P233 Data Logger VDC

User Manual
Operation Instructions
2.1EN-30008-C08
Quicklub®
VDC-Pumps 223 (without) and 233 (with Datalogger)
Microprocessor, Control Unit and Membrane Key Pad
4354 a01
Subject to modifications
810-55400-1
LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259
User Manual
2.1EN-30008-C08
Fields of Application for Quicklub Progressive Central Lubrication Pumps
Industry - Machines Pump Type
Pump: Quick lub 223, 233
Reservoir: 2, 4, 8 and 15-liter reservoir:

for grease:- XN 1), XL 1)
- XNBO 2), XLBO 2)
1) & 3) 1) & 3)
- XLF , XBF
for oil: - YNBO , YLBO 2)
2)
1)
Bottom filling only
2)
Filling from the top
3)
Reservoir with follower plate
Control: Low-level control for all reservoir sizes

(except reser voir with follower plate)
Integrated control unit with metering device
monitoring
See the respective m odel designation on the pump type plate e.g. P233-2XL-1K6-24-2A6.15-MDF01
or P223-2XL-1K6-24-2A6.15-MF01
Further information can be found in the following manuals:

Technical Description for progres sive divider valves for grease and oil, model S SV, SSV M and SSV D
Installation Instruc tions
Parts Catalogue
Spare Parts Catalogue for pump 203
Spare Parts Catalogue for pump 223/233
Software Description „Diagnostic Software QuickData2008“
All r ights reserved.

Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH.
Subject to modifications without prior notification.
© 2008 by
LINCOLN GmbH
Pos tfach 1263 Phone: +49 (6227) 33-0
D-69183 Walldorf Fax: +49 (6227) 33-259
Page 2 of 48
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2.1EN-30008-C08
Table of Contents
Page Page
Fields of Application ....................................................... 2 Control p.c.b. MF01 & MDF01 ......................................... 15

Pause time .................................................................. 16
Introduction Operating time ............................................................ 16
Explanation of Sy mbols Used ............................................ 4 Monitoring time ............................................................ 16
User’s Responsibility .......................................................... 4 Membrane Key Pad .......................................................... 17
Environmental Protection .................................................. 4 Display of the membrane key pad .................................... 17
Service .............................................................................. 4 Operator Keys of the membrane key pad ........................ 18
- in display mode ........................................................ 18
Safety Instructions .......................................................... 5 - in operating mode .................................................... 18
Appropriate Use ................................................................ 5 - in programming mode .............................................. 19
Misuse ................................................................................ 5 Monitoring relay ............................................................... 19
Exclusion of Liability .................................................... 5 Reading of the data memory “QuickData” (only P233) ..... 20
Dispos al ....................................................................... 5 Low-level c ontrol for grease ............................................. 20
General Safety Instructions ............................................... 5 When the reservoir is filled .......................................... 20
Regulations of Prevention of A ccidents ............................. 5 When the reservoir is empty ....................................... 21
Installation ......................................................................... 5 Magnetic switc h .......................................................... 21
Operation, Maintenance and Repair .................................. 5 Contact protection measures ........................................... 21
Pump Models ................................................................... 6 Setting an Operation

Factory Settings .......................................................... 22
Identification Code VDC .................................................. 7 Operator Keys ............................................................ 22
General ...................................................................... 22
Description Display Mode ................................................................... 23
QuickLub centralized lubrication pum ps ............................. 8 Programming Mode ......................................................... 25
P223 without Data logger .................................................. 8 Operating Mode ............................................................... 28
Control p.c.b. MF01 ..................................................... 8
P233 with Data logger ....................................................... 9 Maintenance, Repair and Tests
Control p.c.b. MDF01 ................................................... 9 Maintenance .................................................................... 31
Data logger m odule ..................................................... 9 Pump filling ................................................................... 31
Control Unit ....................................................................... 9 Repair
Datamemory ................................................................ 9 Pump .......................................................................... 32
Operating states ........................................................ 10 Replace pump element ............................................... 32
Control p.c.b. .............................................................. 32
Mode of Operation Tests
Pum p elem ents with fixed lubrication output ................... 10 Operational Test /
Pump element B7 with bypass check valve ............... 11 Triggering an additional lubrication cycle .................... 33
Check valve ................................................................ 12 Check the pres sure relief valve .................................. 33
Arrangement of the pump elements ........................... 12
Pum p Elements with adjustable output ........................... 12 Troubleshooting ............................................................. 33
Setting of adjustable pump elements ......................... 13
- Retrofit adjustment of min. lubricant output .............. 13 Technical Data
- Retrofit adjustment of max. lubricant output ............. 14 Char acteristic Data .......................................................... 35
Pressure Relief Valve ...................................................... 14 Electrical Data .................................................................. 37
without grease return .................................................. 14 Attaching boreholes ......................................................... 37
with grease return (optional) ...................................... 14 Electrical connection VAC ................................................ 38
Return Line Connection ................................................... 15 Dimensions ...................................................................... 39
List of Lubricants ........................................................... 44

Proven lubricants ............................................................. 44
Lubr icant recommendation based on the
manufacturer’s data sheet ............................................... 45
Biodegradable lubricants ................................................. 46
Lubr icants for the food & beverage industry .................... 46
Declaration by the Manufacturer .................................. 47

Page 3 of 48
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2.1EN-30008-C08
Introduction
Explanation of Symbols Used

The following des cription standards are used in this manual: Furthermore, you will find the following text sy mbols in this
Safety Instructions manual:
Structure of safety instructions: Listing of applic able statements
Pictogram - Subpoint of applicable statements
Signal word 1. Determination of the number or sequence of contents
Danger text Â Procedural instruction
- Danger note
- How to avoid danger User's Responsibility
The following pic tograms are used in this m anual and are To ensure the safe operation of the unit, the user is responsi-
combined with the corresponding signal words: ble for the following:
1. The pump / system s hall be operated only for the in-
tended use (see next chapter "Safety Instructions") and
its design shall neither be modified nor transformed.
2. The pump / system s hall be operated only if it is in a
proper functioning condition and if it is operated in accor-
dance with the maintenance requirements.
1013A94 4273a00 600 1a02 3. The operating personnel m ust be familiar with this Owner
- ATTENTION - ATTENTION - NOTE Manual and the safety instructions mentioned within and
observe these carefully.
- CAUTION - CAUTION - IMPORTANT
The c orrect installation and connection of tubes and hoses , if
- WARNING - WARNING not s pecified by Lincoln GmbH, is the user's responsibility.
The signal words give the seriousness of danger if the follow- Lincoln GmbH will gladly assist y ou with any questions per -
ing text is not observed: taining to the installation.
ATTENTION refers to faults or damages on

Environmental Protection
machines.
CAUTION refers to bad dam ages and possi- Was te (e.g. used oil, detergents , lubricants) m ust be dis-
ble injuries. posed of in accordance with relevant environm ental regula-
WARNING refers to possible dangerous inju- tions.
ries .
NOTE indicates improved operation of the Service
device.
IMPORTANT indicates special operating fea- The personnel responsible for the handling of the pump /
tures of the device. system must be suitably qualified. If required, Lincoln GmbH
offer s you full service in the form of advice, on-site installation
Example: assistance, training, etc. We will be pleased to inform you
about our possibilities to support you purposefully.
ATTE NTION! In the event of inquiries pertaining to maintenance, repairs
and spare parts, we require model specific data to enable us
When making use of other than the tes ted
to clearly identify the com ponents of your pum p / sys tem.
spar e parts, serious damage may affect Therefore, always indicate the part, model and series number
your device. of your pump / system.
Therefore, for the operation of your device
always use original parts made by Linc oln
1013A 94
GmbH.
Page 4 of 48
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2.1EN-30008-C08
Safety Instructions
Appropriate Use Regulations for Prevention of Accidents

Use the 223 and 233 pumps only for dispensing lubricants To prevent accidents, observe all city, state and federal
in centralized lubrication systems. The pump is designed safety regulation of the country in which the product will be
for intermittent operation. used.
Avoid the operation with
Misuse unapproved parts .
Any use of the 223 and 233 pumps that is not expressly men- insufficient or contaminated lubricants.
tioned in this User Manual will be regarded as misuse.
If the 223 and 233 pumps are used or operated in a different Installation
manner other than specified, any claim for warranty or liability
will be null and void. Any safety equipment already fitted to the vehicle or the
NOTE machine:
- s hould not be m odified or made ineffective;
If personal injury or material damage - s hould only be removed for the purpose of fitting the
occurs as a result of inappropriate opera- system;
tion, e.g. if the safety instructions are - m ust be reinstalled after fitting the system.
6001a 02 ignored or resulting from an incorrect
installation of the 223 and 233 pumps , no Keep Quicklub centralized lubrication systems away from
claims or legal actions may be taken sources of heat. Adhere to the operating temper ature.
against Lincoln. Use only original Lincoln spare parts (see Parts Catalog) or
Exclusion of Liability parts approved by Lincoln.
The manufacturer of the pumps 223 and 233 will not acc ept Adhere to:
any liability for damages: - the installation instructions of the vehicle or machine
caused by a lack of lubricant due to an irregular refilling of manufacturer as regards all drilling and welding proce-
the pump; dures.
caused by the use of c ontaminated lubricants; - the spec ified minimum distances between the boreholes
and the upper/lower rim of the frame or between two
caused by the use of greases which are not or only condi-
tionally pumpable in c entralized lubrication systems (see boreholes.
page 44 to 46) ;
caused by chemical or biological modifications of the Operation, Maintenance and Repair
lubricant used;
CAUTION !
caused by inadequate disposal of used or contaminated
lubricants as well as of components that have been in The centralized lubrication system may be
touch with lubricant; installed by qualified personnel only. Be-
fore beginning with the installation or
caused by unauthorized modification of the system c om- service work, disconnect the power
ponents; supply!
caused by the use of unapproved parts. 4273a00
Disposal ATTENTION!
Dispose of used or contaminated lubricants as well as of parts Consider residual ripple of max. ± 5 % to
that were in touch with lubricant according to the legal regula- connect pumps with direct current version
tions pertaining to environmental protection. Mak e sure to (in relation to the operating voltage acc. to
observe the safety data sheets of the lubricants used. DIN 41755).
4273a00
General Safety Instructions
ATTENTION!
Lincoln Quicklub centr alized lubrication systems EMC interferences and pause time pro-
- are designed state-of-the-art. gramming < 6 hours (P1 + P2) respectively
> 1 divider cycles (P3) may result in poor
- can be assembled for safe operation.
lubrication (see page 24).
Incorrect use may res ult in bearing damage caused by
poor or over-lubrication. 1013A94
Unauthorized modifications or changes to an installed

system are not admiss ible. Any modification must be

subject to prior consultation with the m anufacturer of the
lubrication system.
Page 5 of 48
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2.1EN-30008-C08
Safety Instructions, continuation
Operation, Maintenance and Repair, continuation

