Professional Documents
Culture Documents
D9R Description
D9R Description
D9R Description
OIL PRESSURE
SWITCH
CHECK
VALVE
SUCTION
LINE
GEAR STARTER
PUMP MOTOR
PRELUBRICATION SYSTEM 337 WH
PRELUBE
R 447 PK TIMER/
308 YL 200 BK SOLENOID
KEY START
C OFF
SWITCH 301
S ON 101
B ST OIL PRESSURE RD BU
307 OR CUTOFF SWITCH G
S
NEUTRAL SWITCH
STARTER RD 00 BAT MTR
(DIFFERENTIAL
RELAY STEER ONLY)
306 GN 307 OR MOTOR
STARTER
200 BK
MAIN MOTOR/
RD 200 BK PRELUBE
177 RD BREAKER
06 PUMP
HEUI
HYDRAULIC
TEMP RA U
SEN OR
COLD STAR
OIL FLUIDMANO
RES VOI OIL PRES U HYDRAULICPSGE
SEN OR
CO L D WN FUEL HYDRAULIC
HYDRAULIC CIR U T PRES U
TEMP RA U
SUP LY SEN OR
OIL SEN OR
PUM
FILTER GROUP FLUIDMANO
HYDRAULICPSGE
PUM
CONTR L HEUI
VAL E ECM
OIL
CO LER
FUEL
TRANSFE
PUM SECONDARY PRES U
LUBE OI FUEL REGULATIN
PUM FILTER VAL E
PRIMA Y
FUEL I T R/
WATER
SEPAR TO
OIL
SUMP FUEL TANK
8 INJECTORS
3408E HEUI SYSTEM
ADEM II
ELECTRONIC
COMPONENT DIAGRAM
CONTROL
MODULE
GROUND DISCONNECT SWITCH
(ECM)
ENGINE BOLT
HARNESS
MAIN 24 V
MACHINE KEY
15 AMP POWER RELAY SWITCH
HARNESS BREAKER
PUMP CONTROL VALVE
MACHINE
HYDRAULIC INTERFACE
PRESSURE SENSOR CONNECTOR
TDC SERVICE
PRIMARY PROBE ACCESS THROTTLE
SPEED/TIMING SENSOR SENSOR ACCELERATOR
PEDAL
SECONDARY THROTTLE BACK-UP, ELEVATED LOW IDLE ENABLE,
SPEED/TIMING SENSOR AND GROUND LEVEL SHUTDOWN (2) SWITCHES
CATERPILLAR
FUEL TEMPERATURE SENSOR
MONITORING
SYSTEM
COOLANT FLOW SWITCH
D9R COMPONENT LOCATIONS
AMOCS
RADIATOR
QUICK-DROP
VALVE
STEERING
TORQUE
PUMP IMPLEMENT
DIVIDER
PUMP
PTO PUMP IMPLEMENT PUMP
(3-SECTION) CONTROL
T/C SCAVANGE
PUMP VALVE
HYDRAULIC STACK
PTO PUMP
MOTOR (4-SECTION)
FINAL DRIVES
SERVICE BRAKES CLUTCH AND BRAKE PACKS
STATOR
PLANET
CARRIER CARRIER
RING OUTLET
GEAR PASSAGE
TURBINE IMPELLER
POWER SHIFT TRANSMISSION
INPUT SUN
GEARS INPUT SHAFT
OUTPUT SHAFT
PLANETARY OUTPUT
CARRIER SUN GEARS
1 2 3 4 5
POWER TRAIN HYDRAULIC SYSTEM
STEERING CLUTCH AND BRAKE TORQUE
TORQUE CONVERTER
CONVERTER
OUTLET RELIEF VALVE
BREATHER
TRANSMISSION
CONTROL VALVE 5 4 CHECK VALVE
TC CASE
SUMP
COOLER
P3
BYPASS
OIL
MANIFOLD COOLER
PRIORITY
VALVE 2 1 P2
3
P1
LUBE
1 2 3 4
TORQUE
TRANSMISSION CONVERTER
PUMP FILTER
TRANSMISSION
TRANSMISSION FILTER CASE SUMP
MAIN FRAME
CASE SUMP
