18.01.

2021 0 FOR APPROVAL SVK JTP JTP

DATE REV. NO. DESCRIPTION PREPARED CHECKED APPROVED
REVISIONS
PROJECT NAME :

DESIGN, ENGINEERING,BUILD AND COMMISSION OF 120MLD CAPACITY SEWAGE TREATMENT PLANT IN ZONE II
AT KODUNGAIYUR WITH SEQUENTIAL BATCH REACTOR (SBR) WITH POWER GENERATION FROM BIO-GAS
INCLUDING OPERATION AND MAINTENANCE FOR TEN YEARS AT KODUNGAIYUR, CHENNAI.

CLIENT :

CHENNAI METROPOLITAN WATER SUPPLY AND SEWERAGE BOARD , CHENNAI- 600 002

CONTRACTOR: ECO PROTECTION ENGINEERS PRIVATE LIMITED

PLOT NO:943,54th STREET-TVS COLONY,
ANNA NAGAR WEST EXTN., CHENNAI-600 101.

TITLE :
NAME SIGN DATE

PRED SVK SVK 18.01.2021

STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
CHKD JTP JTP 18.01.2021 SEWAGE PUMPHOUSE
APPD JTP JTP 18.01.2021

SIZE REV.
DOC.No. 19-EPE-CMWSSB- RSPH-BT-SDC-02
A4 0

RELEASED FOR PRELIMINARY TENDER INFORMATION P APPROVAL CONSTRUCTION

Page 1 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment
Project Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power
Generation from Bio-Gas including Operation and Maintenance for ten years at Chennai.
Prepared CheckedApproved Rev
19-EPE-CMWSSB- RSPH-BT-SDC-
Document Number
02 SVK JTP JTP 0

STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE

Title
PUMPHOUSE

TABLE OF CONTENTS

I DESIGN BASIS

II DESIGN OF BALANCING TANK

1 Load calculations
2 Hydrodynamic pressure calculation
3 Uplift Check
4 Design of Walls
5 Design of Raft
6 Design of Platform Slab
7 SBC Check

Page 2 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR)
Project
with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB- RSPH- Prepared Checked Approved Rev
Number BT-SDC-02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
Title
SEWAGE PUMPHOUSE

CHAPTER I

DESIGN BASIS

Page 3 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR)
Project
with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB- RSPH- Prepared Checked Approved Rev
Number BT-SDC-02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
Title
SEWAGE PUMPHOUSE

1.1) Design Basis:

This document covers the design of Balancing tank of size 56.5m (diameter) x 4.5m
(height) with liquid depth as 4.0m located at Kodungaiyur.

The water retaining structure have been designed as limited cracked section for
0.2mm crack width.

The following primary loads are considered in the design of the structure

a) Dead Loads - DL
b) Earth pressure - EP(O)
c) Hydrostatic pressure (Outside) - HP(O)
d) Water Pressure (Inside) - WP
e) Surcharge - SUR
f) Uplift Pressure - UP

Ground Water table:

The ground water table is considered at 1m below FGL for the design of Balancing
tank.
FGL - RL + 4.00 m

1.2) Material Specifications:

a) Grade of concrete - M35

b) Grade of steel - Fe500

1.3) References:

1) IS: 3370 (Part I – IV) – Code of practice for concrete structures for the storage of
liquids.

2) IS: 456 - 2000 – Code of practice for Plain and Reinforced concrete

Page 4 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR)
Project
with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB- RSPH- Prepared Checked Approved Rev
Number BT-SDC-02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
Title
SEWAGE PUMPHOUSE

1.4) Material Properties:

Material Property Value Units Remarks

Characteristic
35 N/Sq mm IS 456 - 2000
strength
Concrete, M35
Modulus of Elasticity 29580.39 N/Sq mm IS 456 - 2000

High Yield Characteristic

500 N/Sq mm
Strength strength
IS 456 - 2000
Reinforcement
bars Modulus of Elasticity 200000 N/Sq mm

1.5) Soil Properties:

Pile foundation with raft has been considered from uplift considerations.

1.7) Design Constants:

1) Liquid density ( w) = 10.1kN/m3

2) Soil density - dry (gs) = 18kN/m3

3) Soil density - saturated (gs) = 22kN/m3

Clear Cover to steel

The minimum clear cover to reinforcement in all R.C.C structures shall be as per
IS456: 2000(Clause 26.4, Page no. 46) &IS 3370 (part 1 to 3).