ATTENTION! Repair should only be performed by authorized and in-
Risk of bursting if the reservoir is over- structed personnel who are familiar with the instructions.
filled! Lincoln Quicklub centralized lubrication systems
When filling the reservoir by means of - must be operated only with installed pressure relief
pumps with a large delivery volume do valve.
not exceed the max. filling mark.
1013A94 - must be refilled in regular intervals with clean lubricant
CAUTION! recomm ended by the manufacturer without air entrap-
It is not allowed to use the pump in poten- ments.
tially ex plosive fields. - operate automatically. However, a regular check (approx.
every 2 days) should be made to ensure that lubricant is
emerging from all lubric ation points.
Defective printed circuit boards should be suitably packed
and returned to the factory (see page 32, paragraph
„Printed Circuit Boards“).
Pump Models
1173a0 4
Fig. 1 The different models of pum ps 223 (without) and 233 (with rea ding window)
Pumps 223 and 233 basically differ in the read-out function The following distinctive features can be seen from the type
(P223 without; P233 with). Both pumps are available with any code (see page 7):
reservoir version. motor voltage
Reservoir sizes version of control unit (if existent)
2 l transparent plastic reservoir remote control for triggering an additional lubrication cycle
4 l transparent plastic reservoir design and number of pum p elem ents
8 l transparent plastic reservoir design and number of pressure relieve valves
15 l transparent plastic reservoir filling type
Control unit models 223, 233 use of return line connections
For pumps 223 and 233 integrated control p.c.b.s with low-level control
metering device monitoring can be us ed, for pumps 233
Electric connection
additionally with data logger for the data transfer to the
Lincoln diagnostic software QuickData2008. The pumps model 223, 233 may be equipped with a 10 m
1)Refer to the design ation on the pum p type plate, e.g. P233 -2XLBO- electric cable.
1 K6 - 24 - 2A6.15- M DF01 (also see chapter “Identification Code”
page 7).
Page 6 of 48
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2.1EN-30008-C08
Identification Code – DC Pump Models P223 & P233
with control p.c.b. MF01 and MDF01
Model examples :
P223 - 2 - X L - 1 K6 - 24 - 2A 6. 15 - MF01
NOTE
P233 - 4 - X L BO - 1 KR - 24 - 2A 6. 15 - MDF01
A ny pump combinations other than the fol-
lowing standard pumps can be composed and P223 - 2 - X L - 2 K5 - 12 - 2A 6. 15 - MF01
ordered in accordance with the valid model P223 - 8 - X L BO - 1 K7 - 24 - 2A 6. 15 - MF01
6001a0 2 identification code.
P233 - 2 - X L - 1 K6 - 24 - 2A 6. 15 - MDF01
Basic pump model for grease

with 1-3 outlets and 12 VDC or 24 VDC motor
P223 = Pump without Datalogger
P233 = Pump with Datalogger
Reservoir size
2= 2 litre transparent plastic reservoir
15 = 15 litre transparent plastic reservoir
Reservoir design:
Available combinations Decoding
I II III I X = Reservoir for grease
Y = Reservoir for oil
-X N
-X N BO II N = without low-level control
-X L L = with low-level control
-X L BO B = with high- and low-level control
-X L F 1)
-X B F 1)
-Y N BO III […] = Standard reservoir (2 litre)
-Y L BO BO = Filling from top
F 1 ) = Reservoir with follower plate
1)
The high- and low-level control cannot be combined with the integrated control p.c.b.
Pump elements
1-3 = Number of the use elements
3
K5= Piston diameter = 5 mm, output 2,0 cm /min
K6= Piston diameter = 6 mm, output 2,8 cm3 /min
K7= Piston diameter = 7 mm, output 4,0 cm3 /min
KR = Piston diameter = 7 mm, output adjustable
B7 = 2) Piston diameter = 7 mm, output 2,0 cm3 /min
S7 = 3 ) Piston diameter = 7 mm, output 4,0 cm3 /min
2)
For use at ambient conditions with a high degree of pollution or high dust concentration
3)
for greases containing silicone
Connecting voltage
12 = for 12 VDC motor
24 = for 24 VDC motor
Number of electric connecting possibilities (on pump housing only)

2A = 2 connections:
- left for power supply and external illuminated pushbutton (operational
.. test & additional lubrication), Low-level control and fault indication
- right for piston detector (monitoring of the metering devices)
Type of connection 4)
6= Bayonet plug, 7/5-core, DIN 72585-1
4)
other types of connection on request possible
Connection outside the pump
00 = without socket-outlet, wi thout cable
15 = Bayonet socket with 10 m cable, 7/5-wire
Control p.c.b. 12V / 24 V

MF01 = with microprocessor control and membrane key pad
MDF01 = with microprocessor control, Datalogger and membrane key pad
Page 7 of 48
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2.1EN-30008-C08
Description
4355a01 Quicklub centralized lubrication pumps

are compact multi-line pumps consisting of the following
components:
- Housing with integrated motor
- Reservoir with stirring paddle and fixed paddle
- P223: Control printed circuit boar d (p.c.b.)
P233: Data logger (control p.c.b. with readable
data
memory)
- Pump element
- Accessories:
- Pressure relief valve
- Refilling unit
- Electrical connection parts
NOTE
Pressure relief valve are not part of the
Fig. 2 Componen ts of pump 223/233
pump components and have to be ordered
separately.
1- Reservoir 9- Reading window for Dat a 6001a02 Accessories for refilling of the reservoir
2- Pum p element logger (only P233)
3- Pressure relief valve 10 - Momentary-contact switch for
(see parts catalogue).
4- Filling nipple, system additional lubrication can drive up to 3 pump elements
emergency lubrication 11 - Membrane key pad
possible 12 - Piston detector 1) operate ac cording to operating cycles (pause and lubri-
5- Filling nipple, pump 13 - Covering to the p.c.b. cating times)
6- Adaptor for piston de- 14 - Adaptor for power supply can be equipped with a low-level control
tector 15 - Closure plug for the use of a
7- Display pump element can supply up to 100 lubrication points depending on the
8- Mom entary-contact line lengths
switch for ind ication o r
settin g of pause time are designed for the automatic lubrication of the connected
lubrication points
1)
Part of a SSV or SSV D metering device in the centralized lubri- are designed for the delivery of greases up to NLGI 2 at
cation system
tem peratures from - 25° C to 70° C
can be used at low temperatures down to - 40° C
During the lubricating time the pump dispenses lubricant to the
connected lubrication points via one or several metering de-
vices.
P223 without Data logger

Control p.c.b. MF01
The control unit is installed in the housing of the pump
behind the membrane key pad 11 (fig. 2) as an integrated
p.c .b. MF01.
6 288b04
Fig. 3 Control p.c.b. MF01 (P223)
Page 8 of 48
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2.1EN-30008-C08
Description, continuation
P233 with data logger

Control p.c.b. MDF01
The control unit is installed in the housing of the pump
behind the membrane key pad 11 (fig. 2) as an integrated
p.c .b. MDF01.
The data logger 1 (fig. 4) is fixed onto the p.c.b..
Control and m onitoring system „QuickData®“
The control and monitoring system consists of:
- control p.c.b. MDF01 (pos. 3, fig. 4)
- built-on data logger module with IrDA interface 2 (fig. 4)
- membrane key pad with display 3 (fig. 2)
- commercial USB infrared adaptor for Ir DA protocol 1.3 or
notebooks (PCs) with integrated infrared module (also
IrDA 1.3)
6 288a01 - Lincoln diagnostic software „QuickData2008“
Fig. 4 Control p.c.b. MDF01 with built-on data logger - monitored metering device model SSV with integrated
1- Data logger piston detector (comp. fig. 22)
2- IR interface
3- Control p.c.b.
Data logger module

Pump 233 is equipped with a readable data mem ory (data
logger) „QuickData®“.
The data logger renders information regarding s ystem
settings, events (general data, pumping times, program-
ming, operating times, malfunction and low-level indica-
tion).
4 357a01
By means of the Lincoln diagnostic software Quick-
Data2008 the above mentioned data can be read out on a
suitable laptop via an infrared interface (with IrDA proto-
Fig. 5 Data logger module
col 1.3).
Control Unit
Control p.c.b. Data memory
The centralized lubrication system is monitored, i. e. events The following events are saved in the EEPROM of the control
and resulting values will be displayed in the membrane p.c.b.s MF01 (P223) or MDF01 (P233). However, they can
keypad. For example: only be read out from the pumps and be analyzed via the
Lincoln diagnostic software QuickData2008:
- power supply connected
general data (start, end, duration)
- pause time ON
pumping times (s tart, end, duration)
- lubrication tim e ON
programming (date, time)
- pause time and residual pause times
operating times (s tart, end, duration)
- low-level indications
malfunction (start, end, duration)
- malfunctions of the centralized lubrication system
low-level indication (start, end, duration)
- faults in the elapse of the lubricating time
In the case of the P233 version, the data is also transferred

into the data logger.
Page 9 of 48
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2.1EN-30008-C08
Description, continuation
Control Unit, continuation

Pump Displa y
Operating States Failure in the power supply no indication
Functions, processes, settings, faults or malfunctions of the
Power supply ON right segment
pum p are indicated on a membrane keypad as follows (see
illuminated
survey):
Failure in the membrane key pad EP
External electromagnetic inter- EE
ferences (apart from the tested
noise im munity following
NOTE DIN EN 61000-6-1)
The fault indication „LL“ appears Lubricating time elapses Rotating segment
whenever the solenoid fixed to the stir- Pump element does not dispense Er
ring paddle has passed the proximity
6001a02 switch six times. Appearing „LL“ on the Reservoir empty LL
display, the lubrication cycle is being Pause time PP
completed fully. Afterwards, the control
unit does not switch the pump on auto- Residual pause time rP
matically any longer. Lubrication point or divider valve Er
blocked
Leakage in the main line from the Er
pump to the monitored divider
valve
Air entrapments in the grease Er
Failure in one lube cycle (de- Er
pending on the installation of the
monitored divider valve)
Mode of Operation
Pump elements with fixed lubrication output

