Double Sheet Detector A100 R100 Series

Double Sheet Detector A100 R100 Series
Double Sheet Detector A100

R100 Series
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for single probe sensors
► Single probe sensors, permanent-magnetic
► Measurement of FE material 0.04 - 4 mm thickness
► Easy setup by key operation or via control input
► LCD display for visualization of nominal / current values,

operational / error messages, key allocation
► Compact enclosure for DIN-rail mounting, protection class IP00

or
control unit in protective enclosure, for machine mounting, protection class IP65
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Copyright
© 2007 ROLAND ELECTRONIC GmbH
Otto-Maurer-Str. 17
DE 75210 Keltern
All rights on this document are at Roland Electronic GmbH.

Reproduction (also partly), electronical coverage, translation, transmission to third parties,
only with our prior permission.
Subject to change without further notice.
===== Ende der Stückliste =====

Manual
Double Sheet Detector R100-Serie A100

for single sided sensors
B0003306 / Rev. 1.0
Table of Contents
04.07.2008
Declaration of conformity according to EC directives ................................................................................... 5
1 Safety advices .......................................................................................................................................7

1.1 General ........................................................................................................................................... 7
1.2 Safety instructions and warnings for user ....................................................................................... 7
2 System description ...............................................................................................................................9

2.1 Introduction ..................................................................................................................................... 9
2.2 Structure and measuring principle .................................................................................................. 9
2.3 Functional sequence..................................................................................................................... 10
3 Technical data .....................................................................................................................................11

3.1 Control unit A100 .......................................................................................................................... 11
3.2 T sensors ...................................................................................................................................... 13
3.2.1 Sensor T04 ............................................................................................................................... 13
3.2.2 Sensor T08 / T08S.................................................................................................................... 13
3.2.3 Sensor T15 / T15S.................................................................................................................... 13
3.2.4 Sensor T30 / T30S.................................................................................................................... 13
3.2.5 Sensor T40 / T40S.................................................................................................................... 13
3.2.6 Technical drawing T sensors .................................................................................................... 14
3.2.7 Cable allocation of T-sensors and sensor cable KS ................................................................. 14
3.2.8 Cable allocation of sensor cable KTGS-G ................................................................................ 14
4 Monunting............................................................................................................................................15
4.1 Mounting of the control unit........................................................................................................... 15
4.2 Mounting of the sensors................................................................................................................ 15
4.3 Cables........................................................................................................................................... 17
4.3.1 Sensor cables ........................................................................................................................... 17
4.3.2 Power supply / Control cables .................................................................................................. 17
5 Electrical installation ..........................................................................................................................19

5.1 Connecting diagram...................................................................................................................... 20
5.1.1 Connecting diagram for sensors T…GS via cable KTGS-G ..................................................... 21
6 Start-up ................................................................................................................................................23
6.1 Keys and indicators....................................................................................................................... 23
6.2 Allocation and function of keys ..................................................................................................... 24
6.3 Switching on and Powering up...................................................................................................... 24
6.4 Operational conditions .................................................................................................................. 25
6.4.1 Undisturbed operation .............................................................................................................. 25
6.4.2 Detection of 0-sheet, 1-sheet or 2-sheet .................................................................................. 25
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
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Table of Contents 0003306 / Rev. 1.0
6.4.3 Operational disturbances .......................................................................................................... 25

6.4.4 Functional check....................................................................................................................... 25
6.5 Measurement mode ...................................................................................................................... 26
6.6 Teach-In ........................................................................................................................................ 27
6.7 Changing the switching thresholds ............................................................................................... 28
6.8 Teach-In with changed threshold values....................................................................................... 30
6.9 External Teach-In.......................................................................................................................... 31
7 Fault messages, causes and remedies .............................................................................................33
8 Maintenance ........................................................................................................................................35
9 Order data ............................................................................................................................................37
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B0003306 / Rev. 1.0 Safety advices
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Declaration of conformity according to EC directives

Manufacturer: Roland Electronic GmbH
Otto-Maurer-Str. 17
DE 75210 Keltern
Product name: A100
Product type: R100-Serie Double Sheet Detector
Roland Electronic GmbH declare that the product listed above complies with the requirements of
the EMC directives listed below.
Applied Directives:
2004/108/EU: Generic emission standard;
EN61000-6-2: 2005 EN61000-6-4: 2001
Date of mark’s apposition: 01.10.2007
Keltern, 01.10.2007 Managing Director

