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phanh xe điện
phanh xe điện
phanh xe điện
2 Mechanical & Industrial Engineering Department, Northeastern University, Boston, Massachusetts, USA
* Email: masih@ut.ac.ir
Abstract
In this paper, an adaptive rule based controller for an anti-lock regenerative braking system (ARBS) of a series hybrid
electric bus (SHEB) has been proposed. The proposed controller integrates the regenerative braking and wheel anti-
lock functions by controlling the electric motor of the hybrid vehicle, without using any conventional mechanical anti-
lock braking system. The performance of the proposed system is evaluated by a comprehensive vehicle dynamics
model in MATLAB/Simulink. Using the designed ARBS, the braking and regenerative performances of SHEB have
significantly improved in slippery roads while the slip ratios are kept between 0.15 and 0.20.
Keywords: Anti-Lock Regenerative Braking System, Series Hybrid Electric Vehicle, Slip Control, Adaptive Rule Based
Controller
driver’s brake pedal application. Recently, an SHEB Series hybrid electric bus
implementation of ABS for the parallel hybrid electric SoC State of Charge of the battery
vehicle with combining anti-lock regenerative braking
system and anti-lock hydraulic braking system was Nomenclature
proposed [10-11].
The prediction of wheel lock up is of great b Cycle number of ABS process
importance in the design of ABS. In industrial ABSs, F Braking force
the angular velocities of the wheels are measured with g Acceleration of gravity
sensors and are directly utilized to determine the risk h Center of gravity height
and prevent the wheel locked-up before it happens J Wheel moment of inertia
[12]. In some recent studies, the slip ratios of the La Distances of the center of gravity from front
wheels have been estimated from the data from wheel axle
angular velocity sensor and utilized in ABS controller Lb Distances of the center of gravity from rear
[13-14]. In these systems, ABS is aimed to control the axle
wheel slip at an optimum value that can provide M Mass of the vehicle
maximum traction force during heavy braking [15]. N Normal force of the wheel
The proposed controller utilizes wheels slip ratios for R Radius of the wheel
predicting the wheel lock up situation. In order to S Slip ratio
calculate the wheel slip ratio, the absolute velocity of S* Critical slip ratio
the vehicle other than the linear speeds of wheels T Braking torque
during braking, is needed. The absolute vehicle speed Tdem Braking torque demand
during braking is estimated from the angular speed of Tmechbrake Mechanical braking torque
the wheels and the amount of braking torque. Treg Regenerative braking torque
In this paper, a controlling scheme of an anti-lock Treg. Prev. Last value of regenerative braking
regenerative braking system (ARBS) for a SHEB has torque during ABS
been proposed. The proposed system utilizes the TT Total braking torque
inborn advantage of the electric vehicle by controlling V Vehicle speed
the braking torque applied to the wheels through the Vmin A limit value of vehicle speed for
EM, which operates as an electric generator during deactivation of ABS
braking. This system can handle the vehicle instability µ (S) Adhesive coefficient between the road and
and steerability issues on slippery roads without the wheel
utilizing additional conventional costly hardware such µ p Peak value of adhesive coefficient
as hydraulics or pneumatics ABS apparatus. The µ s Sliding value of adhesive coefficient
proposed system contains a speed observer module Ȧ Angular speed of the wheel
that can estimate the absolute velocity of the vehicle f Index of front wheels
during braking from the values of applied braking r Index of rear wheels
torque and acceleration of the wheels. The data from
this module is used to restrict the slip ratio of the 2. MODELING
wheels between 0.15 and 0.20. The ARBS has been
shown to effectively improve the braking performance To evaluate the performance of the proposed
and fuel consumption of SHEB in different road braking system, a comprehensive model of a series
conditions. hybrid electric bus (SHEB) is constructed in
MATLAB/Simulink. Figure 1, shows the schematic climbing force and rolling resistance are neglected. In
map of hybrid drive-train of the SHEB, where RBS this figure, Ff and Fr are the braking forces acted on
components are shaded in dark color. The brake front and rear wheels, respectively. M is the mass of
simulation module includes five main blocks of the vehicle and g is acceleration of gravity. La, Lb and
vehicle and tire dynamics, EM dynamics, mechanical h are distances of the center of gravity from front axle,
brake system, ARBS controller and speed observer as rear axle and center of gravity height, respectively.
shown in Figure 2. The slip ratio, S, is defined as the relative difference
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Speed Observer
braking, shown in Figure 3 can be expressed as: the total braking torque.
