Accessories For Kellenberger Cylindrical Grinding Machines

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KEL-ACCESS
ACCESSORIES FOR KELLENBERGER CYLINDRICAL GRINDING MACHINES
THE KEL-VARIA ® ACCESSORIES:

PRACTICAL, UNIVERSAL, OPTIMAL.
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Precision Grinding Machines and Systems
KEL-ACCESS®
Standard Accessories
Standard Accessories Height of centres Painting

■ 1 set of open ended spanner 175 / 225 mm (6.89 / 8.86“) Enclosure /cabinet:
■ 1 ring spanner, size 19 Distance between centres grey NCS 2502-B / blue NCS 3050-B
■ 1 open ended spanner, size 40 600 / 1000 / 1500 mm (24 / 40 / 60“)
■ 1 set of hex head socket spanners Power supply Machine base / auxiliary equipment:
■ 1 hex head socket spanner, size 8 3 x 400 V 50 Hz / 3 x 460 V 60 Hz dark grey NCS 7502-B
■ 1 Allan key, size 8
■ 1 balancing arbour
■ 1 box spanner, size 46
■ 1 assembly arbour
■ 1 wheel-changing aid. for ø 500 (20“) only
■ 1 pulling off tool
■ 1 reduction sleeve MT5 / MT4
■ 1 assembly ring
■ 1 driver
■ 1 taperhole wiper MT5
■ 1 taperhole wiper MT4
■ 2 carbide tipped centre-points MT4
■ 1 carbide tipped half centre-points MT4
■ 1 round belt
■ 1 drain-off tube
■ 1 ejector bar
■ 1 manual drawbar
■ 1 set of operating instructions
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T E C H N O L O G Y F O R T H E F U T U R E
KEL-ACCESS®
Contents
Wheelhead variants R and UR 5

RS and URS 6
CNC control units and KELCO 110 7

PC software KELCO 120
FANUC
KEL-ASSIST 100 8
KEL-POLY
Personal computer (laptop)
Swiveling-devices for Indexing swivelling systems 9
wheelheads CNC controlled B axis
Equipment for wheelheads Grinding wheel flanges 10

Constant surface speed
Automatic balancing
Internal grinding spindles Internal grinding spindles 11

and accessories Quills 12
Collet chuck, face grinding quill 13
Equipment for the tailstock Hydraulic sleeve retraction 14

Micro-adjustment
Spring preloaded center
Air-cushioning 15
Cooling system for upper table
Extra equipment for Increased working accuracy 16

workhead CNC-controlled C axis
Positioned spindle stop
Sine bar
Swivelling lower section 17
Micro fine adjustment
Coolant supply through the workhead spindle
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KEL-ACCESS®
Contents
Manual clamping devices 3-jaw chucks 18

and related accessories Permanent magnetic chucks
Blank flange
Spring collet adapters 19
Spring collets
Driving dogs
Power-actuated clamping Power-clamping system 20
devices and related 3-jaw power chuck
accessories Jaws
Power-clamping system / sets of jaws / chuck simulator 21
Driving dogs, devoid of shearing force 22
Spring collet adapter / spring collets
Steady-rests and supports 2-point steady rest 23
for components 3-point steady rest
Support for components
Dressing devices with Dressing device mounted on longitudinal slide 24

related accessories and Dressing device mounted on upper table
tools Adapter for diamond-holder
Diamond-holder 25
Dressing tools 26 / 27
Dressing devices 28
Gauging, flagging and Active flagging device KEL-POS 29
gap-control units Tool measuring system KEL-SET
Gap control sensor unit 30
Passive flagging device
In-process gauging system 30 / 31
Coolant-filtration units and Paper tape filter with magnetic swarf separator 32
related accessories Paper tape roll
Continuous-band filtration unit 33
Kit of connecting parts for filtration unit DARENTH 1040
Miscellaneous equipment Full enclosure for machine 34

Dust extration unit
Machine paint to customers specification
Special connection voltage and balancing unit
Vibration damping bases 35
Lubricant for first filling
Spare belts
Technical documentation / Services
Competence and global partnership 36
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KEL-ACCESS®
Wheelhead variants R and UR
Equipment for right-hand side of wheelhead

■ Automatic ginding wheel protection ■ 1 grinding wheel
■ Coolant shut-off device ■ 1 grinding wheel flange
Only available with 1110.01 and 1110.02*

