Service Manual: Logamax Plus GB062

Service Manual Gas Wallhung Boiler
Logamax Plus GB062 Only for authorized service

technician !
GB062 - 14....
GB062 - 24....
2017/01_PRM-M21_U. Demir
Content
Content
6.8 Checking the expansion vessel . . . . . . . . . 50
1 Safety precautions and symbols . . . . . . . . . . . . . . . 3 6.9 Setting the heating system operating pressure
1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 50
1.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . 3 6.10 Removing automatic air vent valve . . . . . . . 51
6.11 Checking the gas valve . . . . . . . . . . . . . . . 51
6.12 Removing the gas valve . . . . . . . . . . . . . . . 51
2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.13 Remove the heating pump . . . . . . . . . . . . . 52
2.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.14 Removing the motor of the 3-way valve . . . 52
2.2 Before commissioning . . . . . . . . . . . . . . . . . . 4
6.15 Remove the heat exchanger . . . . . . . . . . . 52
2.3 Switching the appliance on/off . . . . . . . . . . . . 4
2.4 Setting the maximum flow temperature . . . . . 5
2.5 Setting the DHW temperature . . . . . . . . . . . . 5 7 Good to know . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.6 Setting summer mode . . . . . . . . . . . . . . . . . . 5 7.1 Integrated Weather Dependet Function (WDC) -
2.7 Short operating overview . . . . . . . . . . . . . . . . 6 Heat curve . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.8 Product Type Description . . . . . . . . . . . . . . . . 6 7.2 Boiler Frost protection . . . . . . . . . . . . . . . . 53
7.3 Air purging in central heating mode . . . . . . 53
7.4 Air Pressure Switch (APS) . . . . . . . . . . . . . 53
3 Service menu settings . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Operating the service menu . . . . . . . . . . . . . . 7
3.2 Service functions overview . . . . . . . . . . . . . . . 8 8 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.2.1 Menu 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 8.1 Mixing unit . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.2.2 Menu 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 8.2 Resonator & Burner . . . . . . . . . . . . . . . . . . 54
3.2.3 Menu 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 8.3 Venturi . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4 Circulation Pump (ErP pump) . . . . . . . . . . . 56
4 Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Explanations of faults table . . . . . . . . . . . . . 15
4.2 Fault group definition . . . . . . . . . . . . . . . . . . 15
4.3 Faults and possible remedy steps . . . . . . . . 17
4.4 Faults that are not shown on the display . . . 40
5 Electrical values, gas conversion and boiler layout

41
5.1 Sensor (NTC) Values . . . . . . . . . . . . . . . . . . 41
5.1.1 Domestic hot water temperature Sensor . . . 41
5.1.2 Central Heating Flow Temperature Sensor,
Storage Tank Temperature Sensor . . . . . . . 41
5.1.3 Outdoor Temperature Sensor (7.747.026.229)
41
5.2 Gas conversion steps . . . . . . . . . . . . . . . . . . 42
5.3 Condens 2500W / CerapurCompact . . . . . . 43
5.3.1 GB062-24K.... . . . . . . . . . . . . . . . . . . . . . . . 43
5.3.2 Electrical values . . . . . . . . . . . . . . . . . . . . . . 44
6 Inspection and maintanance . . . . . . . . . . . . . . . . . 46

6.1 Safety instructions for inspection and
maintenance . . . . . . . . . . . . . . . . . . . . . . . . 46
6.2 Check the heat exchanger . . . . . . . . . . . . . . 47
6.3 Check the electrodes and clean the heat
exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.4 Cleaning condensate trap . . . . . . . . . . . . . . 49
6.5 Check diaphragm (flue gas non-return device) in
the mixer unit . . . . . . . . . . . . . . . . . . . . . . . . 49
6.6 Checking the strainer in the cold water pipe 50
6.7 GB062..K.. (Combi) appliances: Check the plate
heat exchanger . . . . . . . . . . . . . . . . . . . . . . 50
2 Logamax Plus GB062

Safety precautions and symbols 1
1 Safety precautions and symbols

1 Symbols
Inspection / Maintenance
Safety instructions in this document are identi-
B We recommend take out a to have the system regulary
fied by a warning-triangle symbol and are print-
serviced in order to ensure that it functions reliably and
ed on a grey background.
safely.
Signal words indicate the seriousness of the hazard in terms B Only use original spare parts.
of the consequences of not following the safety instructions.
Combustible materials
• Caution indicates that minor damage to property could
result. B Do not store or use any combustible materials (paper, thin-
ners, paints etc.) in the vicinty of the appliance.
• Warning indicates that minor personal injury or serious
damage to property could result. Combustion Air / Ambient Air
• Danger indicates that serious personal injury could B Keep combustion air/ambient air free of corrosive sub-
result. In particularly serious cases, lives could be at stances (e. g. halogenated hydrocarbons which contain
risk. chlorine or fluorine compounds). In this way corrosion can
be prevented.
Notes are identified by the symbol shown on
the left. They are bordered by horizontal lines Instructions to the customer
above and below the text. B Explain to the customer how the appliance works and how
to operate it.
Notes contain important information in cases where there is
B Advise the customer that he / she must not make any mod-
no risk of personal injury or damage to property.
ifications to the appliance or carry out any repairs on it.
1.1 Safety precautions

If you smell gas
B Turn off gas service cook.
B Open windows.
B Do not operate any electrical switches.
B Extinguish any naked flames.
B Leave the building and telephone the gas company and
authorized dealer from an outside phone.
If you smell fumes from the appliance

B Switch off the appliance.
B Open windows and doors.
B Inform your heating engineer.
Fitting and Modifications

B Fitting of the appliance or many modifications to be appli-
ance may only be carried out by a compotent perEND.
B Flue systens must not be modified in any way.
B If the appliance has a type B.. flue system : Ventilation
openings in doors, windows and walls must not be sealed
or restricted. If draught-proof windows are installed, meas-
ures must be taken to ensure there is an adequate supply
of air to the appliance for combustion.
Logamax PLus GB062 3

2 Operation
2 Operation
2.2 Before commissioning
NOTICE: Commissioning without water will
destroy the appliance.
B Only operate the appliance once it has been
filled with water.
B Adjust pre-charge pressure of expansion vessel to static

head of the heating system.
B Open the automatic air vent valve (leave open).
B Open all system radiator valves.
B Open the cold water valve.
B Open the cold water valve and one hot water tap until
water flows out.
B Open the heating flow valve and heating return valve.
B Fill the heating system to 1 - 2 bar and close the fill valve.
B Bleed radiators.
B Top up heating system to pressure of 1 - 2 bar.
B Check that the gas type specified on the type plate
matches that of the gas supply.
Fig. 1 Hydraulic connections

2.3 Switching the appliance on/off
1 Siphon (condensation) Drain hose
2 Heating flow valve (accessory) Switching on
3 Domecti hot water qoutlet
B Start the appliance at the standby key.
4 Gas valve (closed) (accessory)
5 Drain hose The display shows the heating water flow temperature.
6 Cold water valve (accessory)
7 Heating return valve (accessory) Switching off/ standby mode
8 Filling valve B Shut down the appliance at the standby key.
Only the warning symbol continues to be displayed.
2.1 Display B If the appliance is to be switched off for a longer period of
time: observe correct frost protection procedures.
1 2 3 4 5 6 7
0 010 005 789-001
Fig. 2 Display
1 Burner operation
2 Fault display/standby mode display Fig. 3
3 Heating mode active
4 DHW heating active
5 Summer mode active
6 Service Mode
7 Temperature display (in °C)