The electric motor drives the eccentric 1 (fig. 7 & 8).
During the operating time:
- Piston 2 sucks in lubricant from the reservoir (fig. 7).
- Piston 2 dispenses the lubricant to the connected lubri-
cation points via the metering device (see fig. 8).
The following designs are available:
Piston diameter, K5 ................................................. 5 m m
Lubricant output ................................... approx. 2 cm³/min
Piston diameter, K6 (Standard) ............................... 6 m m
Lubricant output ................................ approx. 2.8 cm³/min
Piston diameter, K7 ................................................. 7 m m
Lubricant output ................................... approx. 4 cm³/min
Tightening torques ................................................... 20 Nm
20002 068
Fig. 6 Pum p element, sectional drawing

1- Piston
2- Return spring
3- Check valve
Page 10 of 48
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2.1EN-30008-C08
Mode of Operation, continuation
Pump elements with fixed lubrication output, continuation
1003a9 5
Fig. 7 The pump element sucks in lubricant
1004a9 5
Fig. 8 The pump element dispenses lubricant

1- Ecce ntric 2- Piston 3- Spring 4- Check valve
Pump element B7 with bypa ss check valve
6 251b04 6250b0 4
Fig. 9 Pump element B7 Fig. 10 Sectional diagram - pump elem ent B7
Pump element B7 suits espec ially applications in con- 1 - Check va lve

2 - Bypass
taminated environments as the supplied lubricant is pass-
3 - Pump piston
ing through a bypass bore 2 (fig. 10) on the check valve 1. 4 - Return spring
The output is 2 cm³/min.
Page 11 of 48
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2.1EN-30008-C08
Pump elements with fixed lubrication output, continuation

Check valve Arrangement of the pump elements
1 164b95
Fig. 11 Hydraulic diagram of the pump

1- Reservoir with stirring paddle
2 - Pump
3 - Check valve, spring-loaded
4 - Pressure relief valve
R - Return line
p - Pressure line
1163a 95
The check valve Fig. 12 Arrangement of the pump elements
- closes the pr essure line during suction stroke. If several pump elements are to be installed, the installation
- prevents the lubricant from flowing back to the hous ing or arrangement shown in fig. 12 must be adhered to.
reser voir. If there is only one pump element, it can be installed in any
position. Standard position is no. 3.
If there are two elements , install one in position 3 and the
other in position 1.
Pump Elements with adjustable Lubricant output

The mode of operation (s uction and supply phase) is the
same as that of the pump elements with an invariable lu-
bricant output.
The lubricant outputs are adjustable from 0.04 to
0.18m3 /stroke, or 0.7 to 3cm 3/min.
The pump elements are factory-adjusted to the maximum
lubricant output; the adjusting dim ensions “S” should be
29 ± 0.1 mm (see fig. 14).
4 158a99
Fig. 13 Adjustable pump element

Page 12 of 48
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2.1EN-30008-C08
Pump Elements with adjustable Lubricant output, continuation
4159a9 8
Fig. 14 Sectional view: adjustable element

1- adjusting spin dle SW 16 3- pump element bo dy 6- control piston
(SW ~ with over flats) 4- gasket 7- delivery piston
2- counternut SW 24 5- pump cylinder S- setting dimension
Setting of adjustable pump elements

Â Unscrew the coupling nut for fixing the press ure relief
valve.
Â Loosen counter nut 2 ( fig. 14) while holding in position
pump element body 3 by means of a second wrench.
Â Change the position of the adjusting spindle 1 by means of
a wrench, see supply diagram (fig. 15).
Â The dimension “S” (fig. 14) for the desired lubricant output
can be ascertained by using the supply diagram (fig. 15).
Retrofit adjustment of min. lubricant output

Â Before the pump elem ent can be adjusted to a small lu-
bricant output, the dimension “S” for max lubricant output
must be ascertained, and the difference from the nominal
value 29 must be transferred to any desired settings be-
tween 25.5 ... 28.5.
Â Dimension “S” must be adjusted to the desired value in 4179a9 9
accordance with the supply diagram (fig. 15).
Fig. 15 Supply diagram
NOTE
A- Lubricant output cm 3/min
At max imum s etting “S“ is 29 ±0.1 mm. B- Lubricant output cm 3/stroke
S- Setting dimension
6001a 02
Page 13 of 48
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2.1EN-30008-C08
Setting of adjustable pump elements, continuation
Retrofit adjustment of max. lubricant output
NOTE Â Unscrew the adjusting spindle 1 (fig. 14) from the pump
element body 3 until “S” is approx. 30 mm .
In order to ens ure that the lubricant output
setting will be as exact as possible, first Â Screw counter nut 2 onto stop collar of the adjus ting spin-
the actual dimensions “S” of the max . dle 1.
6001a 02 lubricant output must be ascertained as Â Screw adjusting spindle 1 with counter nut 2 into pump
follows. The measured difference from element body 3 until stop.
the nominal value 29 must be considered
for all other settings values (e.g. ± 0.1).
Pressure Relief Valve

without grease return
The pressure relief valve
- limits the press ure build-up in the system.
- opens, if the specific overpressure is reached.
- is to be selected according to the requirements to the
lubrication plant (see different opening pressures; 200,
270, 350 bar).
If lubricant is leaking at the press ure relief valve, this indi-
cates that the sys tem is malfunctioning.
Despite existing fault monitoring devices a regular visual
and function control must be carried out on the lubrication
system.
Fig. 16 Pressure relief valve 100 22618a
NOTE
Between a malfunction (blockage) and the
IMPORTANT following fault indication (lubricant leak-
Each pump element m ust be secured with age; monitoring intermittent LED display )
a pres sure-limiting valve. 6001a02 there may be a longer time delay.
The duration of the delay depends on the
The pressure relief valve is not contained
6001a 02 type and length of the lines, the type of
in the scope of supply of the pumps 223,
lubricant, the ambient temperature and
233. Therefor e it is to be ordered sepa-
other influences.
rately (see Spare Parts Catalogue).
with grease return (optional)

If the system is blocked, grease will leak from the pressure
relief valve. This grease quantity is returned to the reser-
voir.
Fig. 17 Pressure relief valve with grease return 6 336b04

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2.1EN-30008-C08
Pressure relief valve with grease return (optional),
continuation
In the case of a blockage in the system, the grease pushes
out the red pin at the pressure relief valve, thus indicating
that there is a fault.
00002629a
Fig. 18 Fault indication in t he case of a blockage
Return Line Connection

The lubricant quantities, which cannot be dispensed by the
metering device, must be returned to the pump via the re-
turn line connection.
100 32618
Fig. 19 Return line connection
>
Operating
1) < Control p.c.b. MF01 & MDF01
cycle
A lubrication cycle consis ts of one pause time and one
lubricating time. Once the pause time has elapsed, the lu-
bricating time starts to run. This operating cycle is repeated
Pause time permanently after the machine has been put into operation.
During the lubricating time, the pump element dispenses
Lubricating time
the lubricant to the lubrication points via progress ive me-

> < tering devices
Fig. 20 Time sequence diagram

1)
Operating cycle = Pause time + Lubricating time
Page 15 of 48
User Manual
2.1EN-30008-C08
Control p.c.b. MF01 & MDF01, continuation

Pause time The pause time
- determines the frequency of the operating cycles within a
working cycle.
- is star ted and stopped with the power supply via the
machine contact or the driving switch.
- is adjustable
When the machine contact ort he driving switch is switched
off, the pause times which have already elapse are stored
and added up by an electronic data memory (EEPROM)
until the time which has been set on the membrane key pad
is reached.
After the machine contact or driving switch is switched on
again, the control p.c.b. operates from the point where it
had been interrupted.
If the setting is modified within the pause time, the control
4205 a01 p.c.b. takes over the new value automatically on comple-
Fig. 21 Schema of the centralize d lubrication pump tion of the program ming procedure (see paragraph “Pro-
gramming Mode”, page 25).
1- low-level control 4- control p.c.b.
2- piston detector 5- pump The pause time setting may be different for each applica-
3- membrane key pad 6- divider block model SSV N tion. It must be adjusted in accordance with the respective
lubrication cycle (see paragraph “Programming Mode”,
Factory setting of the pause tim e ....................... 6 hours page 25).
Lubricating time The lubricating time depends on the system’s lubricant

requirem ent and on the location of the piston detector (ei-
ther on the main metering device or on the secondary
metering device).
A piston detector (initiator) which has been installed on a
metering device instead of a piston closure plug, monitors
and brings he pump lubricating time to a close after all the
pistons of this metering dev ice have dispensed their lu-
bricant quantity once.
During the pump lubricating time a circulating segment
appears in the dis play of the membrane key pad (see
paragraph “Display of the m embrane key pad, page 18).
After an interruption of the lubricating time, e.g. by
switching off the power supply, the operating time contin-
ues from the point where it had been interrupted.
0002 634
When the machine contact ort he driving switch is switched
Fig. 22 Divider block SSV 6 with piston detector off, the pause times which have already elapsed are stored
and added up by an electronic data memory (EEPROM)
until the piston detector stops the lubricating time.
Monitoring time
NOTE A fixed monitoring time of a maximum of 30 minutes runs in
Only one operating cycle can be moni- parallel to the operating time.
tored. If there is no switching off signal from the piston detector
(fig. 22) to the control p.c.b. within 30 minutes a fault signal
6001a02
NOTE will occur (see paragraph “Display of the membrane key
Normally, the monitoring time ends at the pad”, page 18).
same time as the lubricating time. An external signal lamp flashes continuously in case of a
fault.
Page 16 of 48
User Manual
2.1EN-30008-C08
Membrane Key Pad
4 360a04 4360a0 1
Fig. 23 P223 membrane key pad Fig. 24 P233 membrane key pad with display a nd reading windo w
1- Display 2- Key for acknowledgm ent of fault 3- Reading window for „Quick- 4 - Key for triggerin g an add i-
indications and setting of time (shift Data2008“ tionnal lubricatio n and for
key) setting the time values
(setting key)
Display of the membrane key pad

As soon as voltage is applied (On), the lower right-hand
segment in the display window flashes (pause time runs).
If the power supply is interrupted during the pause time,
after switc hing it on again, the pause time continues at the
point of interruption.
4208a04
Fig. 25 Green segment, pause time, voltage applied
During the lubricating time of the pump, a circulating illu-

minated segment appears in the display window of the
membrane key pad.
4209a99
Fig. 26 Green circulating illuminated segment, lubricating time
I there is no feedback from the piston detector (initiator)

within 30 minutes (monitoring tim e) from completion of the
pause tim e or from griggering an additional lubrication, the
uump switches off immediately. The low-level signal
* LL * is displayed as a flashing light in the display of the
membrane key pad.
4211a99
IMPORTANT
Fig. 27 Display of a low-level indication
If a low-level indic ation * LL * is present,

the pump does not switch on automatically
any longer.
6001a02
Page 17 of 48
User Manual
2.1EN-30008-C08
Display of the membrane key pad, continuation