Sl.No Member Details Cover(mm)

Face in contact with earth 50

1 Wall
Face in contact with water 40

Top 40
2 Raft
Bottom 75

Page 5 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR)
Project
with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB- RSPH- Prepared Checked Approved Rev
Number BT-SDC-02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
Title
SEWAGE PUMPHOUSE

1.8) Design Philosophy:

Liquid depth considered for the wall design is considered as water height + 0.50m
free board.

The outer wall of the tank is designed for the earth pressure & surcharge pressure
(outside) & water pressure (inside).

1.9) LOAD COMBINATIONS AND FACTOR OF SAFETY

1.9.1) LOAD COMBINATIONS

The loading combinations are considered in the design of structures in accordance with the
stipulations in the relevant design codes. The load combinations are mentioned below.

1) Limit State of Serviceability

LOAD COMB 101 DL+EP(O)+HP(O)+SUR

LOAD COMB 102 DL+WP
LOAD COMB 103 DL+EP(O)+HP(O)+UP
LOAD COMB 104 DL+EP(O)+HP(O)+SUR+WP+UP

2) Limit State of Collapse

Load factor of 1.5 has been considered for design for the combinations as mentioned above.

Page 6 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage
Treatment Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR)
Project
with Power Generation from Bio-Gas including Operation and Maintenance for ten
years at Chennai.
Document 19-EPE-CMWSSB- RSPH- Prepared Checked Approved Rev
Number BT-SDC-02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW
Title
SEWAGE PUMPHOUSE

CHAPTER II

DESIGN OF BALANCING TANK

Page 7 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at Kodungaiyur with
Project Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including Operation and Maintenance for ten years at
Chennai.

Document DESIGNED CHECKED APPROVED REV

19-EPE-CMWSSB- RSPH-BT-SDC-02
Number SVK JTP 0

Title STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE PUMPHOUSE

1.0 General Inputs & Load calculation:

Finished ground level (FGL) RL = 4.0 m

Ground water table from (FGL) RL = 3.0 m

Load Calculation:

Load on Main wall

Water Pressure (Inside)

Height of water = 4.5 m

2
Water pressure on wall (4.5 x 10.1) = 45.45 kN/m /m
2
Water pressure on base slab = 45.45 kN/m

Dry Earth Pressure (Outside)

Height = 1.0 m
2
Earth pressure on wall (1 x 18) = 18.00 kN/m /m
2
Earth pressure on raft (dry) = 18.00 kN/m

Submerged Earth Pressure (Outside)

Height = 1.5 m
2
Earth pressure on wall (1.5 x 12.19 x 0.33) = 6.03 kN/m /m

Hydrostatic Earth Pressure (Outside)

Height = 1.5 m
2
Hydrostatic pressure on wall (1.5 x 9.81) = 14.72 kN/m /m
2
Earth pressure on raft (saturated) (1.5 x 22) = 33.00 kN/m

Surcharge Pressure (Outside)

2
Surcharge pressure on raft = 10.0 kN/m
2
Surcharge pressure on wall (10 x 0.33) = 3.30 kN/m /m

Uplift Pressure

Height = 2.0 m
2
Uplift pressure on raft (2 x 9.81) = 19.62 kN/m

Page 8 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant
Project in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from
Bio-Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02 SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE

2.0 HYDRO DYNAMIC PRESSURE FOR CIRCULAR TANK

DESIGN HORIZONTAL SEISMIC CO-EFFICIENT

Zone Factor Z = 0.16

Response Reduction Factor R = 4

Importance Factor I = 1.5

Height of the Structure H = 4.5

Time Period T = 0.23

Average Response Acceleration Sa/g = 2.5

Ah = 0.075
(0.16*1.5*2.5)/(2*4)

IMPULSIVE HYDRODYNAMIC PRESSURE

1.)LATERAL PRESSURE ON THE WALL,(Piw)