Operation 2
The appliance has an anti-seizing function NOTICE: Heating system at risk through frost. In
which prevents the heating circuit pump and the summer mode, only the appliance is protected
3-way valve seizing up following long periods of against frost.
inactivity. B Observe frost protection measures where
The anti-seizing function remains active during there is a risk of frost.
standby mode.
To set summer mode:
2.4 Setting the maximum flow temperature B Keep pressing – until the symbol appears on the
The maximum flow temperature can be set between 40 °C display.
and 82 °C. The current flow temperature is shown on the B Press OK.
display. The set maximum flow temperature is displayed.
B Keep pressing – until the symbol appears on the B Keep pressing – until ... appears on the display.
display.
B Press OK to save the setting.
B Press OK.
is permanently displayed.
The set maximum flow temperature is displayed.
Additional instructions are contained in the operating instruc-
B Press + or – to set the required maximum flow
temperature. tions for the heating programmer.
The display shows the current flow temperature.
You can find typical maximum flow temperatures in tab. 1.
When selecting . ., heating mode is disabled

( appears on the display, summer mode).
When the burner is active in heating mode, the symbol

and the burner symbol appear on the display.
Flow temperature Sample application
..( symbol appears) Summer mode
Approx. 75 °C Radiator heating system
82 °C Convector heating system

Tab. 1 Maximum flow temperature
2.5 Setting the DHW temperature

The DHW temperature can be set between 35 °C and
approx. 60 °C.
B Keep pressing – until the symbol appears on the
display.
B Press OK.
The set DHW temperature is displayed.
B Press + or – to set the required DHW temperature.
The display shows the current flow temperature.
B When the burner is active in DHW mode, the symbol

and the burner symbol appear.
2.6 Setting summer mode

The heating circuit pump and consequently central heating
are switched off. The DHW and power supply for the heating
control unit and timer are retained.

2 Operation
2.7 Short operating overview
Fig. 4 Short operating overview
2.8 Product Type Description

GB 062 - 24 K D H V2 IT
Tab. 2 Product type description
GB Wall mounted condensiing gas boiler

062 Segmen
24 Nominal CH output in kW (14, 20, 24, ...kW)
K Combi version
D Booster for DHW (e.g. 28 kW)
H Gas type (H = Natural Gas, L = LPG)
V2 Version2 : Energie Saving Pump
“IT” Country (e.g. Italy)

Service menu settings 3
3 Service menu settings
3.1 Operating the service menu

The service menu enables the convenient adjustment and
checking of many appliance functions.
The service menu splits into three submenus:

• Menu 1, for setting level one service functions ( page 9)
• Menu 2, for setting level two service functions (page 12)
• Menu 3, for setting the appliance type and output
(page 14)
Selecting a service function

Calling up the service functions is different from one menu to
the next. For a description, see the beginning of each menu
overview.
B Calling up a menu:
– Menu 1 (‡page 8)
– Menu 2 (‡ page 12)
– Menu 3 (‡ page 14)
B Press + or – to scroll through the menu's service
functions.
Making a setting
B Press OK to switch to the service function.
The value flashes on the display.
B Press + or – to set the required value.
Saving a setting
B Hold down OK until the selected service function appears
on the display.
If you do not press a key for 15 minutes, the

service menu will be closed automatically.
Exiting the service function without saving settings

B Press standby.
The boiler returns to standard mode.
Restoring values to standard setting

To restore all values from service levels 1 and 2 to their
default settings:
B Select service function 2.8.E in the second service menu

and save value 01. The appliance starts with the default
setting.

3.2 Service functions overview B Hold down “Back”, + and – at the same time until L.1 is
shown on the display.
3.2.1 Menu 1 B Press OK to make settings in menu 1.
To call up a service function in this menu: B Press + or – to scroll through the menu's service
functions.
Service function Possible settings/display
1.A Maximum output for cental heat- Some gas supply utilities charge a basic rate based on output.
ing
The output can be limited to the specific heat demand between the mini-
mum rated output and maximum rated output.
Default setting is the maximum rated output.
B Set the output in percent (%).
B Measure the gas flow rate and compare it with the information from
the setting tables. If they do not match, change the setting.
1.b Maximum output The output can be limited to the specific heat demand between the mini-
(DHW) mum rated output and maximum rated output.
Default setting is the maximum rated output for DHW.
B Set the DHW output in percent.
B Measure the gas flow rate and compare it with the information from
the setting tables. If they do not match, change the setting.
1.E Pump mode Pump mode (pump run while burner off)
0 = as mode 2, but automatic selection
of mode 4
if outdoor sensor detected
1 = off after pump overrun
2 = depends on room thermostat
3 = depends on outdoor control
2.b Maximum flow temperature The maximum flow temperature can be set to between 30 °C and 82 °C.
Default setting : 82.
2.C Venting function The venting function can be activated after maintenance.
The following settings are possible:

• 00: Venting function off
• 01: Venting function is switched on and after completion automatically
reset to 00
• 02: Permanent on.

Tab. 3 Menu 1

2.d Thermal disinfection of the DHW • 0: Switched off

cylinder (System boiler) • 1: Switched on
This service function activates the heating of the DHW cylinder to 75 °C.
B Implement thermal disinfection as described.
Thermal disinfection will not be displayed.
Thermal disinfection terminates after the water has been held at

75 °C for 35 minutes.
2.F Operation Mode volatile With this service function, you can temporarily change the appliance
operating mode.

• 0: Standard operation; the appliance runs according to controller
specifications.
• 1: The appliance runs for 15 minutes at the set minimum output. After
15 minutes, the appliance switches to standard mode.
• 2: The appliance runs for 15 minutes at maximum output. After
15 minutes, the appliance switches to standard mode.
2.J Central heating / Storage tank Anternating mode for 10 minutes betweens both mode.
alternating mode (system boiler)
Setting range: 0 - 1
Default setting : 0 minutes.
3.A Automatic ant-cycle mode 0 : 0ff, 1 : on (installation with weather depanded controls)
Default setting : 0
3.b Time interval for starting and The time interval determines the minimum delay between the burner
stopping (anti-cycle) the burner stop and restart (only active, if 3.A = 0).
(in CH mode)
Setting range: 1 to 10 minutes.
3.C Temperature differential for The temperature differential determines the level by which the flow tem-
stopping and restarting the perature must drop below the set flow temperature before the drop is
burner (Hysterisis) (via CHNTC) interpreted as a heat demand. Settings in 1 K steps are possible.
The temperature differential can be selected between 0 and 10 K.
Default setting : 5 K.
3.d Min output in CH/ tank mode (%) Setting range : 20 - 80
3.E The period activeting keep hot Setting range: 20 - 60 minutes.

function (comfort mode) (Combi Default setting : 20 minutes.
version)
3.F Domestic hot water standby Heating mode is disabled for this period of time following DHW heating.
time after tapping during CH Setting range: 0 - 30 minutes.
mode (Combi version) Default setting : 1 minutes.
Tab. 3 Menu 1

4.b max pre heat temperature for max DHW pre heat temperature for comfort function.
comfort function (combi)
• 40 … 65 ºC
Default setting : 62 º
4.E Boiler type It will be detected automaticly of DHW or tank NTC and shown in display.
Possible values:
• 0 : only heating
• 1 : Combi
• 2 : Tank with NTC (system boiler)
4.F Siphon filling mode Possible settings:

• 0 : Off
• 1 : On with min output (factory setting)
• 2 : On with changed min CH output
5.A Reset service reminder If you see this symbol, you can reset to “0” after inspection.
5.b Fan overrun time Time intervall for the maintanence (month)
0 = Off
1 .. 72 = Time (Month)
5.F Inspection intervall If you see this symbol, you can reset to “0” after inspection.
6.A Calling up the last fault saved The function enables you to retrieve the last fault stored.
The service function is reset at 00.
6.C Setpoint value of the tempera-

ture from EMS-BUS
6.d Current turbine flow rate (combi) The current turbine flow rate is displayed.
Possible displays are:

• 0.0. - 20.0. l/min
7.A Backlight of LCD The following settings are possible:

• 00: Off
• 01: on
7.C Minimum DHW flow rate DHW heating is activated if amounts above this value are drawn off.
The following settings are possible (x 0,1):

• 25 … 50 litres per minute
Default setting : 25 l/min.