Wheelhead variant R Only available with basic equipment
Equipment for grinding wheel on righthand side of ø 300 x 40 x 127 mm (12 x 1.6 x 5“) 1111.01
wheelhead ø 400 x 50 x 127 mm * (16 x 2.0 x 5“) 1111.03
ø 400 x 63 x 127 mm * (16 x 2.5 x 5“) 1111.02
Only available with 1310.01 and 1310.02*
Wheelhead variant UR Only available with basic equipment
Equipment for grinding wheel on righthand side of ø 300 x 40 x 127 mm (12 x 1.6 x 5“) 1311.01
wheelhead ø 400 x 50 x 127 mm * (16 x 2.0 x 5“) 1311.03
ø 400 x 63 x 127 mm * (16 x 2.5 x 5“) 1311.02
Equipment for grinding wheel on lefthand side of wheelhead ø 500 x 80 x 203.2 mm (20 x 3.2 x 8“) or
ø 500 x 100 x 203.2 mm (20 x 4 x 8“).
■ Motor output 9.2 kW
■ Peripheral grinding wheel speed 45 m/s (148 sfpm)
■ Instead of 400 mm (16“) / 7.5 kW / 35 m/s (115 sfpm)
Wheelhead variant R Only available with basic equipment
Equipment for grinding wheel on lefthand side of ø 500 x 80 x 203.2 mm (20 x 3.2 x 8“) 1110.01
wheelhead ø 500 x 100 x 203.2 mm (20 x 4.0 x 8“) 1110.02
Wheelhead variant UR Only available with basic equipment
Equipment for grinding wheel on lefthand side of ø 500 x 80 x 203.2 mm (20 x 3.0 x 8“) 1310.01
Internal grinding attachment with adapter ø 120 mm (4 23/32“) for high-frequency internal grinding
spindles.
■ Automatic grinding wheel protections
■ Coolant shut-off device
Only available with machine version type UR Only available with basic equipment
Internal grinding attachment with adapter ø 120 mm (4 /32“)
23 1012.01
Height of centres 225 mm (8.86“)

■ Max. grindable diameter with grinding wheel ø 500 mm (20“) and
grinding wheel position 0° is 432 mm (17“).
Only available with basic equipment

Increase of centre height to 225 mm (8.86“) 1018.01
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KEL-ACCESS®
Wheelhead variant RS and URS
Equipment for grinding wheel on righthand side of wheelhead

■ Motor output 9.2 kW
■ Peripheral grinding wheel speed 45 m/s (148 sfpm)
■ Instead of 400 mm (16“) / 7.5 kW / 35 m/s (115 sfpm)
Wheelhead variant RS Only available with basic equipment

Equipment for grinding wheel on righthand side of ø 500 x 80 x 203.2 mm (20 x 3.2 x 8“) 1211.01
Wheelhead variant URS Only available with basic equipment
Equipment for grinding wheel on righthand side of ø 500 x 80 x 203.2 mm (20 x 3.2 x 8“) 1411.01
Internal grinding attachment with adapter ø 120 mm (4 23/32“) for high-frequency internal grinding
spindles.
■ Automatic grinding wheel protections
■ Coolant shut off
Only available with machine version type URS Only available with basic equipment
Internal grinding attachment with adapter ø 120 mm (4 /32“)
23 1012.01
Height of centres 225 mm (8.86“)

■ Max. grindable diameter with grinding wheel ø 500 mm (20“) and
grinding wheel position 0° is 432 mm (17“).

Increase of centre height to 225 mm (8.86“) 1018.01
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KEL-ACCESS®
CNC control units and PC software
CNC control unit KELCO 110

Dialogue-supported Z-axes, CNC control unit for X- and Z-axis. Graphic assisted or ISO 6983 /
DIN 66025 programming, including specific grinding cycles.
■ 10.4" colour LC display
■ Harddisc 1.5 Gb, main memory 32 Mb RAM

CNC control unit KELCO 110 1020.02
CNC control unit KELCO 120

Dialogue-supported, multi-axis CNC control unit for X-, Z-, B- and C-axis. Graphic assisted or ISO 6983 /
DIN 66025 programming including specific grinding cycles.
■ Constant peripheral grinding wheel speed
■ Harddisc 1.5 Gb, main memory 32 Mb RAM

CNC control unit KELCO 120 1021.02
CNC control unit GE FANUC

Dialogue-supported, multi-axis CNC control unit for X-, Z- and B-axis. Graphic assisted or ISO 6983 /
DIN 66025 programming including specific grinding cycles.
■ Harddisc: 512 Kb

CNC control unit GE FANUC 1022.01
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KEL-ACCESS®
CNC control units and PC software
KEL-ASSIST 100
Software package supporting the generation of profile dressing and contour grinding programmes for
KELCO 110, KELCO 120 and GE FANUC.
■ Includes CAD “vector”
■ Data transfer via RS 232 interface
■ Contour grinding
■ Profile dressing
Available at any time

KEL-ASSIST 100 1024.04
KEL-POLY
Software for grinding of unround or eccentrics polyhedrons, polygons and continuous and free contours.
■ DXF interface for reading CAD data
■ Data transfer via RS 232 interface
Only available with the C-axis, ref. 1026.01 and KELCO 120 Available at any time
KEL-POLY 1024.03
Personal Computer (Laptop)

■ Including the installation of software, e.g. KEL-ASSIST 100 or KEL-POLY
■ 1 connecting cable (length 5 m)

Personal Computer 1025.01
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KEL-ACCESS®
Swivelling devices for the wheelheads
Swivelling system with manual indexing.

