Local add on manual

Operation instructions
GF-C Fan Belt Drive
Code No.: 87-19-9576
Edition: 08/2015 EN
☐Original Declaration of Conformity
Translation of the Original Declaration of Conformity
Table of content PageⅠ

Table of content

1 INTRODUCTION ................................................................................................................................................................ 5
2 SCOPE OF DELIVERY .......................................................................................................................................................... 5
3 TYPE PLATE STRUCTURE .................................................................................................................................................... 6
4 TECHNICAL SPECIFICATIONS .............................................................................................................................................. 7
5 ASSEMBLY / MOUNTING / INSTALLATION ......................................................................................................................... 7
5.1 TORQUE’S FOR USED FASTENERS ................................................................................................................................................8
6 STORAGE / TRANSPORT .................................................................................................................................................... 9
7 START-UP .......................................................................................................................................................................... 9
8 MAINTENANCE AND MAINTENANCE SCHEDULE ............................................................................................................... 9
8.1 DURING ALL MAINTENANCE OF THE FAN: .....................................................................................................................................9
8.2 SERVICING: .........................................................................................................................................................................10
8.3 CLEANING: ..........................................................................................................................................................................10
8.4 BEARINGS: ..........................................................................................................................................................................10
8.5 V-BELT: ..............................................................................................................................................................................10
9 TROUBLESHOOTING ....................................................................................................................................................... 10
10 DISCARD ....................................................................................................................................................................... 11
11 COMPLAINTS / QUESTIONS .......................................................................................................................................... 11
12 INSTALLATION AND ELECTRICAL CONNECTION .............................................................................................................. 12
12.1 TOOLS ..............................................................................................................................................................................12
12.2 PARTS ..............................................................................................................................................................................12
12.3 PARTS OPTIONS ..................................................................................................................................................................15
12.4 SUB ASSEMBLIES.................................................................................................................................................................16
12.5 ASSEMBLY .........................................................................................................................................................................17
12.6 MOTOR MOUNTING ............................................................................................................................................................22
12.7 FASTEN BELT-TENSIONER ......................................................................................................................................................25
12.8 WALL MOUNTING ...............................................................................................................................................................26
12.9 OPTIONS...........................................................................................................................................................................30
12.10 MAINTENANCE V-BELT ......................................................................................................................................................31
12.11 CONNECTION DIAGRAM .....................................................................................................................................................31
12.12 DIMENSIONS ...................................................................................................................................................................32

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Page 4 Introduction

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Introduction Page 5

1 Introduction
CAUTION: Read this manual completely and carefully before using the
fan.
The original manual is written in English. All other languages are
translations of the original manual.

This fan is made for moving or recirculating air or air mixtures. Using this fan in
explosive environments for moving or circulating gas, substances, sprays, fumes or a
mixture thereof is not permitted. Moving or recirculation of fluids, solids or particulate
matter is also not permitted.

2 Scope of delivery
After removing the packaging, check for completeness and integrity of the product.
Contact the supplier immediately in case of missing or damaged components.

CAUTION: Do not install a damaged or incomplete fan!

See chapter 11.3 for the standard scope of delivery. See chapter 11.4 for the optional
scope of delivery

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Page 6 Type plate structure

3 Type plate structure

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 Technical specifications Page 7

1. Article number VV 25. Drip proof 49. µ at optimum

2. Serial number 26. IP class 50. Static pressure (0 Pa)
3. Wiring diagram 27. Insulation class 51. Air volume at 0Pa (m3/h)
4. Voltage (V) 28. TEAO (Totally Enclosed Air 52. Static pressure (x Pa)
5. Frequency (Hz) 29. Number of phases 53. Air volume at x Pa (m3/h)
6. Nominal current (A) 30. Manufacturers name 54. PSE-logo
7. Rotation speed (RPM) 31. Manufacturers address 55. Fan current (A)
8. Power (kW of PK) 32. Manufacturers country 56. Pressure at 0 inwg.
9. Cos phi 33. cURrus logo 57. Air volume at 0 inwg.CFM
10. Service factor 34. CE-logo 58. Pressure at -x- inwg.
11. Service factor ampere 35. CSA-logo 59. Air volume at -x-inwg.CFM
12. Full load ampere 36. W333 bin 60. Max. ambient temperature oF
13. Capacitor (µF/V) 37. Tester code 61. Min. ambient temperature oF
14. Max. ambient temperature oC 38. Work order date 62. Order
15. Min. ambient temperature oC 39. Fan type 63. Not used
16. IE2 40. Imax (A) 64. Motor data. For.....
17. µ 100% 41. Pe 65. House code
18. µ 75% 42. VSD used 66. Acceptable for field wiring
19. µ 50% 43. Part number customer 67. Min-1 application
20. Thermal protection (*) 44. Weight (kg) 68. Cos phi application
21. Year of construction 45. Controllability (**) 69. Wiring diagram application
22. Bar code 46. Energy efficiency category 70. QR code
23. Winding diagram 47. Energy efficiency static or total 71. Rotor code
24. Weather proof 48. µ Overall 72. Not used