Tab. 3 Menu 1

7.E Building dry function The building drying function of boiler doesn’t corresponds to the dry func-
tion of the weather depended controls.
In case of activation of this function, DHW and chmniy sweep function is
no tpossible. During this period you can the symbol (dr) in display.
• 00: Off
• 01: On
P.0 Activiation of integrated WDC • 0: WDC function is Off

(Weather Depended Controls) • 1...30: Temperaturlimit for summer and WDC activiation
function and set point of sum-
mer switch set-temperatur
P.1 Setpoint B of the heat curve for 20 ... 50 : Flowtemperature (set point)
WDC
P.2 Setpoint A of the heat curve for 50.. 88 ... 90: Flowtemperature (set point)
WDC
P.6 LCD Backlight (Permanent) • 0: Off

• 1: On
P.7 Domestic hot water comfort • 0: Eco mode

• 1: Comfort mode
Tab. 3 Menu 1

3.2.2 Menu 2 B Press – until L.2 is shown on the display.

To call up a service function in this menu: B Press OK to make settings in menu 2.
B Hold down “Back”, + and – at the same time until L.1 is B Press + or – to scroll through the menu's service
shown on the display. functions.
Service function Possible settings/comments/displays
8.A Software version The current software version is displayed.
8.b Display soft code number
8.C Display internal status code internal parameter
8.d Display internal fault code internal parameter
8.E Returning the appliance to its This service function enables you to reset the appliance to its standard set-
standard settings tings.
Setting 00.
8.F Ignition test (permanent) • 0 = Off

• 1 = On
9.A Permanent operating mode This function permanently sets an operating mode.

• 0: Standard operation; the appliance runs according to controller specifi-
cations.
• 1: The appliance runs at minimum output.
• 2: The appliance runs at maximum output.
9.b Actual fan speed Actual fan speed in Hz
9.E Signal turbine delay Through spontaneous pressure change in the water supply, the flow meter
(Combi version) (turbine) can signal that water is being drawn off.
This means the burner starts briefly although no water is drawn off.
The turbine signal delay can be set from 1 to 8. One step corresponds to
0.25 seconds.
Default setting : 4 (0,25 seconds).
9.F Heating circuit pump overrun time The pump overrun time is started by the control system at the end of the
heat demand.
• 1 to 10: overrun time in minutes (steps of 1 minute)
A.A Temperature at flow temperature This service function allows you to display the temperature at the flow tem-
sensor perature sensor.
Tab. 4 Menu 2

A.b DHW temperature (Combi version) This service function allows you to display the DHW temperature.
A.C Temperature at cylinder tempera- This service function allows you to display the temperature in the DHW cyl-
ture sensor (system version) inder.
b.F DHW heating delay (solar mode) Heating will be suppressed until the DHW temperature sensor detects that
the water preheated by solar energy has reached the required outlet tem-
perature. Set the heating delay in accordance with system conditions.
The start delay can be set between 0 - 50 seconds.
Default setting is 0 (disabled).
F.2 Ionisation current • with running boiler (burner) :

– > 20 = OK
– < 20 = faulty
F.3 Permanent operation mode (chim- Possible displays are:

niy sweeper) • 0: normal operation mode
• 1: operation in max output for 15 minutes
Tab. 4 Menu 2

3.2.3 Menu 3 B Press – until L.3 is shown on the display.

To call up a service function in this menu: B Press OK to make settings in menu 3.
B Hold down “Back”, + and – at the same time until L.1 is B Press + or – to scroll through the menu's service
shown on the display. functions.
E.1 Appliance type, output, DHW heat- This service function allows you to adjust the control unit to the appliance
ing (soft code) output and the type of DHW heating (see table below regarding the code list
for this service function). This is only necessary when the control unit is
replaced.
F.1 Gas Type With this service functlon is changed the gas type.
B To change the actual gas type, press + and - button together until the
scroll up/down symbol is shon in display.
• 0 : Naturalgas
• 1 : Liquidgas (LPG)
Tab. 5 Menu 3
Code List for the Service function E.1 :
This parameter is only available/active for the
spare part change. By origin PCB (electronic
Soft card) this function is only visible.
Country Definition of Appliance Code
This parameter should be adjusted by each
TR (Turkey) GB062-22 KD ... 21 PCB-Change regarding the TTNr. (Codelist is in
IT (Italy) GB062-24 (K) ..... 22 PCB included).
GB062-24 KD ... 23
GB062-14 ... 24
AT (Austria) GB062-24 (K) ... 22
PL (Poland) GB062-24 (K) ... 27
GB062-14 ... 29
RO (Romania) GB062-24 .... 27
GB062-24 KD .... 28
GR (Greece) GB062-24 .... 27
GB062-24 KD ... 28
SK (Slovakai) GB062-24 (K) .... 27
GB062-14 .... 29
CZ (Czech GB062-24 (K) .... 27

Repuclic)
GB062-14 .... 29
BE (Belgium) GB062-24 KDE .... 28
GB062-24 KD ... 26
GB062-14 .... 30
GB062-24 .... 25
Tab. 6 Code table for the service function E.1

Fault finding 4
4 Fault finding
4.1 Explanations of faults table

Each title of the table shows the error code in the display and 4.2 Fault group definition
at the same time the cause of the error in general. To repair Shown failures are divided in diffrent category :
any possible fault in the device, follow the troubleshooting
steps in order until the fault is detected. • RUN: Fault does not block the burner.
• WAIT: Fault blocks the burner until faults removes.
• BLOCK : Fault blocks the burner until mains supply off

(volatile lockout).
• LOCK: Faults blocks the burner (nonvolatile lockout).
• RESET : Fault causes a board reset.
• HIST : Fault code is only stored in EEPROM fault history.
Cause Failure
Failure Code Code Category Failure description Page
CL 324 RUN Hot water temperature sensor is faulty. 17

5L 323 RUN BUS-Communication fault. 19
CP 326 RUN WBC...D appliances (system boiler): Cylinder/tank temperature sensor. 20
3Y 334 WAIT The differential pressure switch is open before ignition (during self 20
check) (only high modulation version).
3C 217 WAIT Fan not running. 20
2E 207 WAIT Heating system charge pressure is too low. 23
8Y 232 WAIT External switching contact triggered. 24
4Y 223 WAIT Flow temperature sensor (CH-NTC) faulty. 26
4C 224 LOCK - Heat exchanger temperature limiter or flue gas temperature limiter has 30
tripped.
- The differential pressure switch does open when the fan runs (after
ignition) (only high modulation version).
6A 227 LOCK Flame not detected. 30
EC 256 LOCK Internal fault. 35
6C 228 LOCK Flame detected even when the burner is switched off. 36
6C 308 LOCK After switching gas off : Flame is detected. 37
EP 327 LOCK The “OK” button was actually pressed for at least 5 seconds (= reset). 38
WAIT Gradient Monitoring. 43
P 78 WAIT Appliance code not defined. 44
Tab. 7 Failure codes shown in display

4 Fault finding
Faults that are not shown on the display
Fault description Page
Combustion noise too loud; rumbling noises 42
Water circulation noises 44
Heat-up lasts too long. 45
Flue gas readings incorrect; CO content too high. 47
Ignition too strong, or poor. 47
Condensate in air box. 47
DHW outlet temperature not reached. 47
DHW volume (flowrate) not reached. 47
No function, the display remains dark. 47

Tab. 8

Fault finding 4
4.3 Faults and possible remedy steps
CL
Hot water temperature sensor (DHW-NTC) is faulty.
Step Remedy
1. Check the hot water temperature sensor for yes: --> 2.

breaks or short CLcircuits.
no: B Change the Sensor.
B Switch off the boiler.
B Switch on the boiler.
B Remove the Socket of NTC. CL on display ?
B Measure the electrical resistance of DHW- -->2.
NTC (in Ω) (see NTC tables).
Is the resistance value correct ?
2. B Switch off the boiler. yes B Switch on the boiler.
B Cut the main voltage supply. CL on display ?
B Check the soft code via Service function -->3.

E.1. no: B Correct the right boiler type co5Lde.
Is the code correct ? CL on display ?
-->3.
3. Check the cables for damages. yes: B Change the cable haarness.
B Switch off the boiler. B Switch on the boiler.
B In case of DHW-NTC is changed : CL on display ?