■ Positioning devices every 2.5 ° with Hirth coupling and hydraulic cushioning
■ Swivelling range +30° / -205°
■ Spring pre-loaded clamping

Swivelling device with manual indexing for wheelhead R 1114.01
Swivelling device for automatic indexing

■ Positioning every 2.5 ° with Hirth-coupling and hydraulic cushioning
■ Spring pre-loaded clamping

Swivelling device with automatic indexing for wheelhead R 1114.02
Swivelling device with automatic indexing for wheelhead UR / URS / RS 1014.01
CNC-controlled B-axis
Swivelling system for automatically swivelling in any position with hydraulic clamping without radial
tension. No vertical movement, e.g. can be swivelled in an I.D. without first being removed.
■ Positioning accuracy +/- 5"

CNC controlled B axis for wheelhead R 1114.03
CNC controlled B axis for wheelhead UR / URS / RS 1014.02
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KEL-ACCESS®
Equipment for wheelheads
Grinding wheel flange with balancing segments on outside

Outer ø x I.D. Clamping capacity
ø 300 or ø 400 x 127 mm (ø 12 or ø 16 x 5“) 21 - 62 mm (13/16 - 2 7/16“)
ø 500 x 203.2 mm (ø 20 x 8.1“) 24 - 67 mm (1 - 2 5/8“)

Grinding wheel flange ø 300 or ø 400 mm (ø 12 or ø 16“) 0015.01
Grinding wheel flange ø 500 mm (20“) 0015.02
Spindle speed V-constant, setting infinitely variable between 1150 - 2150 rpm.
■ ø 400 / 35 m/s (ø 16“ / 115 sfpm)
■ ø 500 / 45 m/s (ø 20“ / 148 sfpm)
V = constant Only available with basic equipment

V-constant for KELCO 110 1016.03
V-constant for FANUC 1016.02
Automatic balancing unit for dynamic balancing of grinding wheels.

■ Balancing head
■ Vibration sensor with touchfree transmission of signals
■ Display and operating unit integrated in cockpit
■ Integrated gap control sensor

Balancing unit ELASO, type EB 7003 1017.01
Balancing unit MARPOSS, type E 82 1017.02
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KEL-ACCESS®
Internal grinding spindles and accessories
Belt-driven internal grinding spindles

For ID Type Dimensions Max. rpm
> ø 20 HJN 828 ø 80 x 240 mm 28000
ø 6 - 30 HJN 842 ø 80 x 230 mm 42000
ø 3 - 20 HJN 860 ø 80 x 220 mm 60000
■ consignment includes 1 set of pulleys, 1 set of flat belts and standard equipment

HJN 828 0013.01
HJN 842 0013.02
HJN 860 0013.03
High frequency internal grinding spindles

For ID Type Dimensions Max. rpm
> ø 20 MFV 1230 ø 120 x 265 mm 30000
ø 3 - 30 MFV 1260 ø 120 x 235 mm 60000
ø 2 - 15 MFZ 1090 ø 100 x 200 mm 90000
Requirements
■ Internal grinding equipment ø 120 mm, 1012.01
■ Operating unit 1013.04
MFV 1230 1013.01
MFV 1260 1013.02
MFZ 1090 1013.03
Operating unit for high frequency internal grinding spindles.