Monitoring time / Malfunction If there is no feedback from the piston detector (initiator)
within 30 minutes (monitoring tim e) from completion of the
pause tim e or from triggering an additional lubrication, the
pump will switch off immediately. The fault signal * Er *
(Error) is displayed as a flashing light in the display of the
membrane key pad.
IMPORTANT
4210a99
If a malfunction * Er * is present, the pump
Fig. 28 Display of a malfunction does not switch on automatically any
longer.
6001a02
Operator Keys of the membrane key pad

Operator Keys of the membrane key pad in the display m ode
Acknowledging receipt of a
low-level indication / malfunction
By pressing the key the flashing * Er * changes into a
permanent light.
< 2 sec.
Indications that have been acknowledged but not yet
4214a99 remedied will flash again after switching OFF and ON the
Fig. 29 Acknowledging receipt of a flashing low-level or fault power supply.
indication
Operator Keys of the membrane key pad in the operating m ode

Additional operating cycle
Â An additional lubrication cycle is triggered via the button
(fig. 30). Press the button for 2 seconds.
> 2 sec. Â It c an be initiated at any time, provided that the power

supply is applied.
4222a99
If a fault signal (malfunction) is present, it will be cancelled
Fig. 30 Operator key to trigger an additional lubrication cycle as soon as the system is operating properly, again.
NOTE NOTE
External triggering of an additional lubrica- If a malfunction is present (flashing dis-
tion cycle (see fig. 38). play), first acknowledge this malfunction
(see fig. 29). This is not urgently needed.
6001a 02 6001a02
Display of information regarding the set pause time and

residual pause time
Â Press key > 2 seconds.
> 2 sec.
4214a99
Fig. 31 Informatio n regarding the set pause time and residual pause
time
Page 18 of 48
User Manual
2.1EN-30008-C08
Operator Keys of the membrane key pad

Operator keys of the keypad in the programming mode Reset of t he pause time
Â Setting of the pause time by
- single key activation for one hour/minute
- permanent activation for quick run
Setting of the monitoring relay

4222a99
Setting of the metering device cycles:
Fig. 32 Settings in the prog ramming mode
The monitoring relay signals a malfunction by an external
light via the optional terminal „X2“(see connection dia-
grams).
In the case of the standard setting „Norm ally open contact
(no)“ a malfunction is indicated by a perm anent light.
In the case of the setting “Normally closed contact (nc)” a
malfunction is indicated by a light in off-position.
Â For VDC versions ……… ……………………. 1 to 5 cycles
Quit the programming mode

Â Quit the programming mode.
Changing to the different programming levels

Â Press key to change into the programming mode.
4222a99 421 4a99
Â Settings: Hours … ……… ………… ……… . P1

Minutes …………………………….. P2
Metering device cy cles…… ……… P3
Output potential-free contact …. P4
421 4a99 Â Termination of programming

Fig. 33 Changing to the different programm ing levels
Monitoring relay The monitoring relay signalizes a malfunction (only in

combination with optional connector „X2:“, see electrical
connection diagrams page 38 ff).
In the first case the relay picks up (normally open contact).
In the second case the relay releases (normally closed
contact, broken-wire interlock).
The signal is available via a potential free contact.
If the signal is ack nowledged, the relay drops out and the
flashing indication changes into a permanent indication.
Page 19 of 48
User Manual
2.1EN-30008-C08
Reading of the data memory “QuickData“ (only P 233)

B-P233 -010a08 Â Read data memory via a suitable laptop with integrated or,
if not available, external infrared interface (see User
Manual „Diagnostic Software „QuickData2008“).
- Position it horizontally at a maximum of 1 m from the
read-out window (see Fig. 34).
Hardware requirements
Operating system: Windows XP & as of 2000
- Computer ....................... IBM AT or compatible devic e
- 486 DX or faster
- 16 MB RAM hard disk with min. 1 MB free memory
- a free USB connection or integrated infrared interface
(protocol IrDA 1.3)
- Mouse
- CD-ROM drive
Commercial external infrared adaptor

- Protocol ......................................................... IrDA 1.3
- Plug-in for USB connection
- Range ........................................................... m ax. 1 m
Fig. 34 Reading of the data memory by commercial external infra-

red adaptor
Low-Level Control for Grease

Reservoir filled
The stirring paddle rotates clockwise during the lubricating
tim e.
The entry of the s tirring paddle B (fig. 35) into the lubricant
presses the pivoted guiding plate with the round solenoid 1
inwards to orbit A.
The solenoid switch 2 cannot be activated.
Control cam 3 guides the round solenoid with the pivoting
guiding plate automatically outwards, in the direction of the
reservoir wall. When leav ing the c ontrol cam, the lubricant
presses against the guiding plate and moves the solenoid
inwards again (B).
Fig. 35 Switching parts of the low-level control (reservoir NOTE

6 398b05
f illed), continuation next page The switch parts of the low-level control
(items 1 to 3) cannot be used with fluid
1- Guiding plate with rou nd A- Inner orbit of the roun d greases.
solenoid solenoid 6001a02
2- Electromagnetic switch B- Position of the guidin g plate
3- Control cam (entered)
Page 20 of 48
User Manual
2.1EN-30008-C08
Low-Level Control, continuation

When the reservoir is em pty
NOTE
The flashing signal * LL * will start only
after the solenoid has activated the so-
lenoid switch six times without c ontact.
6001a02
When passing the control cam (pos. 3) the solenoid re-

mains in the outer orbit (C) and thereby passes the sole-
noid switch (pos. 2). The solenoid activates the s olenoid
switch contact-free and so initiates a low-level indication.
When the stirring paddle rotates on the outer orbit (C) there
is no counterpressure by lubricant.
The guiding plate with the round solenoid (1) rem ains
unentered (D).
Fig. 35 Continuation: Switching parts of the low-level 6 397b05
control (when the reservoir is empty)
1- Guiding plate with rou nd C- Outside orbit of the round

solenoid solenoid
2- Electromagnetic switch D- Position of the guidin g plate
3- Control cam (unentered)
Magnetic switch
The electromagnetic switch is activated c ontact- free and
with-out wear by the magnetic field of the magnetic fitted to
the stirring paddle.
NOTE
The life of the magnetic circuit breaker
strongly depends on the conditions under
which it is loaded. Since the data relative
6001a02 to the maximum switching capacity refer
4 237a03 to strictly resistiv e loads, which cannot be
Fig. 36 Connection diagram, low-level control for grease always guaranteed in practice, it is nec-
Technical Data essary to take the corres ponding contac t
Switching c apacity ........................................ max. 60VA protection measures in the case of devi-
Switching voltage ......................................... max. 230 V ating loads.
Current switched ....................................................... 3 A
Contact protection measures

1201a9 5
Fig. 37 Contact protection measures

1 - Electromagnetic switch 2 - RC element 3 - Diode 4 - Load
Page 21 of 48
User Manual
2.1EN-30008-C08
Setting and Operation
Factory Settings
P rogram ming steps Factory Setting Description Page
6h 6 hours Pause time 25
4215 a99
0 min 0 minutes Pause time 25
4217 a99
Operating cycles:
1 cycle 1 cyc le (m etering device cycle) 26
4218 a99
Signal output of the fault relay:
no no (normally open) 26
Signalizing during the failure or low-level
6252 b04 indication
Operator Keys
Key Function Key Function
Key for modifying the

Key for switching to the
param eters in the pro-
next programming step
gram ming step
4222a99 4214a99
External triggering of an additional operating c ycle
Â Press key > 2 seconds.
20002458
Fig. 38 Key for triggering an additional operating cycle
General
Three possible m odes of operation and settings can be se-
lected on the keypad.

Displa y m ode (page 23 ff)
Programming mode (page 25 ff)
Operating mode (page 28 ff)
Page 22 of 48
User Manual
2.1EN-30008-C08
Setting and Operation, continuation
Display Mode
In the display mode the user receives information on
functions and malfunctions.
As soon as voltage is applied to the pump, the keypad is
autom atically in”display mode”. The right-hand seg-
ment is illuminated on the display.
Normally, the display is dark. Only the functions (segment,
rotating segment display) or malfunctions (* Er *, * LL *)
are dis played.
1- Display
2- Operator key to acknowledge m alfunctions and for time setting
4360a 04 4- Operator key to trigger an additional lubrication cycle
Fig . 39 P223 membrane keypad
Only P233:
The content of the data memory of pum p 233 can be
transferred to a notebook via the read-out window 3
(Fig. 40) by means of the Lincoln diagnostic software
QuickData2008.
1- Display
2- Operator key to acknowledge m alfunctions and for time setting
3- Reading wind ow for data transfer out of the integrated data
4360a01
mem ory to diagnostic software QuickData
Fig . 40 P233 membrane keypad with reading window 4- Operator key to trigger an additional lubrication cycle
Display
A test display is shown when voltage is applied, all seg-

ments and dec imal points are illuminated for 2 seconds.
2 sec.
4207 a99
NOTE
If *EP* is displayed after the display test,
this indicates that the button or the key-
pad is defective.
6001a 02
422 7a99
Fig . 41 Display mo de (continuation see next page)
Page 23 of 48
User Manual
2.1EN-30008-C08
Display Mode, continuation

IMPORTANT NOTE
Displa y press In the case of an EMC interferenc e, all
parameters modified by the customer (s ee
pages 25 to 27) will be set back to the
6001a02
factory setting (see page 22).
657 4b05
ATTENTION!
In the case of EMC interfer ences and
pause time programming to < 6 hours
NOTE (P1 + P 2) respectively > 1 metering de-
If after the display test there appears the vice cycle (P3), this may result in poor
fault indication * E E *, this means there is lubrication.
an ex ternal electromagnetic (EMC) inter- 1013A94
6001a 02
ference (outside of the tested noise im - Â Eliminate electromagnetic interferences.
munity following DIN EN 61000-6-1). Â Program specific parameters newly (P1 – P4).
Trigger additional lubrication (Fig. 30).
or
Â Switch power supply of the pump ON and OFF shortly
in order to re-establish the programming.
Should the fault indication * EE * appear m ore frequently,
please contact custom er services at Lincoln GmbH.
The right-hand segment (On/h) indicates the available

voltage supply during the pause time. As soon as another
message is displayed, the segment turns off.
4208a04
The lubricating time is displayed as a rotating segment.
4209a99
In the display mode the mem brane keypad shows * Er *

as flashing signal for an unacknowledged malfunction.
4210a99
In the display mode the mem brane keypad shows * LL *
as flashing signal for an unacknowledged low-level indica-
tion.
4210a99
To ac knowledge a malfunction
The flashing signal is changed into a continuous light by
pressing the button (acknowledging). To acknowledge,
press the button only briefly (< 2 sec.).
< 2 sec. Messages that have been acknowledged but have not yet
42 14a99
been rem edied flash again after the pump has been
switched off and on again.
Fig. 41 Display mode
Page 24 of 48
User Manual
2.1EN-30008-C08
Programming Mode
Displa y press Setting Pause Time P1 and P2

