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Technical Specification Step by Step
Technical Specification Step by Step
Architectural
CMU Specification
Section 04222
INTRODUCTION
Architectural concrete masonry can be selected in many different finishes, colors, siz- A Standard Specification for
es depending on the region they come from and on the manufactures available raw Section 04222
materials. The most popular finishes nationwide are:
Smooth Face
Split Face SECTION 04222
Ground Face ARCHITECTURAL CONCRETE MA-
Polished Face SONRY
Ground Face Block, Plus Face Block, Split
This article will concentrate primarily on our DecraStone products and how they Face Block, Velour Face Block
comply with codes and specifications and how the specification might be further en- (Tupelo Concrete Products Suggested Block
hanced thru supervision in the field or preparation of more in depth construction
Masonry Specification)
documents. the intention is to improve the performance characteristics of the build-
ing. To that effort a sample suggested Architectural Specification Section 04222 is
paired alongside this commentary.
PART 1 GENERAL
1.01 SUMMARY
1.02 REFERENCES
SUBMITTALS
A Division of Tupelo Concrete Products
Architectural
SAFETY DATA SHEET (SDS)
CONCRETE MASONRY PRODUCTS
SECTION 1 – IDENTIFICATION
Concrete Masonry Products (Block, Architectural Block, Pavers, Segmental Retaining Wall units, Concrete Brick)
Shapes
Tupelo Concrete Products, Inc
120 Industrial Road North
Tupelo, Mississippi 38801
Emergency phone: (662) 842-7811
Information phone: (662) 842-7811
Date prepared:
Product use:
1.03 SUBMITTALS
or explosive. Concrete products in their intact state will not release airborne dust, but dust can
be produced during dry cutting, dry drilling, dry grinding, dry chasing and other dry machining of the
product. A single, short-term exposure to concrete dust presents little or no hazard. Any precautionary
statements relating to potential negative health effects is solely in reference to instances where
concrete masonry products are being modified by cutting, drilling, grinding in a dry dusty situation.
Modification with a water wash is considered safe. Pictograms reference only dry processes to the concrete.
Potential Health Effects:
Eye Contact: Airborne dust may cause immediate or delayed irritation or inflammation. Eye contact with large amounts
of concrete dust can cause moderate eye irritation and abrasion. Eye exposures require immediate first
aid and medical attention to prevent significant damage to the eye.
Skin Contact: Concrete dust may cause dry skin, discomfort, irritation and dermatitis.
Dermatitis: Concrete dust, in association with sweat and friction, can lead to skin irritation and dermatitis.
Inhalation (acute): Breathing dust may cause nose, throat or lung irritation, including choking, depending on the degree
of exposure.
Inhalation (chronic):
Risk of injury depends on duration and level of exposure.
Carcinogenicity: Concrete is not listed as a carcinogen by IARC or NTP; however, concrete contains trace amounts of
crystalline silica which is classified by IARC and NTP as known human carcinogens.
Autoimmune Disease: Some studies show that exposure to respirable crystalline silica (w/o silicosis) that the disease silicosis may
Renal Disease: Some studies show an increased incidence of chronic kidney disease and end-stage renal disease in DIV 2-4 is a Division of Tupelo Concrete Products, Inc
120 North Industrial Road, Tupelo MS 38801
Ingestion: Do not ingest concrete. Although ingestion of small quantities of concrete is not known to be (662) 842-7811
1. Product Data: Submit product Submittal packages include product literature, color choices, SDS, testing, certifica-
data for each type of product specified, tions and other technical backup as required.
including certification that each type com-
plies with specified requirements.