Place, Date Signature Function of the signer
The declaration confirms the compliance with the cited directives. However, it is not any implied warranty of fitness for a
particular purpose especially as it may relate to product liability.
The safety instructions and warnings must be observed.
DIN EN ISO 9001

Reg.-no. 5152
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Safety advices B0003306 / Rev. 1.0
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B0003306 / Rev. 1.0 Safety advices
1 Safety advices
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1.1 General
This document was created with utmost care. Anyhow, faults and cases of misunderstanding
cannot be totally excluded. Please contact us in case of differences or weak understanding. We will
be pleased to assist you.
We reserve the right to improve this document at any time without announcement. No exchange of
delivered documents.
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1.2 Safety instructions and warnings for user

This handbook contains all information required for the correct operation of the R100-Serie System
family.
It has been written for technically qualified personnel.
Unauthorized tampering with the unit, especially ignoring the warnings in this handbook, can cause
malfunction and damage to the unit. Only authorized personnel should be allowed to make
changes to the unit and perform cable connections especially the power supply.
Should it be necessary, e.g. in case of service or repair, to make measurements within the unit,
then all customary accidents prevention procedures should be observed. Only professional
electrical tools should be used.
Note The factory pre-settings – especially the upper / lower limit values – have
been chosen such that an optimal machine protection is ensured.
Diverging settings can impair the machine protection.
Safety advice for persons with cardiac pacemakers!

Persons with cardiac pacemakers are to stay away from the sensors!
The strong magnetic / electromagnetic forces of the sensors can cause malfunction
of cardiac pacemakers and other such apparatus!
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Safety advices B0003306 / Rev. 1.0
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B0003306 / Rev. 1.0 System description
2 System description
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2.1 Introduction
When automatically feeding sheets from a stack to a processing machine, it can unintentionally
happen that more than one sheet is picked up and transported. This can result in damage to the
machine, tool damage, expensive repairs and production loss. The A100 double sheet detectors
can reliably prevent from such incidents by measuring the thickness of every sheet with a single
probe sensor.
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2.2 Structure and measuring principle

A system consists of the control unit, the sensor and the sensor cable.
For performing the measurement, the destacker or feeder must move the sheet to the sensor.
During the measurement the sensor is in contact with the sheet.
The permanent magnetic sensors electronically detect the change of magnetic flux caused by the
ferromagnetic sheet. This change will be processed by the control unit and sent to the machine
controls as switching signals.
The measuring principle is based on magnetic principles. The main influencing factors for the
measured value are the magnetic properties of sheets and environment. Air gaps between sensor
and sheet surface reduce the performance of the sensor.
In order to protect the material surface, it is possible to prevent the sheet from direct contact (e.g.
with plastic coating or the like). However, this will reduce the performance of the sensor and is thus
not recommended.
Caution! The system is not suited for applications
of personal protection!
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System description B0003306 / Rev. 1.0
2.3 Functional sequence

The transport facility places the sheet onto the sensor. Now the sensor will contact the sheet
(magnetic force of attraction) and process the sensor signal. According to the preset limits, the
respective signal output (0-sheet, 1-sheet, 2-sheet) will be activated.
If the output signal for 2-sheet is active, the PLC stops the material transport for removal of the
double sheet.
Note! “Active“ means, that the signal output will switch. In case the supply
voltage fails, all signal outputs (0-, 1-, 2-sheet) will become inactive.
The PLC must then stop the material transport.
Caution! Usually, the signal outputs of the control unit will be used for stopping
the material transport facilites and / or machines in case of double
sheet.
As soon as the double sheet is removed from the sensor(s), the signal
outputs revert instantly to normal conditions (0-sheet / 1-sheet).
Suitable control measures must ensure that the previously stopped
material transport facilites and / or machines cannot automatically
restart and thus create hazardous situations.
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B0003306 / Rev. 1.0 Technical data
3 Technical data
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3.1 Control unit A100