*) Thermal protection (NC) (for single phase: 250V 2.5A cos φ =1 / for 3-phase: 250V 10A
cos φ =1)
**) E = controllable electronically (electronic voltage regulation by a TRIAC / SRC), T =
controllable by transformer (electronic voltage regulation by a transformer), F = frequency
control (controllable by a frequency controller). A frequency controller in combination with a
single phase motor is possible

4 Technical specifications
Check the product label for technical specifications. Check voltage and frequency before
use.

Sound pressure < 70 dB(A) (measured towards the human ear in dB(A)) measured
according to “free field method” at a distance of 7 meters.

5 Assembly / mounting / installation

• Mounting, electric connection and start-up only to be executed by qualified personnel
(according to EN 50110-1and IEC 60364).
• It is the installer’s responsibility that the installation and safety instructions are in
accordance with current standards and regulations (according to EN-ISO 13857 and EN
ISO 12100-1).

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Page 8 Assembly / mounting / installation
• Every fan has to be grounded according to the current standard EN 50178.
• Do not use the fan as part of a construction.
• In case a moving part of the fan (the impeller) is below 2.7m (measured from the floor
to the lowest point of the fan), a protective wire guard (according to EN-ISO 13857) is
mandatory.
• Remove the red drainage plug, mounted at the lowest point of the motor. Keep the red
drainage plug in a safe place, to be replaced during cleaning and maintenance work.
• Keep the water outlets in the casing open at all times.
• Do not anchor the fan with cement or expanding seal or sealing foam in its mounting
position.
• Always attach the cover on the hub. This avoids humidity penetrating the bearings,
causing a serious reduction of the life span.

CAUTION: In case of speed regulation, the fan may vibrate when

incorrectly mounted / installed. Check this before completing the
installation.

CAUTION: The fan must always be built-in or mounted in a stable way

before taking in operation.

5.1 Torque’s for used fasteners

The torque and speeds of the screws, bolts and nuts used for the assembly are given in
the list below.
Type Size Nm (± 7,5 %) Remark
Nut M4 brass 1)
1,5 For nuts on connection board motor
Nut (self-locking) M4 2,5
Nut (self-locking) M5 5
Nut (self-locking) M6 4) 5 For the assembly of nylon hubs
Nut (self-locking) M6 8,5
Nut (self-locking) M8 8,5
Nut (self-locking) M10 22
Nut M8 3) 5 For nut on capacitor
Nut (self-locking) M12 2)
22 Only for assembly of impeller on motor shaft
Nut (self-locking) M12 6)
50 Only for assembly of pulley on motor shaft
Thread forming screw M4 2,5
Thread forming screw M5 5
Thread forming screw M6 8,5
Thread forming screw M8 22 (15) 7) Torque 15Nm for 2nd time fix
Thread forming screw for plastic For the assembly of wire guards on the
PT60 8) 5
green- house / mobile fans and casing fan
Thread forming screw for plastic For the assembly of wire guards on the
K60 5) 2,5
Q-Line frames 56 to 92

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Storage / transport Page 9

6 Storage / transport
• Transport and store the fan in its original packaging only.
• Storage temperature: -40 0C to +60 0C / -40 0F to +140 0F .
• Avoid impacts and unnecessary loads to packaging and / or fan.
• In case the packaging is damaged, check for damages on the fan.

7 Start-up
Before connecting the fan to mains power supply be sure that the specifications on the
type plate match the local voltage and frequency. Make sure that the fan controller is
suitable for the fan or that the fan is suitable for the controller.

When the fan is powered up to full speed, it may occur that, during a short period of
time and under certain conditions, such as a humid or dusty environment, the belt
produces a squeaking sound. Check the belt tension if the noise continues.

CAUTION: If the fan is provided with a cable and the production label
states AAxx, wiring diagram I of chapter 12.11 applies.