STEERING CLUTCH AND BRAKE
TRANSMISSION CONTROL VALVE
NEUTRAL
MODULATING
RELIEF VALVE
5 4
SPEED
N 1 2 3
SELECTOR
SPOOL
LOAD PISTON
LOAD PISTON
ORIFICE
P3
DIFFERENTIAL
VALVE
DIRECTIONAL R F
SELECTOR P2
SPOOL P1
2 1
3
RATIO VALVE
STEERING CLUTCH AND BRAKE
TRANSMISSION CONTROL VALVE
FIRST FORWARD
5 4
N 1 2 3
P3
R F
P2
P1
2 1
3
STEERING AND BRAKE VALVE
CHECK VALVE RIGHT STEERING SHAFT
SERVICE BRAKE
PEDAL SHAFT
RIGHT BRAKE
SPOOL
RIGHT BRAKE
TO RIGHT PLUNGER
BRAKE
TO LEFT
BRAKE LEFT BRAKE
PLUNGER
LEFT BRAKE
SPOOL
TO RIGHT
TO RIGHT CLUTCH
BRAKE
TO LEFT
FROM
BRAKE
PUMP
TO LEFT
CLUTCH
STEERING AND BRAKE VALVE
GRADUAL RIGHT TURN
TO RIGHT
TO RIGHT CLUTCH
BRAKE
TO LEFT
FROM
BRAKE
PUMP
TO LEFT
CLUTCH
STEERING AND BRAKE VALVE
SHARP RIGHT TURN
TO RIGHT
TO RIGHT CLUTCH
BRAKE
TO LEFT
FROM
BRAKE
PUMP
TO LEFT
CLUTCH
STEERING AND BRAKE VALVE
BRAKES ENGAGED
TO RIGHT
TO RIGHT CLUTCH
BRAKE
TO LEFT
FROM
BRAKE
PUMP
TO LEFT
CLUTCH
POWER TRAIN HYDRAULIC SYSTEM
DIFFERENTIAL STEER
TORQUE
TORQUE CONVERTER
CONVERTER OUTLET RELIEF
TRANSMISSION VALVE
CONTROL VALVE 5 4
TORQUE
CONVERTER
CASE SUMP
COOLER
P3
BYPASS
OIL
COOLER
PRIORITY PARKING
VALVE BRAKE
2 1 P2
P1 3 SPOOL
SERVICE
BRAKE
LUBE
SPOOL
MANIFOLD
TRANSMISSION
PUMP
TORQUE
CONVERTER
SCAVENGE
PUMP
TRANSMISSION TORQUE
FILTER CONVERTER
FILTER
TRANSMISSION MAIN FRAME
CASE SUMP CASE SUMP
DIFFERENTIAL STEER
TRANSMISSION CONTROL VALVE
NEUTRAL
5 4
1 2 3
P3
R N F
2 1 P2
P1 3
SERVICE AND PARKING BRAKE CONTROL VALVE
FROM
TRANSMISSION
CHARGING PUMP PARKING
BRAKE
SPOOL
TO BRAKES
SERVICE BRAKE
SPOOL
PASSAGE A
SERVICE BRAKE
PLUNGER
D9R STEERING AND IMPLEMENT HYDRAULIC SYSTEM
STEERING
STEERING PUMP STEERING
MOTOR CHARGE PILOT
PUMP VALVE
STEERING SYSTEM
BYPASS AND
PRESSURE
CONTROL
GROUP
CHARGE COOLER
AND FILTER LOOP
TANK
RIPPER
CYLINDERS IMPLEMENT SYSTEM
IMPLEMENT
PUMP
INLET MANIFOLD
QUICK-DROP LIFT
BLADE LIFT
VALVE CYLINDERS
BLADE TILT
RIPPER LIFT
PILOT VALVE
CHARGE
PRESSURE
CHARGE
RELIEF VALVE
PUMP
CROSSOVER
RELIEF VALVES
RESOLVER
VALVE
STEERING
SERVO
VALVE
BYPASS AND
PRESSURE
CONTROL GROUP
THERMAL BYPASS
VALVE STEERING CHARGE
CIRCUIT FILTER
TO PUMP
TO PUMP
CONTROL
FROM BYPASS CONTROL
SPOOL
AND PRESSURE SPOOL
CONTROL GROUP
D9R STEERING PUMP
STEERING NO TURN
PUMP
TO RIGHT
STEER
MOTOR CHARGE
