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CFPS (Propulsion)
CFPS (Propulsion)
(iii) a fluid stored in the vehicle and carried by it during the flight (e.g.,
rocket)
Air-breathing systems utilize gas turbine for creating the propulsion effect.
The powerplant using this type of turbine are compact since hot gases
themselves (in open type cycle) are used to drive the turbine.
When the working fluid in a gas turbine is air, a very suitable means for
producing power is combustion of fuel in the air which has been
compressed.
These components are separate in the sense that they are designed and
tested individually.
These are linked together in to form a gas turbine unit. The possible
number of components is not only three.
In open cycle gas turbine unit, fresh air is continuously drawn into the
circuit and energy is added by combustion of fuel. The gases after
expansion in turbine are exhausted to atmosphere.
In closed cycle, the fuel is not burned into the working fluid. Fuel is burnt
in separate air stream. Closed cycle is similar to steam power plant since
combustion gases do not pass through turbine.
In closed cycle gas turbine the condenser (used in steam power plant)
takes the form of a pre-cooler for cooling the gas before entering the
turbine.
(iii) Any fuel of high calorific value may be used, as the products of
combustion do not mix with the working fluid.
(iv) By using an inert gas like helium as the working medium, special
alloys like (e.g. molybdenum alloys) can be utilized for turbine design.
(v) The waste heat of the combustion gases can be used for heating
applications.
This arrangement is only used when supply of dirty fuel is available at low
cost. The reason is that heat exchanger transfers part of energy instead
of whole.
In this twin shaft arrangement, the high pressure turbine operates the
compressor and the combination acts as a generator for the low power
turbine.
The starter unit is required to start the gas generator only. The starter
may be electric, hydraulic motor or an expansion turbine.
Twin-spool Engine
The stall problems become severe when high pressure ratios (>10) are
used (in a single compressor).
(i) Cost
Three things make a jet engine more powerful than a car's piston engine:
1. A jet engine can be operated with wide range of air fuel ratio (up to
50 parts air to one part fuel). It can make more power because it can
burn more fuel.
2. Because intake, compression, combustion, and exhaust all happen
simultaneously, a jet engine produces almost constant power all the
time (unlike a single cylinder in a piston engine).
3. Unlike a piston engine (which uses a single stroke of the piston to
extract energy), a typical jet engine passes its exhaust through
multiple turbine "stages" to extract as much energy as possible. That
makes it much more efficient.
The hot air leaving the engine at the back is traveling over twice the
speed of the cold air entering it at the front. This propels the airplane.
The cross-sectional area between rotor drum and casing is reduced in the
flow direction to maintain axial velocity as the fluid is compressed.
Hot gases leaving the combustor are allowed to expand through the
turbine. Turbines are usually made up of high temperature metals such as
Inconel.
In turbojet almost two-thirds of all the power generated by burning fuel is
used by the compressor to compress the air for the engine.
It provides a means of spraying fuel directly into the hot exhaust, where it
ignites and boosts the available thrust significantly; a drawback is its very
high fuel consumption rate.
For low speed aircraft, a combination of propeller and exhaust jet results
in best propulsive efficiency. This type is termed as turboprop engine.
Turboprops are most efficient at flight speeds below 725 km/h because
the jet velocity of the propeller (and exhaust) is relatively low. These
engines are often used for local / domestic flights.
The exhaust jet typically produces around 10% of the total thrust.
Unlike the small diameter fans used in turbofan jet engines, the propeller
has a large diameter that lets it accelerate a large volume of air. This
permits a lower airstream velocity for a given amount of thrust.
Due to the high price of turboprop engines, they are mostly used where
high-performance short-takeoff and landing (STOL) capability and
efficiency at modest flight speeds are required.
The gas turbine can be the same for turboshaft and turboprop engines,
but will be fitted with appropriate elements:
In turbojet all of the air passes through the turbine and is to be burnt by
fuel. This means it is inefficient, and the solution is the turbofan.
In turbofan, there are usually at least two separate shafts to allow the fan
to spin slower than the inner core of the engine. Part of the air enters the
turbine section of the engine, and the rest is bypassed around the engine.
In high-bypass engines, most of the air only goes through the fan and
bypasses the rest of the engine and contributes in production of thrust.
The efficiency of the engine mainly depends on the engine bypass ratio.
Fuel is injected and mixed for combustion just downstream of the inlet.
The resulting flame is stabilized in the engine by the red flame holder ring.
The hot exhaust then passes through the nozzle, which is shaped to
accelerate the flow and produce thrust.
Ramjet engines are suitable only for supersonic and hypersonic
applications. Ramjets tend to be used on rocket and missile engines but
since they need air, they cannot be used in space.
Ramjets generally give little or no thrust below about half the speed of
sound, and they are inefficient
Scramjets are similar, except that the supersonic air does not slow down
to subsonic speed.
By remaining supersonic, the air exits at much higher speed, allowing the
plane to go considerably faster than one powered by a ramjet.