Supply voltage 24 V DC / 80 mA
Power consumption approx. 2 VA
Fuse 250 mA fast-blow size 1206 (SMD)
Power / switching indication 5 LEDs
Display LCD display, 2 lines, 16 chars. each
Ambient temperature 0° - 50°C (32° - 122°F) during operation
Switching outputs 0-1-2 - Sheet Open Emitters (NPN) of opto coupler outputs
Temperature depending drift of switching point ± 0,02 % / °C
Switching capacity max. 50V, max. 50mA
Measurement period Minimum sensor dwell time is 15 milliseconds.
Enclosure for DIN-rail mounting (EN50022, BS5584)
Class of protection A100 (A100-IP65) IP 00 (IP65)
Weight approx. 0,2 kg (0.44 lbs)
Connections Terminal block
Dimensions 125,4 × 103 × 38 mm (H × W × D)
125,4
fault 2 sheet
power 1 sheet
0 sheet
103
46,5
Fig. 1: Dimensions of A100 (for mounting on DIN-rail) A100 abmessungen.wmf
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Technical data B0003306 / Rev. 1.0
Description
Deckel / Lid
30
1 Screw fitting M16
for control cable
Wrench size 19 mm
2 Screw fitting M12
90
for sensor cable
M16×1,5 M12×1,5
Wrench size 15mm
SW 19 SW 15
40
114
90,5
148
154
160
135
fault 2 sheet
power 1 sheet
0 sheet
1 2
4,2 Ø
35
38
120
Fig. 2: Dimensions of A100-IP65 (in protective enclosure IP65) A100 in multibox IP65.wmf
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B0003306 / Rev. 1.0 Technical data
3.2 T sensors
The sensors are available either with fixed cable or plug connector.
The pluggable version has the addition S (e.g. T15 -> T15S)
For all sensors: Ambient temperature 0 – 50 °C (during operation)
The useful sheet thicknesses depend very much on the properties of the material to be measured,
they can deviate from the values stated below.
3.2.1 Sensor T04
Technical data
Single sheet thickness: min. 0,04 mm max. 0,4 mm (.016 in.)
Min. adhesive force on axial tear-off 1,5 kg (3.3 lbs.)
Weight: 0,15 kg (.33 lbs.)
3.2.2 Sensor T08 / T08S
Technical data
Min. adhesive force on axial tear-off 8 kg (17.6 lbs.)
Weight: 0,32 kg (1.45 lbs.)
3.2.3 Sensor T15 / T15S
Technical data
Min. adhesive force on axial tear-off 15 kg (34 lbs.)
Weight: 0,38 kg (.83 lbs.)
3.2.4 Sensor T30 / T30S
Technical data
Single sheet thickness: min. 0,2 mm (.012 in.) max. 3,0 mm (.12 in.)
Min. adhesive force on axial tear-off 35 kg (77.2 lbs.)
3.2.5 Sensor T40 / T40S
Technical data
Single sheet thickness: min. 0,3 mm (.01 in.) max. 4,0 mm (.16 in.)
Min. adhesive force on axial tear-off 55 kg (122 lbs.)
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Technical data B0003306 / Rev. 1.0
3.2.6 Technical drawing T sensors

T04 T08 T15 T30 T40 Description
Ø18 Ø28 Ø34 Ø54 Ø70
The sensors T04, T08, T15, T30,

45 T40 are equipped with a fixed
55 60
80 cable for terminal connection.
100 Standard cable length is 2 meters,
lengths up to 20 meters upon
order.
The sensors T08S, T15S, T30S,

T40S are without cable, but with
build-in socket at the sensor.
T08S T15S T30S T40S
Ø28 Ø34 Ø54 Ø70
55 60
80
100
Ø28 Ø28 Ø28

12
Ø28
47
50
Fig. 3: Dimensions of T sensors T-Sensoren_Abmessungen.wmf
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3.2.7 Cable allocation of T-sensors and sensor cable KS

ws (weiß / white)
gn (grün / green)
br (braun / brown)
ge (gelb / yellow)
ge-gn (gelb-grün / yellow-green)
[Schirm / Shield]
2 1
ws (weiß / white) [1]
gn (grün / green) [2]
br (braun / brown) [3]
ge (gelb / yellow) [4]
ge-gn (gelb-grün / yellow-green)
[Schirm / Shield]
3 4
Fig. 4: Allocation of sensor cable KS Kabel_KS.wmf
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3.2.8 Cable allocation of sensor cable KTGS-G