PRESSURE
CHARGE
RELIEF VALVE
PUMP
CROSSOVER
RELIEF VALVES
TO LEFT
STEER RESOLVER
MOTOR VALVE
TO BYPASS
AND
PRESSURE
CONTROL VALVE
TO PILOT (CASE DRAIN)
CONTROL
TO/FROM VALVE PUMP CONTROL
BYPASS SERVO VALVE
AND PRESSURE
CONTROL VALVE
STEERING FROM LEFT FROM RIGHT
SERVO STEERING STEERING
VALVE VALVE VALVE
D9R STEER MOTOR
NO TURN
TO BYPASS FLUSHING
AND PRESSURE VALVE
CONTROL GROUP
FROM
STEER
PUMP
FROM BYPASS
AND PRESSURE
CONTROL GROUP LEFT STEER
LOOP PRESSURE
D9R STEERING PILOT VALVE
RIGHT TURN
TO RIGHT
STEER RIGHT
MOTOR STEER
CHARGE ACTUATOR
PRESSURE STEERING
CHARGE
RELIEF VALVE PUMP
PUMP
CROSSOVER
RELIEF VALVES
TO LEFT LEFT
STEER RESOLVER STEER
MOTOR VALVE ACTUATOR
TO BYPASS
AND
PRESSURE
CONTROL VALVE
TO PILOT (CASE DRAIN)
CONTROL
TO/FROM VALVE PUMP CONTROL
BYPASS PRESSURE SERVO VALVE
AND PRESSURE CUTOFF
CONTROL VALVE VALVE
FROM LEFT FROM RIGHT
STEERING STEERING
VALVE VALVE
FEEDBACK LEVER SWASHPLATE
PUMP CONTROL
ACTUATORS
ORIFICE ORIFICE
CENTERING
SPRING
PUMP CONTROL
SERVO VALVE:
OUTER SLEEVE
PUMP CONTROL
SERVO VALVE:
FEEDBACK SPOOL
RESOLVER SPOOL
PRESSURE
CUTOFF VALVE
STEER PUMP AND
CONTROL VALVE
RIGHT TURN
FROM STEER PUMP FROM PILOT VALVE
TO PILOT VALVE RESOLVER VALVE
ORIFICE ORIFICE
OUTER
SLEEVE
RESOLVER
SPOOL
FEEDBACK
SPOOL
ORIFICE
STEERING
CONTROL
VALVE
PRESSURE CUTOFF
PRESSURE
PRESSURE CUTOFF SPRING
CUTOFF STEM
RIGHT LOOP
CROSSOVER HIGH
PRESSURE
RELIEF VALVE
CHARGE PRESSURE
CHECK VALVE
LEFT LOOP
CROSSOVER TO LOW
RELIEF VALVE PRESSURE
SIDE OF
STEER LOOP
D9R STEER MOTOR
RIGHT TURN
TO BYPASS FLUSHING
AND PRESSURE VALVE
CONTROL GROUP
FROM BYPASS
AND PRESSURE TO LOW
CONTROL GROUP LEFT STEER PRESSURE
LOOP PRESSURE SIDE OF
STEER LOOP
BYPASS AND PRESSURE CONTROL GROUP
FROM
TO STEER MOTOR CASE DRAIN
CHARGE PUMP
CASE DRAIN FOR STEER PUMP CHARGE
PRESSURE
CASE DRAIN
PRESSURE COOLING
ORIFICE
FROM STEER COLD OIL
MOTOR BYPASS
CASE DRAIN
CHARGE CIRCUIT
MAKEUP VALVE
DIFFERENTIAL
STEER
COMPONENTS
TO LEFT TO RIGHT
FINAL DRIVE FINAL DRIVE
DRIVE EQUALIZING
STEER PLANETARY PLANETARY
PLANETARY
D9R STEERING AND IMPLEMENT HYDRAULIC SYSTEM
STEERING
PUMP STEERING
STEERING
CHARGE PILOT
MOTOR
PUMP VALVE
STEERING SYSTEM
BYPASS AND
PRESSURE
CONTROL
GROUP
CHARGE COOLER
AND FILTER LOOP
TANK
RIPPER