Ideal Shaft Power Cycles
Conditions (iii) and (v) mean that the combustion chamber in which fuel is
burnt is considered to be a heat exchanger (without any heat losses).
The ideal cycle is Joule or Brayton cycle. The steady flow energy
equation is:
Applying this equation to every component (after neglecting KE) we get
r = p2 / p1 = p3 / p 4
The figure shows the effect of r and type of gas (γ = 1.4 for air and 1.66
for monoatomic gas e.g. argon)
The specific work not only depends on r but also on maximum cycle
temperature T3.
(A)
Where t = T3/T1
For any given temperature ratio t the optimum pressure ratio for
maximum work can be obtained by differentiating equation (A) with
respect to r(γ-1)/γ and equating to zero.
This means that work will be maximum when pressure ratio is such that
compressor and turbine outlet temperatures are equal.
For all values of r between 1 and tγ/2(γ-1), T4 will be greater than T2 and a
heat exchanger can be used to reduce heat supplied and improve
efficiency.
Heat-exchange Cycle
The efficiency of gas turbine cycle with heat exchanger is calculated as:
For ideal heat exchange T4 = T5 and the efficiency can be shown as:
Thus efficiency of this cycle is not independent of maximum temperature
or t, and it increases with an increase in temperature ratio.
This is the value of pressure for which specific work was found maximum
and T4=T2 in standard cycle.
For further higher values, the heat exchanger would cool the air leaving
the compressor instead to heating.
Therefore the constant t lines are not extended beyond the point where
they meet the efficiency curve of standard cycle.
The specific work output remains unchanged if heat exchanger is used.
Reheat cycle
The increase in turbine work is due to the fact that vertical distance
between constant pressure lines increases as entropy increases i.e.
This implies that temperature drop and work output for both turbines are
equal. With these conditions the work and efficiency relations are:
Component losses
(iii) when using heat exchanger, the compressed air is not heated to
turbine outlet temperature
Mass flow rate is also increased due to addition of fuel. Sometimes air
from compressor is bled to cool the turbine blades.
The definition of efficiency becomes unclear for open cycle since process
4-1 is absent.
When compressor is part of stationary gas turbine with short intake then
p01 = pa and T01 = Ta in above equation as the velocity of ambient is zero.
Polytropic efficiency
(2)
Aircraft gas turbine cycles differ from shaft power cycles in that the useful
power output is in the form of thrust:
(i) the whole of the thrust of the turbojet and turbofan is generated in
propelling nozzles,
(ii) with the turboprop most is produced by a propeller with only a small
contribution from the exhaust nozzle.
The differing requirements for take-off, climb, cruise and manoeuvring are
also recognized.
The power unit accelerates the air so that it leaves with the jet velocity Cj.
For simplicity the mass flow m is assumed constant (i.e. the fuel flow is
negligible), and thus the net thrust F due to the rate of change of
momentum is
(1)
In this case there will be an additional pressure thrust exerted over the jet
exit area and will be added with the momentum thrust i.e.
(2)
When the aircraft is flying at a uniform speed Ca in level flight, the thrust
is equal and opposite to the drag of the aircraft at that speed.
From the equation it is clear that the required thrust can be obtained by
designing the engine to produce either a high-velocity jet of small mass
flow or a low-velocity jet of high mass flow.
The available kinetic energy is sum of thrust energy and unused kinetic
energy of the jet.
( ) ( )
⁄ ( ) [ ( ) ( ) ⁄ ] ( ⁄ )
The thrust and fuel consumption of a jet propulsion unit vary with both
cruise speed and altitude. The flight regimes found to be suitable for the
various types of gas turbine engine are shown in figure.
The rate of energy supplied by the fuel is mfQnet where mf is the fuel mass
flow. This is converted into potentially useful kinetic energy for propulsion
( )⁄ together with unusable enthalpy in the jet i.e. ( ).
( )⁄
The overall efficiency is the ratio of the useful work done in overcoming
drag to the energy in the fuel supplied
( )
(ii) the cruise performance at the optimum cruise speed and altitude of the
aircraft for which it is intended. However more useful parameter is specific
fuel consumption (SFC) which, for aircraft engines, is defined as the fuel
consumption per unit thrust. and SFC are related as:
With a given fuel, the value of Qnet will be constant and it can be seen
that the overall efficiency is proportional to ⁄
Size is important because of its association not only with weight but also
with frontal area and the consequent drag. SFC and specific thrust are
related by
The variation depends to some extent upon the season and latitude, but it
is usual to work with an average or 'standard' atmosphere.
For a given speed in m/s the Mach number rises with altitude up to 11000
m because the temperature is falling.
Intake and propelling nozzle efficiencies
Current designs of compressor require the flow to enter the first stage at
an axial Mach number in the region of 0.4 – 0.5.
Figure (a) shows acceleration of the fluid external to the inlet which
occurs when the inlet operates at a velocity lower than the design value.