CAUTION: If the fan is provided with a cable and the production label
states ABxx, wiring diagram II of Chapter 12.11 applies.

To change the direction of rotation for single phase fans the brown and red wires have to
be exchanged.
3-phase fans rotate with a left-rotating field and standard connection in the correct
direction.

For Star or Delta consult the production label:

D = Delta connection for 240V.
Y = Star connection for 420V.

8 Maintenance and maintenance schedule

CAUTION: Never carry out maintenance work on a

working / rotating fan! Always disconnect from mains
power supply before maintenance work.

8.1 During all maintenance of the fan:

• The mains voltage has to be switched off.

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Page 10 Troubleshooting
• The power circuit has to be disconnected and secured against reconnection.
• All rotating parts have to be brought to a complete standstill.
• All safety and work regulations have to comply to EN 50110-1 and EN 1010-1.
• All work has to be carried out by qualified personnel (according to EN 50110-1 and IEC
60364).

8.2 Servicing:
• Cleaning the fan regularly extends the lifetime of the fan.
• Routine maintenance and cleaning should be carried out at least every 6 months.
• Let the fan run at full speed for at least 2 hours a month, to evaporate humidity that may
have penetrated and to prevent corrosion of the bearings.

8.3 Cleaning:
• Before cleaning, close the condense opening in the motor using the red drainage plug.
• Check fan and air lines regularly for contamination.
• Use a damp cloth or a dry brush to clean the fan.
• Do not use aggressive detergents.
• Prevent water penetrating the motor or electric installation.
• After cleaning remove the red drainage plug at the lowest point of the fan.
• Let the fan run at full speed for at least 2 hours, to evaporate humidity that may have
penetrated and to prevent corrosion of the bearings.

8.4 Bearings:
• The bearings are maintenance-free. The life span of the bearings is, with normal use,
approx. 30,000 hours. After this period the bearings must be replaced.
• Regularly check the condition of the bearings by rotating the impeller manually. It must
rotate smoothly and without noise.

8.5 V-belt:
• Check V-belt on a regular basis according to below figure.
• Should the V-belt not be tight enough, adjust the belt tensioner to the desired
tension according to Chapter 12.10 is realized.
• Should adjustment not be possible anymore, replace the V-belt by a new V-belt.
• Only use original parts.

9 Troubleshooting
CAUTION: In case the fan does not rotate this may be
caused by the thermal protector. The fan turns on again
automatically. Contact your installer in case of
malfunctions.

To be checked by the installer:

• Is there a problem with the mains power supply?
• Is the fuse blown?

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Discard Page 11
• Is the wiring loose?
• Are the bearings jammed?
• Is the impeller blocked?

Fault: Solution:
Bearings noisy and/or rotate difficult. Replace bearings (1)
Fan does not start or rotates too slow. No power supply:
• Turn on the power supply
• Switch on controller
• Check fuse and, if necessary, replace (1)
With power supply:
• Check capacitor and replace if necessary (1)
• Check motor and replace if necessary (1)
Motor protection switch rotates the fan off. • Clean
• Replace bearings (1)
• Check motor and replace if necessary (1)
• Repair or replace controller (1)

Impeller rotates slowly at full power supply. • Check if all phases are connected
• Check if the correct voltage is supplied
(1) Use original spare parts only.

10 Discard
Throw electrical appliances in the garbage.
At the end of the life cycle of the device it must be discarded in an environmentally friendly
way.
Observe local laws and regulations on the disposal of liquids, chemical waste, metal,
electronic and electrical appliances and waste.

Always sort and recycle waste.

11 Complaints / Questions
Our products are manufactured according to current international standards.
In case of questions concerning the use of our products, or for special applications, please
contact your dealer or installer. Always mention the article number for best assistance.

