Formation FPC

Agbaou – Novembre 2015

Présentation
Emilie BAZO
Ingénieur Produit & Applications Mines

Tour de table
Planning

Saturday 28/11/2015 Sunday 29/11/2015 Monday 30/11/2015

AM 1 Earth Moving Fundamental Measurement on the field : cycle

8h-9h30 Load & Haul systems times (cycle timer) - GPS Compilation of the "on the
field" data
AM 2 How to calculate production Compilation of the "on the field" Integration in the FPC software
9h45 - Cycle times - manual data
11h30 calculations Integration in the FPC software

Think about quick wins on

FPC presentation - production - Evaluate the impact
PM 1
functionnality - Theorical on results
13h - 14h45
exercices Measure impact of improvment
New Measurement with quick on the results - Analysis and
PM 2 wins implementation with post test
Measurement on the field :
15h30 -
cycle times (cycle timer) - GPS supervisors involvment (BCM)
17h30
Hearth Moving Fundamentals

Formation FPC – Agbaou

Novembre 2015
Optimum performance concept
Economic zone of Application
The cubic meter
Material Volume
Material Volume
Material Volume
Material Volume
Material Volume
Payload
• The Amont of loose material held in the :
– Bucket
– Body
– Blade
… is measured in LCM or tons
Swell
Swell
Swell & Load Factor
Material Density
Material Classes
Type of soil rock:

• Determine swell,
load factor, bucket
fill factor

• Determine
machine
application and
equipment
Size class
Size Class
Bucket Fill Factor
Bucket Fill Factor Wheel Loader
Bucket Fill Factor Excavator
Bucket Fill Factor Wheel Loader
Bucket Fill Factor Wheel Loader
Bucket Fill Factor Wheel Loader
Bucket Fill Factor Excavator
Bucket Fill Factor Excavator
Truck Payload
Truck Payload
Truck Payload
Machine Production
Typical haulage cycle time
Typical haulage cycle time
Typical haulage cycle time
Typical haulage cycle time
Typical haulage cycle time
Size Class
• Production requirements (/hour, /month) ?
• Haul road, site restrictions ?
• Ground pressure requirements ?
• Loading tool pass match ?
Grades
Grades
Rolling Resistance
Rolling Resistance
Rolling Resistance
Total Resistance
Hauling Systems – Best Practices

Formation FPC – Agbaou

Novembre 2015
Haul Roads
Haul Roads
Road width
Road width
Grade and Consistency
Safety Berms
Dumping Area
Haul Road Maintenance
Haul Road Maintenance
Support Equipment Benefits
Simulation
Simulation
How to calculate production
Cycle time

Formation FPC – Agbaou

Novembre 2015
Exercice
Truck cycle time

Onboard, measure truck cycle time and haul road

profile with GPS
Loader cycle time
Loader cycle time
Loader cycle time
Loader cycle time
Loader cycle time
Loading Tool : Hauling Unit :
Bucket Size :

Time for 1
Begin Load End Load Hauling Unit :
cycle
00:00:00
Bucket FF :
Payload :
Comments :
Results
Bucket Capacity
Material Type
Density

Average Dump Time

Average Swing Empty Time
Average Load Time
Average Swing Loaded Time
Average Loader Cycle Time
Average Bucket FF
Average Bucket Payload 0 = Density x Bucket FF x Bucket capacity
Average Passes Per Truck
Average Truck Payload 0 = Bucket Payload x Passes per truck
Average Truck Load Time 0
Average Truck Exchange Time 0 =?

Average Trucks/hour 0 = 60 / (Truck load time + exchange time)

Total Tonnes/hour 0 = (trucks / hour) x Truck payload
Exercice
• Vidéos
Exercice théorique