■ Operating unit
■ Gap control sensor
■ Frequency converter
■ Lubrication and coolant systems

Operating unit 1013.04
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KEL-ACCESS®
Grinding range Grinding quill

S T C D K L Designation Internal grinding quill including:
28 20 HJND 28 - 1220 ■ 2 threaded bolts GB
> 18 43 8 12 12 35 HJND 28 - 1235 ■ 1 extension DV
58 50 HJND 28 - 1250
35 25 HJND 28 - 1625
> 25 55 10 16 12 45 HJND 28 - 1645
75 65 HJND 28 - 1665
;;
;;
45 30 HJND 28 - 2030
> 35 75 13 20 12 60 HJND 28 - 2060
105 90 HJND 28 - 2090
55 35 HJND 28 - 2535
> 50 95 16 25 12 75 HJND 28 - 2575
135 115 HJND 28 - 25115
Suitable for internal grinding spindle HJN 828 and MV 1230
Internal grinding quill HJND 28 0013.04

S T C D K L Bezeichnung Internal grinding quill including:
> 10 31 4 7 9,5 25 HJND 42 - 725 ■ 1 extension DV
42 36 HJND 42 - 736
25 18 HJND 42 - 918
> 16 37 6 9 9,5 30 HJND 42 - 930
52 45 HJND 42 - 945
28 20 HJND 42 - 1220
> 20 43 8 12 9,5 35 HJND 42 - 1235
58 50 HJND 42 - 1250
35 25 HJND 42 - 1625
> 25 55 10 16 9,5 45 HJND 42 - 1645
75 65 HJND 42 - 1665
Suitable for internal grinding spindle HJN 842 and MV 1260

S T C D K L Bezeichnung Internal grinding quill including:
>7 22 2,5 4 7,5 18 HJND 60 - 418 ■ 1 extension DV
28 24 HJND 60 - 424
19 14 HJND 60 - 514
>8 25 3 5 7,5 20 HJND 60 - 520
33 28 HJND 60 - 528
22 16 HJND 60 - 716
> 10 31 4 7 7,5 25 HJND 60 - 725
42 36 HJND 60 - 736
25 18 HJND 60 - 918
> 12 37 6 9 7,5 30 HJND 60 - 930
52 45 HJND 60 - 945
Suitable for internal grinding spindle HJN 860 and MFN 1090
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KEL-ACCESS®
HJNZ collet chuck for holding mounted grinding points.
For use with internal grinding spindle HJN 842 and MFV 1260, includes:
■ 2 spring collets ø 3 mm and ø 6 mm
For use with internal grinding spindle HJN 860, includes:

■ 2 spring collets ø 3 mm and ø 6 mm

Collet chuck HJNZ 42 0013.07
Collet chuck HJNZ 60 0013.08
Face-grinding quill for use with internal grinding spindle HJN 828 for holding cup wheels, including
belt and pulley (n = 5500 rpm).
■ Suitable for grinding ID > ø 100 mm (4“)
■ For grinding wheel size ø 100 x 50 x 45 mm ( 4 x 2 x 1 3/4“)

Face grinding quill HJNP 828 0013.09
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KEL-ACCESS®
Equipment for the tailstock
Hydraulic sleeve retraction for tailstock.

■ Pedal operated
■ Sleeve stroke 50 mm (2“)
■ Centre pressure adjustable, range approx. 200 - 700 N

Hydraulic sleeve retraction 1030.01
Tailstock micro-adjustment for fine correction of cylindricity.

■ Correction range +/- 0.150 mm (0.006“)

Tailstock micro-adjustment 1030.02
Spring pre-loaded sleeve, suitable for clamping slim workpieces.

■ Spring pre-loading 5 - 50 N
■ Inner taper for centre points MT1
■ Includes 2 centre points MT1

Spring pre-loaded sleeve 1030.03
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KEL-ACCESS®
Equipment for the tailstock and cooling system for upper table
Air-cushion for the tailstock.

■ Easy repositioning

Air-cushioning 1030.04
Upper table cooling system.

■ Upper table temperature stabilised by upper table submersion

Cooling system for upper table 1033.01
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KEL-ACCESS®
Equipment for the workhead
Increased working accuracy for the standard workhead.

■ Roundness error on chucked work according to LSC B.S 3730: ∆R < 0.2 µm (0.000008“)
■ Not to be used with C axis, ref. 1026.01

Increased working accuracy 1031.01
CNC controlled C axis for workhead.

■ Interpolation of C- and X-axis
■ High resolution rotary encoder directly on the work spindle
C
X ■ Tooth-belt drive
■ Use only with Kel-Poly software
■ Use only with KELCO 120 control

CNC controlled C axis 1026.01
Positioned spindle stop for the standard workhead, for simplified workpiece changeover or for
machines equipped with automatic loading device.
■ Positioning accuracy < +/- 0.5°

Positioned spindle stop 1031.03
Sine bar attachment for direct fine angular setting using gauge blocks.
■ Setting range 0 - 35°
■ Dial gauge 0.001 mm (0.00004“) and support
■ Conversion table
■ For use only with swivel base ref. 1031.05

Sine bar 1031.04
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KEL-ACCESS®
Equipment for the workhead
Swivel base for the standard workhead.

