Epe-196mld-Dc-Str-Sct - 105a

18-Dec-19 0 FOR APPROVAL JMK SVK/JTP MGK
DATE REV. NO. DESCRIPTION Prepared Checked Approved

REVISIONS
PROJECT NAME :
CONSTRUCTION OF WATER TREATMENT PLANT OF CAPACITY 196MLD EXPANDABLE TO 270MLD WITH

COMPLETE SCADA SYSTEM FOR THE ENTIRE PROJECT ON DESIGN BUILD, OPERATE AND TRANSFER BASIS FOR
NEW WATER SUPPLY SCHEME IN TIRUPPUR CITY MUNICIPAL CORPORATION.PERIOD OF COMPLETION 24
MONTHS FOLLOWED BY 6 MONTHS TRAIL RUN AND COMMISSIOING PACKAGE-2
CLIENT :
TIRUPPUR CITY MUNICIPAL CORPORATION ,TIRUPPUR.
CMSC :
NEW TIRUPPUR AREA DEVELOPMENT CORPORATION LIMITED (NTADCL), TIRUPPUR.
CONTRACTOR: Eco Protection Engineers Private Limited

Plot No:943,54th street, TVS Colony,
Anna Nagar West Ext, Chennai
TITLE :
NAME SIGN DATE
PRED JMK JMK 18-Dec-19 STRUCTURAL DESIGN CALCULATION OF SLUDGE CONDITIONING TANK
CHKD SVK/JTP SVK/JTP 18-Dec-19 FOR 196MLD WTP AT ANNUR,TIRUPPUR.
APPD MGK MGK 18-Dec-19
SIZE REV.
DOC.No. EPE/196MLD/DC/STR/SCT - 105A
A4 0
RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION

Contractor : CMSC :
Client :
M/s.Eco Protection Engineers Pvt Ltd., New Tiruppur Area
Tiruppur City Municipal
Plot No:943,54th street, TVS Colony, Development Corporation
Corporation, Tiruppur. Ltd (NTADCL), Tiruppur
Name of Project: DOCUMENT NO. DATE

CONSTRUCTION OF WATER TREATMENT PLANT OF CAPACITY 196MLD
EXPANDABLE TO 270MLD WITH COMPLETE SCADA SYSTEM FOR THE
ENTIRE PROJECT ON DESIGN BUILD, OPERATE AND TRANSFER BASIS EPE/196MLD/DC/STR/SCT - 105A 18/12/2019
FOR NEW WATER SUPPLY SCHEME IN TIRUPPUR CITY MUNICIPAL
CORPORATION.PERIOD OF COMPLETION 24 MONTHS FOLLOWED BY 6
MONTHS TRAIL RUN AND COMMISSIOING PACKAGE-2 DESIGNED CHECKED APPROVED REV
TITLE :STRUCTURAL DESIGN CALCULATION OF SLUDGE
CONDITIONING TANK
JMK SVK / JTP MGK 0
CONTENTS
1.0 PRESSURE CALCULATION
2.0 CALCULATION OF HYDRODYNAMIC PRESSURE
3.0 DESIGN OF WALL
4.0 CHECK FOR BASE PRESSURE
5.0 DESIGN OF BASE SLAB
6.0 DESIGN OF MONORAIL
7.0 DESIGN OF COLUMN
8.0 DESIGN OF BEAM

Contractor : CMSC :
Client :

CONDITIONING TANK
JMK SVK / JTP MGK 0
1. PRESSURE CALCULATION
Unit Weight of Soil = 17.00 kN/m3
Unit Weight of Water = 9.81 kN/m3
Active Earth Pressure condition (Ka) = 0.33 Ka=(1-sin30)/(1+sin30)

Angle of Repose = 30
Top Level of base raft = 3.00 EL +402.000 - EL +399.000
Thickness of base raft = 0.3 m
F.G.L = 402.000 m
Height of soil above raft projection = 3m EL +402.000 -
EL +399.000
Surcharge load = 10 kN/m2
1. WATER & SOIL PRESSURE DIAGRAM
2) SOIL PRESSURE OUTSIDE THE SUMP:

a) Soil Pressure outside the sump (short wall)
a) Surcharge Pressure on outside walls (Ka x 10) = 3.3 kN/m2
Ka = (1 - sin(30))/(1+sin30) (0.33 x10 )
b) Soil Pressure on outside walls = 16.83 kN/m2
(Triangular load) (17) x 0.33x3)
Total Rectangular load (surcharge pressure) = 3.3 kN/m2
(16.83)
Total Triangular load (Soil pressure) = 16.83 kN/m2
Contractor : CMSC :
Client :

CONDITIONING TANK
JMK SVK / JTP MGK 0
b) Soil Pressure outside the sump (long wall)

Top Level of base raft = 3.00 EL +402.000 - EL +399.000
a) Surcharge Pressure on outside walls (Ka x 10) = 3.3 kN/m2

Ka = (1 - sin(30))/(1+sin30) (10 x 0.33 )
a) Soil Pressure on outside walls = 16.83 kN/m2
(Triangular load) ((17) x 0.33x3)
Total Rectangular load (surcharge pressure) = 3.3 kN/m2
Total Triangular load (soil pressure) = 16.83 kN/m2

(16.83 )
3.LIQUID PRESSURE INSIDE THE SUMP

Rectangular Sump:
a)Water Pressure inside the sump (short wall)
Bottom of water level / Top of Raft = 3.50 EL +402.500 - EL +399.000
Height of water = 3.50 m

( 3.5 )
i) Water Pressure on rectangular sump walls ( As Triangular Load)

a) At bottom of water level/ Top of raft = 34.34 kN/m2
( 3.5 x 9.81 )
b) At top of water level = 0 kN/m2

( 3.5 x 0 )
b) Liquid Pressure inside the sump (long wall)

EL +402.500 -
Bottom of water level / Top of raft = 3.50 m
EL +399.000
Height of water = 3.50 m
( 3.5 )
i) Water Pressure on Inside wall ( As Triangular Load)

a) At bottom of water level / Top of raft = 34.34 kN/m2
( 3.5 x 9.81 )
b) At top of Water level = 0 kN/m2

( 3.5 x 0 )
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
CONSTRUCTION OF WATER TREATMENT PLANT OF CAPACITY
196MLD EXPANDABLE TO 270MLD WITH COMPLETE SCADA
SYSTEM FOR THE ENTIRE PROJECT ON DESIGN BUILD, EPE/196MLD/DC/STR/SCT - 105A 18/12/2019
OPERATE AND TRANSFER BASIS FOR NEW WATER SUPPLY
SCHEME IN TIRUPPUR CITY MUNICIPAL CORPORATION.
PERIOD OF COMPLETION 24 MONTHS FOLLOWED BY 6 DESIGNED CHECKED APPROVED REV
MONTHS TRAIL RUN AND COMMISSIOING PACKAGE-2
Title :
STRUCTURAL DESIGN CALCULATION OF SLUDGE JMK SVK / JTP MGK 0
CONDITIONING TANK
2. Hydro dynamic pressure Calculation :
Height of the tank hw = 3.5 m
Water Level Inside = 3.5 m
Length of the tank L = 11 m
Breadth of the tank B = 7.5 m
Grade of concrete M = 30 N/mm2
Grade of steel Fe = 500 N/mm2
Density of concrete = 25 kN/m3
Wall thickness t = 0.25 m
Density of liquid ρ = 9.8 kN/m3
Base Slab area = 82.5 m2
Base Slab thickness tb = 0.3 m
ANALYSIS ALONG X-DIRECTION
1.WEIGHT CALCULATION
a) Weight of tank wall = 809.38 kN