CYLINDERS IMPLEMENT SYSTEM
IMPLEMENT
PUMP
INLET MANIFOLD
QUICK-DROP LIFT
BLADE LIFT
VALVE CYLINDERS
BLADE TILT
RIPPER LIFT
INLET MANIFOLD
QUICK-DROP
VALVE
BLADE LIFT
BLADE TILT
RIPPER LIFT
RIPPER TILT
END COVER
DUAL TILT
VALVE
SINGLE TILT OPTION
IMPLEMENT PUMP
INLET
MANIFOLD
D9R IMPLEMENT
SYSTEM
BLADE
LIFT
TO BYPASS AND
TO STEERING
PRESSURE
CHARGE PUMP
CONTROL VALVE
DOZER LIFT
CYLINDER
QUICK-DROP VALVE
BLADE TO
TILT ROD END
TO HEAD
END
SINGLE TILT
RIPPER
SHANK TANK
IN/OUT
PRESSURE AND FLOW COMPENSATOR VALVE
PRESSURE CUTOFF
MARGIN PRESSURE ADJUSTMENT
ADJUSTMENT
SIGNAL FROM
CONTROL VALVES
TO TANK
TO ACTUATOR
FROM PUMP
FLOW COMPENSATOR
(MARGIN) SPOOL PRESSURE COMPENSATOR
(CUTOFF) SPOOL
PUMP AND COMPENSATOR OPERATION
ENGINE OFF
PUMP
NO SIGNAL OUTPUT LARGE YOKE SWASHPLATE
ACTUATOR PAD
DRIVE
SHAFT
PRESSURE
FLOW COMPENSATOR SMALL ACTUATOR
COMPENSATOR
(MARGIN) SPOOL AND BIAS SPRING
(CUTOFF) SPOOL
PISTON AND
BARREL ASSEMBLY
PUMP AND COMPENSATOR OPERATION
LOW PRESSURE STANDBY
NO
SIGNAL PUMP CROSS-DRILLED LARGE
OUTPUT PASSAGE ACTUATOR SWASHPLATE
PRESSURE
FLOW COMPENSATOR SMALL ACTUATOR
COMPENSATOR
(MARGIN) SPOOL AND BIAS SPRING
(CUTOFF) SPOOL
PUMP AND COMPENSATOR OPERATION
CONSTANT FLOW
PUMP LARGE REDUCED
SIGNAL OUTPUT PRESSURE
ACTUATOR SWASHPLATE
PRESSURE
FLOW COMPENSATOR SMALL ACTUATOR
COMPENSATOR
(MARGIN) SPOOL AND BIAS SPRING
(CUTOFF) SPOOL
PUMP AND COMPENSATOR OPERATION
DESTROKING
SIGNAL
PUMP LARGE INCREASED
OUTPUT ACTUATOR PRESSURE SWASHPLATE
PRESSURE
FLOW COMPENSATOR SMALL ACTUATOR
COMPENSATOR
(MARGIN) SPOOL AND BIAS SPRING
(CUTOFF) SPOOL
PUMP AND COMPENSATOR OPERATION
HIGH PRESSURE STALL
SIGNAL AT PUMP OUTPUT REDUCED
LARGE
MAXIMUM AT MAXIMUM PRESSURE SWASHPLATE
ACTUATOR
PRESSURE PRESSURE
PRESSURE
FLOW COMPENSATOR SMALL ACTUATOR
COMPENSATOR
(MARGIN) SPOOL AND BIAS SPRING
(CUTOFF) SPOOL
TO BYPASS AND
PRESSURE CONTROL VALVE SIGNAL LINE TO
IMPLEMENT PUMP TO
IMPLEMENT
PUMP
SUPPLY
CHARGE
INLET RELIEF
SYSTEM
MANIFOLD RELIEF VALVE
VALVE
FLOW
CONTROL
VALVE
RESOLVER BLADE
LIFT
D9R IMPLEMENT
CONTROL TO LIFT
CYLINDERS
VALVE STACK PRESSURE
FLOW
CONTROL
LIMITER
VALVE
VALVE
RESOLVER
BLADE
TILT
TO TILT
CYLINDERS
FLOW
CONTROL
VALVE
RESOLVER
RIPPER
LIFT
TO RIPPER
LIFT CYLINDERS
FLOW
CONTROL
VALVE
RESOLVER
RIPPER