Â To access to the programming mode, press both but-
4215a 99
tons at the sam e time > 4 seconds, so that “P1” appears
4222a9 9 421 4a99 in the display.
Programming options: Pause time:
P1 0 - 59 hours
P2 0 - 59 minutes
Min. pause time DC 4 minutes
Max. pause time DC/AC 59 hours 59 minutes
> 4 sec.
P1: Setting hours

When releasing the two buttons, the currently set value ap-
pear s (here the factory-set value: 6 hours).
The field “hour“ is indicated by a decimal point on the right-
hand.
4281a 00
Â Press button.
Â Settings are made in one direction: 0, 1, 2, 3,....59 h
Button pressed once …............. increases by 1 hour
Button pressed continuously ........... quick sequence
4220a 99 4222a99
P2: Setting minutes

Â Press button, so that “P2“ appears in the display.
4214a99
4217a 99
When releasing the button, the currently set value appears

(her the factory-set value: 0 minutes).
The field “minute“ is indic ated by a decimal point on the left-
hand.
6270b 04
Â Press button.
Â Settings are made in one direction: 0, 1, 2, 3, 4, .... 59 min
Button pressed once ….......... increases by 1 minute
Button pressed continuously ........... quick sequence
NOTE
4222a99
4220a 99 The minimum pause time is 4 res pectively
Fig. 42 Programming Mode (continuation next page) 20 minutes. For settings < 4 respectively
< 20 minutes (without input of hours) there
6001a02 automatically appears “. 04“ respectively “.
20“ in the display provided the program-
ming s equence has been carried out
completely.
Page 25 of 48
User Manual
2.1EN-30008-C08
Programming Mode, continuation

P3: Setting number of cycles
If lube points are divided via sub-divider valv es (SSV 6) and IMPORTANT
a m ain div ider valve (SSV 6, S SV 8), a maximum of 18 (24) Settings are only possible in connection
lube points must not be exceeded. with pr ogress ive divider block SSV 6 or
SSV 8 KNQLS (connected as a main
Display press 6001a02 divider block) and a Jumper attached at
the p.c.b..
Max. cycle time VDC …………………………… ……… 1 to 5

4214a99
4218a99
When releasing the button, the currently set value appears

(here the factory-set value: 1 cyc le).
4219a04
Â Press button.
Â Settings are made in one direction: 1, 2, 3, 4, 5
4222a99
4219a99
P4: Programming of the output signal on the monitoring

relay for external fault indicat ion (external fault contact)
4214a99
6252b04
When releasing the button, the currently set value appears in

the display (here the factory-set value “no“, normally open
contact).
6254b04
Â Press button.
The external fault contact is modified by program ming it
as an “nc“ norm ally closed contact.
4222a99
6253b04
Fig. 42 Programming Mode (continuation next page)

Page 26 of 48
User Manual
2.1EN-30008-C08
Programming Mode, continuation
Completing the programming

Â Press button. “ P -“ is displayed.
IMPORTANT
In order to avoid a wrong program, make
sure to always carry out the programming
4214a99
4221a99 order c ompletely, i.e. setting of P1
6001a02 (hours), P2 (minutes), P3 (number of
cycles), P4 (potential-free contact) and P-
(Programming end).
Press this key (additional lubrication) to complete the
programming and to save the entered parameters.
NOTE
4222a99
If the button “additional lubrication” is not
pressed within 30 seconds, the changed
parameters are not saved and the previ-
6001a02 ous programming remains valid.
IMPORTANT
After completion of the programming,
check the parameter settings in the oper -
ating mode once again (see pages 28 ff).
4208a99
Fig. 42 Programming mode

Page 27 of 48
User Manual
2.1EN-30008-C08
Operating Mode
Displa y press IMPORTANT
The operating mode is accessible only
during the pause time, and cannot be
operated during the running time (pump
6001a02 operating tim e.
Precondition: When the voltage supply is applied, the
segment (On) is lit.
4208a0 4
Operating option: Initiating an additional operating cycle
Â Press the button (> 2 sec.). The elapsed pause time is
reset. The lubricating time starts. A rotating segm ent is
visible on the display during the whole lubricating time.
> 2 sec.
4209a9 9 4 222a99
Operating option: Calling up of set parameters and data

determined
4208a0 4
Â Press the button.

PP (set pause time)
NOTE
The following display sequence is shown
once and is cancelled after 40 seconds.
4 214a99
4123a9 9 The change of display occurs every two
6001a02 seconds. Example:
PP = 12h 30 min
rP = 5h 10 min
after two sec. 12 . (hours)
4216a9 9
. 30 (m inutes)
after two sec.
4220a9 9
rP (remaining paus e time)
after two sec.
4224a9 9
Fig. 43 Operating Mode (continuation next page)
Page 28 of 48
User Manual
2.1EN-30008-C08
Operating Mode, continuation

5. (hours)
after two sec.
4225a 99
after two sec. . 10 (m inutes)
4226a 99
AC num ber of the automatically triggered lube cycles,

after two sec.
countable up to 9999 cycles.
Then counting starts from the beginning again.
Example 0625 cycles:
4277a 00
06. Display with factor 100

after two sec.
06 as 600
4281a 00
.25 Display with factor 1
after two sec.
4280a 00
UC Number of the manually triggered

after two sec. (by the user) additional lube cycles,
countable up to 9999 cycles.
Then counting starts from the beginning again.
Example 0110 cycles:

4278a 00
after two sec.

01. Display with factor 100
01 as 100
4297a 00
.10 Display with factor 1
after two sec.
4226a 99
Fig. 43 Operating Mode (continuation next page)
Page 29 of 48
User Manual
2.1EN-30008-C08
Operating Mode, continuation

P3: Number of metering device cycles
after two sec.
42 18a99
Display of the metering device c ycles

after two sec.
42 19a99
after two sec. P4: Programming of the output signal
62 52b04
after two sec. Display of the output signal “normally closed“ (nc)
62 53b04
after approx. 40 sec.
Termination of the operating mode
4208a04
Fig. 43 Operating mode
Page 30 of 48
User Manual
2.1EN-30008-C08
Maintenance, Repair and Tests
Maintenance
The m aintenance is essentially limited to refilling the res- NOTE
ervoir with clean lubricant in good tim e. However, check
regularly whether the lubricant is really dispensed to all the Whenever work is done on the c entralized
lubrication points. lubrication system, particular attention
should be paid to absolute cleanliness.
Also check the main lines and lubricant feed lines for 6001a02 Dirt in the system will cause malfunctions.
damage and replace them, if necessary.
For cleaning the s ystem use benzine or petroleum. Do not

use tri-, perchloroethylene or sim ilar solvents.
Also do not use polar organic solvents such as alcohol,
methylacohol, acetone or similar.
Pump Filling
2 l, 4 l, 8 l & 15 l - Reservoir
Â Fill the reservoir up to the ”Max.” mark via the filling nipple,
if any, or via the upper filling opening.
IMPORTANT
When filling the reservoir, vent bore A
(Fig. 44) must not be closed in order not
to impede the proper suction behaviour of
6001a02 the pump element (Fig.. 5, 9 or 14).
Â It is possible to us e greases up to penetration class NLGI

grade 2.
IMPORTANT
The grease or oil must be free from im-
Fig. 44 Fill pump reservoir purities and mus t not be liable to change
1011b93
its consis tency in the course of time.
6001a02
CAUTION!
Risk of bursting if the reservoir is over-
filled.
When filling the reservoir by means of
pumps with a large delivery volum e do not
1013A94
exceed the max. filling mark.
NOTE
If the reservoir has been completely
emptied, the pum p may require until
10 minutes before it operates with its full
6001a02 output.
Page 31 of 48
User Manual
2.1EN-30008-C08
Maintenance, Repair and Tests, continuation
Repair
Pump Use only original Lincoln spare parts for repair on the
pumps.
The pump should be returned to the factory for warranty
work or major repairs.
Replace pump element
Â Remove the pressure relief valve from the pump element.
Â Unscrew the pump element.
IMPORTANT
Take care that the piston, the pull-back
spring and the washer are not left lying in
the grease. If thes e parts remain in the
6001a02
lubricant, the motor may seize. In the case
of a later removal of the parts, the reserv oir
will have to be disassembled.
NOTE
Pump elements with adjustable lubricant
output are to be set to the required output
before ins tallation.
Â Install a new pump element with a new s ealing ring.
5 026a96
Fig. 45 Replace pump element
Control p.c.b. Â Note down the jumper positions of the defective control
p.c.b.
Â Pack the defective control p.c.b. properly so that it will
reach the factory without any fur ther dam ages.
If a control p.c.b. is replaced, we will always supply a p.c .b.
version MF00 (P223) or MDF00 (P233).
Â Set the jumper configuration on the new control p.c.b.
according to the one noted down from the old control p.c .b.
Page 32 of 48
User Manual
2.1EN-30008-C08
Maintenance, Repair and Tests, continuation
Tests
Operational Test / To check the pum p operation it is possible to perform an
Triggering an Additional Operating Cycle additional test (see paragraph „A dditional operating cycle“,
page 18).
Check the Pressure Relief Valve

1st option
Â Connect the press ure gauge (0-600 bar; 0-8708 psi) to the
pressure relief valve (see fig. 46).
Â Trigger an additional operating cycle.
2nd option
Â Connect the manual pum p of the pressure and c hecking
set 604-36879-1 to the pressure relief valve and check the
opening pressure by means of the manual pump.
Â The pressure relief valve should open at a pressure of 200,
270 or 350 bar depending on its design.
IMPORTANT
Do not connect the press ure gauge di-

rectly to the pump element. High pressure
6001a02
may exceed the above-mentioned range,
causing the motor to stall. The m otor is
designed in such a way that it can stall for
about 30 minutes without being damaged.
Fig. 46 Check the pressure relief valve 1005a93