■ Swivelling range -10° / +100°

Swivelling lower section 1031.05
Micro-fine adjustment for tailstock
Swivelling range:
■ Max. swivel +/- 1' or 30 µm (0.00012“)
■ Minimum swivel 2" or 1 µm (0.00004“)

Micro-fine adjustment for tailstock 1031.06
Coolant supply through the workhead spindle.

For use only with power-actuated chuck 1043.01 or manual draw bar 0041.01.

Coolant supply through workhead spindle 1031.07
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KEL-ACCESS®
Manual clamping devices and related accessories
3-jaw chuck, spiral type: self-centering, including one set of hardened jaws for external and internal
clamping. Support cone DIN 55026, size 5.
Size 160 mm (6 5/16“) Size 200 mm (7 7/8“)
■ Clamping range, external, max. 160 mm (6 5/16“) ■ Clamping range, external, max. 200 mm (7 7/8“)
■ Clamping range, internal, max. 150 mm (5 /16“) 15 ■ Clamping range, internal, max. 190 mm (7 1/2“)
■ Permissible radial run out 0.03 mm (0.0012“) ■ Permissible radial run out 0.04 mm (0.0015“)
3-jaw chuck, spiral type ø 160 mm (5 5/16“) 0040.01
3-jaw chuck, spiral type ø 200 mm (7 /8“)
7 0040.02
3-jaw chuck, wedge-bar type: self-centering, including 1 set of hardened reversible jaws for external
and internal clamping. Support cone DIN 55026, size 5.
Size 160 mm (6 5/16“) Size 200 mm (7 7/8“)
■ Clamping range, external, max. 160 mm (6 5/16“) ■ Clamping range, external, max. 200 mm (7 7/8“)
■ Clamping range, internal, max. 210 mm (8 /4“) 1 ■ Clamping range, internal, max. 260 mm (10 1/4“)
■ Permissible radial run out 0.015 mm (0.0006“) ■ Permissible radial run out 0.015 mm (0.0006“)
3-jaw chuck, wedge-bar type ø 160 mm (6 5/16“) 0040.03
3-jaw chuck, wedge-bar type ø 200 mm (7 /8“) 7 0040.04
Permanent magnetic chuck

Size 200 mm (7 7/8“) Size 300 mm (11 13/16“)
■ Radial pole division ■ Radial pole division
■ Support cone DIN 55026, size 5 ■ Support cone DIN 55026, size 5
■ Through bore 30 mm ■ Through bore 58 mm

Permanent magnetic chuck ø 200 mm (7 7/8“) 0040.05
Permanent magnetic chuck ø 300 mm (11 /16“)13 1040.01
Blank flange for use with clamping chucks or as face plate.

Support cone DIN 55026, size 5.

Blank flange / face plate ø 160 mm (6 5/16“) 0044.01
Blank flange / face plate ø 200 mm (7 /8“)
7 0044.02
Blank flange / face plate ø 250 mm (9 13/16“) 1044.01
Blank flange / face plate ø 300 mm (11 /16“)
13 1044.02
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KEL-ACCESS®
Manual clamping devices and related accessories
Spring collet adapter

■ for Schäublin spring collets B 32
■ for Hardinge spring collets 5 C

Spring collet adapter Schäublin 0041.02
Spring collet adapter Hardinge 0041.03
Spring collets Schäublin B 32 Spring collets Hardinge 5 C

■ 1 set of 59 units ■ 1 set of 35 units
■ for ø 1.0 - 30 mm ■ ø 1/16 - 11/16“
■ In increments of 0.5 mm ■ In increments of 1/32“
For use only with the adapters 0041.02 and 0041.03 Available at any time
Spring collets Schäublin 0041.04
Spring collets Hardinge 0041.05
Driving dogs
■ 1 set of 8 dogs including storing case
■ ø range 5 - 100 mm (3/8 - 3 15/16“)

Driving dogs 0045.01
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KEL-ACCESS®
Power actuated clamping devices and related accessories
Power clamping system for pneumatic operation of power actuated chucks and spring collets.
Variable chucking power, pedal operated.
■ Operating force 2250 - 9000 N
■ Cylinder stroke 15 mm (0.6“)

Power clamping system 1043.01
3-jaw power chuck, including 1 set of hard reversible jaws.
Size 175 mm (6 7/8“) Size 250 mm (9 13/16“)

■ Repeat accuracy 0.02 mm (0.0008“) ■ Repeat accuracy 0.02 mm (0.0008“9
■ Chucking range, external, max. 152 mm (6“) ■ Chucking range, external, max. 250 mm (9 13/16“)
■ Chucking range, internal, max. 167 mm (6.57“) ■ Chucking range, internal, max. 285 mm (11 7/32“)
■ Stroke 4 mm (0.16“) ■ Stroke 4 mm (0.16“)
For use only with power clamping system 1043.01 Available at any time
3-jaw power chuck, size 175 mm (6 7/8“) 1042.01
3-jaw power chuck, size 250 mm (9 /16“) 13 1042.02
Set of jaws, soft