Mass of tank mw = 82505.61 Kg
b)Weight of Base Slab = 618.75 kN

Mass of base raft mb = 63073.39 Kg
d)Weight of water = 2829.75 kN

Mass of water = 288455.66 Kg
2.PARAMETER OF SPRING MASS MODEL
Height of water level = 3.5 m

Length of the tank L = 11 m
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
For, h/L (3.35/11) = 0.32
mi/m = 0.36
Hence mi = 103844.04 kg
mc/m = 0.63
Hence mc = 181727.07 kg
hi/h = 0.7
Hence hi/h = 0.38 m
hi = 1.33 m
hc/h = 0.54
hc = 1.89
hi*/h = 1.25
hi* = 4.38
hc*/h = 1.39
hc* = 4.87
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
3.TIME PERIOD
Time Period of impulsive mode,
Mass of one tank wall is obtained by considering itys inner dimension only,
= 20068.807 kg
= 1.45 m
2
= 26.9 kN/m
As per section 4.3.1.2 , a strip of unit width of wall is considered as cantilever and subjected
to a concentrated force
P = q*h*1
= 94.15 kN
Length of the cantilever is h' = 1.45 m
Hence d =
2
= 2.50E+07 kN/m
Iw= Moment of Inertia of cantilever 0

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
4
= 1.30E-03 m
Hence d =
= 0m
Time Period of Impulsive mode, = 0 sec
Time Period of Convective mode, =
Cc = 4.5 (Section 4.3.2.2 (b) )

= 4.77 sec
4.SEISMIC COEFFICIENT
a.) Design horizontal seismic co-efficient for impulsive mode
Zone Factor Z = 0.16
Response Reduction Factor R = 2.5
Importance Factor I = 1.25
Time Period T = 0.000 sec
For impulsive mode damping 5% = 0.05 cl:4.4 IS 1893 part 2
Average Response Acceleration Sa/g = 1 (1+(15*0)

Ah = 0.08
(0.16 / 2 )
b.) Design horizontal seismic co-efficient for Convectinve mode
Zone Factor Z = 0.16
Response Reduction Factor R = 2.5
Importance Factor I = 1.25
Time Period T = 4.77 sec
For convective mode damping 0.50% = 0.005 cl:4.4 IS 1893 part 2
Average Response Acceleration Sa/g = 0.5 (1.36/4.77*1.75)

Ah = 0.02
(0.16*1.25*0.5)/(2*2.5)
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
Multiplying factor of 1.75 is used to obtain sa/g values for 0.5% damping from that
for 5% damping
5.BASE SHEAR
Base shear at the bottom of wall in impulsive mode,
(Ah)i = 0.08 (refer impulsive )

Vi = 146.25 kN
Base shear at the bottom of wall in convective mode,
(Ah)c = 0.02 (refer convective )

Vc = 349.77 kN
Total base shear,

V = 379.11 kN
6.MOMENT AT BOTTOM OF WALL
Bending moment at the bottom of wall in impulsive mode,

ht = 0
Mi = 335.02 kN.m
Bending moment at the bottom of wall in Convective mode,
Mc = 67.39 kN.m
Total bending moment at the base of the wall = 341.73 kN.m

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
7.OVERTURNING MOMENT
Overturning moment at the bottom ofbase slab in impulsive mode,
Mi* = 634.88 kN.m
Overturning moment at the bottom ofbase slab in convective mode,
Mc* = 184.34 kN.m
Total Overturning Moment at the bottom of base slab =

661.1 kN.m
8.HYDRODYNAMIC PRESSURE
Distance of a point on tank wall from the bottom y = 0m
Mass density of liquid ρ = 1000 kg/m3
Circumferential angle φ = 0
(i).Impulsive Hydrodynamic Pressure

Impulsive hydrodynamic pressure on wall is,
Where Qiw,
= 0.86
Where Piw, = 2.36 kN/m2
Impulsive hydrodynamic pressure on the bottom of the slab (y=0)

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
Where Qib,
= 0.08
Impulsive Pressure on the top of base slab (y=0)
Where Pib, = 0.22 kN/m2
(ii).Convective Hydrodynamic Pressure
Convective hydrodynamic pressure on the wall is
At base wall, y =0 ;
Where Qcw,
= 0.269
Where Pcw , = 580.56 kN/m2
At base wall, y =h ; Where Qcw, = 0.42
Where Pcw , = 0.91 kN/m2
Convective hydrodynamic pressure on the base slab is (Y=0)
Where Qcb,
= 0.27
Where Pcb, = 0.58 kN/m2

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
9.PRESSURE DUE TO WALL INERTIA

Pressure on tank wall due to its inertia is give by
Pww = 0.2 kN/m2
The pressure is uniformly distributed along the wall height.
Pressure due to vertical excitation

Hydrodynamic pressure on tank wall due to vertical ground acceleration
Av = 0.03
Pv = 1.03 kN/m2
10.MAXIMUM HYDRODYNAMIC PRESSURE
At the base of the wall P = 2.9 kN/m2

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
11.MAXIMUM HYDROSTATIC PRESSURE
Hydrostatic pressure = 34.34 kN/m2
From the above calculation, maximum hydrodynamic pressure is about 18.5 % of the hydrostatic
pressure. Hence hydrostatic pressure is considered for the design of Sludge sump.
Contractor : CMSC :
Client :
Name of Project:
CONSTRUCTION OF WATER TREATMENT PLANT OF DOCUMENT NO. DATE
CAPACITY 196MLD EXPANDABLE TO 270MLD WITH
COMPLETE SCADA SYSTEM FOR THE ENTIRE PROJECT ON
DESIGN BUILD, OPERATE AND TRANSFER BASIS FOR NEW
WATER SUPPLY SCHEME IN TIRUPPUR CITY MUNICIPAL EPE/196MLD/DC/STR/SCT - 105A 18/12/2019
CORPORATION. PERIOD OF COMPLETION 24 MONTHS
FOLLOWED BY 6 MONTHS TRAIL RUN AND COMMISSIOING
DESIGNED CHECKED APPROVED REV
PACKAGE-2
Title :
CONDITIONING TANK
3. DESIGN OF SHORT WALL
Structural Properties
Unit weight of soil = 17 kN/m

3
Unit weight of liquid = 9.81 kN/m

3
Unit Weight of Concrete = 25 kN/m

3
Compressive Strength of concrete = M30 N/mm

2
Yield strength of steel = 500 N/mm

2
Modulus of elasticity of steel = 200000 N/mm

2
Angle of internal friction of soil = 30 

(1 + sinφ/
Passive earth pressure coefficient = 0.33
1 - sinφ)
Height of soil above raft = 3.00 m EL +402.000 - EL +399.000
Height of water level = 3.50 m EL +402.500 - EL +399.000
Height of tank (b) = 3.50 m m
Width of tank = 7m
a = 3.5 (7/2)
Refer figure 1 and 4 in Mody's chart a/b = 1 (3.5/3.5)
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
FOR SHORT WALL