2. Samples: Submit verification The submittal process is important for prebid timing in that the style, color of the ma-
sonry and its finish may be tied down at least for bidding purposes. DecraStone sam-
samples for colors, textures.
ples are available in 3” x 3” boxed sets or individual pieces. Colors are also represented
3. Test Report: Submit test report in our website. Submittal packages can be seen on the Resource page of the website.
form from an independent testing agency http://www.div2-4.com/colors.html
indicating compliance with ASTM C 90 for http://www.div2-4.com/resources.html
concrete masonry units. http://www.div2-4.com/ground-face.html
http://www.div2-4.com/split-face.html
2
DELIVERY, STORAGE AND HANDLING 1.05 DELIVERY, STORAGE, AND
HANDLING
PART 2 PRODUCTS
2.01 MANUFACTURE
A. Acceptable Manufacturers:
2. Type(s):
7. Enhances the rainwater resistance provided by the integral water resistant admix incorpo-
rated within the block mix
There are so many different options that the drawings need to be clear as to what is Face
required at all openings, sills, water tables or transition pieces. Specifying a certain • DecraStone Split Face
color will allow the manufacturer to be more percise with its bid. Using a manufac- • DecraStone Velour Face
turers standard shape is an economical decision. Rather than think of these products 3. Color shall be selected from the
as cast stone our machine manufactured shapes don’t have much flexibility without DecraStone standard colors. The selected
expensive saw cutting the product to meet a specified size. colors for each application shall be as
follows:
(describe location of each uniquely different
product and its color)
3
C. Product(s)/System(s)/Testing: an
Architectural Unit Product Standard:
1. Comply with ASTM C 90 for con-
crete masonry units.
• Minimum Net Area Average
Compressive Strength: Average of three Normal weight classification applies to architectural CMUs because they are rarely
units 1900 PSI, individual unit 1700 PSI. made with enough lightweight aggregate to classifiy as “Lightweight”. Lightweight ag-
• Maximum Absorption: The ab- gregates are not used in abundance because they are too dark in color to allow for
color development.
sorption rate shall not exceed 13 lbs/CF.
• Weight Classification:. Normal
Weight (not less than 125 lbs/CF). ASTM C90 DETAILS
Finish and appearance provisions in ASTM C90 prohibit defects that would impair the
strength or permanence of the construction, but permit minor cracks incidental to
usual manufacturing methods. For units which will be exposed, the presence of objec-
tionable imperfections is based on viewing the unit face(s) from a distance of at least
20 ft (6.1 m) under diffused lighting. Five percent of a shipment may contain chips not
larger than 1 in. (25.4 mm) in any dimension, or cracks not wider than 0.02 in. (0.5 mm)
and not longer than 25% of the nominal unit height. The specification requires that
color and texture be specified by the purchaser.
EVALUATION
Rain Bloc test data earns an excellent rating
by exceeding ASTM E 514-74, E514-90, E96.
Of course a complete water repellent system
emphasizes proper masonry design details,
and implementation. The water repellent block cannot replace proper flashing, weep
holes, and control joints and other necessary details.
APPLICATION PROCEDURES:
required or not)
solution to remove the thin film of cement dust, then flushed with water and allowed to dry before applying TK-BRIGHT KURE & SEAL.
At this point a small mock-up area should be applied in an inconspicuous location to test the compatibility of the coating with the prepared substrate.
Allow the coating to dry and cure fully, then inspect for proper film formation, gloss, adhesion and confirm that the film is free from whitening or any
other defects.
MIXING:
The material is ready for use and requires no mixing or dilution. It is unlawful to further dilute with non-exempt solvents.
APPLICATION:
TK-BRIGHT KURE & SEAL WILL DARKEN
CONCRETE.
TECHNICAL DATA
Composition and Materials: A blend of 100% methyl/methacrylate polymers in a fast drying
Apply using a low pressure (30-40 lbs.) sprayer,
aromatic solvent. No fillers are used and there are no oils, waxes or saponifiable resins. TK Products
roller or long nap applicator. Work the compound
are manufactured with only the finest quality raw materials available and close quality-control
into the concrete avoiding accumulations, puddling,
is practiced.
runs or sags. On large areas, an airless sprayer may
be used. Percent Solids: 26%
Note that concrete must be fully cured (looks Flash Point: 105°F
uniform in color) and dry at the time of application. Drying Time
This eliminates the possibility of moisture becoming Tack Free: 1 hour
trapped between the film and the concrete slab, Open to Traffic: 2 hours
resulting in a white haze on the surface. If a white VOC Content: < 700 g/l
haze does develop, a second application of TK-
A.I.M. Category: Curing and Sealing Compound
BRIGHT KURE & SEAL will emulsify the film and
Maximum VOC 700 g/l
allow trapped moisture to escape. The coating will
then be able to reharden clearly. Applicable Standards: -ASTM C-1315,Type 1, Class A, B & C
- ASTM C-309,Type 1, Class A & B and
Type 1D with a red dye added.