■ Set of 3 jaws

Set of soft jaws for power chuck 1042.01 1043.04
Set of soft jaws for power chuck 1042.02 1043.05
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KEL-ACCESS®
High precision 3-jaw power chuck, including 1 set of hardened basic jaws, 1 set of soft top jaws,
1 assortment of pre-tensioning disks for external chucking, and 1 pre-tensioning ring for internal
chucking, jaws with ball-based positioning.
Size 160 mm (6 9/32“) Size 250 mm (9 13/16“)
■ Repeat accuracy 0.002 mm (0.001“) ■ Repeat accuracy 0.002 mm (0.001“)
■ Chucking range, external, max. 120 mm (4 23/32“) ■ Chucking range, external, max. 200 mm (7 7/8“)
■ Chucking range, internal, max. 150 mm (5 /8“)
7 ■ Chucking range, internal, max. 230 mm (9 3/64“)
■ Stroke 2.5 mm (0.1“) ■ Stroke 2.5 mm (0.1“)
■ Operating force 2250 - 9000 N ■ Operating force 2250 - 9000 N
■ Max. chucking power 18000 N ■ Max. chucking power 19800 N
Three-jaw power chuck for high precision work, size 160 mm (6 /32“)
9 1042.03
Three-jaw power chuck for high precision work, size 250 mm (9 13/16“) 1042.04
Set of soft jaws

■ Set of 3 jaws

Set of soft jaws for power clamping system 1042.03 1043.06
Set of soft jaws for power clamping system 1042.04 1043.07
Hard ground soft top jaws

■ Set of 3 jaws

Hard ground soft top jaws for power clamping system 1042.03 1043.08
Hard ground soft top jaws for power clamping system 1042.04 1043.09
Chuck simulator: size 160 mm (6 9/32“), size 250 mm (9 13/16“)

For preparation of clamping points on soft top jaws.
For use only with power clamping system 1042.03 and 1042.04 Available at any time
Chuck simulator, size 160 mm (6 9/32“) 1043.02
Chuck simulator, size 250 mm (9 /16“)
13 1043.03
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KEL-ACCESS®
Driving dogs, devoid of shearing force for automatically driving the workpiece.
■ Clamping ø 5 - 50 mm (7/32 - 2“)
Driving dogs, devoid of shearing force 1043.10
Spring collet adapter for push-out collets according to DIN 6343.

■ Adjustable back stop
■ No axial movement of the spring collet
■ Bayonet connection for changing spring collet
Spring collet adapter for push-out collets 1043.11
Push-out collets according to DIN 6343.

■ ø range 2.0 - 42 mm (0.078 - 1 21/32“)
■ Graduation 1.0 mm (0.5 mm) (0.0349“ (0.02“))
■ Max. run-out < 0.02 mm (0.001“)
For use only with the

power clamping system 1043.01 and adapter 1043.11 Available at any time
Push-out collets / set of 41 1043.12
Push-out collets / set of 81 1043.13
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KEL-ACCESS®
Steady rests and support components
2-Point steady-rest
■ Range of adjustment ø 5 - 80 mm (13/64 - 3 5/32“)
■ Brass jaws

2-Point steady-rest 1043.01
Three-jaw steady rests

■ Range of adjustment ø 3 - 120 mm or ø 120 - 240 mm (1/8 - 4 3/4“ or 4 3/4 - 9 7/16“)
■ Tilting type
■ Brass jaws

Three-jaw steady rest, range of adjustment ø 3 - 120 mm (1/8 - 4 3/4“) 1034.02
Three-jaw steady rest, range of adjustment ø 120 - 240 mm (4 /4 - 9 /16“)
3 7 1034.03
Support for components

■ Range of adjustment ø 10 - 110 mm (13/32 - 4 21/64“)
Consignment comprises
■ 1 set of 2 workpiece support

Support for components 1035.01
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KEL-ACCESS®
Dressing devices with related accessories and tools
Dressing device mounted on longitudinal slide for dressing OD grinding wheels, consisting of
■ 2 dressing arms
■ 2 swivelling diamond holders, ref. 0053.05
■ 2 diamond flieses, ref. 0053.14

Dressing device mounted on longitudinal slide 1050.01
Dressing device mounted on upper table for dressing OD and ID grinding wheels, consisting of
■ 1 adapter, ref. 0053.01
■ 1 swivelling diamond holder, ref. 0053.03
■ 1 diamond dressing plate PCD, ref. 0053.13

Dressing device mounted on upper table 1051.01
Adapter for locating one diamond holder.
For use only with dressing device mounted on upper table 1051.01 Available at any time
Adapter for locating one diamond holder 0053.01
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KEL-ACCESS®
Swivelling diamond holder with locating hole MT 0.