2
Earth face surcharge pressure ρ = 3.3 kN/m (refer load calc.)
2
Soil pressure ρ = 16.83 kN/m (refer load calc.)
Water face Water pressure ρ = 34.34 kN/m

2 (refer load calc.)
1) Design of Long wall (water face) (upto 1200mm):

Vertical Moment (My)
a = 3.5
b = 3.5
a/b = 1
Refer figure 4 for Triangular Pressure distribution & figure 1 for Rectangular Pressure Distribution
2
ρ (due to water) = 34.34 kN/m (refer load calc.)
Moment coefficient (My) = 0.0845

(The above Coefficients are taken from (mody's chart figure 4 ))
shear coefficient (Ry) = 0.4584
Moment @ bottom of wall = 35.55 kN-m
(0.0845x34.34x3.5x3.5)
Shear @ bottom of wall = 55.10 kN
(0.4584x34.34x3.5)
Load factor = 1.5
Factored Moment = 53.32 kN-m

Factored Shear = 82.65 kN
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
The above Moment & shear is used for the Design of wall
Vertical Reinforcement (Water Face):

Reinforcement
Rebar diameter = 10 mm 10
Spacing = 190 mm 190
Cover = 45.00 mm
Depth of the section = 250.00 mm
Breadth of the section = 1000.00 mm
Effective depth = 200 mm
Ast Required =
2
Ast Required for Moment = 647.89 mm
Minimum Reinforcement = 0.24 %
Depth of surface zone = 125 mm
(IF(250>500,250,250/2))
Minimum Reinforcement = 300.000 mm
2
2
Ast Provided = 826.737 mm
(1000/190*0.7854*10*10) +(1000/190*0.7854*10*10)
Hence Provided Ast is ok
Check for Crack width

2
Characteristic cube strength of concrete, fck = M30 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(f = 27386.13 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 14.6
Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 250 mm
2
Area of tension reinforcement, 'Ast' = 826.800 mm
Bar diameter, 'db' = 10 mm
Maximum bar spacing, 'S' = 100 mm
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
Cover to tension reinforcement = 45.00 mm
Applied Moment at service condition, 'M' = 35.55 kN-m
Effective depth, 'd' = 200 mm

Percentage of Reinforcement( Pt =Ast/bd) = 0.41 %
2
Neutral axis depth, 'X' bX /2 = mAst(d-X) = 58.46 mm
Effective Cover, 'dc' = 50 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 65.71 mm
Lever arm 'Z' = 180.51 mm
(200-(58.457/3))
2
Steel Stress, 'fs' = 238.19 N/mm
(((35.55*10^6)/180.51)/826.8)
2
Concrete stress 'fc' = 6.74 N/mm
(2*35.55*10^6)/(1000*58.457*180.51)
Distance 'a' = 250 mm
Strain Es in steel for the stress of = 0.00119095 mm
(238.19/200000)
Strain at the level considered ε1 = (h-x)/(d-x)*εs
Strain at the level considered ε1 = 0.0016117 mm
(((250-58.457)/(200-58.457))*0.00119095)
Strain due to stiffening effect of concrete ε2
For a limiting design surface crack width of 0.2mm

Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
a' distance = 250 mm
Strain due to stiffening effect of concrete ε2 = 0.0005225 mm
Average strain at the level Considered εm = 0.0010891 mm
Crack Width
Crack width, 'w' = 0.177 mm

Hence safe against crack width
(0.177 < 0.2)
Provide10mm dia@190 mm c/c+10mm dia@190 mm c/c(Net spacing 95 c/c) as

vertical reinforcement upto 1200mm height
Design of Long wall (water face) (above 1200mm height)
a = 3.5
b = 3.5
a/b = 1
2

(0.0175x34.34x3.5x3.5)
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
(0.1691x34.34x3.5)
Load factor = 1.5

Reinforcement
Cover = 45.00 mm
Ast Required =
2
(IF(250>500,250,250/2))
2
2
(1000/190*0.7854*10*10) +(1000/200*0.7854*0*0)

2
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
2


Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 43.47 mm
2 2
acr (SQRT((s/2) +dc )-(db/2) = 102.35 mm
(200-(43.469/3))
2
(((7.37*10^6)/185.51)/413.4)
2
(2*7.37*10^6)/(1000*43.469*185.51)
(96.1/200000)
(((250-43.469)/(200-43.469))*0.0004805)
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK

Average strain at the level Considered εm = -0.0004686 mm
Crack Width
Crack width, 'w' = -0.093 mm

(-0.093 < 0.2)

Provide 10 mm dia @ 190 mm c/c as vertical reinforcement above 1200mm height
Design of Long wall (Earth Face) ( full height):

a = 3.5
b = 3.5
a/b = 1
2
ρ (due to soil & water) = 16.83 kN/m
(refer load calc.)
2
ρ (due to surcharge) = 3.3 kN/m
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
Moment and Shear due to Soil & water:

=
Moment coefficient(Soil &water Pressure) 0.0845
(The above Coefficient taken from Mody's chart figure 4 )
Moment @ bottom of wall(M1) = 12.8 kN-m

(0.0845x16.83x3x3)
Shear coefficient (Soil &water Pressure) = 0.4584
Shear @ bottom of wall (R1) = 23.15 kN

(0.4584x3.3x3)
Moment and Shear due to Surcharge:
Moment coefficient(surcharge load) = 0.2613
Moment @ bottom of wall (M2) = 7.76 kN-m

(0.2613x3.3x3x3)
Shear coefficient (surcharge load) = 1.2115

(1.2115x3.3x3)
Net Moment:
Moment (M1+M2) = 20.56 kN-m (12.8+7.76)
Shear (R1+R2) = 35.15 kN (23.15+12)
Load factor = 1.5
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
Vertical Reinforcement (Earth Face):

Tension Reinforcement
Cover = 50.00 mm
Ast Required =
2
(IF(250>500,250,250/2))
2
2
(1000/200*0.7854*10*10) +(1000/200*0.7854*0*0)
Provide 10 mm dia @ 200 as vertical reinforcement full height

2

2
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 109.00 mm
(195-(44/3))
2
Steel Stress, 'fs' = 272 N/mm
(((20.56*10^6)/180.33)/420)
2
Concrete stress 'fc' = 6 N/mm
(2*20.56*10^6)/(1000*44*180.33)
(272/200000)
(((250-44)/(195-44))*0.00136)

Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
Crack Width

(0.15<0.2)
Check for shear
Unfactored Shear = 35.15 kN

Nominal shear stress = 0.27 N/mm
2
((52.73*10^3)/(195*1000)
Percentage of Reinforcement = 0.22 %
(100*420/1000/132)
β = 16
Design shear strength = 1.21 N/mm2

Hence safe against shear
(1.21>0.27)
2)Design of Long wall ( 250 thk) (earth face):

Horizontal Moment (Mx)
a = 3.5
b = 3.5
a/b = 1
2
ρ (due to soil & water) = 16.83 kN/m (refer load calc.)
2
ρ (due to surcharge) = 3.3 kN/m (refer load calc.)
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK

=
Moment coefficient(Soil &water Pressure) 0.0644

(0.0644x16.83x3x3)
Shear@ bottom of 250 thk wall(R1) = 12.93 kN

(0.256x16.83x3)
Moment coefficient(surcharge load) (Mx)= 0.2613

(0.2613x3.3x3x3)
Shear@ bottom of 250 thk wall(R2) = 12 kN

Ast required for Axial tension: (1.2115x3.3x3)
Total Axial tension(T)from Long wall = 35.52 kN
Axial tension(T) per face = 17.76 kN (35.52/2)
Ast Req.(Ast2) =1.5*T/(0.87*Fy) = 61.24 mm
2
(17.76x1.5/0.87*500)
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
Net Moment & shear: Moment (M1+M2) = 17.53 kN-m (9.76+7.77)
Shear (R1+R2) = 24.93 kN (12.93+12)
Load factor = 1.5
Rebar diameter = 10 mm
Spacing = 200 mm
Cover = 50.00 mm
Ast Required =
2
Ast Req. for factored BM(Ast1) = 318.69 mm
Ast Req. for Axial tension(Ast2) = 61.24 mm
2
Total Ast required(Ast1+Ast2) = 379.93 mm

2

(IF(250>500,250,250/2))
2
2
(1000/200*0.7854*10*10)
2

Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
2

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 110.00 mm
(195-(41.914/3))
2
(((17.53*10^6)/181.03)/393)
2
(2*17.53*10^6)/(1000*41.91*181.03)
(246.4/200000)
(((250-41.914)/(195-41.914))*0.001232)
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK

Crack Width

(0.099<0.2)
Horizontal Reinforcement (water Face)(For 250 thk):

a = 3.5
b = 3.5
a/b = 1
2
Moment coefficient(water Pressure) = 0.064

The above Coefficients are taken from (mody's chart figure 4 )
Shear coefficient(waterPressure) = 0.2564

Moment @ bottom of 250 thk wall = 26.93 kN-m
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
(0.064x34.34x3.5x3.5)
Shear @ bottom of 250 thk wall = 30.82 kN
(0.2564x34.34x3.5)
Ast required for Axial tension:
Total Axial tension(T)from Long wall = 60.66 kN
Ast Req.(Ast2) =1.5*T/(0.87*Fy) = 104.59 mm
2
(30.3299465x1.5/0.87*500)
Load factor = 1.5
Factored Moment = 40.4 kN-m (26.93)
Spacing = 125 mm
Cover = 45.00 mm
Ast Required =
2
Ast Req. for factored BM(Ast1) = 483.91 mm
Ast Req. for Axial tension (Ast2) = 104.59 mm
2
Total Ast required (Ast1+Ast2) = 588.50 mm

2

(IF(250>500,250,250/2))
2
2
(1000/125*0.7854*10*10)
2
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK

2


2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 75.04 mm

(200-(52.093/3))
2
(((26.93*10^6)/182.64)/628.32)
2
(2*26.93*10^6)/(1000*52.09*182.64)
(234.68/200000)
Contractor : CMSC :
Client :
Name of Project:
PACKAGE-2
Title :
CONDITIONING TANK
(((250-52.093)/(200-52.093))*0.0011734)

Crack Width

(0.15<0.2)
Check for shear
2
((37.395*10^3)/(1000*195)
(100*250/1000*195)
β = 17

(1.18>0.19)
Contractor : CMSC :
Client :
Name of Project:
CONSTRUCTION OF WATER TREATMENT PLANT OF
DOCUMENT NO. DATE
CORPORATION PERIOD OF COMPLETION 24 MONTHS
FOLLOWED BY 6 MONTHS TRAIL RUN AND COMMISSIOING DESIGNED CHECKED APPROVED REV
PACKAGE-2
Title :
CONDITIONING TANK
3. DESIGN OF LONG WALL
Unit weight of soil = 17 kN/m

3

3

3

2

2

2
Angle of internal friction of soil = 30 

(1 + sinφ/
Passive earth pressure coefficient = 0.33
1 - sinφ)
Height of soil above raft = 3.00 m EL +402.000 - EL +399.000
Height of water level = 3.50 m EL +402.500 - EL +399.000
Height of tank (b) = 3.50 m m
Width of tank = 10.6 m
a = 5.3 (10.6/2)
Refer figure 1 and 4 in Mody's chart a/b = 1.5 (5.3/3.5)
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
FOR LONG WALL

2
Earth face surcharge pressure ρ = 3.3 kN/m (refer load calc.)
2
Soil pressure ρ = 16.83 kN/m (refer load calc.)
Water face Water pressure ρ = 34.34 kN/m

2 (refer load calc.)
1) Design of Long wall (water face) (upto 1200mm):

a = 5.3
b = 3.5
a/b = 1.5
2 (refer load
ρ (due to water) = 34.34 kN/m calc.)
(0.1262x34.34x3.5x3.5)
(0.5047x34.34x3.5)
Load factor = 1.5

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK

Reinforcement
Cover = 45.00 mm
Ast Required =
2
(IF(250>500,250,250/2))
2
2
(1000/190*0.7854*10*10) +(1000/190*0.7854*12*12)

2

2
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 63.97 mm

(200-(63.425/3))
2
(((53.09*10^6)/178.86)/1008.7)
2
(2*53.09*10^6)/(1000*63.425*178.86)
(294.27/200000)
(((250-63.425)/(200-63.425))*0.001)

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
Crack Width

(0.151 < 0.2)
Provide10 mm dia@190 mm c/c +12 mm dia@190 mm c/c(Net spacing 95 c/c) as vertical

reinforcement upto 1200mm height)
Design of Long wall (water face) (above 1200mm height)
a = 5.3
b = 3.5
a/b = 1.5
2 (refer load
ρ (due to water) = 34.34 kN/m calc.)
(0.0474x34.34x3.5x3.5)
(0.2452x34.34x3.5)
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
Load factor = 1.5

Reinforcement
Cover = 45.00 mm
Ast Required =
2
(IF(250>500,250,250/2))
2
2
(1000/190*0.7854*10*10) +(1000/180*0.7854*0*0)

2

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
2


2 2
acr (SQRT((s/2) +dc )-(db/2) = 102.35 mm
(200-(43.469/3))
2
(((19.94*10^6)/185.51)/413.4)
2
(2*19.94*10^6)/(1000*43.469*185.51)
(260.01/200000)
(((250-43.469)/(200-43.469))*0.00130005)
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK

Crack Width

(0.123 < 0.2)

Design of Long wall (Earth Face) (upto 1200mm height):

a = 5.3
b = 3.5
a/b = 1.5
2
ρ (due to soil & water) = 16.83 kN/m (refer load
= 2 calc.)
ρ (due to surcharge) 3.3 kN/m
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
Moment coefficient(Soil &water Pressure) = 0.1262

(0.1262x16.83x3x3)

(0.505x3.3x3)

(0.3304x3.3x3x3)

(1.012x3.3x3)
Net Moment:
Moment (M1+M2) = 28.93 kN-m (19.12+9.81)
Shear (R1+R2) = 35.52 kN (25.5+10.02)
Load factor = 1.5
Factored Moment = 43 kN-m
Cover = 50.00 mm
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
Ast Required =
2
(IF(250>500,250,250/2))
2
2
(1000/200*0.7854*10*10) +(1000/200*0.7854*10*10)
Provide 10 mm dia@ 200 + 10 mm dia @ 200 mm c/c(Net spacing 100 c/c )as vertical reinf. upto 1200mm height
2