Distance of a point on tank wall from the bottom

y of tank=wall 0.000 m

Mass density of liquid ρ = 10.10 kN/m^3

Acceleration due to gravity g = 9.81 m/s

Maximum depth of liquid h = 4.50 m

Circumferential angle φ = 0

inner diameter of tank D = 56.5 m

Coefficient of impulsive hydrodynamic pressure on wall

Qiw = 0.87

(0.866*(1-((0/4.5)^2))*TANH(0.866*56.5/4.5)

Piw = 0.03
(0.87*0.075*10.1*9.81*4.5*COS(PI()/180*0)

Page 9 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant
Project in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from
Bio-Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02 SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE
2.)Impulsive hydrodynamic pressure in vertical direction on base slab

Horizontal distance of a point on X = 28.25 m

base of tank in the direction of
seismic force,from center of tank
length of the strip in the direction of seismic force l' = 56.5 m

Pib = 0.03 kN/m2

(0.866*0.075*10.1*9.81*4.5*SINH(1.732*28.25/4.5))/COSH(0.866*56.5/4.5)

CONVECTIVE HYDRODYNAMIC PRESSURE

1).Lateral convective pressure on the wall:

= 0.539

(0.5625*COSH(3.674*0/56.5))/COSH(3.674*4.5/56.5)

Page 10 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant
Project in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from
Bio-Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02 SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE

Pcw = 0.067 kN/m2

(0.539*0.075*1000*9.81*4.5*56.5)*(1-((1/3)*COS(PI()/180*0)*COS(PI()/180*0)))*COS(PI()/180*0)/(1000)
2).Convective pressure on base slab

= 0.36
(1.125*((28.25/56.5)-(4/3)*(28.25/56.5)^3)*1/COSH(3.674*4.5/56.5)

Pcb = 0.15 kN/m2

(0.36*0.075*10.1*9.81*56.5)
PRESSURE DUE TO WALL INERTIA

Mass density of tank wall = 25 kN/m^3

wall thickness = 0.675 m

Pww = 12.42 kN/m2

(0.075*25*0.675*9.81)

impulsive hydrodynamic pressure

Lateral hydrodynamic impulsive pressure on the wall, piw piw 0.03

Impulsive hydrodynamic pressure on base slab Pib 0.03

convective pressure
Lateral convective pressure on the wall pcw Pcw 0.07

Convective pressure in vertical direction, on the base slab Pcb 0.15

Page 11 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant
Project in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from
Bio-Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02 SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE

PRESSURE DUE TO VERTICAL EXCITATION

Av = 0.0495
2
Pv = 22.07029 kN/m
MAXIMUM HYDRO DYNAMIC PRESSURE

2
P = 25.34 kN/m

Since hydrodynamic pressure is less than hydrostatic pressure, design of Balancing tank has been done with hydrostatic
Pressure

Page 12 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at
Project Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including
Operation and Maintenance for ten years at Chennai.
Prepared Checked Approved Rev
Document
19-EPE-CMWSSB- RSPH-BT-SDC-02
Number ABI SVK/JTP 0

Title STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE PUMPHOUSE

3 Uplift check
DESIGN DATA:
Finished ground level (FGL) = 4m
EL. at Top base slab = 1.5 m
Height of wall = H = 4.50 m
LVL (6-1.5)
Diameter of wall = D = 56.50 m
Radius of Tank = R = 28.25 m
3
Unit weight of material (Concrete) = 25 kN/m
3
Unit weight of material (water) = w = 10 kN/m
3
Unit weight of material (soil) = 17 kN/m
Thickness of Wall (t) = 500 mm

(1) Check for Uplift pressure :

Factor of safety against uplift(As per IS3370 Part 1 cl4.2) = 1.2
Assume slab thickness = 500.00 mm
Projection = 0.50 m
Water table level = 3.00 m (actual)
El at Bottom of base slab = 1.00 m

UPWARD FORCE
Uplift head = 2.00 m
2
Area of base slab = 2687.83 m
PI()/4*(56.5+2*0.5+2*0.5)^2
Uplift force 2687.83*2*9.81 = 52735.22 kN