■ Swivelling range 100° ■ Diamond fliese 0053.12
■ Single point diamond tool 0053.10, 0053.11 Available at any time
Swivelling diamond holder MT 0 0053.02
Swivelling diamond holder for PCD dressing plates.

■ Swivelling range 170°
■ 2 adapters for PCD diamond plates 0053.13 Available at any time
Swivelling diamond holder for PCD dressing plates 0053.03
Swivelling diamond holder ø 9.525 mm (3/8“).

■ 2 adapters for profiling diamonds 0053.16 and 0053.17 Available at any time
Swivelling diamond holder ø 9.525 mm (3/8“) 0053.04
Swivelling diamond holder.

■ 2 adapters for diamond fliese 10 mm 0053.14 Available at any time
Swivelling diamond holder 10 mm 0053.05
Swivelling diamond holder 20 mm.

■ 2 adapters for diamond fliese 20 mm 0053.15 Available at any time
Swivelling diamond holder 20 mm 0053.06
Holder for multipoint diamond tool (free-cut).

■ 3 adapters for free-cut diamonds 0053.18
Holder for multipoint diamond tool 0053.07
Spacer block for optimal arrangement of dressing diamonds.

Spacer block 25 mm 0053.08
Spacer block 50 mm 0053.09
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KEL-ACCESS®
Diamond fliese, height 10 mm (3/8“)

■ Shank MT 0
■ For swivelling diamond holder 0053.002

Diamond fliese, height 10 mm ( /8“)
3 0053.12
Diamond plate PCD

■ Radius 0.125 mm (0.005“)
■ 60° for swivelling diamond holder 0053,03

Diamond plate PCD 0053.13
Diamond fliese, height 10 mm (3/8“) Diamond fliese, height 20 mm (3/4“)

■ Screwed type ■ Screwed type
■ For diamond holder 0053.05 ■ For diamond-holder 0053.06

Diamond fliese, height 10 mm (3/8“) 0053.14
Diamond fliese, height 20 mm ( /4“)
3 0053.15
®
26
KEL-ACCESS®
Dressing devices with related accesories and tools
Profiling diamond ø 9.525 mm (3/8“)

■ Radius 0.25 mm (0.1“)
■ 60° for diamond holder 0053.04

Profiling diamond ø 9.525 mm (3/8“) 0053.16
Profiling diamond ø 9.525 mm ( /8“), short
3 0053.17
Multi-point diamond tool 8M (free-cut) for diamond holder 0053.07.

Multi-point diamond tool 0053.18
Single-point diamond tool with shank MT0 for swivelling diamond holder 0053.02.

Single-point diamond tool 3/4 carat 0053.10
Single-point diamond tool 1 1/2 carat 0053.11
®
27
KEL-ACCESS®
High-frequency dressing device for rotating dressing tools, for dressing CBN, diamond or corundum
grinding wheels.
■ Without dressing wheel
■ Controlled by M-commands
■ Rpm range 3000 - 16000
■ Power 0.4 kW

High-frequency dressing device for rotating dressing tools 1052.01
Diamond dressing roll without drive with bearing for the cylindrical dressing of CBN grinding wheels.
■ Pressurised air sealing system
■ Attaches to workhead
■ Suitable for grinding wheels >= 400 mm (16“)

Diamond dressing roll without drive 1052.02
®
28
KEL-ACCESS®
Gauging, flagging and gap-control units
Active flagging device KEL-POS

■ for recording the position of the workpiece in Z direction
■ mounted on the wheelhead

Active flagging device KEL-POS, MOVOMATIC 1060.01
Active flagging device KEL-POS, MARPOSS 1060.02
Active flagging device KEL-POS

■ for recording the position of the workpiece in Z direction
■ mounted on the cross-slide
■ for use only with max. grinding wheel ø 400 mm (16“)
■ for machine R and UR

Active flagging device mounted on wheelhead KEL-POS, MOVOMATIC 1060.03
Active flagging device mounted on wheelhead KEL-POS, MARPOSS 1060.04
Tool measuring system KEL-SET, MARPOSS

