G3520C Generator Set GZM00001-UP(SEBP3869 - 46) - Documentation Page 1 of 5

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Product:  GENERATOR SET 
Model:  G3520C GENERATOR SET GZM00158 
Configuration: G3520C Generator Set GZM00001-UP 

Specifications
G3520C and G3520E Engines
Media Number -RENR5977-13 Publication Date -01/05/2010 Date Updated -20/05/2010

i07432617

Cylinder Head
SMCS - 1100

S/N - B9P1-UP

S/N - CWW1-UP

S/N - CWY1-UP

S/N - GZA1-UP

S/N - GZB1-UP

S/N - GZG1-UP

S/N - GZH1-UP

S/N - GZJ1-UP

S/N - GZK1-UP

S/N - GZL1-UP

S/N - GZM1-UP

S/N - GZN1-UP

S/N - HAL1-UP

S/N - HAT1-UP

S/N - LGS1-UP
G3520C Generator Set GZM00001-UP(SEBP3869 - 46) - Documentation Page 2 of 5

S/N - MAD1-UP

S/N - RLP1-UP

S/N - SXY1-UP

Illustration 1 g06322525
Bolt tightening sequence

Table 1
Item Qty Part Specification Description
Note: Cleaning agents may contain chlorine that will cause stress corrosion on bolt heads. This can
result in failure of the bolt. Use the appropriate cleaning procedure for bolts.
Use the following procedure to tighten the cylinder head
bolts. Refer to Illustration 1 for the tightening sequence:
131-0420 Cylinder 1. Tighten bolt (1) through bolt (8) in the numerical
1 8 sequence to 30 ± 5 N·m (22 ± 4 lb ft).
Head Fastener Gp
2. Tighten bolt (1) through bolt (8) in the numerical
sequence to 200 ± 15 N.m (148 ± 11 lb ft).
3. Tighten bolt (1) through bolt (8) in the numerical
sequence to 200 ± 15 N.m (148 ± 11 lb ft).
4. Tighten the bolts (1) through bolt (8) in the numerical
2 2 0S-1590 Bolt sequence to an angle of 180±5 degrees.
5. Tighten bolts (9) and (10) to 55 ± 10 N·m (41 ± 7 lb ft).
G3520C Generator Set GZM00001-UP(SEBP3869 - 46) - Documentation Page 3 of 5

Illustration 2 g06322575

Table 2
Item Qty Part Specification Description
219-7000 O- Before assembly, coat the bore in the head and the O-ring seal
3 1
Ring Seal with liquid soap.
453-2319 Before assembly, apply Loctite 246 to the threads.
4 1
Adapter Torque to 180 ± 10 N·m (133 ± 7 lb ft).
Height of the new cylinder head is 142.00 ± 0.15 mm
B - -
(5.591 ± 0.006 inch).
Before assembly, apply high strength or high temperature
3B-0645 Cup
- 1 anaerobic flange sealant to the bore.
Plug
Depth (D) of the cup plug (5) is 1.5 ± 0.5 mm (0.06 ± 0.02 inch).
Before assembly, apply high strength or high temperature
3B-0623 Cup
- 1 anaerobic flange sealant to the bore.
Plug
Depth (E) of the cup plug (6) is 1.0 ± 0.5 mm (0.04 ± 0.02 inch).
G3520C Generator Set GZM00001-UP(SEBP3869 - 46) - Documentation Page 4 of 5

Illustration 3 g06322583

Table 3
Item Qty Part Specification Description
7 3 6V-7604 Cup Plug Depth (J) of the cup plug is 25.5 ± 0.5 mm (1.00 ± 0.02 inch).
8 1 208-8776 Cup Plug Depth (K) of the cup plug is 1.5 ± 0.5 mm (0.06 ± 0.02 inch).
9 1 6V-7604 Cup Plug Depth (L) of the cup plug is 1.5 ± 0.5 mm (0.06 ± 0.02 inch).
G3520C Generator Set GZM00001-UP(SEBP3869 - 46) - Documentation Page 5 of 5

Illustration 4 g06322653

Table 4
Item Qty Part Specification Description
Before assembly, apply high strength or high temperature anaerobic
3B-0623 Cup
- 3 flange sealant to the bore.
Plug
Depth (R) of the cup plug (6) is 1.5 ± 0.5 mm (0.06 ± 0.02 inch).
Before assembly, apply high strength or high temperature anaerobic
3B-0623 Cup
- 1 flange sealant to the bore.
Plug
Depth (S) of the cup plug (5) is 2 ± 0.5 mm (0.08 ± 0.02 inch).
Before assembly, apply high strength or high temperature anaerobic
3B-0645 Cup
- 2 flange sealant to the bore.
Plug
Depth (T) of the cup plug (5) is 1.0 ± 0.5 mm (0.03 ± 0.02 inch).

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