2 3
br (braun / brown) [1]
ws (weiß / white) [2]
bl (blau / blue) [3]
sw (schwarz / black) [4]
1 4
Fig. 5: Allocation of sensor cable KTGS-G Kabel_KTGS-G.wmf
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B0003306 / Rev. 1.0 Monunting
4 Monunting
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4.1 Mounting of the control unit

The system is available in 2 different enclosures:
• for DIN-rail mounting (EN50022, BS5584), protection class IP00.
• for machine or frame mounting, in plastic enclosure with transparent lid,
protection class IP65.
The system should be mounted in such a way that the indicators and operating keys in the front of
the unit are always well visible. The place should be safely accessible and free from obstruction.
The system must not be exposed to extreme temperature, irradiation or mechanical load.
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4.2 Mounting of the sensors

Caution! Sensors of the T series contain permanent magnets.
During the handling the risk of squeezing and clamping exists.
The sensors must be kept away from magnet sensitive
media (cheque cards, hard disks, diskettes…) and
systems (cardiac pacemakers, solenoid switches).
Sensors with different sizes are available. The size determines the thickness measuring range and
the magnetic force of attraction. This force is proportional to the thickness of the measured sheet
metal.
When removing the sensor off the sheet or putting it on, the force of attraction must be overcome
by mechanical, hydraulic or pneumatic means. The force of attraction can be reduced by creating a
small air gap between sensor and sheet metal (recessed installation, use of a roller block).
Note! An air gap reduces the measurement capacity.
Mounting:
The place of mounting depends on the destacking and feeding equipment. In principle a distance of
more than 0.5m must be kept from magnetic/electromagnetic interference sources like e.g. valve
coils, transportation magnets, inductive proximity switches or the like.
The sensor can be mounted in any direction, either over or under the sheet metal.
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Monunting B0003306 / Rev. 1.0
Recommendable are:
• Flush mounting into the material slide either tight fit or interference fit.
Advantage: no wear and no deposite of chips and particles.
Recessed installation is possible; however, care should be taken that no chips and
particles collect in the recess (possibly fill up recess with non-ferrous-magnetic material).
• Spring suspended sensor bracket for use with thick sheet metals.
Advantage: the sensor can adapt to bowed sheet metal, thus avoiding unintended air gaps.
The minimum dwell time of the sheet metal on the sensor is 15ms.
Fig. 6: Flush and recessed mounting of sensors BündigeMontage_EC-Sonden.wmf
Note! If the sensor is used for double sheet detection of preformed sheet
metals, an air gap between first and second sheet can develop; thus
the double sheet condition might not be detected. This must be
considered when selecting the place for mounting the sensor, select
the next larger sensor if the occasion arises.
Opposite of the sensor face there must be no other ferromagnetic
material within the distance of 1.5 x sensor diameter, because this will
severely affect the measurement. The diameter of the sensor should
correspond to the minimum measuring area of the sheet.
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B0003306 / Rev. 1.0 Monunting
4.3 Cables
All cables must be professionally installed. Bending radii (see data sheets of manufacturer) must
be adhered. The cables must be protected from chafing and buckling by suitable installation.
Damaged cables must not be used and need to be replaced immediately.
If the recommended cables cannot be used (e.g. due to missing UL/CSA approval), substitutes
should be cleared with Roland Electronic.
Note! Keep the sensor cables as well as the power supply / control cable
away from unshielded cables with strong electro magnetical
interference potential (e.g. servo motor and power cables).
4.3.1 Sensor cables

The sensors are available either with plug connector or with fixed cable. For connecting, only the
supplied shielded sensor cables may be used. In the standard version those cables are not suitable
for robot or drag-chain operation.
The cable shield is connected at both sides.
4.3.2 Power supply / Control cables