The braking force is a function of the adhesive
Ff P f S f u N f coefficient between the tire and the roadway and is
Fr P r S r u N r (2) determined by the road surface condition and the slip
ratio. The typical variation of road adhesive
where µ (S) is the adhesive coefficient between the coefficients versus the wheel slip ratio is shown in
road surface and the tire which is a function of slip Figure 4, [2]. The adhesive coefficient reaches its peak
ratio, S. Also, N is the normal force of the tire (f and r value ( µ p) near the critical slip ratio of S* for most
indices point to front and rear tires). road conditions. When the slip ratio is below S*,
Neglecting wind force, rolling resistance, and hill increasing the slip ratio can enhance the traction force.
climbing force, the equation of the vehicle motion can Once the slip ratio exceeds S*, the traction force will
be expressed as: decrease as a result of the decrease in adhesive
dV coefficients down to the sliding value ( µ s).
M ( F f Fr ) (3) The adhesive coefficient in the lateral direction, a
dt
key factor in the stability and the steerability of
The equation of the wheel motion can be expressed vehicle, increases by decreasing the slip ratio.
as: Therefore, confining the slip ratio under the critical
dZ slip ratio of S* guarantees the stability and the
Jw Tm RF (4) steerability of vehicle.
dt
where Jw is the wheel moment of inertia and Tm is 2. 2. Electric Motor Dynamics
the generator is almost equal to efficiency map of EM are expressed by the percentage of the State of Charge
in traction and is shown in Figure 7. (SoC).
During braking, not only does locking of wheels Through the block of EM dynamics, the amount of
contribute to the increase of stopping distance, but it absorbed energy in batteries, subsequent changes in
also lowers the amount of recovered energy. That is SoC and the amount of energy which is dissipated in
because in case of locking wheels, the rotational speed
of connected EM becomes close to zero and the
maximum amount of generator power of EM
decreases according to Figure 6.
Regenerated energy by EM is given to the batteries.
Batteries store a portion of this energy according to
their limitations and free capacity, and the additional
energy is dissipated in brake resistor. The batteries that
are utilized in the bus under study are 40 Ah lithium-
polymer batteries. This series of batteries consists of
168×3.7V battery cells. The internal resistance of each
battery cell is approximately 2 mÙ. Changes in charge
of batteries due to the absorbed energy by generator Fig. 7. Map of EM efficiency
the brake resistor are determined. In brake pedal angles below six degrees
(mechanical brake is inactive according to Figure 8),
2. 3. Mechanical Brake System the controller increases regenerative braking torque
linearly with brake pedal angle to simulate the retarder
Mechanical braking system of the SHEB under function in conventional city bus. The retarder acts
study is a pneumatic braking system. Pneumatic similar as an engine brake in conventional heavy-duty
braking pressure which acts both on front and rear vehicles. The controller applies available regenerative
wheels is a function of brake pedal displacement, as braking force (maximum braking force produced by
shown in Figure 8. Total braking torque of rear wheels the electric motor) when mechanical brake is activated
is the sum of generator braking torque that is provided in brake pedal angle of six degrees. This is very
by EM and the mechanical (pneumatic) braking similar to “the series braking system with optimal
torque. The pneumatic braking torque is determined energy recovery” [2].