1- Hose line, min. length 1m
2- T-piece
3- Pressure gauge
4- Relief cock
Troubleshooting
NOTE
The pump operation can be check ed from

the outside by observing whether the stirring
6 001a02
paddle is rotating (e.g. by triggering an
additional lubrication).
4209a99 In addition, during the lubricating time of the
Fig. 47 Green circulating illuminated segment, lubricating time pump there appears a rotating light segment
in the display window of the membrane
keypad (see Fig. 47).
Page 33 of 48
User Manual
2.1EN-30008-C08
Troubleshooting, continuation
Fault: The pump motor does not run, stirring paddle does not turn
Remedy … by service personnel
Power supply interrupted, segment display for On/h is not
lit
Â Check the power supply (connection,
lines) and fuses.
Â If necessary rec tify the fault and/or
replace the fuses.
427 3a00
Power supply from control p.c .b. to motor interrupted,

electric motor defective Â Check the line leading from the fuses to
the pump plug.
Â Check the power supply to the motor. If
necessary, replace the motor.
427 3a00
Defec tive control printed circuit board Â Replace the control p.c.b.
Defec tive Operator key of the membr ane key pad Â * EP * display is lit. Replace housing and membrane key
pad.
Fault: Pump motor does not st op dispensing (30 minutes monitoring time)
Cause: Remedy … by service personnel
Defec tive piston detector (initiator) Â Remove main line towards the monitored divider valve.
Blockage in the system Â Unscrew the piston detector.
Â Check the piston detector by introducing an iron pin into the
borehole of the detector, maintain it there for more than
2 seconds and pull out again. If then the pump switches off,
a blockage may exist; if the pump does not switch off, check
cable connections towards the pump.
Coble connections from the piston detector towards the Â Check cable connections towards pump.
pump interrupted Â If necessar y, replace piston detec tor with connecting plug.
Defec tive control p.c.b. Â Replace the control p.c.b.
Fault: The pump does not deliver the lubricant
Cause: Remedy … by operator personnel

Reservoir empty. * LL * display on the membrane key pad Â Fill up the reservoir with clean grease. Let the pum p run
is flashing. (trigger additional operating cycle, see fig. 30, page18) until
the lubricant shows at all lube points.
Pump does not deliver lubricant and * Er * display on the
membrane key pad is flashing.
NOTE
Depending on the ambient temperature
and/or sort of lubric ant it may take 10 min-
utes of operation before the pump elements
600 1a02 reac h their full lubricant output. Therefore,
trigger several additional operating cycles.
Page 34 of 48
User Manual
2.1EN-30008-C08
Troubleshooting, continuation
Fault: The pump does not deliver the lubricant, continuation
Air bubbles in the lubricant Â Trigger an additional operating cycle (see fig. 30, page 18). Loosen
the outlet fitting or the main line on the pres sure relief valve. The
lubricant must penetrate without air bubbles .
NOTE
When push-in type fittings are used, the
high-pressure hose, which is under pressure,
cannot be easily disconnected from the pr essure
600 1a02 relief valve. For this purpose, loosen the pressure
relief valve or, if exists, the filling nipple on the pressure relief valve in
order to relieve the high-pressure hose.
Unsuitable lubricant has been used Â Renew the lubricant (see the lubricant list page 44 to 46).
Suction hole of the pump elem ent clogged Â Remove pump elem ent. Check suction hole for foreign particles. If
there are any , remove them.
Pump piston worn Â Replace pum p element.
Check valve in the pump element defective or Â Replace pum p element.
clogged
Fault: Fault indication * EE *
Electromagnetic interferences have m odified the Â Eliminate electromagnetic interferences.
customer’s time setting. All values have been set
Â Program specific parameters (P1 – P4) newly.
back to the factory setting. Trigger additional lubrication cycle (see page 18, Fig. 30).
or
Â Switch power supply of the pump shortly OFF and ON again in order
to reestablish the programming.
Should the fault indication * EE * appear more frequently, please
contact customer services at Lincoln GmbH.
Technical Data
Pump element with fixed lubricant output
Characteristic Data Piston diameter, K5, B7 ...................................................5 mm
- Lubricant output ....................................... approx. 2 cm³/m in
PUMP Piston diameter, (Standard) K6 .......................................6 mm
Admissible operating temperature ............ –40 °C to 70 °C 1) - Lubricant output .................................... approx. 2.8 cm³/m in
Number of outlets........................................................ 1,2 or 3 Piston diameter, K7, S7 ...................................................7 mm
Reservoir c apacity ........................................ 2 l, 4 l, 8 l & 15 l - Lubricant output ....................................... approx. 4 cm³/m in
Refilling .................. via hydraulic lubrication fitting or from top Ma x. operating pressure ............................................ 350 bar
Lubricant .................................... greases up to NLGI grade 2 Connection thread .......................................................... G ¼“
Class of protection ................. IP6K 9K acc. to DIN 40050 T9 - suitable for tube dia. .................................................... 6 mm
...............................UL Type 4X only for indoor use, 12 and 13 Pump element with adjustable lubricant output
1) KR ..................................................... 0.04 to 0.18 cm³/stroke
NOTE ...................................................................... 0.7 to 3 cm³/m in
The pump is designed for the above Connection thread .......................................................... G ¼“
mentioned temperature range. However, - suitable for tube dia. .................................................... 6 mm
most times the lubricants are pumpable - suitable for tube dia ..................................................... 8 mm
up to –25°C only. For lower temperatures IMPORTANT
6001a 02
use low-temperature lubricants.
The lubricant outputs listed refer to
grease of NLGI grade 2 measured at
PRESSURE RELIEF VALVE 20°C, backpress ure 100 bar, and nominal
SVTE-350-G 1/4A-D6 ........................................ 624-28894-1 voltage 12/24 V. Any differing pressures
6001a02
SVTE-350-G 1/4A-D8 ........................................ 624-28774-1 or temperatures result in different
lubricant outputs. Any system design must be based on the
above values.
Page 35 of 48
User Manual
2.1EN-30008-C08
Technical Data, continuation
Characteristic Data, continuation Electrical Data, continuation
TORSION TORQUES NOTE

Ins tall pump ................................................................. 18 Nm The protection IP6K9K is guaranteed when
Electric motor on housing ............................................ 12 Nm the socket (X1:, X 2:) is tightened on hous -
Pump elem ent in housing ............................................ 25 Nm ing cover with flat packing.
Closure plug in housing ............................................... 12 Nm 6001a02
Return line connector in housing .......................... 10 - 12 Nm Reverse polarity protection ............... The operating voltage
.......................... inlets are protected against reverse polarity
WEIGHTS Residual ripple in relation to the operating voltage

The weights below include the following ‘‘individual weights”: .......................................................... ± 5% acc. to DIN 41755
- P ump kit with one pump element, safety valve, grease CAUTION !
filling (0.75 kg, 1.5 kg)
- P acking (cardboard box) Consider residual ripple of max. ± 5 % to
- A ttaching parts connect pumps with direct current version
- Operating Instruc tions (in relation to the operating voltage acc. to
DIN 41755).
2 l reservoir, standard design (0.75 kg) 4273a00
- P ump 233, version 2A6.15 ............................ approx. 7.6 kg NOTE
4 l reservoir, standard design (0.75 kg) If the internal fuse must be replac ed, make
sure to us e the original ty pe only .
- P ump 233, version 2A6.15 .......................... approx. 10.4 kg
6001a02
8 l reservoir, standard design (0.75 kg) IM PORTANT

- P ump 233, version 2A6.15 .......................... approx. 10.6 kg
Pumps 223/233 are suitable for interval
operation only, not for permanent operation!
15 l reservoir, standard design (0.75 kg)
- P ump 233, version 2A6.15 .......................... approx. 11.3 kg 6001a02
In the case of pump versions deviating from those mentioned, Output

add the weights of the following components to the mentioned
Output voltage, internal ..................................... 24 VDC ±1%
weights:
- per pump element .................................................... +0.2 kg
- per pressure relief valve ........................................... +0.1 kg EMC
- Connection cable with piston detector ..................... +0.1 kg In addition to the EMV directive, the DC systems also comply
- Reservoir version ”Filling from top” (only 2 l) 3) ....... +0.15 kg with the following guidelines and standards:
- the vehicle guideline 95/245/EC
3) - EN 40839 T1, 3 and 4
NOTE
The 4l, 8l and 15l reservoirs have the The printed circuit board is protected against condensate by a
standard design ”filling from top”. protective paint coating.
6001a 02 Emitted interference acc. to ...................... DIN EN 61000-6-3

Interference immunity acc. to .................... DIN EN 61000-6-1
Electrical Data
Motor
PUMP DC gear motor (interference-suppressed)
Input - Oper ating voltage . .................................................... 24VDC
- Max. current input 24V ................................................... 3 A
Rated voltage ...................................... 12 VDC, -20% / +30% - Speed ........................................................... approx.17 rpm
Max. input current .......................................................... 2.0 A - Noise emiss ion ................................................... < 70 dB(A)
Rated voltage ...................................... 24 VDC, -20% / +30%
Max. input current .......................................................... 1,0 A
Class of protection ................. IP6K 9K acc. to DIN 40050 T9
Page 36 of 48
User Manual
2.1EN-30008-C08
Electrical Data, continuation

Relay for M alfunction DC Tim e setting
Malfunction / low-level control: Range of pause time ............................... Increment 1 minute
- S witching voltage .................................. max. 48 VAC/ VDC - VDC .................................................. 4 minutes bis 60 hours
- S witching current .................................. max. (resistive) 2 A Factory setting:
- S witching capacity ................................. max. 100 VA/80 W Pause time.......................................................... 6 hours/cycle
Number of opterating cycles:
NOTE
- VDC .................................................................. 1 to 5 cycles
All data depends on operating voltage, Timer memory .............................. indefinite over EEPROM
ambient temperature and max . operating
pressur e. Operation with bayonet plug
6001a 02
Control p.c.b. CAUTION!

