units are found free of the

The screening crew is released from 1000 inspec-

I NOTE : This plan is aPPlied to a specified

FIGURE 3-A. PROCEDIJRZ FOR CSP-F PLANS

Wul Aom Wbulmw

01- I-I NI-I

SAMPLING PLAN 103

CSP-2is a @pa of singl~levelcontinuous samplingprocedure which -

(b) At leasti consecutive

whenla% inspectionie required,the flowof productis curtaileduntilthe

(b) If the changeresultBin a decrsaeein the samplingfrequency,

103.2.5 Ineffective ScreeningWheneverthe”checkinginspectorfinale

The screening crew inspects 100% of the units. 1

The sampling inspector inspects a fraction, f, of

When the asmpling inepector finds one of the de-

The aempling inspector continue8 sampling but

FIGURZ 4-A. PROCEDURS FOR CSP-2 PLANS

104.1 FORFUSE OF CSF-T

104.2.1 Initiationof ProductionAt the etartof production, eachunit

104.2.3 Returnto I@ Inapection Wr@ing inspection shallbe terminated

(b) A &it havingaqy of the defectsconcernedis foundby the

(b) If the change reeultein a decreaee in the eempling frequency,

When i consecutive units are found free of the

The screening crew is releaaed from 100% inspec-