2
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK

2 2
acr (SQRT((s/2) +dc )-(db/2) = 69.00 mm

(195-(58/3))
2
(((28.93*10^6)/175.67)/840)
2
(2*28.93*10^6)/(1000*58*175.67)
(197/200000)
(((250-58)/(195-58))*0.00099)

Crack Width

(0.14<0.2)
Check for shear

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
2
((53.28*10^3)/(195*1000)
(100*840/1000/132)
β = 8

(1.4>0.27)
Design of Long wall(Earth Face) (above 1200mm Height):

a = 5.3
b = 3.5
a/b = 1.5
2
ρ (due to soil & water) = 16.83 kN/m (refer load
= 2 calc.)
ρ (due to surcharge) 3.3 kN/m
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK

(0.0474x16.83x3x3)

(0.245x16.83x3)

(0.1805x3.3x3x3)

(0.243x3.3x3)
Net Moment:
Moment (M1+M2) = 12.54 kN-m (7.18+5.36)
Shear (R1+R2) = 14.79 kN (12.38+2.41)
Load factor = 1.5
Cover = 50.00 mm
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
Ast Required =
2
(IF(250>500,250,250/2))
2
2
(1000/200*0.7854*10*10) +(1000/200*0.7854*0*0)

2

2

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK

2 2
acr (SQRT((s/2) +dc )-(db/2) = 109.00 mm

(195-(43/3))
2
(((12.54*10^6)/180.67)/395)
2
(2*12.54*10^6)/(1000*43*180.67)
(176/200000)
(((250-43)/(195-43))*0.00088)

Crack Width

(0<0.2)
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
Check for shear
2
((22.19*10^3)/(195*1000)
(100*395/1000/132)
β = 17

(1.18>0.11)
2)Design of Long wall ( 250 thk) (earth face):

a = 5.3
b = 3.5
a/b = 1.5
2 (refer load
ρ (due to soil & water) = 16.83 kN/m calc.)
2 (refer load
ρ (due to surcharge) = 3.3 kN/m calc.)
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK

(0.0857x16.83x3x3)

(0.3127x16.83x3)
Moment coefficient(surcharge load) (Mx) = 0.3304

(0.3304x3.3x3x3)

(1.62x3.3x3)
Total Axial tension(T) from Long wall = 35.15 kN
Axial tension(T)(shear) from Long wall = 17.58 kN (35.15/2)
Ast Req.(Ast2) =1.5*T/(0.87*Fy) = 60.60 mm
2
(17.575x1.5/0.87*500)
Net Moment & shear:
Moment (M1+M2) = 22.81 kN-m (12.99+9.82)
Shear (R1+R2) = 31.83 kN (15.79+16.04)
Load factor = 1.5
Spacing = 150 mm
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
Cover = 50.00 mm
Ast Required =
2
Ast Req.factor BM (Ast1) = 418.34 mm
Ast Req.Axial tension (Ast2) = 60.60 mm

2
Total Ast Req. (Ast1+Ast2) = 478.94 mm

2

(IF(250>500,250,250/2))
2
2
(1000/150*0.7854*10*10)
2

2

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 89.00 mm

(195-(47.506/3))
2
(((22.81*10^6)/179.16)/524)
2
(2*22.81*10^6)/(1000*47.51*179.16)
(242.96/200000)
(((250-47.506)/(195-47.506))*0.0012148)

Crack Width
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
(0.151<0.2)
Horizontal Reinforcement (water Face)(For 250 thk):
a = 5.3
b = 3.5
a/b = 1.52
2
Moment coefficient(water Pressure) = 0.0857

Shear coefficient(waterPressure) = 0.3127

Moment @ bottom of 250 thk wall = 36.06 kN-m
(0.0857x34.34x3.5x3.5)
Shear @ bottom of 250 thk wall = 37.59 kN
(0.3127x34.34x3.5)
Load factor = 1.5
Total Axial tension(T) from Long wall = 55.10 kN
Ast Req.(Ast2) =1.5*T/(0.87*Fy) = 94.99 mm
2
(27.547548x1.5/0.87*500)
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK

Spacing = 100 mm
Cover = 45.00 mm
Ast Required =
2
Ast Required = 657.83 mm
Ast Req. for Axial tension (Ast2) = 94.99 mm
2
Total Ast required (Ast1+Ast2) = 752.82 mm

2

(IF(250>500,250,250/2))
2
2
(1000/100*0.7854*10*10)
2

2
Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK

2
2 2
acr (SQRT((s/2) +dc )-(db/2) = 65.71 mm

(200-(57.222/3))
2
(((36.06*10^6)/180.93)/785.4)
2
(2*36.06*10^6)/(1000*57.22*180.93)
(253.77/200000)
(((250-57.222)/(200-57.222))*0.00126885)

Contractor : CMSC :
Client :
Name of Project:
DOCUMENT NO. DATE
PACKAGE-2
Title :
CONDITIONING TANK
Crack Width

(0.188<0.2)
Check for shear
2
((47.745*10^3)/(1000*195)
(100*250/1000*195)
β = 13

(1.27>0.24)
Contractor : Client : CMSC :
M/s.Eco Protection Engineers Pvt Ltd., Tiruppur City Municipal New Tiruppur Area
Plot No:943,54th street, TVS Colony,Anna Corporation, Tiruppur. Development Corporation
Nagar West Ext, chennai Ltd (NTADCL), Tiruppur
Name of the Project :

DOCUMENT NO. DATE
196MLD EXPANDABLE TO 270MLD WITH COMPLETE SCADA SYSTEM
FOR THE ENTIRE PROJECT ON DESIGN BUILD, OPERATE AND EPE/196MLD/DC/STR/SCT - 105A 18/12/2019
TRANSFER BASIS FOR NEW WATER SUPPLY SCHEME IN TIRUPPUR
CITY MUNICIPAL CORPORATION.PERIOD OF COMPLETION 24
MONTHS FOLLOWED BY 6 MONTHS TRAIL RUN AND COMMISSIOING
PACKAGE-2
Title :
STRUCTURAL DESIGN CALCULATION OF SLUDGE CONDITIONING JMK SVK/JTP MGK 0
TANK
4. CHECK FOR BASE PRESSURE
0.25 m
0.25 m
FGL
Water Side
1
Earth Side
3.50 m
0.25 m 2
3.50 m
3.00 m
4
0.25 m
0.250 m
3
0.15 m 0.25 m 1.60 m

2.000 m
Unit weight of soil = 3
17 kN/m (As per soil report)
3
Heigth of the water level = 3.5 m

Diameter of the tank = 11.6 m
Thickness of the wall = 0.2 m
Net SBC = 200 kN/m
2
Gross SBC = 251 kN/m

2

3

2

2

2
Plot No:943,54th street, TVS Colony,Anna Corporation, Tiruppur. Development Corporation
Nagar West Ext, chennai Ltd (NTADCL), Tiruppur