Rated voltage ............................................................. 24 VDC If the protective-conductor terminal is not
Operating voltage ......................................................9 to 30 V connected or interrupted, dangerous touch
Residual ripple in relation voltages m ay occ ur on the equipm ent!
- with the operating voltage ............... ±5% acc. to DIN 41755
4273a00
Output m otor ..................... transistor 7A / short-circuit proof
Reverse voltage protection ... The operating voltage inputs Protective measures to be applied for the appropriate opera-
.................................. are protected against polarity reversal tion with quarter-turn type plugs:
Temperature range ..................................... –25 °C to 70 °C "Functional extra-low voltage with safe isolation" /
- Output fault / readiness for service "Protective Extra-Low Voltage" (PELV)
............................................ transistor 3A / short-circuit proof Standards: EN60204 Part1:1992 / IEC 204-1:1992, modified
Class of protection: DIN VDE 0100 Part 410 / IEC 364-4-41:1992
Printed circuit board installed in housing ................ IP 6 K 9 K
Attaching boreholes of the 2 ltr., 4 ltr., 8 ltr. and 15 ltr. pump
1171b0 3
Fig. 48 Attaching boreholes of the 2 ltr., 4 ltr., 8 ltr. a nd

NOTE
1 5 ltr. pum p
Tighten pump models with 4 l, 8 l and 15 l
reservoir with three fastening screws (see

point R 9,5).
6001a02
Page 37 of 48
User Manual
2.1EN-30008-C08
Electrical connection VDC

Observe the safety instructions (page 6) and the techni- NOTE
cal data (pages 36 and 37)!
For connection of the low- level control
Â Make sure of the connection and the type of c onstruction observe the respective connection dia-
of your P223, 233. grams an contact protective measures (see
Â Connect the electrical wires according to the following fig. 37, page 21).
6001a02
electrical connecting diagrams.
Pump 223 with
control p.c.b.
M F01
4361a04
Fig. 49 Connection diagram DC, pump 223
Pump 233 with

control p.c.b
M DF01
4361a01
Fig. 50 Connection diagram DC, pump 233
Page 38 of 48
User Manual
2.1EN-30008-C08
Dimensions - 2 l reservoir
1166b0 1
Fig. 51 Dimensions - 2 l reservoir
Page 39 of 48
User Manual
2.1EN-30008-C08
Dimensions - 2 l reservoir with filling from the top
1167b0 1
Fig. 52 Dimensions - 2 l reservoir with filling from the top
Page 40 of 48
User Manual
2.1EN-30008-C08
1169b0 4
Fig. 53 Dimensions - 4 l reservoir
Page 41 of 48
User Manual
2.1EN-30008-C08
1170b0 4
Fig. 54 Dimensions - 8 l Reservoir
Page 42 of 48
User Manual
2.1EN-30008-C08
B-P233-040a0 8
Fig. 55 Dimensions - 15 l Reservoir
Page 43 of 48
User Manual
2.1EN-30008-C08
Lincoln List of Lubricants
IMPORTANT Lubricant recipes may change. In case of doubt, send your
request for m ore information to the m anufacturer of the cen-
Absolute cleanness is essential when
tralized lubric ation system. This refers in particular to lubri-
handling lubricants. Impurities will remain cants with more than 3% graphite that are transportable in
suspended in the lubricant and cannot lubrication systems only conditionally.
settle. This will result in damage to the
6001a 02 The lubricants releas ed by us have not been tested with re-
lubrication sys tem and thus to the bear- gard to their long-term behavior.
ing.
IMPORTANT
The Quicklub pum p can dispense commercial greases up to
NLGI grade 2 or m ineral oils of at least 40 mm²/s (cST) at The manufacturer of the centralized
operating temperature. lubrication system can accept no liability
for:
The proven lubricants (see following tables) have been 6001a02
- damages due to the us e of greases that
tes ted by us with regard to their transportability and bleeding are not or only c onditionally transport-
behavior. We can recomm end them for an applic ation up to able in centralized lubrication systems .
the indicated minimum deliver y temperature in Quicklub - damages on parts of the centralized
lubrication systems by Lincoln GmbH. During the tests these lubrication system caus ed by c hemical
lubricants did not cause any damage due to incompatibility or biological changes of the lubricant
with the m aterial used by us. The composition of the lubri- used.
cants, their behavior during the transport and their compatibil- - damages due to the incompatibility with
ity with other material are not known to us. other m aterials.
The liability is limited to transportable
The lubricants we recommend on the basis of the manufac- lubricants in centralized lubrication sys-
turer’s data sheet (see following tables) can be used in our tems.
lubrication systems up to the indicated minimum delivery
temperature.
IMPORTANT
Use lubricants with solid matter additives only aft er having consulted the manufacturer of the sys-
tem!
6001a 02
Proven lubricants
Manufacturer Designation Thickener Min. delivery temperature
AGIP AUTOL Universal grease Li-12-OH-stearat -15 °C
ARAL Long-term grease H Li-12-OH-stearat -15 °C
AUTOL Top 2000 Ca-complex -10 °C
AUTOL Top 2000 W Ca-complex -20 °C
BP C1 Multipurpose grease Ca -20 °C
BOSCH-REXROTH Dynalub 510 Li -15 °C
BOSCH-REXROTH Dynalub 520 Li -20 °C
ELKALUB GLS 135/N2 Li -15 °C
FUCHS-LUBRITECH Stabil Eco EP2 Li/Ca -25 °C
FUCHS Renocal FN 745 Ca-12-OH-stearat -25 °C
FUCHS Renocal FN3 Ca -20 °C
FUCHS Renolit LZR 2 H Li -20 °C
FUCHS Renolit HLT 2 Li -25 °C
MOBIL Mobi lith SHC 100 Li-complex -25 °C
MOLYKOTE TTF 52 inorganic thickener -30 °C
OPTIMOL Longtime PD 2 Li-12-OH-stearat -20 °C
OPTIMOL Olit CLS Li/Ca -15 °C
RHENUS Norli th KSP 2 Li + Li-12-OH stearat -15 °C
RHENUS Norli th MZN 2 Li -15 °C
SHELL Retinax EPL 2 Li-12-OH-stearat -10 °C
SHELL Retinax CSZ Li/Ca -35 °C
WESTFALEN Gresalit ZSA 2 Li-12-OH-stearat -15 °C
Page 44 of 48
User Manual
2.1EN-30008-C08
Lincoln List of Lubricants, continuation
IMPORTANT
tem!
6001a 02
Lubricant recommendations based on the manufacturer’s data sheet

Manufacturer Designation Thickener Min. delivery temperature
AGIP F1 Grease 24 Ca -15 °C
ARAL Multipurpose grease Li-12-OH-stearat -15 °C
ARAL Multipurpose grease ZS 1/2 Li/Ca -20 °C
AVIA Avialith 2 EP Li-12-OH-stearat -15 °C
BP Energrease LC 2 Li-complex -15 to -10 °C
BP Energrease MP-MG 2 Ca-complex -5 °C
CASTROL / TRIBOL Molub Alloy 6780 Li-12-OH-stearat -30 to -25 °C
CASTROL CLS - Grease Li/Ca -25 °C
CASTROL Olista Longtime 2 Li -20 ° C
CASTROL Optimol Olit 2 EP Li -20 °C
DEA Glissando 20 Li-12-OH-stearat -15 to -10 °C
ESSO Ronex Extra Duty 2 Li-complex 5 °C
ESSO Ronex MP2 Li-complex -5 °C
ESSO Beacon EP2 Li -5 °C
ESSO Cazar K2 Ca -15 °C
FIAT LUBRIFICANTI Comar 2 Li -25 °C
KLÜBER Centoplex 1 DL Li/Ca -20 °C
KLÜBER Isoflex NBU 15 Ba -25 °C
KLÜBER Klüberplex BEM 34-132 Ca-complex -20 °C
KLUEBER Klüberplex BEM 41-141 Li-complex -25° C
KLÜBER Petamo GHY 133 N Polycarbamide -15 °C
MOBIL Mobi lgrease XHP 221 Li-complex -10 °C
MOBIL Mobi lith SHC 220 Li-complex -20 °C
SHELL Alvania EP(LF) 1 Li-12-OH-stearat -15°C +/- 5°C
SHELL Alvania EP(LF) 2 Li-12-OH-stearat -10°C +/- 5°C
SHELL Alvania RL2 Li-12-OH-stearat -15°C +/- 5°C
GL205 -20 °C, GL300 -10 °C
SHELL Malleus GL Gel GL400 0 °C, GL500 +5 °C
SHELL Retinax CS Li -20 °C
SHELL Retinax LX 2 Li -5°C +/- 5°C
SHELL Retinax HDX 2 Li/Ca -10°C +/- 5°C
TEXACO Premium RB Li -20 °C
TOTAL Ceran AD Ca-complex - 15° C
TOTAL Ceran LT Ca-complex -20 °C
TOTAL Ceran WR2 Ca-complex -10 °C
ZELLER & GMELIN Divinol Lithogrease G 421 Li-complex -15 °C
Page 45 of 48
User Manual
2.1EN-30008-C08
Lincoln List of Lubricants, continuation
IMPORTANT
tem!
6001a 02
Biodegradable lubricants
Proven lubricants:
Manufacturer Designation Thickener min. delivery temperature
ARAL Aralub BAB EP 2 Li/Ca -25 °C
BP Biogrease EP 2 Li/Ca -25 °C
FUCHS-LUBRITECH Stabyl ECO EP 2 Li/Ca -25 °C
Lubricant r ecommendations based on the manufacturer’s data sheet:

AUTOL Top Bio 2000 Ca -25 °C
AVIA Biogrease 1 Li up to 0 °C
DEA Dolon E 2 Li -15 °C
FUCHS Plantogel 2 S Li/Ca -15 °C
KLÜBER Klüberbio M72-82 Polycarbamide -20 °C
Lubricants for the food & beverage industry