TO RIPPER
TILT CYLINDERS SHANK
IN/OUT
DOZER LIFT CONTROL VALVE
FROM
HOLD PREVIOUS
VALVE
ROD END HEAD END MAKEUP VALVE
RESOLVER
TO
NEXT
VALVE
RESOLVER
TO
NEXT
VALVE
RESOLVER
TO
NEXT
VALVE
RESOLVER
TO
NEXT
VALVE
TO
NEXT
VALVE
FROM PUMP
FLOW CONTROL VALVE
RIPPER SHANK IN/OUT CONTROL VALVE
SHANK OUT
RELIEF HEAD END ROD END MAKEUP
VALVE FROM
VALVE PREVIOUS
VALVE
RESOLVER
TO NEXT
VALVE
FROM PUMP
FLOW CONTROL VALVE
D9R QUICK-DROP VALVE DOZER LIFT
CYLINDER
QUICK-DROP VALVE
TO ROD END
DUMP VALVE
MAIN VALVE
SPOOL TO HEAD END
SOLENOID
VALVE
FROM FROM
CONTROL CONTROL
VALVE VALVE DOZER LIFT
ROD END HEAD END CYLINDER
CYLINDER
HEAD END
QUICK-DROP VALVE
HOLD
CYLINDER
MAIN VALVE
ROD END
SPOOL
DUMP VALVE
A B
B
C C A
D
SOLENOID
VALVE D
FROM FROM
CONTROL VALVE CONTROL VALVE
ROD END HEAD END
CYLINDER
HEAD END
QUICK-DROP VALVE
DOZER RAISE
CYLINDER MAIN VALVE
ROD END SPOOL
DUMP VALVE
A
B
B
C
C A
D
SOLENOID
VALVE D
FROM TO
CONTROL VALVE CONTROL VALVE
ROD END HEAD END
CYLINDER
HEAD END
QUICK-DROP VALVE
DOZER LOWER
CYLINDER MAIN VALVE
ROD END SPOOL
DUMP VALVE
A
B B
C
C A
D
SOLENOID
VALVE
D
TO FROM
CONTROL VALVE CONTROL VALVE
ROD END HEAD END
CYLINDER
QUICK-DROP VALVE HEAD END
QUICK-DROP
SOLENOID ENERGIZED
MAIN VALVE
CYLINDER SPOOL
ROD END
DUMP VALVE
A
B B
C
C A
D
SOLENOID D
VALVE
(ENERGIZED) TO FROM
CONTROL VALVE CONTROL VALVE
ROD END HEAD END
CYLINDER
QUICK-DROP VALVE HEAD END
DOWN PRESSURE
SOLENOID ENERGIZED
CYLINDER MAIN VALVE
ROD END SPOOL
DUMP VALVE
A
B
C B
C A
D
SOLENOID
VALVE D
(ENERGIZED)
TO FROM
CONTROL VALVE CONTROL VALVE
ROD END HEAD END
DUAL TILT VALVE
TO ROD END HOLD
FROM
IMPLEMENT
PUMP
S2 S1
TO HEAD END
RIGHT TILT
CYLINDER
TO HEAD END
TO TILT
CONTROL VALVE
FROM IMPLEMENT
PUMP
FROM TRIGGER
SWITCH
FROM
TOGGLE SWITCH
DUAL TILT CIRCUIT
SINGLE TILT RIGHT
RIGHT TILT
CYLINDER
TO HEAD END
TO TILT
CONTROL VALVE
FROM IMPLEMENT
PUMP
FROM TRIGGER
SWITCH
FROM
TOGGLE SWITCH
DUAL TILT CIRCUIT
BLADE PITCH FORWARD
RIGHT TILT
CYLINDER
TO HEAD END
TO TILT
CONTROL VALVE
FROM IMPLEMENT
PUMP
FROM TRIGGER
SWITCH
FROM
TOGGLE SWITCH
THREE LEVELS OF WARNING
• CATEGORY 1
• CATEGORY 2
• CATEGORY 3
THREE WARNING CATEGORIES
• Category 1 - Alert Indicator Flashes
• Category 2 - Alert Indicator Flashes
- Action Lamp Flashes