DOCUMENT NO. DATE
196MLD EXPANDABLE TO 270MLD WITH COMPLETE SCADA SYSTEM
FOR THE ENTIRE PROJECT ON DESIGN BUILD, OPERATE AND EPE/196MLD/DC/STR/SCT - 105A 18/12/2019
TRANSFER BASIS FOR NEW WATER SUPPLY SCHEME IN TIRUPPUR
CITY MUNICIPAL CORPORATION.PERIOD OF COMPLETION 24
MONTHS FOLLOWED BY 6 MONTHS TRAIL RUN AND COMMISSIOING
PACKAGE-2
Title :
TANK
Total Load calculation (P)
Description Values Load
1 3.5 x 0.25 x 25 21.88

2 1.6 x 3.5 x 9.81 54.94
3 2x0.25x25 12.5
4 3x0.15x17 7.65
Summation (P) 96.97 kN

i) Base Pressure Calculation
Maximum Base Pressure Pmax = ((P/A)+(M/Z))
Assumed Width of Base = 2 m2 (2x1)

Vetrical Moment(M) = 53.09 kN-m (Refer wall calculation)
Section modulus(Z) = 0.67 m 3
(1x2^2/6)
2
Maximum Base Pressure Pmax = 128.12 kN/m 128.12<251
Hence Safe
Minimum Base Pressure Pmin = ((P/A)-(M/Z))

Minimum Base Pressure Pmin = -31.15 kN/m2 -31.15<251
Safe
iv) Check for Contact Length

Eccentricity e = 0.500 m
b/6 = 0.33 m
Contact Length Percentage = 75 %
Plot No:943,54th street, TVS Corporation, Tiruppur. Development
Colony,Anna Nagar West Ext, chennai Corporation Ltd
(NTADCL), Tiruppur
CONSTRUCTION OF WATER TREATMENT PLANT OF CAPACITY DOCUMENT NO. DATE
SYSTEM FOR THE ENTIRE PROJECT ON DESIGN BUILD, OPERATE
EPE/196MLD/DC/STR/SCT - 105A 18/12/2019
AND TRANSFER BASIS FOR NEW WATER SUPPLY SCHEME IN
TIRUPPUR CITY MUNICIPAL CORPORATION.PERIOD OF
COMPLETION 24 MONTHS FOLLOWED BY 6 MONTHS TRAIL RUN
AND COMMISSIOING PACKAGE-2
Title :
TANK
5.DESIGN OF BASE SLAB
0.25 m
FGL
0.25 m
Earth Side Water Side
0.25 m
3.5
3.00 m
0.250 m 0.250 m
0.15 m 0.25 m 1.60 m

2.000 m
Unit weight of soil = 3
17 kN/m (As per soil report)
3

3

2

2

2
(NTADCL), Tiruppur
Title :
TANK
Design of Toe and Heel slab
Water pressure 34.34 kN/m2
0.25 2.00 m
d
c
b
a
0.15 m 0.25 m 1.60 m
Maximum Pressure at a = 128.12 kN/m

2 (Refer base pressure calculation)
Pressure at b = 118.56 kN/m

2 ( Liner interpolation)
Pressure at c = 102.64 kN/m

2 ( Liner interpolation)
Minimum Pressure at d = 0.704 kN/m

2 (Refer base pressure calculation)
2
Pressure at "d" distance from stem = 86.71 kN/m
Design of Toe Slab :
2
Self weight of Toe Slab = 6.25 kN/m (25x0.25)
Net upward pressure @ a = 121.87 kN/m
2
(128.12-6.25)
Net upward pressure @ b = 112.31 kN/m
2
(118.56-6.25)
Net Pressure at "d" distance from stem = 80.4598 kN/m
2
(86.71-6.25)
Depth of toe slab = 250 mm
Clear cover = 50 mm
Diameter of bar = 10 mm
(NTADCL), Tiruppur
Title :
TANK

Spacing of bar = 200 mm
Moment @ the face of stem = 1.34 kN-m

((112.31*0.15^2*0.5)+((121.87-112.31)*0.5*0.15^2*0.67))
Shear force at "d" from stem = 15.17 kN
Factored moment = 2.01 kN
Factored shear force = 22.755 kN
Main Bar (Bottom Bar) :

Ast Required =
2

2
2
(1000/200*0.7854*10*10)
Distribution Bar:

Depth of surface zone = 125.000 mm
2
2
(1000/200*0.7854*10*10)
Check for Shear:

2
Nominal Shear stress tv = 0.12 N/mm
(22.755*1000)/(1000*195)
Percentage of Reiforcement = 0.2 %
(100*392.7)/(1000*195)
2
Design Shear Strength tc = 0.2 N/mm
(NTADCL), Tiruppur
Title :
TANK

(0.2>0.12)
Check for Crack width in Toe Slab:
2

2

2 2
acr (SQRT((s/2) +dc )-(db/2) = 109.13 mm

2
(NTADCL), Tiruppur
Title :
TANK
2
Strain Es in steel for the stress of 18.85 = 0.00009425 mm

Average strain at the level Considered εm = -0.0010724 mm
Crack Width
Crack width, 'w' = -0.22 mm

(-0.22<0.2)
Design of Heel Slab :
2
Self weight of Heel Slab = 6.25 kN/m (25x0.25)
2
Downward Liquid pressure = 34.335 kN/m
(9.81*3.5)
2
Total Downward Pressure = 40.585 kN/m
(34.335+6.25)
Net Upward pressure @ c = 62.06 kN/m
2
(102.64-40.585)
Net Downward pressure @ d = 39.88 kN/m
2
(40.585-0.704)
(NTADCL), Tiruppur
Title :
TANK
Net downward pressure @ d = 39.88 kN/m

2
Depth of heel slab = 250 mm

Clear cover = 50 mm
Diameter of bar = 10 mm 12
Effective depth = 195 mm (Wall bar bend into top)

Spacing of bar = 200 mm 190
Moment @ the face of stem = 26.21 kN-m

(62.06x0.5x2.56x0.33)
Shear force at "d" from stem = 49.65 kN

(62.06x0.5x1.6)
Factored moment = 39.315 kN-m
Factored shear force = 74.475 kN
Main Bar (Top bar) :

Ast Required =
2

2
2
(1000/200*0.7854*10*10)+((1000/190*0.7854*12*12)
Distribution Bar:

Depth of surface zone = 125.000 mm
2
2
(1000/200*0.7854*10*10)
(NTADCL), Tiruppur
Title :
TANK
2
Check for Shear: Nominal Shear stress tv = 0.38 N/mm
Percentage of Reiforcement = 0.51 %

(100*987.95052631579)/(1000*195)
2
Design Shear Strength tc = 0.5 N/mm
(0.5>0.38)
Check for Crack width in heel Slab:
2

2

Cover to tension reinforcement = 50 mm

(NTADCL), Tiruppur
Title :
TANK

2 2
acr (SQRT((s/2) +dc )-(db/2) = 69.33 mm
(195-(61.97/3))
2
(((26.21*10^6)/174.34)/987.95052631579)
2
(2*26.21*10^6)/(1000*61.97*174.34)
(152.17/200000)