Figure (c) shows deceleration of the fluid external to the inlet which
occurs at a velocity higher than design.
Under static conditions or at very low forward speeds the intake acts as a
nozzle in which the air accelerates from zero velocity or low Ca to C1 at
the compressor inlet.
The pressure rise in inlet (p01 - pa) is referred to as the ram pressure.
The intake efficiency can be expressed in a variety of ways, but the two
most commonly used are
The total properties and isentropic relations for inlet (case ‘c’) are given
below. For inlet and exit static properties are used in relations.
ηi can be regarded as the fraction of the inlet dynamic temperature
which is made available for isentropic compression in the intake.
The ram efficiency ηr is defined by the ratio of the ram pressure rise to the
inlet dynamic head
The intake efficiency will depend upon the location of the engine in the
aircraft (in wing, pod or fuselage), a value of 0.93 for ηi can be assumed.
ηi would be less than this for supersonic intakes, the value decreasing
with increase in inlet Mach number.
For supersonic intakes, it is more usual to quote values of stagnation
pressure ratio p01/p0a (due to high velocity) as a function of Mach number.
The supersonic inlet is also required to provide the proper quantity and
uniformity of air to the engine over a wider range of flight conditions.
The inlet design for supersonic case is more challenging due to flow
deceleration through shock waves.
Propelling nozzles
'Propelling nozzle' refers to the component in which the working fluid is
expanded to give a high-velocity jet.
With a simple jet engine, usually there is a single nozzle downstream of
the turbine.
The turbofan may have two separate nozzles for the hot and cold
streams, or the flows may be allowed to mix and leave from a single
nozzle.
Between the turbine exit and propelling nozzle there is a jet pipe
of a length determined by the location of the engine in the aircraft.
In the transition from the turbine annulus to circular jet pipe some
increase in area is provided to reduce the velocity, and hence friction
loss, in the jet pipe.
Depending on the location of the engine in the aircraft, and on whether
reheat is to be incorporated for thrust boosting, the 'propelling nozzle'
comprises some or all of the items.
(ii) Thrust reverser to reduce the length of runway required for landing,
used almost universally in civil transport aircraft.
(iii) Most of the jet noise is due to mixing of the high-velocity hot stream
with the cold atmosphere, and the intensity decreases as the jet velocity
is reduced.
For this reason the jet noise of the turbofan is less than that of the simple
turbojet.
The-noise level can be reduced by accelerating the mixing process
At high supersonic speed the large ram pressure rise in the intake results
in a very high nozzle pressure ratio.
The value of p04/pa is then many times larger than the critical pressure
ratio and may be as high as 10-20 for flight Mach numbers in the range 2-
3. In that case CD nozzle can be utilized.
KF is defined as the ratio of the actual specific gross thrust, namely [mC5
+ A5(p5 – pa)]/m, to that which would have resulted from isentropic flow.
ηj is defined as:
As these engines are non-air breathing, they can work in the vacuum
space.
Applications
The launch vehicle usually lifts off from a launch pad on land.
Many of the launch vehicles are expendable i.e. used only once and
destroyed or abandoned during the flight.
Attempts have been done for reusable launch systems so that part of the
launch vehicle is recovered and reused for another flight.
The orbiting module stays in outer space while the booster module is
abandoned and burns up (in the atmosphere).
Space probe is a robotic spacecraft that leaves Earth orbit and explores
space.
Space shuttles are reusable space transport vehicles. The shuttles are
launched vertically using a rocket engine, orbit like a satellite, and land
just like an airplane.
Artificial satellite is an object that has been intentionally placed into orbit.
Satellites are used to make star maps and maps of planetary surfaces,
and also take pictures of planets they are launched into.
Multistage rockets
In serial staging scheme, the first stage is at the bottom and is usually the
largest, the second stage and subsequent upper stages are above it,
decreasing in size.
In the typical case, the first-stage and booster engines fire to propel the
entire rocket upwards.
When the boosters run out of fuel, they are detached from the rest of the
rocket. The first stage then burns to completion and falls off.
This leaves a smaller rocket, with the second stage on the bottom, which
then fires. This process is repeated until the desired final velocity is
achieved.
Types of Rockets
Though chemical rockets are more common due to significant thrust for a
longer duration, electric propulsion has also been used for spacecrafts.
Types of fuel
When solid propellants are used, both fuel and oxidizer are contained in
the same casing or combustion chamber.
The propellant charge is in grain form and it contains the chemical
ingredients for complete burning.
Because there are no feed systems or valves such as there are in liquid
units, solid-propellant rockets are relatively simple in construction.
The sulfur and charcoal act as fuels while the KNO3 is an oxidizer.
Since solid-fuel rockets can remain in storage for a long time without
much propellant degradation and have reliable performance.
In a liquid system, the fuel and oxidizer are separately stored and are
sprayed under high pressure (1900–5500 kPa) into the combustion
chamber.