- Remove the NTC socket.
-->4.
- Measure the NTC resistance.
- Connect the socket again. no: --> 4.
B Remove the big socket (20 Pole) on PCB.
B Measure the NTC resistance (Ω) on big

socket (PCB side).
Are measured resistance values on NTC

and socket side different ?
4. Electronic board (PCB) is defect. B Switch off the boiler.
B Cut the main voltage supply.
B Change the electronic board (PCB).
B Switch on the main voltage supply.
B END

4 Fault finding
5L
BUS-Communication fault
Step Remedy
1. B Switch off the boiler.CP yes: B Clean the connection terminals.
B Cut the main voltage supply. B Connect the cable again.
B Check the connection terminals at B Switch on the boiler.

controls and boiler.
5L on display ? --> 2.
Are the connection terminals dirty or
corroded ? no: B Remove the control (thermostat) and check the
error again. If there is no error, check the control
(thermostat). Change if necessary, change it.
--> 2.
2. B Check the connections between the yes: B Switch on the boiler.
control (thermostat) and the boiler.
Is resistance very high ?
B Change the connection cable between boiler and
control (thermostat).
5L on display ? --> 2.
no: --> 3.
B END

Fault finding 4
CP
System boiler: Cylinder / tank temperature sensor.
Step Remedy
1. Check the tank temperature sensor for yes: --> 2.

breaks or short circuits.
no: B Change the Sensor (NTC).
B Remove the NTC of terminal. CP on display ?
B Measure the electrical resistance of Tank- -->2.
NTC (in Ω) (see NTC tables).
2. B Switch off the boiler. yes B Switch on the boiler.
B Cut the main voltage supply. CP on display ?
B Check the soft code and boiler type via -->3.

Service function E.1 and 4.E. no: B Correct the right boiler type code.
Is it correct ? CP on display ?
-->3.
3. Check the NTC cables. yes: B Change the cable/NTC.
B Is there any damages or short circuit or B Switch on the boiler.

break ?
CP on display ?
-->4.
no: --> 4.
B END

4 Fault finding
3Y
The differential pressure switch is open before ignition (during self check) (only high modulation version).
Steps Remedy
1. Check the contacts of diff. pressure yes: B Change the diff. pressure switch.
switch.
B Switch off the boiler. 3Y ? -->2.
B Check the connection of diff. pressure no: B Connect the diff. pressure switch again.
switch.
B Measure the circuit with a instrument. -->2.
The circuit /contact should be closed.
Is the contact /circuit open ?
2. Check the silicon hose. yes: B Switch off the boiler.
Is there any blockage or stuck on silikon B Change the silicon hose or correct the stuck.
hose ?
3Y ? -->3.
no: -->3.
3. Check the low voltage cable for damages yes: B Change the low valtage cable.
or open circuit.
3Y ? --> 4.
B Remove the connection of PCB and
no: --> 4.
measure the circuit of the diff.
pressure switch.
B Measure the circuit with a instrument.

The circuit /contact should be closed.
Is the contact /circuit open ?
B END

Fault finding 4
3C
Fan doesn't reach to start fan speed.
Step Remedy
1. Are the both fan cable (power and PMW yes: --> 2.
signal) correct connected ?
no: B Switch off the boiler.
B Connect the cables again.

3C ? -->2.
2. Is fan cable wrong ? yes: B Chang the fan cable.
B Switch off the boiler. B Switch on the main voltage supply.
B Cut the main voltage supply. B Switch on the boiler.

3C ? -->3.
B Check the fan connection cable.
no: -->3.
Is there open circuit ?
3. Is fan defect ? yes: B Switch off the boiler.
B Change the fan.
3C ? --> 4.
no: --> 4.
B END

4 Fault finding
2E
Heating system charge pressure is too low (<0.5 bar). Water pressure switch is triggered.
Step Remedy
1. Check the system pressure. yes: B Switch off the boiler.

Is the pressure <0,5 bar ?
B Check the boiler and installation for the water
leakage. In case of a leakage, repair it.
B Fill the system with water (>1 bar).

2E ? --> 2.
no: --> 2.
2. Check the manometer and manometer yes: B Switch off the boiler.
pipe. Is it defect or blocked ?
B Change the manometer.
B Fill the system with 8Ywater (>1 bar).

2E ? --> 3.
no: --> 3.
3. Check the expansion vessel precharge yes: -- > 4.

pressure. Is it correct ?
B Correct the pressure. If necessary, change the

expansion vessel.
B Check the system pressure, if necessery correct it.
2E ? --> 4.
4. Check the water pressure switch and yes: -- > 5.
the connection cable for damages,
blockage or open circuit.
Is it correct ? B Change the water pressure switch or correct the
cable connection.
B Fill the system with water (>1 bar).
2E ? --> 5.

Fault finding 4
2E
Heating system charge pressure is too low (<0.5 bar). Water pressure switch is triggered.
Step Remedy
B END

4 Fault finding
8Y
External switching contact triggered.
Step Remedy
1. B Switch off the boiler. yes: --> 2.
Is the bridge in connection terminal no: B Install the bridge in

installed ?
8Y ? --> 2.
2. B Switch off the boiler. yes: --> 3.
B Cut the main voltage supply. no: 8Y ? --> 6.
Is external temperature limiter (e.g.

TB1) connected ?
3. B Check the external temperature lim- yes: B Check the connection at limiter and fasten the screws
iter measure the circuit. very well.
Is the circuit open?
8Y ? --> 4.
no: --> 4.
4. B Switch off the boiler. yes: B Repair or change the connection cable.
B Cut the main voltage supply. B Switch on the main voltage supply.
B Check the connection cable. B Switch on the boiler.
Is there a brake or open circuit in 8Y ? --> 5.

connection cable ?
no: B Connect the cable again.
--> 5.

Fault finding 4
8Y
External switching contact triggered.
Step Remedy
5. Is external temperature limiter (e.g. yes: B Switch off the boiler.

TB1) triggered ?
B Check the reason for the external temperature
limiter triggering and correct it.
Info : Max flow temperature can be adjusted in

servi2E function 1.2b. It should be 5 K below of
external temperature limiter and a d4Yistan2E 2
m from boiler to external temperature limiter.
B Reset the external temperature limiter.
8Y ? --> 6.
no: --> 6.
6. B Switch off the boiler. yes: -- > 7.
Is the bridge in connection terminal no: B Install the bridge.

installed ?
8Y ? --> 7.
7. External temperature limiter is locked or B Switch off the boiler.
defect ?
B Reset or change the external temperature limiter.

4 Fault finding
4Y
Flow temperature sensor (CH-NTC) faulty.
Step Remedy
1. Check the flow temperature sensor for yes: --> 2.

damages.
no: B Change the Sensor.
B Switch off the boiler.4C
B Remove the Socket of NTC. 4Y on display ?
B Measure the electrical resistance of -->2.
CH-NTC (in Ω) (see NTC tables).
2. Check the NTC cables for damages. yes: B Change the cable haarness.
B In case of CH-NTC is changed : 4Y on display ?

- Remove the NTC socket.
-->3.
- Measure the NTC resistance.
- Connect the socket again. no: --> 3.
B Remove the big socket (20 Pole) on
PCB.
B Measure the NTC resistance (Ω) on

big socket (PCB side).
Are measured resistance values on

NTC and socket side different ?
B END

Fault finding 4
4C
- Heat exchanger temperature limiter or flue gas temperature limiter has tripped.
- The differential pressure switch does open when the fan runs (after ignition) (only high modulation version).
Step Step
1. Is the system water pressure in green yes: -->2.

area (1 - 2 bar) ?
no: B Add or correct the system water pressure.
B Bleed the air in system.
B Make RESET and start the boiler again.
4C ? --> 2.
2. Is the circulation pump blocked or yes: B Remove the blockage (turn the pump shaft).
problem voltage supply ? If no result :
B Switch off the boiler and cut the main supply.
B Drain of he water in boiler.
B Check the fuses. if OK, change the circulation pump.
B Refill the system again and bleed the air.
B Switch on the main supply and the boiler.
4C ? --> 3.
no: --> 3.
3. Are the flue gas temperature limiter yes: B Switch off the boiler.
(STB) cables disconnected ?
B Connect the cables.
4C ? --> 4.
no: --> 4.
4. B Switch off the boiler. yes: B Change the flue gas temperature limiter (STB).
B Remove the flue gas temperature B Connect the cables.

limiter (STB) connection cables.
B Measure the flue gas temperature
4C ? --> 5.
limiter (STB).resistance.
Is there circuit open? no: B Connect the flue gas temperature limiter (STB) cables.
--> 5.