(0.0010756-0.000448)
Crack Width

(0.108<0.2)
Reinforcement summary
Provide Y10 @200 c/c + Y12 @190 mm C/C at top as main reinforcement and Y10@ 200 mm at top as Distribution
reinforcement.
Provide Y10 @200 mm C/C at bottom both direction
(NTADCL), Tiruppur
Title :
TANK
Design of Grade slab

Top steel
Thickness = 0.20 m
Length = 2.00 m
Minimum reinforcement = 240.0 mm
2
Dia of bar = 10.0 mm

Spacing = 200.0 mm
Reinforecment provided = 392.7 mm
2
Bottom steel
Minimum Bottom steel is provided as per IS 3370 part2
Reinforcement summary
Provide Y10@200 C/C as top bar (Both Direction)
Contractor : CMSC :
Client :
Tiruppur city municipal
Corporation , Thiruppur.
Anna Nagar West Ext, Chennai Ltd (NTADCL), Tiruppur
DESIGN BUILD, OPERATE AND TRANSFER BASIS FOR NEW EPE/196MLD/DC/STR/SCT - 105A 18/12/2019
WATER SUPPLY SCHEME IN TIRUPPUR CITY MUNICIPAL
PACKAGE-2
Title :
STRUCTURAL DESIGN CALCULATION OF SLUDGE
JMK SVK / JTP MGK 0
CONDITIONING TANK.
6. DESIGN OF MONORAIL
Capacity of Crane = 0.5 MT
Span of the Monorail girder = 2.2 m

(deducting bearing length 200 mm) = 2.2 m
Cantilever projection = 0.6 m
Load Factor = 1.1
Maximun wheel load = 0.5 MT
Weight of rail = 10 Kg/m
Analysis of Wheel Load
5 kN
A B
1.1m 1.1m
Consider the case - One of the Wheel load acts at Mid point & other out of span
Maximum Moment
Wheel moment
Due to Point Load (WL/4) = 3 KNm
Dead load
(wt of rail+wt of girder+self wt 1 KN/m) = 0.25 KN/m
Moment (wL2/8) = 0.15 KNm
Maximun Moment = 3.174 KNm
Cantilever moment = 3.34 KNm

Contractor : CMSC :
Client :
PACKAGE-2
Title :
JMK SVK / JTP MGK 0
CONDITIONING TANK.
Shear force
Maximum Shear force in the gantry girder occurs when one of the wheels is exactly over the support
Max. Shear force

(0.5+0.5*(2.2-2.2/2.2)) = 5.00 KN
25% Impact factor (1.25 *5) = 6.25 KN
Self wt UDL (wL/2) = 0.27 KN
Total Load = 6.52 KN

Total wt
Design Procedure 14.6 kg
Select the Section
Channel at top Plate at top most Plate at bottom
ISMB150 NOT REQ NOT REQ Thk
NOT REQ Thk
(Above channel)
Mass 0.146 KN/m 0 KN/m 0 KN/m 0 KN/m
2 2 2
Area 19 cm 0 cm 0 cm 0 cm2
Depth 15 cm 0 cm 0 0
Breadth 8 cm 0 cm 0 cm 0 cm
Thickness of
Web (tw) 0.48 cm 0 cm
Flange (tf) 0.76 cm 0 cm 0 cm 0 cm
Moment of Inertia
Hor axis Ixx 726.40 cm4 0 cm4 0 cm4 0 cm4
Ver axis Iyy 52.60 cm4 0 cm4 0 cm4 0 cm4
Location of Horizontal N.A for the built-up section

I - Section
2
A1 = 19 cm
y1 (top) = 7.5 cm
Channel section
2
A2 = 0 cm
*y2 (top) = 0 cm (From Table)
Contractor : CMSC :
Client :
PACKAGE-2
Title :
JMK SVK / JTP MGK 0
CONDITIONING TANK.
Top plate
2
A3 = 0 cm
*y3 (top) = 0 cm
Bottom plate
2
A4 = 0 cm
*y4 (top) = 15 cm
Total depth of the section

(depth of I-sec + tw of channel+Thickness of top&bot plate) D = 15.00 cm
C.G of whole section

(A1*y1+A2*y2+A3*y3+A4*y4)/(A1+A2+A3+A4) Y(top) = 7.50 cm
Y(bot) = 7.50 cm
C.G aboout minor = 4.00 cm
M.I about X-X axis
I section (Ixx+A*h2) Ixx1 = 726.4 cm
4
Channel (Iyy+A*h2) Ixx2 = - cm4

Top Plate (Ixx+A*h2) Ixx3 = - cm4
Bot Plate (Ixx+A*h2) Ixx4 = - cm4
4
Total M.I Ixx = 726.4 cm
4
Iyy 53 cm
Section Modulus (Zxx)
3
(Ixx/Ytop) Zxx(top) = 96.853 cm
3
(Ixx/Ybot) Zxx(bot) = 96.853 cm
3
Zyy = 13.15 cm
Check for Bending stress in Tension
2
Actual stress in bottom fibre = 32.8 N/mm
(M / Z bot)
2
Allowable stress in bending = 165 N/mm
(0.66fy)
32.8 < 165 Safe Hence Ok
Contractor : CMSC :
Client :
PACKAGE-2
Title :
JMK SVK / JTP MGK 0
CONDITIONING TANK.
Check for Bending stress in Compression for simply supported
fcb = K1 ( X + K2Y) * C2/C1
Lesser & greater distance from N.A to extreme fibre

c1 = 7.50 cm
c2 = 7.50 cm
Iyy of Compression flange only [Iyy(I-sec)/2+Ixx(ch)]
Iyc = 26.3 cm4
psi (Ψ) = 1 (since section remain constant)

K1 = 1 (from table)
omega (ω) = 0.500 (Iyc/Iyy)

K2 = 0.0000 (from table)
Radius of gyration √(Iyy/A)

ry = 1.66 cm
Slenderness l/ry = 132.53
Y = 150.875
(26.5*10^5)/(l/ry)2
(l T / ry D) = 6.715
X = 272.185
2
Y√(1+(1/20)*(l*T/ry*D) )
2
fcb = 272.185 N/mm
2
Permissible comp stress = 104.80 N/mm
(0.66*fcb*fy)/(fcb^1.4+fy^1.4)^(1/1.4)
2
Actual comp stress = 32.77 N/mm
(M / Z top)
Contractor : CMSC :
Client :
PACKAGE-2
Title :
JMK SVK / JTP MGK 0
CONDITIONING TANK.
32.77 < 104.80 Safe & Hence Ok
Check for Bending stress in Compression for cantilever

Effective length factor 1
fcb = K1 ( X + K2Y) * C2/C1
Lesser & greater distance from N.A to extreme fibre

c1 = 7.50 cm
c2 = 7.50 cm
Iyy of Compression flange only [Iyy(I-sec)/2+Ixx(ch)]
4
Iyc = 26.3 cm
psi (Ψ) = 1 (since section remain constant)

K1 = 1 (from table)
omega (ω) = 0.50 (Iyc/Iyy)