DOWNWARD FORCE
Weight of Wall
Thickness (t) = 0.500 m
Height of wall = 4.50 m

2
Area of wall (PI()*((57.5)^2-56.5^2)/4 = 89.54 m
Load due to vertical wall
(89.54*4.5*25) = 10073.25 kN
Weight of Slab
Thickness of base slab = 0.50 m
2
Area of raft (PI()*58.5)^2)/4 = 2687.83 m
Load due to raft (2687.829*0.5*25) = 33597.86 m
Soil load
Depth of soil = 2.50 m
(As conservative)
2
Area over the soil load acts = 91.11 m
((56.5+2*0.5+2*0.5)^2-(56.5+2*0.5)^2)*PI()/4 LVL (9.85-2.1)
Page 13 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at
Project Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including
Operation and Maintenance for ten years at Chennai.
Prepared Checked Approved Rev
Document
19-EPE-CMWSSB- RSPH-BT-SDC-02
Number ABI SVK/JTP 0

Title STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE PUMPHOUSE

Load due to soil 91.11*2.5*17 = 3872.18 kN

Weight of PCC
Depth of PCC = 0.45 m
2
Area over the PCC load acts = 2505.92 m
Load due to PCC = 27063.90 kN

Total vertical load = 74607.19 kN

(33597.863+10073.25+3872.18+27063.8955)

Factor of safety = ( 74607.19 / 52735.22 ) = 1.41 > 1.2

Hence, Safe against Uplift pressure

Page 14 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT- Prepared Checked Approved Rev

Document Number
SDC-02 SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE
5.0 DESIGN OF WALL BY MANUAL METHOD
Design of Vertical wall(500THK) (Water face)
= 2
Yield strength of steel 500 N/mm
= 2
Compressive Strength of concrete M35 N/mm
= 3
Density of water 10.1 kN/m
Height of the tank = 4.5 m
Height of the water = 4.5 m
Diameter of the tank = 56.5 m
Thickness of the wall = 0.5 m
2 =
H /DT 0.72
Coefficient form tabel10 of IS3370 part 4 = 0.088
Total Moment from water face = 80.99 kN-m (0.088x10.1x4.5^3)

Page 15 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02 SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE

5.0.1 Design circumferential reinforcement

Horizontal reinforcement
H2/DT = 0.72
Coefficient is found by manual interpolation
Coeffiecent (taken from IS3370(PARTI IV), Table 9) = 0.240
Height of the tank = 4.5 m
Height of the water = 4.5 m
Thickness of the wall = 0.5
Radius of the tank = 28.25 m
3
Desnity of water = 10.1 kN/m
Refering from the code IS 3370 Part 4 table 9

Total Tension in Wall = 308 kN (0.2402x10.1x4.5x28.25)

2
Reinforcement required at each face = 532 mm (1.5x1000x308.41/0.87x2x500)
Minimum Reinforcement = 0.35 %
Depth of Wall = 500 mm
Depth of surface zone = 250.000 mm
Diameter of bar = 16 mm
2
Minimum reinforcement = 875 mm
Spacing of bar = 200 mm
2
Reinforcement provided = 1005.312 mm
Provide Y16 @ 200mm C/C

Check for Crack width

2
Compressive strength of concrete = M35 N/mm
2
Ec -Modulus of Elasticity of concrete = 29.58 kN/mm
2
ES -Modulus of Elasticity of steel = 200 kN/mm
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 16 mm
Spacing provided = 200 mm
2
Area of steel provided = 1005 mm
Axial tension at each face M = 154.21 kN
Width of section b = 1000 mm
Overall depth D = 500.0 mm
Clear Cover to the main reinft. Cmin = 40 mm

Page 16 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02 SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE
Effective depth of the section d = 452 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
2
Eeq = 14.79 kN/mm
Modular ratio m = 13.5
pt = 0.0022
m*pt = 0.030
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.22
x = 98.09 mm
z (lever arm) = d-x/3 = 419.30 mm
Calculating average surface strain at tension face
2
Stress due to tension force = 153.39 N/mm
Strain es = fs /Es = 7.67E-04
Eh = (D-x)/(d-x)*es = 8.71E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.14E-04
Calculating crack width at critical positions
Effective Cover p = 48 mm
Bar dia /2 y = 8 mm
Spacing of bar = 200 mm

am=(p^2+(x/2))^2)^0.5-y] = 102.92 mm

wm=3*am*emh = 0.035 mm
safe

Page 17 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-
Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT- Prepared Checked Approved Rev