Suitable power supply / control cables:
- Type H05VV5-F (Lapp Ölflex® 140) with leads 0.5 mm²
- Type H05VVC4V5-K (Lapp Ölflex® 140CY), shielded, with leads 0.5 mm².
A shielded cable must be used if the environment has high electromagnetical interference signals.
This cable shield must be grounded at the machine side, not at the control unit side.
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Monunting B0003306 / Rev. 1.0
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B0003306 / Rev. 1.0 Electrical installation
5 Electrical installation
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The system should be installed only by professional electricians. The cables must correspond with
the specifications stated in section „Cables“.
Note! For connecting the cables to the

control unit, insulated wire-end
ferrules must be used.
The required supply voltage is 24 V DC and should be supplied from the associated machine
controls.
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Electrical installation B0003306 / Rev. 1.0
5.1 Connecting diagram

Connections A100
+ VH
– VH
+ IH
– IH
+24V COMMON
2-Blech / 2-sheet
1-Blech / 1-sheet
0-Blech / 0-sheet
Schirm / shield
braun / brown
PE green-yellow
gelb / yellow
grün / green
weiß / white
grün-gelb
Teach-In
+24 V
GND
zur SPS
to PLC zum Sensor
to sensor
Note! The shielding of the cable must always be connected.

The protective lead (PE) must always be connected, it should
never be missing.
Internal circuit of the PLC connection (terminals 4 to 8)
4 5 6 7 8
+24V max.
Teach-In
2-Blech
1-Blech
0-Blech
2-sheet
1-sheet
0-sheet
COMMON
Fig. 7: Connecting diagram for A100 A100 anschlußschema.wmf A100 anschlussleiste.wmf
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B0003306 / Rev. 1.0 Electrical installation
5.1.1 Connecting diagram for sensors T…GS via cable KTGS-G

The sensors T…GS must be connected to the A100 via cable KTGS-G as follows.
+ VH
– VH
+ IH
– IH
+24V COMMON
2-Blech / 2-sheet
1-Blech / 1-sheet
0-Blech / 0-sheet
schwarz / black
braun / brown
PE green-yellow
weiß / white
blau / blue
grün-gelb
Teach-In
+24 V
GND
zur SPS
to PLC zum Sensor
to sensor
Fig. 8: Connecting diagram for A100 for sensors T…GS and cable KTGS-G A100 anschlussleiste kabel KTGS-G.wmf
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Electrical installation B0003306 / Rev. 1.0
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B0003306 / Rev. 1.0 Start-up
6 Start-up
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6.1 Keys and indicators

The control unit has three operating keys, which provide for easy adjustment.
Adjustment is required upon commissioning and change of material.
Description
1 1 LCD display
2 Operating keys
3 LEDs for condition of unit
FAULT malfunction
POWER power supply
4 LEDs for switch conditions
2 2-Sheet
1-Sheet
0-Sheet
fault 2 sheet
3 power 1 sheet 4
0 sheet
Fig. 9: Controls and indications Dummy I100-2.jpg
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Start-up B0003306 / Rev. 1.0
6.2 Allocation and function of keys

The functions of the 3 operating keys are variable, as will be shown in the lower line of the display.
For example, the operator can change from the

measuring mode into the setup mode with the key
“setup”.
Fig. 10: Indication of key allocation R100structure.bmp
Note! If a function causes a fault, a fault number is indicated and the yellow
LED "FAULT" lights.
The error condition can be confirmed with the right "ENTER" key.
Otherwise the system changes to the measuring mode after approx 5
seconds. The “FAULT” LED will, however, go off only if upon a new
attempt the requested function is fault free.
If a function consists of several steps, which are not completely
executed, the system automatically changes back to the original
measuring mode after approx. 5 seconds.
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6.3 Switching on and Powering up

Applying the supply voltage (24 V DC) to the unit will switch the unit on, as soon as power is
supplied the POWER LED lights.
When the operation system is loaded, the manufacturer and system information will be shown for a
short period.:
Roland
Electronic GmbH
and then
A100 (I100 for system I100)

Sw.1.0 21.05.2007 1
Fig. 11: Indication of manufacturer and system information
The unit changes automatically to the measuring mode and will work with the last taught values.
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1
Depending on software version
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B0003306 / Rev. 1.0 Start-up
6.4 Operational conditions
6.4.1 Undisturbed operation

As long as no fault is detected in the measuring mode, no operator actions are required.
The unit measures continuously and sets the signal output according to the measurement result.
6.4.2 Detection of 0-sheet, 1-sheet or 2-sheet