4 Fault finding
4C
Step Step
5. Are the heatexchanger temperature yes: B Switch off the boiler..

limiter (STB) cables disconnected or
B Connect the cables again.
loose?
4C ? --> 6.
no: --> 6.
6. B Switch off the boiler. yes: B Change the heat exchanger temperature limiter (STB).
B Remove the heat exchanger B Connect the cables again.

temperature limiter (STB) connection
cables.
4C ? --> 7.
B Measure the heat exchanger
temperature limiter (STB).resistance. no: B Connect the heat exchanger temperature limiter (STB)
Is there circuit open? cables.
--> 7.
7. B Switch off the boiler. yes: 4C ? --> 8.
B Remove the front cover and first no: B Clean the WB6. Check the burner, upper and down
visual check of main heat exchanger buffels (inside WB6). If there any damages on WB6,
(WB6) for damages, corrosions or change it.
rippen effect.
B Refill the system with water.
B Measure the actuating pressure for
the maintenance necessity (Steuer-
druck). if the pressure not OK. Clean --> 8.
the WB6 (see capital in IM for the
maintenace pressure).
Is the main heat exchanger (WB6)

visual and pressure OK ?
8. B Switch off the boiler. yes: 4C ? --> 9.
B Check the connection cables and the no: B Correct the cable or connection. If necessary, change
diff. pressure switch itself. the diff. pressure switch.
Is the circuit open (default closed) ? B Switch on the boiler.

--> 9.

Fault finding 4
4C
Step Step
9. B Switch off the boiler. no: 4C ? --> 10.
B Check the flue gas 6Apipe/system yes: B Correct the flue gas installation (remove the blockage).
for blockage (In case of blockage,
due to high pressure the contacs of
diff. presure switch is opening--> 4C) --> 10.
Is there a blockage in flue gas pipe ?
10 Electronic board (PCB) is defect. B Switch off the boiler.
B END

4 Fault finding
6A
Flame not detected.
Step Remedy
1. B Switch on the boiler. yes: --> 2.
Is flame visible ? no: --> 2.
2. Check / measure the ionisaiton cur- yes: B Switch off the boiler.
rent.
Is it correct ? B Cut the m6Aain supply.
B Earth connection : Check the earth circuit connection.

If necessary, correct it.
B Switch on the main supply.
B Switch on the boiler again.
--> 3.
no: B Open the gas valve.
B Press the RESET button and start the boiler again.
6A ? --> 3.
3. Is gas valve open ? yes: --> 4.
no: B Open the gas valve.
6A ? --> 4.
4. Is there air in the gas line ? yes: B Open the gas valve.
B Press the RESET button and start the boiler again. If

necessary, repeat this operatrion.
6A ? --> 5.
no: --> 5.
5. Is the termal gas valve triggered ? yes: B Replace the thermal gas valve.
(if a termal gas valve is installed) B Press the RESET button and start the boiler again.
6A ? --> 6.
no: --> 6.

Fault finding 4
6A
Flame not detected.
Step Remedy
6. Natural gas : yes: B Check the gas regulator correct installation. If

Is there a gas pressure regulator necessary, correct it.
installed ?
B Check the gas inlet pressure. If there is a deviation.
Inform the gas company.
B Is the gas type adjustment in Service function 3.F1

correct ?
6A ? --> 7.
no: --> 7.
LPG (Liquid gas): yes: --> 7.

Is there correct / sufficient gas flowrate to
no: B Is LPG tank sufficiently full?
the boiler ?
B Is there air in the gas line?
B Is the external magnet valve open / triggered ?
B Is the gas inlet pressure correct ? (if it is high, check

the gas regulator).
6A ? --> 7.
7. Is the siphon blocked ? yes: B Clean or correct the siphon.
--> 8.
no: --> 8.
8. Is the gas valve robust ? yes: B Connect the cable socket again.
B Disconnect the cable socket. B Press the RESET button and start the boiler again.
B Measure / check the resistance of 6A ? --> 9.

security valves I and II.
no: B Switch off the boiler and close the inlet gas valve.
(See electrical data sheet)
B Replace the gas valve.
B Open the inlet gas valve.
B Connect the cable socket.
B Chech boiler for the gas leakege.
6A ? --> 9.

4 Fault finding
6A
Flame not detected.
Step Remedy
9. B Enter into the 2. service level. yes: B Press the “Return” button twice to exit the service
mode.
B Call the service function 8.F
Is the permanent ignition (without gas) -->10.
correct ?
no: B Press the service button twice to exit the service
mode.
-->10.
10. Ist the cable connected to the ignition yes: -->10.
electrode ?
no: B Connect the ignition cable to the electrode.
6A ? -->10.
11. Is the ignition cable connected correctly yes: -->11.
to the control unit ?
B Connect the ignition cable correctly to the ignition

unit.
6A ? -->11.
12. Ionization cable damage ? yes: B Switch off the boiler.
B Change the ionization cable.
6A ? --> 12.
no: --> 12.
13. Check the ignition electrodes. yes: B Change the ignition electrodes.
B Remove (dismount) the ignition B Press the RESET button and start the boiler again.
electrodes.
6A ? --> 14.
Is the electrode worn or dam-
aged? no: B Install the ignition electrodes.
6A ? --> 14.

Fault finding 4
6A
Flame not detected.
Step Remedy
14. B Switch off the boiler. yes: B Install the diaphragm correctly in mix-unit again.
B Remove the mix unit. B Install the mix-unit.

Check the diaphragm for the damage,
dirt or adhesion.
6A ? --> 15.
Is the diaphragm OK ?
no: B Install the ignition electrodes.
6A ? --> 15.
15. Check the gas-air ratio setting (max): yes: 6A ? --> 16.
B Remove the cap in the flue gas no: B In case of deviation, correct the gas adjustment.
measuring point.
6A ? --> 16.
B Activiate the permanent max opera-
tion mode (chimniy sweeper) via serv-
ice function 2.F3.
B Measure the CO2 / O2 value (see

instruction manual) :
Are the values correct ?
16. Check the gas-air ratio setting (min): yes: 6A ? --> 17.
B Remove the cap in the flue gas no: B In case of deviation, correct the gas adjustment and
measuring point. close the cap again.
B Activiate the operation mode to 1 via 6A ? --> 17.

service function 1.2F.
B Measure the CO2 / O2 value (see

instruction manual) :
Are the values correct ?
17. B Switch off the boiler. yes: B Clean the flue gas system (maintanance).
B Condensate traces in the fresh air 6A ? --> 18.

pipe of flue gas sysyem ?
no: B Switch on the boiler.
6A ? --> 18.

4 Fault finding
6A
Flame not detected.
Step Remedy
18. Fresh air flow rate is too low ? yes: B Check the flue gas system for lengths, elbows
quantity, extension pipe and other accessories. If
needed, correct/change it.
B Check the air vents in case of B type installation

(fresh air from room).
6A ? --> 19.
no: 6A ? --> 19.
19. B Switch the boiler to max operating yes: B Switch off the boiler.
mode via service function 2.F3.
B Clean the main heatblock (WB6).
B Measure the actuating pressure for
the maintenance necessity (Steuer-
druck) (see capital in IM for the main- 6A ? --> 20.
tenace pressure).
no: 6A ? --> 20.
Is the actuating pressure (Steuer-
druck) in heat exchanger (WB6)
correct ?
B Change the electronic board (PCB)
B END.