Document Number
SDC-02 SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE
5.0.2 DESIGN OF WALL
Shear check (500THK) (Water face)
= 2
Yield strength of steel 500 N/mm
= 2
Compressive Strength of concrete M35 N/mm
= 3
Density of water 10.1 kN/m
Height of the tank = 4.5 m
Height of the water = 4.5 m
Diameter of the tank = 56.5 m
Thickness of the wall = 0.5 m
2 =
H /DT 0.72
Coefficient form tabel11 of IS3370 part 4 = 0.386
Total shear from water face = 78.95 kN (0.386x10.1x4.5^2)

Page 18 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02
SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE

4. DESIGN OF MAIN WALL

Structural Data:

Unit weight of liquid = 10.1 kN/m

3

3
Unit Weight of Concrete = 25 kN/m

Compressive Strength of concrete = M35 N/mm

2

Yield strength of steel = 500 N/mm

2

Modulus of elasticity of steel = 200000 N/mm

2

Depth of the section = 0.50 m

Breadth of the section = 1.00 m

Cover = 50 mm

DESIGN OF WALL 500 THK:

Service Moment at wall = 81 kN-m

Shear stress at wall = 0.175 N/mm

2

Load factor = 1.5

Factored Moment = 121.50 kN-m

Factored Shear stress = 0.263 N/mm

2

Reinforcement = Dia 1 + Dia 2

Rebar diameter = 16 mm 0

Spacing = 200 mm 150

Cover = 50 mm

Depth of the section = 500 mm

Breadth of the section = 1000 mm

Effective depth = 442 mm

Ast Required =

2
Ast Required for Moment = 645 mm

Minimum Reinforcement = 0.35 %

Page 19 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02
SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE
Depth of surface zone = 250 mm

(IF(500>500,250,500/2))

Minimum Reinforcement = 875 mm

2

2
Ast Provided = 1005 mm

(1000/200*0.7854*16*16) +(1000/150*0.7854*0*0)

Hence Provided Ast is ok

Check for Crack width

2
Characteristic cube strength of concrete, fck = M35 N/mm
Yield Strength of steel, fy = 500 N/mm2
Modulus Elasticity of concrete Ec= 5000xSQRT(fck) = 29580.4 N/mm2
Modulus Elasticity of Steel Es = 200000 N/mm2
Modulur Ratio, m, Es/Ec = 13.52

Breadth of Section, 'b' = 1000 mm

Depth of section, 'h' = 500 mm

2
Area of tension reinforcement, 'Ast' = 1005 mm
Bar diameter, 'db' = 16 mm

Maximum bar spacing, 'S' = 200 mm

Cover to tension reinforcement = 50 mm

Applied Moment at service condition, 'M' = 81 kN-m

Effective depth, 'd' = 442 mm

Percentage of Reinforcement( Pt =Ast/bd) = 0.23 %

Neutral axis depth, 'X' bX2/2 = mAst(d-X) = 96.86 mm

Page 20 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in
Project Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas
including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02
SVK JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE
Effective Cover, 'dc' = 58 mm
acr (SQRT((s/2)2+dc2)-(db/2) = 107.60 mm

Lever arm 'Z' = 409.71 mm

(442-(96.861/3))
2
Steel Stress, 'fs' = 196.66 N/mm

(((81*10^6)/409.71)/1005.31)
2
Concrete stress 'fc' = 4.08 N/mm

(2*81*10^6)/(1000*96.861*409.71)
Distance 'a' = 500 mm
Strain Es in steel for the stress of = 0.00098330 mm

(196.66/200000)

Strain at the level considered ε1 = (h-x)/(d-x)*εs

Strain at the level considered ε1 = 0.0011485 mm

(((500-96.861)/(442-96.861))*0.0009833)
Strain due to stiffening effect of concrete ε2

For a limiting design surface crack width of 0.2mm

a' distance = 500 mm

Strain due to stiffening effect of concrete ε2 = 0.0007807 mm
Average strain at the level Considered εm = 0.0003678 mm

Crack Width

Crack width, 'w' = 0.092 mm

Hence safe against crack width (0.092 < 0.2)

Vertical reinforcement:

Earth face - Y16 at 200 c/c + Y12 at 200c/c for 1m height

Y16 at 200 c/c - Above 1m height

Water face - Y16 at 200 c/c + Y12 at 200c/c for 1m height -

Y16 at 200 c/c - Above 1m height

Page 21 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II
Project at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including
Operation and Maintenance for ten years at Chennai.