As long as the measured value is within the range of 85% to 115% of the nominal value, the
system will detect 1-sheet.
If the measured value is outside the range, the system will then detect 0-sheet (no sheet)
or 2-sheet (double sheet).
• The associated LED (0-SHEET, 1-SHEET, 2-SHEET) will light up accordingly.
• The associated signal output will be set to low resistance (active).
• The signal outputs 0-SHEET, 1-SHEET, 2-SHEET will deliver a switch voltage only if an
external positive voltage (max. +24V, max. 50mA) is applied to the COMMON input (terminal 8).
6.4.3 Operational disturbances

If situations arise during operation, which the system recognizes as "operational faults", the system
reacts with the “FAULT” LED lighting and issues the assigned fault message (if any).
• If the fault condition was caused by the machine PLC, the signal outputs for 1-sheet
and 2-sheet are set at the same time. The illogical constellation of 1-sheet and 2-sheet will
indicate the fault condition to the machine PLC. Depending upon the PLC programming an
appropriate reaction can then be initiated. Recognizable faults are to be eliminated and the
function should be performed again.
• If the fault condition was caused by the operator or by the system, the operator must react
according to the measures explained in the fault table.
• If the fault cannot be assigned, restarting the system by recycling power may eliminate the fault.
6.4.4 Functional check

If the system does not detect double sheet conditions though a Teach-In was freshly performed,
the sensorics might (according to material properties) work at the detecting limit.
First, the mechanical sensor settings should be checked, as well as the working range (according
to sensor data).
If the mechanical circumstances are correct and the sensor is operated within the permissible
range, the upper limit might be improved by changing the upper threshold. For doing so, refer to
section “changing the thresholds”.
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25
Manual

Start-up B0003306 / Rev. 1.0
6.5 Measurement mode

After having applied power, the following will be displayed on the LCD display:
Fig. 12: Indication in the measurement mode 100Teach-In.bmp
In the measurement mode the current measurement value and the switching thresholds will be
shown.
Axxxx Digitalized absolute measurement value sensor (0-1024)

Lxxx Lower absolute threshold (0-999)
Uxxx Upper absolute threshold (0-999)
Since the display shows the actual measurement value as well as the set switching thresholds, it
can easily be checked whether the thresholds are correctly set.
2-sheet threshold:
The threshold for 2-sheet should be selected such that it is located slightly above the normal
variation range for 1-sheet, but will be significantly exceeded in case of 2-sheet so that 2-sheet will
be securely detected.
0-sheet threshold:
The threshold for 0-sheet should be selected such that it is located slightly below the normal
variation range for 1-sheet, but will be significantly exceeded in case of 0-sheet so that 0-sheet will
be securely detected.
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26
Manual

B0003306 / Rev. 1.0 Start-up
6.6 Teach-In
This function is useful in case of changing material or upon initial commissioning.
The system is in the measurement mode.
Attention! The function must not be used, if threshold values other than the
standard values (85% / 115%) are used. This function deletes the
modified values and uses the standard values instead.
Preparation: A100: Place the sensor on the sheet.

I100: Place the sheet between the sensors.
Step 1
Push the key “setup“.
Fig. 13: Calling up the setup mode R100structure.bmp
Step 2
Push the key “new“.

The current measurement value will now be stored as reference value.
From this value the absolute thresholds L (lower limit) and U (upper
limit) will be calculated with the factors 85% und 115% and then be
stored also.
If the function is performed, the system automatically changes back to
measuring mode and shows the new switching thresholds.
If the function could not be performed, a fault message will be shown in
the LCD display.
Fig. 14: Storing the current measurement value as reference value R100Teach-InHandNew.bmp
Note! If the Teach-In fails, the previous thresholds stay active. The yellow
“FAULT” LED lights until the next Teach-in is successfully performed.
Step 3 Final inspection, it must be performed after every Teach-In !

− Apply a double sheet repeatedly and check if the double sheet will be detected in any case.
− If the double sheet will not be safely detected, restrict the switching thresholds (see section
„Changing the switching thresholds“).
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27
Manual

Start-up B0003306 / Rev. 1.0
6.7 Changing the switching thresholds

This function should only be performed, if the factory-set values for the thresholds (85% and 115%)
cannot be used.
Note! If this function is executed, the external Teach-In will also work with
the changed values.