Fault finding 4
EC
Internal fault (Internal fault in the program sequence or failure of the mains voltage).
Step Remedy
1. Is blinking error code in display ? yes: B Reset the boiler and restart the boiler again.
EC ? --> 2.
no: --> 2.
2. B Switch off the boiler. yes: B Change the ignition cable and the connection or if
possible fix it.
B Is the ignition cable connection loose
or damaged ? B Switch on the boiler.
EC ? --> 3.
no: --> 3.
3. Check the O2 CO values at min. and yes: --> 4.

max. Are the values correct ?
no: B Correct he adjustment.
EC ? --> 4.
4. B Switch off the boiler. yes: B Change the connection cable to securty valve.
B Cut the main voltage supply. B Switch on the boiler.
B Is there any damage on securty EC? --> 5.

valve (gas valve) or connection no: --> 5.
cable?
B END.

4 Fault finding
6C 228
Flame detected even when the burner is switched off.
Step Remedy
1. B Switch off the boiler. yes: B Replace the ionisazation electrode.
B Remove the electrode set . B Install the electrode set again.
B Check the ionization electorode. B Switch on the boiler.

Is there any crack, wear or con-
tamination ? 6C ? -->2.
no: 6C ? --> 2.
2. B Switch off the boiler. yes: B Dry the PCB or if necessary replace it.
B Remove the electronic board (PCB) . B Install the PCB again.
B Check the electronic board B Switch on the boiler.

(PCB).
6C ? -->3.
Is there any moisture or water
drops on PCB? no: 6C ? --> 3.
2. Electronic board (PCB). B Switch off the boiler.
B Check the cable lugs (grommets) that provide sealing to

the housing where the cables pass through the control
unit. If necessary, change it.
B END.

Fault finding 4
6C 306
After switching gas off : Flame is detected.
Step Remedy
1. B Close the gas inlet valve.
B Replace the gas valve.
B Check the O2 values. If neceassary, correct it.
B Open the gas valve again. Check it for leaks.
6C ? --> 2.
2. Cable harness is defect. B Switch off the boiler.
B Change the cable harness.
6C ? --> 3.
B Not edilen servis ayarlarýný tekrar ayarlayýn.

4 Fault finding
EP
The “OK” button was actually pressed for at least 5 seconds (= reset) or short circuit form low voltage cable to the
frame.
Step Remedy
1. Is blinking error code on display? no: --> 3.
yes: B Press the RESET button and start the boiler again.
EP ? --> 3.
2. Check the low voltage cable (STB, gas B Switch off the boiler.
valve cable) for short circuit to the frame.
B Replace the low voltage cable.
(Gradient Monitoring)
Rapid overshooting of the flow water temperature (Gradient control) (Heating circuit is blocked for 2 min.)
Step Remedy
1. Are the maintanace valves (flow / return) yes: -->2.

open ?
no: B Open the valves.
Error continuing ? -->2.
2. Check the main (WB6) and plate no: -->2.

heatchanger.
yes: B Remove the blockages or replace it.
Is there any blockages or damages?
Error continuing ? -->2.
B Remove the pump blockage or replace it.
B END.

Fault finding 4
P
Appliance not defined.
Step Remedy
1. Softcode for boiler type not defined. no: -->2.

Softcode nummer list is given in spare
yes: B Set appliance type (service function 3.E1)
part package or see capitel 3.
P ? -->2.
B Remove the pump blockage or replace it.
B END.

4 Fault finding
4.4 Faults that are not shown on the display

Faults Remedy
Combustion noise too loud; rumbling noises. B Check gas type.
B Check gas supply pressure.
B Check flue system, clean or repair if required.
B Check gas/air ratio; correct if required.
B Check the gas valve and replace it if required.
Water circulation noises B Set the pump rate or pump characteristic map correctly
and match it to the maximum performance.
Heat-up lasts too long B Set the pump rate or pump characteristic map correctly
and match it to the maximum performance.
Flue gas readings incorrect; CO content too high B Check gas type.
Ignition too strong, or poor. B Check gas type.
B Check the power supply.
B Check the electrodes and cable, replace if required.
B For natural gas: Check external gas flow monitor,

replace.
B Check burner. Replace if required.
Condensate in air box. B Check diaphragm in the mixer unit, replace if required
DHW outlet temperature not reached.. B Check turbine. Replace if required.
DHW volume not reached. B Check the DHW water inlet pressure.
B Check the plate heat exchanger.
B Check the strainer in the cold water pipe.
No function, the display remains dark. B Check electrical wiring for damage.
B Replace faulty cables.
B Check the fuse, replace if required.

Tab. 9 Faults that are not shown on the display

Electrical values, gas conversion and boiler layout 5
5.1 Sensor (NTC) Values 5.1.3 Outdoor Temperature Sensor (7.747.026.229)
Temperature ( °C)
5.1.1 Domestic hot water temperature Sensor
Measure Tolerance ± %10 Resistance ( Ω)
Temperature ( °C) -20 95893
Measure Tolerance ± %10 Resistance ( Ω) -15 72228
0 28704 -10 54889
10 18410 0 32506
20 12171 10 19860
25 10000 20 12486
30 8269 30 8060
35 6881 5.1.4 Buderus Outdoor Temperature Sensor
40 5759
45 4847
50 4101
55 3488
60 2981
65 2559
70 2207
75 1912
80 1662
85 1451
90 1272
Tab. 10 Domestic hot water temperature Sensor
5.1.2 Central Heating Flow Temperature Sensor,

Storage Tank Temperature Sensor
Temperature ( °C)
Measure Tolerance ± %10 Resistance ( Ω)
20 14772
25 11981
30 9786
35 8047
40 6653
45 5523
50 4608
55 3856
60 3243
65 2744
70 2332
75 1990
80 1704
90 1262
100 950
Tab. 11 Central Heating Flow Temperature Sensor,
Storage Tank Temperature Sensor

5.2 Gas conversion steps
Fig. 5 Gas conversion steps

5.3 Condens 2500W / CerapurCompact
5.3.1 GB062-24K....
Bild 6 El. Wiring diagram_GB062-24K..
1 Gas valve 13 CH pressure switch (0,5 bar)

2 CH flow temperature sensor (CH_NTC) 14 2 Phase Power modul (only Belgium)
3 Ignition electrode 15 230 V- Power cable
4 Flame (Ionisation) electrode 16 Ignition transformer
5 Temperature limiter for heat exchanger 17 Fuse
6 Fan 18 Outdor Sensor (AF) connection
7 Turbine 19 Connection for EMS or On/Off controls
8 3 way valve 20 Diagnostic connection
9 Central heating pump 21 Tank temperature NTC conection (only GB062-14/24 HV2)
10 DHW temperature sensor DHW_NTC (GB062...K..) 22 Air Pressure Switch (APS) (only high modulation....V2)
11 Connection for external limiter (e.g TB1)
12 Flue gas temperature limiter (AGÜ)

5.3.2 Electrical values

Electrical values for Logamax GB062...
Service
Func- Toler-
Pos. Description Measurement Point Expected value tion ance Remark
8 3 Way valve motor Pin : 2 -3 70 Ohm ±5 measure on the

Ohm motor socket
9 Pump (3 Step ) I : 475 Ohm ± 10 Measure on the

II : 340 Ohm Ohm pump socket.
III : 210 Ohm
9 Modulating pump 4,0 MOhm ±1 Measure on the
KOhm pump socket.
Functiontest with
service function
t03.
16 Domestic hot water 20 ºC => 12,17 kOhm A.B ± 0,5 or measure on

temperature sen- kOhm the sensors
60 ºC => 2,98 kOhm
sor (DHW-NTC) (NTC) self.
20 Air-Pressure- Workingspressure : 3,88 measure on APS.