by the pneumatic braking pressure and specifications If the wheels are predicted to lock up by controller,
of the wheel braking actuators. the controller reduces and controls the regenerative
The mechanical brake system of SHEB is only braking torque allowing the wheels to reach their
controlled by brake pedal displacement applied by the optimum slip ratio. To predict rear wheel locking up
driver. There is no additional system (such as ABS) to and to find semi-optimal braking torques, slip ratios
generate dynamics commands to affect the mechanical are considered. If the slip ratio of rear (driven) wheel
brake forces. Therefore, if the angular displacement of is below 0.18 the driver desired braking torque is
brake pedal is constant in a test cycle, the pneumatic applied to the wheels, if the slip ratio of the rear
brake pressure and force are constant. wheels exceeds 0.18 the brake controller decreases the
EM braking torque to let the wheels accelerate. When
3. BRAKE CONTROLLER lock up risk has removed, the braking torque is
reapplied, lower than the previous amount that had led
The inputs of controller unit are front and rear to wheel lock up. By this procedure, the semi-optimal
wheels slip ratios and brake pedal displacement. The braking torque associated with the near optimum slip
brake control strategy, defined in the brake controller ratio of 15-20% is determined in a few steps. If all the
module, determines the regenerative torque that is regenerative braking torque is removed and wheel is
applied to the rear wheel during braking. still in lock mode, EM may change its state from
dV J r Z r J f Z f Tr T f vehicle is:
(6)
dt RM P r MgLa L ªJ f Tf º
Fr F f « Z f » (11)
L hP r L hP r ¬ R R¼
Assuming that the vehicle initial absolute speed and
initial rear and front wheels linear speeds are V0, V0r The vehicle deceleration can be calculated from
and V0f, respectively, the absolute vehicle velocity can relation (3). By integrating the vehicle deceleration
be obtained by integration as: over time, assuming that the initial value of absolute
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Pr
Fr Tr J r u Z r R
« MR
MR »
»
(12)
N r La hg u V g Mg L (8) ¬ ¼
Read:
V0, V0r and V0f
Read:
Vr and Vf
Yes
Vf == 0 Vr == 0 Vf == 0
No
No Yes No Yes
Read: Treg,
Tmech_brake_r
and
Tmech_brake_f
µr and µf :
Eq. (9) and (10)
Vehicle Speed
Fig. 10. The flowchart of speed observer in the different front and rear wheels locking situations
10 10
Vehicle Speed Vehicle Speed
9
Equivalent Rear Wheel Speed Equivalent Rear Wheel Speed
8 8
7
Speed (m/s)
Speed (m/s)
6 6
5
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4 4
3
2 2
1
0
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
Time (s) Time (s)
Fig. 12. Vehicle and equivalent rear wheels speed on icy Fig. 13. Vehicle and equivalent rear wheels speed on icy
road condition, RBS-noABS road condition, ARBS
constant and high while the wheel is locked and the charts are presented and compared on icy road
angular velocity is zero. For that reason, the kinetic condition. The ARBS is successful in preventing
energy of the wheel is very low and the total recovered vehicle instability by keeping the slip ratio very close
energy is reduced. In the case of ARBS, the torque is to optimal value of 0.15 and consequently increasing
controlled based on the value of the slip ratio. In this the lateral adhesive coefficient (see Figure 4).
case, the wheels constantly kept away from being Figure 15 shows the EM regenerative braking
locked and the energy recovery would significantly torque during braking. The regenerative braking
improve. torque of EM is constant in the conventional SHEB
Figures 12-13 illustrate the vehicle speed and the (“RBS-noABS”). The adaptive behavior (including
equivalent rear (driven) wheels speed during braking. “increase” and “decrease” modes) of EM braking
As shown in these figures, the rear wheels are locked torque in the ARBS can make the EM braking torque
in the RBS-noABS strategy (Figure 12), while the reach the orders of optimal regenerative braking
ARBS can control the electric motor braking torque to torques in the first two seconds. After this stage, the
prevent rear wheels from locking (Figure 13). adaptive modes are repeated to detect possible sudden
In Figure 14, the rear wheels slip ratio versus time changes of road condition.