Step 1
Press the key ”setup“.
Step 2
Press the key ”change“.
Fig. 16: Calling up a change R100TChHandChange.bmp
28
Manual

B0003306 / Rev. 1.0 Start-up
Step 3
Press the key “value“.

Pressing the key “value“ enables editing of the thresholds for L and U.
Editing is done with the absolute values, based on the current
measurement value.
Fig. 17: Enabling editing R100TChangeHand+.bmp
Step 4
The sign “!“ before “L“ indicates that the value L can be changed.
The key “-“ decreases the L value,

the key “+“ increases the value.
Fig. 18: Changing the lower threshold value L R100TChangeHandvalue.bmp
Step 5
Select the parameter U with the key “next“.

The sign “!” closes up to the “U“.
The key “-“ decreases the L value,
the key “+“ increases the value.
Fig. 19: Selecting the upper threshold value U and changing the value R100TChangeHandNext.bmp
Step 6
Closing the setting:
With the key „exit“ the values are stored. The system changes over to the measurement mode. The
changed thresholds will be used from now on.
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29
Manual

Start-up B0003306 / Rev. 1.0
6.8 Teach-In with changed threshold values

This function should only be performed if different threshold settings are to be used.

Step 1
Press the key “setup“.
Step 2
Press the key “change“.
Fig. 21: Calling up a change R100TChHandChange.bmp
Step 3
Press the key “renew“.

By pressing the key “renew” the Teach-in will be performed with the
modified settings.
The current measurement value is stored as reference value.
Based on the reference value the absolute values for the thresholds L
and U are calculated with the modified relative factors and be stored
also.
Fig. 22: Performing the Teach-In with modified values R100TChangeHandRenew.bmp
Has the function been executed, the system automatically changes to the measurement mode and
shows the new thresholds. If the function could not be executed, a fault message appears in the
LCD display.
30
Manual

B0003306 / Rev. 1.0 Start-up
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6.9 External Teach-In

External Teach-In is useful, if the control unit is not mounted at the place of measurement but
inside the control cabinet, and the material will be frequently changed.
The external Teach-In can be triggered via the machine PLC or with a simple pushbutton.
Note! Before the external Teach-In can be performed, a Teach–In must

once have been performed at the control unit via operating keys.
Preparation: A100: Place the sensor onto the sheet.

I100: place the sheet between the sensors.
Step 1
Switch the input “Teach-In“ (terminal 4) to GND for a short time (see section “connection diagram“).
After that the signal outputs “1-sheet“ AND “2-sheet“ activated as feedback.
Step 2
Again switch the input “Teach-In“ (terminal 4) to GND for a short time. The teach-In will then be
performed.
If the Teach-In was successful, the system releases the measurement result “1-sheet“ and
automatically switches over to the measurement mode.
Note! If the second step is not performed, the system reverts back to the
measurement mode after approx. 5 seconds without any changes.
If the Teach-In was not successful, the signal outputs “1-sheet“ and “2-sheet“ will stay active for the
present. Furthermore, an error message will be shown on the LCD indication and the yellow
“FAULT” LED will be actuated.
The error message will disappear after approx. 5 seconds, and the outputs “1-sheet“ and “2-sheet“
will be de-activated. The system then automatically reverts back to the measurement mode.
Measurements are performed with the currently existing Teach-In value.
The “FAULT” LED will go off only if a new Teach-In has been succesful or if the system is re-
started by recycling power.
Note! The external Teach-In will always be performed with the last valid
thresholds.
31
Manual

Start-up B0003306 / Rev. 1.0
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32
Manual

B0003306 / Rev. 1.0 Fault messages, causes and remedies
7 Fault messages, causes and remedies

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Message Meaning Cause / Remedy

Error 1 Value for Teach-in is not plausible Sensor has no contact with the sheet
(measurement value is smaller than 25 Sensor cable is cut off
or larger than 960) Sensor type is not suitable
System might be defective
Error 2 Value for external Teach-in is not Sensor has no contact with the sheet
plausible Sensor cable is cut off
(measurement value is smaller than 25 Sensor type is not suitable
or larger than 960) System might be defective
Error 3 External Teach-in is not permitted Factory settings have not been
(system is still in factory-set condition) overwritten – perform Teach-In via
operating keys once.
33
Manual