Switch (APS) / 3,53 mbar. PIN 1 -2 is closed
(default)
1 Gas valve EV1 (Pin : 3-4) 100 Ohm ±10 Supply 24 VDC
Ohm
EV2 (Pin : 1-3) 230 Ohm
18 Flue gas tempera- 0 Ohm - Temperatur limit

ture limiter (AGÜ) = 120 ºC
2 Flow - sensor or 20 ºC => 14,77 kOhm A.A ± 0,5

boiler temperature kOhm
80 ºC => 1,7 kOhm
sensor
4 Flame sensing Measure on the PCB or > 20 µA F.2 -

(ionisation) elec- electode
trode
5 Temperature lim- 0 Ohm - Temperatur limit

iter for heat = 115 ºC (+10/-
exchanger (STB) 14)
Tab. 12 Electrical values

Service
Func- Toler-
Pos. Description Measurement Point Expected value tion ance Remark
6 Fan (modulating) Electrical measurement

on fan is not possible. It
can be only tested
whether it is work or not.
The connection should be
as shown on the picture. GND PMW
Functiontest with service L N
function t02
7 Flowrate sensor Cable colour : black / 1,5 l/min. = 5 Hz 6.d ± 2 Hz Supply : 4,5 - 13
(Turbine) white / grey Output current :
10 l/min. = 33 Hz
15 mA
15 l/min. = 50 Hz
Tab. 12 Electrical values

6 Inspection and maintanance
6.1 Safety instructions for inspection and

Risk of scalding from hot water !
maintenance
Notes for the target group
Hot water can lead to severe scalding.
B Warn residents of risk of scalding.

Only approved contractors may carry out inspection and B Perform thermal disinfection outside of the normal operat-
maintenance. The manufacturer's maintenance instructions ing times.
must be observed. Failure to comply with instructions may
result in material damage and personalinjury, including possi-
Resources for inspection and maintenance !
ble loss of life.
B Inform the user of the consequences of insufficient or non-

existent inspection and maintenance.
• The following measuring devices are required :
B Have the heating system inspected at least once a year,
– Electronic flue gas analyser for CO2, O2, CO and flue
and have any required maintenance or cleaning work car-
gas temperature
ried out.
– Pressure gauge 0 - 30 mbar (minimum resolution 0.1
B Remedy all faults immediately.
mbar)
B Check the heat exchanger at least every 2 years, and if
necessary clean it. We recommend an annual inspection. B Use heat conducting paste 8 719 918 658 0.
B Use only original spare parts (see the spare parts cata- B Use approved greases.
logue).
B Replace removed gaskets and O-rings with new ones. After the inspection/maintenance !
Danger to life through electric shock !

B Re-tighten all the threaded connections that have been
released.
Touching live parts can result in an electric shock. B Restart the appliance.
B Before carrying out work on electrical components, isolate B Check all joints for leaks.
them from the power supply (230 V AC) (fuse, circuit B Check the gas/air ratio.
breaker) and secure against unintentional reconnection.
Risk of death from escaping flue gas !
Escaping flue gas can cause poisoning.
B Check for leaks after working on flue gas-carrying compo-

nents.
Risk of explosion from escaping gas !
Escaping gas can cause an explosion.
B Close the gas isolator prior to working on gas-carrying

components
B Carry out tightness test.

Inspection and maintanance 6
6.2 Check the heat exchanger 2. Press the locking device onto the mixer unit, rotate it down-
ward, and remove the mixer unit by pulling it forward.
B Remove the casing.
B Remove the cap from the test nipple, and connect a pres- 1.
sure gauge.
2.
6 720 615 492-15.2O

0 010 002 791-001
Fig. 7 Test nipple on the mixer unit

Fig. 8 Remove suction line and mixer unit
B Check actuating pressure at maximum rated output at
1. Pull off cable from the ignition and monitoring electrode.
mixer unit.
2. Press the cable restraint and remove the plug.
B The heat exchanger must be cleaned if the in 3. Remove the earth wire.
instruction manual given actuating pressure
4. Unscrew the nut and remove the fan
achieved. There could be differences between each
other boiler type. Pleass look related instruction
manual.
E.g.:
– GB062-24 KDH V2.. < 2.5 mbar
– GB062-24 KDE H V2 < 11,5 mbar
6.3 Check the electrodes and clean the heat 2.

exchanger
CAUTION : 4.
Risk of burns due to hot surfaces! 3.
Individual components of the boiler can become
1.
very hot even after being shut down for a long
time.
B Before working on the boiler: Allow the

device to cool down.
B If necessary, wear protective gloves. 0 010 005 830-001
Use accessory no. 1156, part no. 7 719 003 006, comprising Fig. 9 Removing the Fan
a brush and removal tool, to clean the heat exchanger. B Remove electrode set with gasket and check electrodes
1. Remove the suction line. for contamination : clean or replace, if required.
B Remove burner.

6 720 611 626-82.1R
Fig. 10 Remove the burner

6 720 613 630-01.3ITL
B Remove the top displacement body using the lifting device.
Fig. 12 Removing the bottom displacement body.
B Clean both displacement bodies.

B Clean the heat exchanger with the brush :
– rotate in both directions

– from top to bottom to each catch
B Remove the screws from the cover of the inspection aper-

ture and and remove the cover.
6 720 613 630-02.1ITL
Fig. 11 Removing the top displacement body.

B Remove the bottom displacement body using the lifting
device.
6 720 612 659-53.4TT
Fig. 13 Cleaning the heat exchanger

B Vacuum out residues and close the inspection cover
again.
B The heat exchanger can be inspected for residue with the
aid of a torch and mirror.

6.4 Cleaning condensate trap

Risk to life through poisoning !
If the condensate trap is not filled, poisonous
flue gas can escape.
B Before commissioning, make sure that the si-

phon is filled with water.
B If available: Only turn off the trap filling pro-
gram during maintenance, and turn it back
6 720 804 853-21.1ITL on the end of maintanance.
Fig. 14 Checking heat exchanger for residue B If available Use the boiler's built-in siphon.
B Refit the displacement bodies. B Make sure that the condensate drains cor-
rectly.
B Remove the condensate trap and place a suitable con-
tainer below.
B Flush out the heat exchanger with water from the top.
1. 2.
O
H2
6 720 611 626-85.2O
3.
0 010 005 831-001
Fig. 16 Removing the condensate trap

Fig. 15 Flush out the heat exchanger with water
B Clean the condensate trap, and check that the aperture
B Reopen inspection aperture and clean the condensation
towards the heat exchanger is clear.
catch pan and condensate connection.
B Check condensate hose and clean if necessary.
Material damage due to hot flue gas! B Fill condensate trap with approx. ¼ l water and refit.
Hot flue gas can leak through defective
seals, damage the devices and endanger 6.5 Check diaphragm (flue gas non-return
safe operation.
device) in the mixer unit
B Replace all seals involved whenever mainte-
B Remove mixer unit.
nance or an inspection is carried out.
B Check diaphragm for dirt and cracks.
B Ensure that the seals are seated exactly.
B Adjust the gas/air ratio.
6 720 615 492-18.3TT
Fig. 17 Diaphragm in mixer unit

6.6 Checking the strainer in the cold water pipe 6.7 GB062..K.. (Combi) appliances: Check the
B Remove the clip. plate heat exchanger
B Pull out the pressure relief valve. If the DHW output is insufficient :
B Check the strainer in the cold water pipe for contamination.

B Descale the plate heat exchanger with scale removal
2.
agent approved for stainless steel (1.4401).
-or-
B Remove plate heat exchanger and replace.
1. Remove the screw.

2. Remove the plate heat exchanger.
1.
2.
0 010 006 637-001
Fig. 18 Removing the pressure relief valve (heating circuit)

1. Remove the clip.
1.
2. Pull out the insert.
3. Check strainer for contamination.
0 010 005 834-001
3. 2. Fig. 20 Removing the plate heat exchanger
6.8 Checking the expansion vessel

The expansion vessel must be checked every year.
B Depressurise the device.