CLEAN UP:
-Fed.TTC-C-800A,Type 1, Class 1
Use TK-00 XYLENE* to clean tools and equipment. -AASHTO Des. M-148,Type 1, Clear
Pump solvent through the sprayer to remove residue -DE CRD - C-300
of materials which can clog the hose and wand
assembly. - Approved by the Resilient Tile Institute to be compatible with most resilient tile, carpet
adhesives and most paints.
- USDA authorization for use in meat, poultry and food processing plants.
Page 1 of 2
TK-BRIGHT KURE & SEAL
5
PART 3 EXECUTION PART 3 EXECUTION
3.01 Manufacturer’s Instructions
A. Compliance: Comply with manufac- Our pallet labeling includes basic cleaning instructions, the job name, the product
turer’s product data, including product code. Basic instructions for the jobsite
technical bulletins, packaging notices, and http://www.div2-4.com/resources.html
product catalog installation instruction.
3.02 Examination
3.03 Preparation
3.04 Installation
6
E. Jointing:
7
3.05 Cleaning and Protection
A. Cleaning: CLEANING
Our webpage as well as the Sure Klean
1. Good workmanship and job website has detailed references to clean-
housekeeping practices shall be used to ing architectural concrete masonry The
minimize the need for cleaning the mason- most important factor for cleaning ma-
sonry is a daily cleaning procedure to
ry. Masonry wall should be dry-brushed at
insure mortar is not building up on the
end of each day’s work and also after final surfaces of the wall. This will eliminate
pointing and should be left clean and free scraping of the walls which inevitabley
from mortar droppings. Protect the base creates scratch marks. Wiping or brushing
of the wall from mud splashes and mortar off the wall on a regular daily schedule will
droppings. Protect the wall by setting scaf- pay enormous dividends.
folds so that mortar is not deflected onto http://www.div2-4.com/cleaning.html
the wall, and at the end of each day set
the scaffolding boards so that they do not
deflect rainfall onto newly laid masonry.
The masonry laying technique shall be
such that mortar does not run down the CLEANING PRODUCTS
Regarding cleaners: use those specified
face of the wall, or smear the masonry face,
herein and do not use any others as their
after the joints are tooled. Cut off mortar results have not been tested. For example:
tailings with the trowel and brush excess Lime Solvent 101, Vanatrol and SureKlean
mortar burrs and dust from the face of the 600 are NOT recommended. They are spe-
masonry. cifically designied for clay brick not archi-
tectural conrete masonry and definitely
2. For Split Face and Smooth Face: If not DecraStone cmu’s.
after using the above outlined techniques,
and additional cleaning of masonry is nec-
essary, then the technique, solutions and
test area shall be approved by the architect.
The masonry shall be thoroughly saturated
prior to and at the time the cleaning solu-
tion is applied. Clean the masonry only
with an approved cleaning solution (Water,
Soap, or Sure Klean Custom Masonry
Cleaner no stronger than a 1:6 cleaner to
water ratio) with a brush starting at the top
of the masonry. The method of scraping
shall be as outlined on the container by the
manufacturer. Immediately after cleaning
a small area, the masonry shall be rinsed
thoroughly with quantities of water suffi-
cient to rinse cleaning solution completely.
Pressure rinse with 400 psi at a water flow
rate of 4 to 8 gallons per minute and a 40
degree fan spray tip. Reduce water pressure
to avoid damage to delicate masonry.