Document Prepared Checked Approved Rev

19-EPE-CMWSSB- RSPH-BT-SDC-02
Number
SVK JTP JTP 0

Title STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE PUMPHOUSE

5. DESIGN OF RAFT

Structural Data:

Unit weight of liquid = 10.1 kN/m

3

3
Unit Weight of Concrete = 25 kN/m

Compressive Strength of concrete = M35 N/mm

2

Yield strength of steel = 500 N/mm

2

Modulus of elasticity of steel = 200000 N/mm

2

Depth of the section = 0.50 m

Breadth of the section = 1.00 m

Cover (Top) = 50 mm

Cover (Bottom) = 75 mm

DESIGN OF Raft 500 THK:

Since there is no uplift pressure, raft reinforcement is provided with minimum reinforcement

Service Moment at Raft = 1 kN-m

Shear stress at Raft = 0.01 N/mm

2
(Ave. stress)

Load factor = 1.5

Factored Moment = 1.50 kN-m

Factored Shear stress = 0.015 N/mm

2

Reinforcement = Dia 1 + Dia 2

Rebar diameter = 16 mm 0

Spacing = 200 mm 200

Cover = 50 mm

Depth of the section = 500 mm

Breadth of the section = 1000 mm

Effective depth = 442 mm

Page 22 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II
Project at Kodungaiyur with Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including
Operation and Maintenance for ten years at Chennai.

Document Prepared Checked Approved Rev

19-EPE-CMWSSB- RSPH-BT-SDC-02
Number
SVK JTP JTP 0

Title STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE PUMPHOUSE

Ast Required =

2
Ast Required for Moment = 8 mm

Minimum Reinforcement = 0.35 %

Depth of surface zone = 250 mm

(IF(500>500,250,500/2))

Minimum Reinforcement = 875 mm

2

2
Ast Provided = 1005 mm

(1000/200*0.7854*16*16) +(1000/200*0.7854*0.0001*0.0001)

Hence Provided Ast is ok

Top reinforcement: Bottom reinforcement

Bothways - Y16 at 200 mm c/c Bothways - Y12 at 200c/c

Page 23 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment
Project Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power
Generation from Bio-Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE
Design of Platform slab -S1

2
Compressive Strength of concrete = 35 N/mm
2
Yield strength of steel = 500 N/mm

Cantilever slab =
Span of the slab, l . 0.7 m (Max.cantilever projection)
Thickness of the slab, D = 125 mm
Cover to reinforcement = 40 mm
Effective Depth of Slab at Midspan = 79 mm (125-40-12/2)
2
Floor finish, wd = 1.20 KN/m
2
Live Load, wl = 5.00 KN/m
2
Total Load, w = 9.30 KN/m (125/1000*25 +1.2+5)
2
Total load, (wd) 4.30 KN/m (9.3-5)

Design of Support reinforcement

Additional moment due to point load = 0.00 KN-m
Maximum Bending Moment at support = Wd*l^2/2+Wl*l^2/2
= 2.2785 KN-m (4.3*0.7^2/2+5*0.7^2/2)+0)

Mu/bd2 = 0.219
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100
= 0.051 %
Ast = Pt/100*b*d

= 0.051/100*1000*125
2
= 63.75 mm
Assumed diameter of the slab reinft = 12 mm
Minimum % of reinforcement = 0.35 %
2
Minimum area of reinforcement = 350 mm
Spacing of 12mm dia bars = Af/Ast.*1000
= 323.14 mm
= 300 mm

Page 24 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment
Project Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power
Generation from Bio-Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE

Minimum area of reinforcement = 0.35 %

Rounding off to = 237
= 225 mm
Required 12mm dia @225mm c/c

Check for Deflection

Ast provided = 10 @ 150 c/c

2
= 523.33 mm
Ultimate Moment M = 3.42 KNm
Effective depth d = 79.0 mm
Mu/bd2 = 0.55
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2))
fs = (0.58*fy*As req/ As prov)
2
= 35.327 N/mm
Modification factor = 3.09
Allowable Deflection = 2*7
= 14.00
Actual Deflection L/d = 8.86
< 14.00
SAFE AGAINST DEFLECTION
(8.86<14)