1.
B Adjust the pre-charge pressure of the expansion vessel to
the static head of the heating systems, if necessary.
6.9 Setting the heating system operating

pressure
Display on the pressure gauge
1 bar Minimum filling pressure (when sys-

tem is cold)
1 - 2 bar Optimal charge pressure
0 010 006 636-001 3 bar Maximum charge pressure at maxi-

mum heating water temperature must
Fig. 19 Checking the strainer in the cold water pipe
not be exceeded (pressure relief
valve will release).
Tab. 13
If the indicator is below 1 bar when the system is cold :

B Top up the water until the indicator is between 1 bar and 2 6.12 Removing the gas valve
bar again. B Close the gas valve.
If pressure is not being maintained :
1. Remove the clip.
B TCheck expansion vessel and heating system for leaks. 2. Open the lockings system on the gas pipe.
3. Remove the gas pipe.
6.10 Removing automatic air vent valve
4. Pull plug (24 V) from the gas valve
1. Remove the clip.
5. Unscrew the nut.
2. Remove the automatic air vent valve.
1.
2.
2.
1.
1.
0 010 006 638-002
Fig. 21 Removing automatic air vent valve
6.11 Checking the gas valve 3.

B Pull plug (24 V) from the gas valve 4. 6 720 812 301-05.1O
B Check the resistance of solenoid valves [1] and [2].
Fig. 23 Remove the gas valve
B Use a screwdriver to release the locking device on both

sides.
1
B Remove the gas valve and pull the plastic jacket.

2
3.
3
1
4
2x
0 010 005 836-001

2.
Fig. 22 Test points on the gas valve
[1] Solenoid valve 1 test points (3-4) 1.
[2] Solenoid valve 2 test points (1-3)
6 720 812 301-06.1O
B Replace gas valve if the resistance is 0 or ∞.

Fig. 24 Remove the gas valve, remove the locking device
B Install the gas valve in reverse sequence, and adjust the

gas/air ratio.

6.13 Remove the heating pump 4. Remove the nut

1. Unplug the plug.
2. Remove screws.
3. Pull out the pump head towards the front.
1.
2.
1.
2.
3.
0 010 006 639-002
Fig. 25 4.
6.14 Removing the motor of the 3-way valve
3.
1. Undo clip. 0 010 005 852-001
2. Remove the motor of the 3-way valve. Fig. 27 Remove the flow pipe and disconnect the cable
1. Unclip the vent pipe and push it upwards.

2. Rotate the vent pipe clockwise.
2. 3. Remove the heat exchanger
1. 2.
1.
0 010 006 640-002 3.
Fig. 26
B Press the cable restraint and remove the plug.
6.15 Remove the heat exchanger

B Remove suction line and mixer unit.
B Remove the fan.
1. Remove the clip. 0 010 005 853-001
2. Remove the flow pipe.

Fig. 28 Remove the heat exchanger
3. Remove the cable from the flue gas temperature limiter

Good to know 7
7 Good to know
7.1 Integrated Weather Dependet but goes on after DHW request. Pump is switching on
Function (WDC) - Heat curve and off every 20 seconds.
Weather dependet function (WDC) can activated via
service funtion 1.P.0.
Following parameter A, B and S can be adjustet.
Fig. 31 Air purging
7.4 Air Pressure Switch (APS)

Th purpose of using an APS is to detect a flue blockage, if it
happens and safety shut down the burner. APS is physically
connected in serial with safety thermostat (STB).
Fig. 29 Heating curve

A End point (at the outside temperature – 10 °C)
Adjustment via service function : 1.P.2
AT Outside temperature
B Base point (at the outside temperature + 20 °C)
max Maximum flow temperature
pA Flow temperature at the end point of the heating curve
pB Flow temperature at the foot point of the heating curve
S Automatic heating switch-off (summer mode)
VT Supply temperature
Fig. 32 Air Pressure Switch (APS)
7.2 Boiler Frost protection 0 - t1 Burner off, no APS check
t1 heat demand starts (burner on request)
The device frost protection function switches the burner and t1 - t2 : Waiting time:
heating pump on when the temperature in the installation - fan speed setpoint = fan start speed
- waiting time 2 sec.
room (at temperature sensor for heating low) falls below 5 °C. t2 - t3 : Fan and APS check :
This prevents the boiler freezing. - fan speed setpoint = fan start speed
- APS needs to be checked, if APS is open (high pressure), error
3Y shall be set, aftr 5 min., error shall be reset abd next start
attempt will be executed.
- APS must be closed (low pressure) and fan must reach start-
fanspeed +-3 Hz, if so ignition starts.
- if fan doesn’t reach startspeed +-3 hz within 300 sec. error 3C
shall be set, after 5 min., error shall be reset abd next start attempt
will be executed.
t3- t4 : Ignition :
- fan speed setpoint = fan start speed
- ignition starts
- APS is monitored by GFA (in serial to STB), if APS is open, 4C
lockout error is set (GFA). Minimum time is 0.5 sec.
- APS is monitored by GFA (in serial to STB), if APS is close, flame
Fig. 30 Boiler frost protection must be available within safety time of 4 seconds.
- if flame isn't available, next start attempt will be executed after
purge time, after 5th start attempt, 6A lockout error is set (GFA)
7.3 Air purging in central heating mode t4 Burner on
Service function : 1.2.C (Factory setting =1).
When the service function 1.2.C is 1 (active), then this
function is active at first power on. The duration for this
function is 2 minutes. No central heating or siphon filling
active when this function is enabled. When DHW
(Domestic hot Water) requested, this mode interrupt,

8 Components
8 Components
8.1 Mixing unit
Fig. 33 Mixer unit differences
The mixing unit from 14 kW is red / black.
8.2 Resonator & Burner
Fig. 34 Resonator and Burner differences

Resanotor is only available in 24 kW high modulation
(HM) appliances .

Components 8
8.3 Venturi
Fig. 35 Differences between normal and high modulation (HM) venturis

8 Components
8.4 Circulation Pump (ErP pump)
Fig. 36 Pump_LEDs
Fig. 37 Adjustment possibility between constant speed or variable spees (modulation).
Fig. 38 Pump_LED diagnose and remedy.

Service Manual: Logamax Plus GB062

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Service Manual: Logamax Plus GB062

Uploaded by

Copyright:

Available Formats

Service Manual Gas Wallhung Boiler

Logamax Plus GB062 Only for authorized service

5 Electrical values, gas conversion and boiler layout

6 Inspection and maintanance . . . . . . . . . . . . . . . . . 46

2 Logamax Plus GB062

1 Safety precautions and symbols

1.1 Safety precautions

If you smell fumes from the appliance

Fitting and Modifications

Logamax PLus GB062 3

B Adjust pre-charge pressure of expansion vessel to static

Fig. 1 Hydraulic connections

0 010 005 789-001

4 Logamax Plus GB062

You can find typical maximum flow temperatures in tab. 1.

When selecting . ., heating mode is disabled

When the burner is active in heating mode, the symbol

Flow temperature Sample application

..( symbol appears) Summer mode

Approx. 75 °C Radiator heating system

82 °C Convector heating system

2.5 Setting the DHW temperature

B When the burner is active in DHW mode, the symbol

2.6 Setting summer mode

Logamax PLus GB062 5

2.7 Short operating overview

Fig. 4 Short operating overview

2.8 Product Type Description

GB Wall mounted condensiing gas boiler

6 Logamax Plus GB062

3 Service menu settings

3.1 Operating the service menu

The service menu splits into three submenus:

Selecting a service function

If you do not press a key for 15 minutes, the

Exiting the service function without saving settings

Restoring values to standard setting

B Select service function 2.8.E in the second service menu

Logamax PLus GB062 7

Service function Possible settings/display

Default setting is the maximum rated output.

B Set the output in percent (%).

Default setting is the maximum rated output for DHW.

B Set the DHW output in percent.

Default setting : 82.

The following settings are possible:

• 02: Permanent on.

Default setting : 00.

8 Logamax Plus GB062

Service function Possible settings/display

2.d Thermal disinfection of the DHW • 0: Switched off

Thermal disinfection will not be displayed.

Thermal disinfection terminates after the water has been held at

The following settings are possible:

The temperature differential can be selected between 0 and 10 K.

3.d Min output in CH/ tank mode (%) Setting range : 20 - 80

3.E The period activeting keep hot Setting range: 20 - 60 minutes.

Logamax PLus GB062 9

Service function Possible settings/display

4.F Siphon filling mode Possible settings:

The service function is reset at 00.

6.C Setpoint value of the tempera-