Fault messages, causes and remedies B0003306 / Rev. 1.0
Blank page
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34
Manual

B0003306 / Rev. 1.0 Maintenance
8 Maintenance
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Due to the use of a permanent magnet inside the sensor, chips and metal particles can accumulate
at the sensor. Thus the sensor must be cleaned from time to time.
In case of heavy abrasion the sensor can wear out. It must be replaced, if the sensor face begins to
show small punctures.
A sensor and a sensor cable should be kept on stock as spare parts.
When ordering spare parts, always state the serial number, the order information and the part
number (if available).
35
Manual

Maintenance B0003306 / Rev. 1.0
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36
Manual

B0003306 / Rev. 1.0 Order data
9 Order data
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Control unit
Order information Comment
A100 Control unit, for use with single probe sensors,
supply voltage is 24 V DC.
A100-IP65 Control unit, for use with single probe sensors,
supply voltage is 24 V DC,
mounted in a protective enclosure (IP65).
Sensors
T04 Fixed cable for terminal block wiring.
Standard cable length is 2 meters, lengths up to 20 meters made to order.
T08
T15
T30
T40
T08S With plug connector for connecting the sensor cable
(order cable KS separately).
T15S
T30S
T40S
Cables (for connecting pluggable sensors)

KS Cable for connecting the sensors TxxS, one end with cable socket,
the other end with open wire ends for terminal block wiring.
Standard cable length is 2 meters, lengths up to 20 meters made to order.
37
Manual

Order data B0003306 / Rev. 1.0
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38

Double Sheet Detector A100 R100 Series

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Double Sheet Detector A100 R100 Series

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Available Formats

Double Sheet Detector A100 R100 Series

Double Sheet Detector A100

for single probe sensors

► Single probe sensors, permanent-magnetic

► Measurement of FE material 0.04 - 4 mm thickness

► Easy setup by key operation or via control input

► LCD display for visualization of nominal / current values,

► Compact enclosure for DIN-rail mounting, protection class IP00

All rights on this document are at Roland Electronic GmbH.

Subject to change without further notice.

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Double Sheet Detector R100-Serie A100

Declaration of conformity according to EC directives ................................................................................... 5

1 Safety advices .......................................................................................................................................7

2 System description ...............................................................................................................................9

3 Technical data .....................................................................................................................................11

5 Electrical installation ..........................................................................................................................19

Double Sheet Detector R100-Serie A100

6.4.3 Operational disturbances .......................................................................................................... 25

7 Fault messages, causes and remedies .............................................................................................33

9 Order data ............................................................................................................................................37

Double Sheet Detector R100-Serie A100

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Declaration of conformity according to EC directives

Date of mark’s apposition: 01.10.2007

Keltern, 01.10.2007 Managing Director

DIN EN ISO 9001

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Double Sheet Detector R100-Serie A100

Double Sheet Detector R100-Serie A100

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1.2 Safety instructions and warnings for user

Safety advice for persons with cardiac pacemakers!

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Double Sheet Detector R100-Serie A100

Double Sheet Detector R100-Serie A100

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2.2 Structure and measuring principle

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Double Sheet Detector R100-Serie A100

2.3 Functional sequence

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Double Sheet Detector R100-Serie A100

3.1 Control unit A100

Fig. 1: Dimensions of A100 (for mounting on DIN-rail) A100 abmessungen.wmf

Double Sheet Detector R100-Serie A100

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Double Sheet Detector R100-Serie A100

3.2.1 Sensor T04

3.2.2 Sensor T08 / T08S

3.2.3 Sensor T15 / T15S

3.2.4 Sensor T30 / T30S

3.2.5 Sensor T40 / T40S

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Double Sheet Detector R100-Serie A100

3.2.6 Technical drawing T sensors

The sensors T04, T08, T15, T30,

The sensors T08S, T15S, T30S,

T08S T15S T30S T40S

Ø28 Ø34 Ø54 Ø70

Ø28 Ø28 Ø28

Fig. 3: Dimensions of T sensors T-Sensoren_Abmessungen.wmf

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