1 10000
RBS-noABS
ARBS
Torque (N.m)
ARBS
0.6 6000
0.4 4000
0.2 2000
0 0
0 5 10 15 0 2 4 6 8 10 12 14 16
Time (s) Time (s)
Fig. 14. Rear wheels slip ratio comparison on icy road Fig. 15. Regenerative EM torque on icy road
In the second test, the asphalt road condition as a Figure 17 shows the regenerative braking torque of
non-slippery road is selected and the results are the EM during braking by the ARBS. No fluctuation
presented in Table 2. In this case, the wheels are not occurs in the regenerative braking torque of EM on
locked during braking. Therefore, all the result of from asphalt road because the rear wheels never tend to be
the ARBS and RBS-noABS are equal. The locked during braking. The observed curvature in the
regenerated energy in this test is greater than the first 0.5 second of this figure is due to the maximum
regenerated energy in the previous test although the EM braking torque limitation on above 2500 RPM
duration of braking is significantly smaller here than shaft speed (Figure 6). Figure 18 presents the slip ratio
on the icy road condition. Therefore, a large amount of of rear wheels in this case. The figures show that the
the regenerated energy is dissipated through the ARBS can work well even in the non-slippery road
resistors because of the battery charge power shortage. conditions.
Finally, the SoC difference in Table 2 (0.17 %) is To create a more realistic road condition, the
dependent on the difference between the regenerated simulations have been performed on a mixed road
and the resistor dissipated energies (153.0 kJ), similar condition. The first 10 meters of road is considered
to Table 1. slippery (icy road) and the rest is considered dry asphalt
Figure 16 illustrates the vehicle speed and the road. The vehicle and the equivalent driven wheels
equivalent rear (driven) wheels speed on asphalt road speed are shown in figures 19-20, and the regenerative
during braking when the ARBS is activated. torque of EM is demonstrated in Figure 21.
10
Vehicle Speed
Equivalent Rear Wheel Speed
8
Speed (m/s)
0
0 0.5 1 1.5 2 2.5 3
Time (s)
Fig. 16. Vehicle and equivalent rear wheels speed on asphalt road, ARBS
10000
8000
4000
2000
0
0 0.5 1 1.5 2 2.5 3 3.5
Time (s)
Fig. 17. Regenerative EM torques on asphalt road, ARBS
0.25
Slip Ratio
0.2
0.15
0.1
0.05
0
0 0.5 1 1.5 2 2.5 3 3.5
Time (s)
Fig. 18. Rear wheels slip ratio on asphalt road, ARBS
10
8
Speed (m/s)
2
Vehicle Speed
Equivalent Rear Wheel Speed
0
0 1 2 3 4
Time (s)
Fig. 19. Vehicle and equivalent rear wheels speed on complex road condition, ARBS
10
Vehicle Speed
Equivalent Rear Wheel Speed
8
Speed (m/s)
6
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0
0 1 2 3 4
Time (s)
Fig. 20. Vehicle and equivalent rear wheels speed on complex road condition, RBS-noABS
10000
8000
RBS-noABS
Torque (N.m)
ARBS
6000
4000
2000
0
0 1 2 3 4
Time (s)
Fig. 21. Regenerative EM torques on complex road condition
at the least 18%. The designed system was also shown Engineering, 4 (2), pp. 231-239.
to have a good energy recovery performance by [8] Gao, Y., Ehsani, M., “Electronic Braking
almost 400% increase in the regenerated energy. System of EV and HEV-Integration of
One feature of the ARBS is utilizing the wheel slip Regenerative Braking, Automatic Braking
ratio rather than the wheel acceleration as the input of Force Control and ABS”, SAE 2001-01-2478,
the controller. The slip ratios of the wheels are (2001).
obtained from the wheel angular velocity from wheel [9] Mutoh, N., Hayano, Y., Yahagi, H., Takita, K.,
Downloaded from www.iust.ac.ir at 7:00 IRDT on Friday August 27th 2021
speed sensors and the absolute velocity of the vehicle “Electric braking control methods for electric
during braking, which is estimated by the proposed vehicles with independently driven front and
speed observer unit from the values of applied torque rear wheels,” (2007) IEEE Transactions on
and the angular velocities of the wheels. The Industrial Electronics, 54 (2), pp. 1168-1176.
maximum error in the vehicle velocity estimation by [10] Peng, D., Zhang, Y., Yin, C.-L., Zhang, J.-W.,
the speed observer is less than 1.4% in a slippery road “Combined control of a regenerative braking
condition. and anti-lock braking system for hybrid electric
vehicles,” (2008) International Journal of
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