K2 = 0.0000 (from table)
Radius of gyration √(Iyy/A)

ry = 1.66 cm
Slenderness l/ry = 36.145
Y = 2028.38
(26.5*10^5)/(l/ry)2
(l T / ry D) = 1.83
X = 2191.863
2
Y√(1+(1/20)*(l*T/ry*D) )
fcb = 2191.863 N/mm2
2
Permissible comp stress = 159.58 N/mm
Contractor : CMSC :
Client :
PACKAGE-2
Title :
JMK SVK / JTP MGK 0
CONDITIONING TANK.
(0.66*fcb*fy)/(fcb^1.4+fy^1.4)^(1/1.4)
2
Actual comp stress = 34.53 N/mm
(M / Z bottom)
34.53 < 159.58 Safe & Hence Ok
Check for Shear stress
Total Shear = 6.52 KN

2
Actual shear stress (V/bd) = 9.057 N/mm
2
Permissible shear stress (0.4fy) = 100 N/mm
9.057 < 100 Safe & Hence OK
Check for Bending Stress (For Cantilever Case)
2
Allowable bending tensile stress = 165 N/mm
2
Actual tensile bending stress due to cantilever moment = 34.53 N/mm
In tension 34.53/165 = 0.21 < 1, OK SAFE.
In compression 34.529/159.581 = 0.22 < 1, OK SAFE.
Check for Deflection (Simply supported case)
Deflection for Wheel load on Midspan

(WL3/48EI) = 0.76 mm
Allowable deflection (L/500) = 4.40 mm
0.763 < 4.4 Safe & Hence OK

Check for Deflection (Cantilever case)
Deflection for Wheel load at free end
(WL3/3EI) = 0.248
Allowable deflection (L/500) = 1.20 mm
0.248 < 1.2 Safe & Hence OK

Contractor : CMSC :
Client :
DOCUMENT NO. DATE
Name of Project: CONSTRUCTION OF

WATER TREATMENT PLANT OF CAPACITY 196MLD EXPANDABLE TO 270MLD EPE/196MLD/DC/STR/SCT - 105A 18/12/2019
WITH COMPLETE SCADA SYSTEM FOR THE ENTIRE PROJECT ON DESIGN BUILD,
OPERATE AND TRANSFER BASIS FOR NEW WATER SUPPLY SCHEME IN
TIRUPPUR CITY MUNICIPAL CORPORATION.PERIOD OF COMPLETION 24 MONTHS DESIGNED CHECKED APPROVED REV
FOLLOWED BY 6 MONTHS TRAIL RUN AND COMMISSIOING PACKAGE-2
TITLE :STRUCTURAL DESIGN CALCULATION OF SLUDGE CONDITIONING TANK JMK SVK / JTP MGK 0
7. DESIGN OF COLUMN (C1)
Design Results of Column C1
Minimum reinforcement required = 0.8 % of cross sectional area
= 600 mm2
Provide is 4 Nos of 16 dia bar. Hence Safe

Ties 8 @ 150 c/c
Contractor : CMSC :
Client :
DOCUMENT NO. DATE
Name of Project: CONSTRUCTION OF

WATER TREATMENT PLANT OF CAPACITY 196MLD EXPANDABLE TO 270MLD EPE/196MLD/DC/STR/SCT - 105A 18/12/2019
WITH COMPLETE SCADA SYSTEM FOR THE ENTIRE PROJECT ON DESIGN BUILD,
OPERATE AND TRANSFER BASIS FOR NEW WATER SUPPLY SCHEME IN
TIRUPPUR CITY MUNICIPAL CORPORATION.PERIOD OF COMPLETION 24 MONTHS DESIGNED CHECKED APPROVED REV
FOLLOWED BY 6 MONTHS TRAIL RUN AND COMMISSIOING PACKAGE-2
TITLE :STRUCTURAL DESIGN CALCULATION OF SLUDGE CONDITIONING TANK JMK SVK / JTP MGK 0
8. DESIGN OF BEAM (B1)

Design Results of Beam B1
REINFORCEMENT SUMMARY
Provide is 2 Nos of 16 dia bar @ Top Reinforcement
Provide is 2 Nos of 16 dia bar @ Bottom Reinforcement
Provide 8 @ 150 c/c as stirrups Reinforcement.

Epe-196mld-Dc-Str-Sct - 105a

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18-Dec-19 0 FOR APPROVAL JMK SVK/JTP MGK

DATE REV. NO. DESCRIPTION Prepared Checked Approved

CONSTRUCTION OF WATER TREATMENT PLANT OF CAPACITY 196MLD EXPANDABLE TO 270MLD WITH

TIRUPPUR CITY MUNICIPAL CORPORATION ,TIRUPPUR.

NEW TIRUPPUR AREA DEVELOPMENT CORPORATION LIMITED (NTADCL), TIRUPPUR.

CONTRACTOR: Eco Protection Engineers Private Limited

RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION

Name of Project: DOCUMENT NO. DATE

1.0 PRESSURE CALCULATION

2.0 CALCULATION OF HYDRODYNAMIC PRESSURE

3.0 DESIGN OF WALL

4.0 CHECK FOR BASE PRESSURE

5.0 DESIGN OF BASE SLAB

6.0 DESIGN OF MONORAIL

7.0 DESIGN OF COLUMN

8.0 DESIGN OF BEAM

Name of Project: DOCUMENT NO. DATE

Unit Weight of Water = 9.81 kN/m3

Active Earth Pressure condition (Ka) = 0.33 Ka=(1-sin30)/(1+sin30)

1. WATER & SOIL PRESSURE DIAGRAM

2) SOIL PRESSURE OUTSIDE THE SUMP:

Name of Project: DOCUMENT NO. DATE

b) Soil Pressure outside the sump (long wall)

a) Surcharge Pressure on outside walls (Ka x 10) = 3.3 kN/m2

Total Triangular load (soil pressure) = 16.83 kN/m2

3.LIQUID PRESSURE INSIDE THE SUMP

Height of water = 3.50 m

i) Water Pressure on rectangular sump walls ( As Triangular Load)

b) At top of water level = 0 kN/m2

b) Liquid Pressure inside the sump (long wall)

i) Water Pressure on Inside wall ( As Triangular Load)

b) At top of Water level = 0 kN/m2

Water Level Inside = 3.5 m

Length of the tank L = 11 m

Breadth of the tank B = 7.5 m

Grade of concrete M = 30 N/mm2

Grade of steel Fe = 500 N/mm2

Density of concrete = 25 kN/m3

Wall thickness t = 0.25 m

Density of liquid ρ = 9.8 kN/m3

Base Slab area = 82.5 m2

Base Slab thickness tb = 0.3 m

ANALYSIS ALONG X-DIRECTION

a) Weight of tank wall = 809.38 kN

b)Weight of Base Slab = 618.75 kN

d)Weight of water = 2829.75 kN

2.PARAMETER OF SPRING MASS MODEL

Height of water level = 3.5 m

For, h/L (3.35/11) = 0.32

Time Period of impulsive mode,

Iw= Moment of Inertia of cantilever 0

Time Period of Impulsive mode, = 0 sec

Time Period of Convective mode, =

Cc = 4.5 (Section 4.3.2.2 (b) )

Zone Factor Z = 0.16

Response Reduction Factor R = 2.5

Importance Factor I = 1.25

Time Period T = 0.000 sec

For impulsive mode damping 5% = 0.05 cl:4.4 IS 1893 part 2

Average Response Acceleration Sa/g = 1 (1+(15*0)

b.) Design horizontal seismic co-efficient for Convectinve mode

Zone Factor Z = 0.16