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12 Installation and electrical connection

12.1 Tools

10 / 13 / 19 10mm PH2 

9 mm

12.2 Parts
Qty Description/ Qty Description/
Part No. Part No
1 1x Casing 4 2x Frame brackets

CAS004CA /
CONEBEUG
CAS050CA

2 1x Cone 5 1x Hub support

Right
CAS004CO/
CAS050CO BEVESPLAATR

3 2x Mounting 6 1x Hub support Left

bracket
BEVESPLAATL
BEVESBEUG

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Qty Description/ Qty Description/
Part No. Part No
7 1x Motor 15 1x Mf-Flex motor
mounting 135mm/150mm
bracket

MOTBEUG
8 1x Bracket belt 16 1x Wired guard
tensioner round

BEVESBEUG12 RO140CAS004RO/
RO130CAS050RO

9 1x Belt tensioner 17 2x/ Motor position

3x strip
TENSIONER02 POSITIESTRIPO2

10 2x Square tube 18 1x Bearing cap

PROFEIEL01/ RDVD0001
PROFEIEL02

11 4x Profile plastic 19 1x Hub cap

L1=50” AF31X13
STRIPCOFA50

L2=54”
STRIPCOFA54
12 1x Hub insert 20 1x Hub
a
GBVN1046 GBVH9104B

13 1x Pulley 20 1x Hub
b
PULLEY89KV/ GBVH9102B
PULLEY100KV/
PULLEY108KV/
PULLEY95KV/
PULLEY118KV
14 1x V-belt 21 3x / Impeller blade
5x
VSNAARF Sx10NR712RD/
Sx10NR592RD

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Qty Description/ Qty Description/
Part No. Part No
22 3x / Fastening plate 31 18x/ Square head bolt
5x 20x M6x22
GOVD0236
BVKM6X22RVS

23 1x Head cap 32 8x Screw plate 4x60

M12x130
BZKM12X130RVS PS4X60RVS

24 3x / Carriage bolt 33 2x Nut M12

5x M8X40
ZBM12RVS
BSBM8X40RVS

25 10x Carriage bolt 34 3x / Nut M8 with ring

M8x25 5x

BSBM8X25RVS ZBRM8RVS

26 1x Bolt M8x65 35 19x Nut M8

BZKM8X65RVS
ZBM8RVS

27 14x Bolt M8X25 36 6x Nut M8

BZKM8X25RVS
MZKM8RVS

28 10x Bolt M6X45 37 31x Nut M6 with ring

BZKM6X45RVS
ZBRM6RVS

29 3x Bolt M6X25 38 4x Nut M6

BZKM6X25RVS
MZKM6RVS

30 5x Screw with ring 39 1x Washer M12x37

M6

BSP6X25RVS CRM12X37RVS

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Qty Description/ Qty Description/
Part No. Part No
40 4x Washer M8x24 45 1x Key

CRM8X24RVS SP6X6X32
41 6x Washer M6x25 46 8x Distance bushing

CRM6X25RVS1 AB42X8X10

42 10x / Washer M6x18 47 8x Clip

14x
CRM6X18RVS1 JALOCLIP01
43 1x Washer M12x24 48 4x Locking cable tie

SRM12X24RVS BBCV16025

44 21x Washer M8x16

SRM8X16RVS

12.3 Parts options

Qty Description/ Qty Description/
Part No. Part No
49 1x Wired guard 50 1x Shutter

ROVB054VK JALOVJ50ALUCFAN
JALOVJ50CONEFAN

JALOVJ54ALUCFAN
JALOVJ54CONEFAN

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12.4 Sub assemblies

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12.5 Assembly

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1. 2.
3

31 (2x)

10

4 37(2x)

3. 4.

31(6x)

31(4x)

31
37(2x)
42(2x) 31
28(2x)

CAUTION: During assembly,

make sure that the position of
the holes in the upright profiles
(used for attaching the belt
tensioner) are at the bottom
side!

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12.6 Motor mounting

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12.7 Fasten belt-tensioner

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12.8 Wall mounting

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12.9 Options

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12.10 Maintenance V-belt

CAUTION: When replacing the V-belt, put the motor mounting plate in the
starting position. Adjust the belt according the method described.

12.11 Connection diagram

CAUTION: If the fan is provided with a cable and the production label
states AAxx, wiring diagram I applies.

CAUTION: If the fan is provided with a cable and the production label
states ABxx, wiring diagram II applies.

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12.12 Dimensions

Dimensions (inch)
ø (inch) A01 A02 A03 A08 A09 A20 A22 A26
50” 50.6” 59.7” 59.7” 8.0” 0.3” 57.7” 62.7” 69.5”
54” 54.1” 66.5” 66.5” 8.2” 0.3” 65.0” 64.8” 73.7”

Dimensions (mm)
ø (mm) A01 A02 A03 A08 A09 A20 A22 A26
1300 1284 1515 1515 204 8 1465 1593 1766
1400 1375 1690 1690 207 8.5 1651 1645 1871

GF-C Fan Belt Drive

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Edition: 08/2015 M 87-19-9576 EN