Check for Crack width

Compressive strength of concrete = 35 N/mm2

Ec -Modulus of Elasticity of concrete = 29.58 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 10 mm
Spacing provided = 150 mm
Area of steel provided on each face = 524 mm2
Service moment @ the point considered M = 2.28 kNm

Page 25 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment
Project Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power
Generation from Bio-Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE

Axial tension M = 0.00 kN

Breath of section b = 1000 mm
Overall depth D = 125.0 mm
Clear Cover to the main reinft. Cmin = 40 mm
Effective depth of the section d = 80 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
Eeq = 14.79 kN/mm2
Modular ratio m = 13.5
pt = 0.0065
m*pt = 0.089
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.34
x = 27.31 mm
z (lever arm) = d-x/3 = 70.90 mm

Calculating average surface strain at tension face

fs= Ms/Ast*z stress due to bending moment = 61.38 N/mm2
stress due to tension force = 0.00 N/mm2
fs= Ms/Ast*z = 61.38 N/mm2
Strain es = fs /Es = 3.07E-04

Eh = (D-x)/(d-x)*es = 5.69E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = -7.49E-06

Calculating crack width at critical positions

Effective Cover p = 45 mm
Bar dia /2 y = 5 mm

Page 26 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment
Project Plant in Zone - II at Kodungaiyur with Sequential Batch Reactor (SBR) with Power
Generation from Bio-Gas including Operation and Maintenance for ten years at Chennai.

19-EPE-CMWSSB- RSPH-BT-SDC- Prepared Checked Approved Rev

Document Number
02 SVK JTP JTP 0
STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE
Title
PUMPHOUSE

Spacing of bar = 150 mm

am=(p^2+(x/2))^2)^0.5-y] = 82.46 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = -0.001 mm
safe

SLAB RESULT:

SlabTks Short Direction Long Direction

125 Y 10 @ 150 mm c/c Y 10 @ 180 mm c/c

Note : This detail adopted for all other location.

Page 27 of 28
 Design, Engineering, Build and Commissioning of 120 MLD Capacity Sewage Treatment Plant in Zone - II at Kodungaiyur with
Project Sequential Batch Reactor (SBR) with Power Generation from Bio-Gas including Operation and Maintenance for ten years at
Chennai.

Document DESIGNED CHECKED APPROVED REV

19-EPE-CMWSSB- RSPH-BT-SDC-02
Number SVK JTP 0

Title STRUCTURAL DESIGN CALCULATION - BALANCING TANK IN RAW SEWAGE PUMPHOUSE

7.0 SBC Check

Diameter of Tank D = 56.5 m

Thickness of Wall t = 0.5 m

Weight of Wall
Height of Wall = 4.5
Area of Wall (3.14 /4 x (57.5 x 57.5)-(56.5 x 56.5)) = 89.5 m2
Volume of Wall (89.49 x 4.5) = 402.71 m3
Weight of Wall (402.705 x 25) = 10067.63 kN

Weight of Raft

Thickness of Raft = 0.5 m

Area of Raft (3.14 /4 x (58.5 x 58.5)) = 2686.47 m2
Volume of Raft (2686.46625 x 0.5) = 1343.23 m3
Weight of Raft (1343.233125 x 25) = 33580.83 kN

Weight of PCC

Thickness of PCC = 0.45 m

Area of PCC (3.14 /4 x (56.5 x 56.5)) = 2505.92 m2
Volume of PCC (2505.91625 x 0.45) = 1127.66 m3
Weight of PCC (1127.6623125 x 24) = 27063.90 kN

Weight of Water

Height of Water = 4.5 m

Area of Water (3.14 /4 x (56.5 x 56.5)) = 2505.92 m2
Volume of Water (2505.91625 x 4.5) = 11276.62 m3
Weight of Water (11276.623125 x 9.81) = 110623.67 kN

Net Pressure on Raft

Total Weight (10067.625 + 33580.828125 + 27063.8955 +

110623.67285625) = 181336.0 kN
2
Net Pressure on Raft (181336.02148125 /(3.14 /4 x (58.5 x 58.5))) = 67.50 kN/m

SBC of Soil

2
SBC of Soil = 200.00 kN/m

200 > 67.50

Hence Safe

Page 28 of 28