Lubricant r ecommendations based on the manufacturer’s data sheet:
ARAL EURAL Grease EPF 2 Al-complex -5°C
BREMER & LEGUIL Rivolta F.L.G 4 – 2 Al-complex -20 °C
ELKALUB GLS 364 organic thickener -10 °C
ELKALUB GLS 367/N2 inorganic thickener -5°C
ELKALUB GLS 380/N1 Al-complex -10 °C
ELKALUB GLS 380/N2 Al-complex -5°C
FUCHS Renolit G 7 FG 1 Bentonite -5°C
FUCHS-LUBRITECH Gleitmo 585 M (KTW-drinking water release) Li -10 °C
INTERFLON Fin Food Grease EP Al-complex -5°C
KLUEBER Paraliq GA 343 Al-complex -10 °C
KLUEBER Kluebersynth UH1 14-151 Al-complex -20 °C
MOBIL Mobi lgrease FM 462 Al-complex -15 °C
Nordischer Maschinenbau Special grease GLS 380/N3 Al-complex -5°C
BAADER
OKS 470 Li-12-OH-stearat -15 °C
OPTIMOL Obeen UF 1 Al-complex -15 °C
OPTIMOL Obeen UF 2 Al-complex -10 °C
RHENUS NORPLEX AFD 2 Al-complex -5°C
RHENUS NORPLEX AFP 2 Al-complex -5°C
RHENUS NORPLEX AFS 2 Al-complex -25 °C
RHENUS NORPLEX AFW 2 Al-complex -5°C
SHELL Cassida Grease EPS 1 Al-complex -15 °C
SHELL Cassida Grease EPS 2 Al-complex -10 °C
TOTAL Lubriplate FGL 2 Al-complex -5°C
TRIBOL MOLUB-ALLOY FoodProof 823-2 FM Al-complex -15 °C
TRIBOL MOLUB-ALLOY 9830 high-temperature grease PTFE 0°C
Page 46 of 48
Manual para el usuario
Instrucciones de funcionamiento
2.1E-30008-A04
Declaration by the Manufacturer
D GB F I
Herstellererklärung Declaration by the Déclaration du fabricant Dichiarazione del
im Sinne der EG-Richtlinie manufacturer as defined by conformément à la directive costruttore ai sensi della
Maschinen 98/37/EG, machinery directive 98/37/EEC 98/37/CEE, annexe II B direttiva 98/37/CEE in
Anhang II B Annex II B materia di macchinari,
Appendice II B
Hiermit erklären wir, dass die Herewith we declare that the Par la présente, nous Si dichiara che il prodotto da
Bauart von supplied model of déclarons que le produit ci- noi fornito
dessous
Product: Pump 223 and 233

in der von uns gelieferten is intended to be incorporated dans l’exécution dans laquelle è destinato all' installazione
Ausführung zum Einbau in eine into machinery covered by this nous le livrons, est destiné à su di un macchinario e che la sua
Maschine bestimmt ist und dass directive and must not be put into être installé sur une machine, messa in funzione non sarà
ihre Inbetriebnahme solange service until the machinery into et que sa mise en service est autorizzata fino a quando non
untersagt ist, bis festgestellt which i t is to be incorporated has interdite tant qu’il n’aura pas sarà stata accertata la
wurde, dass die Maschine, die in been declared in conformity with été constaté que la machine conformità del macchinario,
das o.g. Produkt eingebaut the provisions of the above sur laquelle il sera installé est sul quale esso dovrà essere
werden soll, den Bestimmungen mentioned directive – including conforme aux dispositions de installato, in relazione alle
der oben genannten Richtlinie – all modifications of this directive la directive ci-dessus, y disposizioni della direttiva
einschließlich deren zum Zeit- valid at the time of the compris les modifications qui 98/37/CEE – comprese tutte
punkt der Erkl ärung geltenden declaration. y auront été apportées et qui la rettifiche di questa direttiva
Änderungen – entspricht. seront valides à la date de la al momento della
déclaration. dichiarazione.
Angewendete harmonisierte Applied harmonized standards Normes harmonisées, Norme armonizzate applicate
Normen, insbesondere in particular notamment in particolare
Standards: DIN EN 12100-1; DIN EN ISO 12100-2; DIN EN 563; DIN EN ISO 809
01.03.2004 Z. Paluncic
(Datum / Unterschrift) (date / signature) (date / signature) (data/firma)
GR E P NL DK
Δηλωση του κατασκευασ Declaración del fabricante Declaração do Fabricante Verklaring van de fabrikant Fabrikantens erklaring
του συμφ. με τις προδιαγρ conforme con la Directiva segundo directiva CE inzake de richtlijn betreffende i henold til EF-lovgivning om
αφες: CE sobre máquinas 98/37/CEE, Anexo II B machines, maskiner 98/37/EØF
98/37/ΕΟΚ, παρ. ΙΙ Β 98/37/CEE, Anexo II B (98/37/EEG, bijlage II B) bilag II b
Δια του παροντος σας γνω− Por la presente, declaramos Em anexo declaramos que o hiermede verklaren wij, dat de Hermed erklares, at
στοποιουμε, οτι το προιον que el modelo suministrado modelo fornecido
Product: Pump 223 and 233

προοριζεται για τοποθετηση es destinado a ser deverá ser incorporado na ertoe bestemd is, ingebouwd er bestemt til inkorpoering i en
εντος μηχανηματος, και οτι incorporado en una máquina maquinaria coberta por esta te worden in een machine en maskine og at igangsætningen
δεν επιτρεπεται να τεθει σε y que su puesta en servicio directiva e não poderá ser dat een inwerkstelling forbydes indtil der er
λειτουργια μεχρις οτου está prohibida antes de que colocado em serviço até a verboden is, voordat konstateret, at maskinen, som
διαπιστωθει, οτι το μηχανημα la máquina en la que vaya a maquinaria na qual é para vastgesteld is, dat de skal inkorporeres i denne
εντος του οποιου προκειται ser incorporado haya sido ser incorporado for machine, waarin deze maskine, er bragt i
declarada conforme a las declarada em conformidade machine wordt ingebouwd, in overensstemmelse med alle
να τοποθετηθει ανταποκρινετ
disposici ones de la Directiva com as provisões da overeenstemming met de relevante bestemmelser, samt
αι στις προαναφερομενες en su redacción 98/37/CEE directiva acima mencionada bepalingen van de richtlijn ændringer gældende på
ισχυουσες προ − – incluso las modificaciones / incluindo todas as 98/37/EEG – ingesloten de tot deklarationstidspunktet.
διαγραφες (συμπεριλαμβανο− de la misma vigentes a la modificações desta directiva dit tij dstip geldende
μενων των αλλαγων που ισχυ hora de la declarción. válida desde a emissão veranderingen van deze
−ουν και που εγιναν στο χρον desta declaração. richtlijn - verklaard is.
ι−κο αυτο διαστημα).
Προσθετα προς εφαρμογην Normas armonizadas Normas harmonizadas Gebruikte geharmoniseerde Harmoniserede standarder, der
χρησιμοποιηθησες εν αρμον utilizadas, particularmente utilizadas, em particular normen,namelijk blev anvendt,i særdeleshed
ισμενες προδιαγραφες
Standards: DIN EN 12100-1; DIN EN ISO 12100-2; DIN EN 563; DIN EN ISO 809
Salvo modificaciones
01.03.2004 Z. Paluncic
(ημερομηνια / υπογραφη) (fecha / firma) (Data / assinatura) (Datum/ handtekening) (dato/underskrift)

User Manual
2.1EN-30008-C08
America: Europe/Africa: Asia/Pacific:

Lincoln Industrial Lincoln GmbH Lincoln Industrial Corporation
One Lincoln Way Heinrich-Hertz Straße 2-8 51 Changi Business Park Central 2
St. Louis, MO 63120-1578 69190 W alldorf, Germany # 09-06 The S ignature
US A Tel: (+49) 6227 33-0 Singapore 486066 © Copyright 2008
Phone: (+ 1) 314 679 4200 Fax: (+49) 6227 33-259 Phone: (+65) 6588-0188 Printed in Germany
Fax: (+1) 800 424 5359 Fax: ( +65) 6588-3438 Web site:
Email: sales@lincolnindustrial.com.sg www.lincolnindustrial.com
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User Manual

Fields of Application for Quicklub Progressive Central Lubrication Pumps

Industry - Machines Pump Type

Pump: Quick lub 223, 233

Reservoir: 2, 4, 8 and 15-liter reservoir:

Control: Low-level control for all reservoir sizes

Further information can be found in the following manuals:

All r ights reserved.

Fields of Application ....................................................... 2 Control p.c.b. MF01 & MDF01 ......................................... 15

Pump Models ................................................................... 6 Setting an Operation

List of Lubricants ........................................................... 44

Declaration by the Manufacturer .................................. 47

Explanation of Symbols Used

ATTENTION refers to faults or damages on

Appropriate Use Regulations for Prevention of Accidents

 Unauthorized modifications or changes to an installed

system are not admiss ible. Any modification must be

Operation, Maintenance and Repair, continuation

Basic pump model for grease

Number of electric connecting possibilities (on pump housing only)

Control p.c.b. 12V / 24 V

4355a01 Quicklub centralized lubrication pumps

P223 without Data logger

Fig. 3 Control p.c.b. MF01 (P223)

P233 with data logger

Data logger module

 In the case of the P233 version, the data is also transferred

Control Unit, continuation

Pump elements with fixed lubrication output

Fig. 6 Pum p element, sectional drawing

Pump elements with fixed lubrication output, continuation

Fig. 7 The pump element sucks in lubricant

Fig. 8 The pump element dispenses lubricant

Pump element B7 with bypa ss check valve

Fig. 9 Pump element B7 Fig. 10 Sectional diagram - pump elem ent B7

 Pump element B7 suits espec ially applications in con- 1 - Check va lve

 The output is 2 cm³/min.

Pump elements with fixed lubrication output, continuation

Fig. 11 Hydraulic diagram of the pump

Pump Elements with adjustable Lubricant output

Fig. 13 Adjustable pump element

Pump Elements with adjustable Lubricant output, continuation

Fig. 14 Sectional view: adjustable element

Setting of adjustable pump elements

Retrofit adjustment of min. lubricant output

Pressure Relief Valve

with grease return (optional)

Fig. 17 Pressure relief valve with grease return 6 336b04

Fig. 18 Fault indication in t he case of a blockage

Return Line Connection

Fig. 19 Return line connection

the lubricant to the lubrication points via progress ive me-

Fig. 20 Time sequence diagram

Control p.c.b. MF01 & MDF01, continuation

Lubricating time  The lubricating time depends on the system’s lubricant

Membrane Key Pad

Display of the membrane key pad

Fig. 25 Green segment, pause time, voltage applied

 During the lubricating time of the pump, a circulating illu-

Unauthorized modifications or changes to an installed

In the case of the P233 version, the data is also transferred

Pump element B7 suits espec ially applications in con- 1 - Check va lve

The output is 2 cm³/min.

Lubricating time The lubricating time depends on the system’s lubricant

During the lubricating time of the pump, a circulating illu-

I there is no feedback from the piston detector (initiator)

Setting of the monitoring relay

Quit the programming mode

Changing to the different programming levels

Monitoring relay The monitoring relay signalizes a malfunction (only in

When passing the control cam (pos. 3) the solenoid re-

A test display is shown when voltage is applied, all seg-

The right-hand segment (On/h) indicates the available

The lubricating time is displayed as a rotating segment.

In the display mode the mem brane keypad shows * Er *