■ for automatic measuring of grinding wheel
For use only with B axis Only available with basic equipment
Tool measuring system KEL-SET 1061.01
®
29
KEL-ACCESS®
Gap-control sensor unit to reduce the feed time over the air gap between wheel and workpiece.
■ Mounted on the end of the grinding spindle
■ Non-contact signal transmission

First-cut sensor MOVOMATIC 1066.01
First-cut sensor MARPOSS 1066.02
Passive flagging device to record the position of the workpiece in Z direction, including:
■ Control unit ■ Pneumatic slide retraction
■ Measuring head with measuring ■ Display and control unit
calipers retraction ■ 1 preparation (1065.01)
MOVOMATIC MARPOSS
Measuring range for flagging devices +/- 2 mm (0.078“) +/- 2 mm (0.078“)
Slide retraction, stroke 80 mm (3.15“) 80 mm (3.15“)

Passive flagging device MOVOMATIC TMP 91 1062.01
Passive flagging device MARPOSS Positionar 1062.02
In-process gauge system for uninterrupted OD, including:

■ Control unit ■ Measuring pin cooling system
■ Measuring head ■ Display and control unit
■ Pneumatic slide retraction ■ 1 preparation (1065.01)
MOVOMATIC MARPOSS
Measuring range in ø ø 4 - 100 mm (0.157 - 4“) ø 2 - 95 mm (0.078 - 3.74“)

In-process gauge system MOVOMATIC CR 100 1063.01
In-process gauge system MARPOSS Micromar 3 1063.02
®
30
KEL-ACCESS®
In-process gauge system for interrupted and uninterrupted OD, including:

■ Measuring head with measuring ■ Measuring pin cooling system
calipers retraction ■ Display and control unit
MOVOMATIC MARPOSS
Measuring range in ø ø 6 - 96 mm (0.236 - 3.78“) ø 2 - 95 mm (0.078 - 3.74“)
1 preparation (1065.02) (1065.03)

In-process gauge system MOVOMATIC CR 257 1063.03
In-process gauge system MARPOSS Minialsar 1063.04
In-process gauge system for interrupted and uninterrupted OD, combined with a flagging device,
including:
■ Measuring head with measuring ■ Measuring pin cooling system
calipers retraction ■ Display and control unit
■ Measuring head for longitudinal measuring
MOVOMATIC MARPOSS
Measuring range in ø ø 6 - 96 mm (0.236 - 3.78“) ø 2 - 95 mm (0.078 - 3.74“)
Measuring range for flagging device +/- 2 mm (0.078“) +/- 2 mm (0.078“)
2 preparations (1065.01) (1065.02) 2x (1065.03)
In-process gauge system MOVOMATIC CR 257/TMP 91 1064.01
In-process gauge system MARPOSS Minialsar/Positionar 1064.02
Kit of connection parts for the passive flagging device or in-process gauge system, including:
■ PLC module and software
■ Pneumatic lines and connections
■ Electrical wiring and measuring cable

Kit of connection parts for MOVOMATIC TMP 91 or CR 100 1065.01
Kit of connection parts for MOVOMATIC CR 127 1065.02
Kit of connection parts for MARPOSS Positionar, Micromar 3 or Minialsar 1065.03
®
31
KEL-ACCESS®
Coolant-filtration units and related accessories
Paperband-filtration unit for processing coolant with automatically transported filter paper, including:
■ Coolant pump
■ Roll of filter paper
Type 375 litres 900 litres

Filter output 100 l/min 100 l/min
Throughput 100 l/min at 0.8 bar (11.6 PSI) 100 l/min at 2 bar (29 PSI)
Paper width 1000 mm (39 3/8“) 1000 mm (39 3/8“)

Paperband-filter 375 litres 1070.01
Paperband-filter 900 litres 1070.02
Magnetic / paperband-filter combined, for processing coolant, including:

■ Coolant pump
■ 1 roll of filter paper
■ Level-regulated magnetic separator
■ Coolant pump station
Type 375 litres 900 litres

Filter output 100 l/min 100 l/min
Throughput 100 l/min at 0.8 bar (11.6 PSI) 100 l/min at 2 bar (29 PSI)
Paper width 1000 mm (39 3/8“) 1000 mm (39 3/8“)
Magnetic / Paperband-filter 373 litres 1071.01
Magnetic / Paperband-filter 900 litres 1071.02
Spare paper roll, width 1000 mm (39 3/8“)

■ Suitable for paper tape filter ref. 1070.01, 1070.02, 1071.01. 1071.02

Spare paper roll 0072.01
®
32
KEL-ACCESS®
Coolant-filtration units and related accessories
Continuous-band filtration unit, including:

■ Filter unit with wheel swarf container
■ Coolant pump station
Type 600 litres

Filter output 100 l/min
Throughput 100 l/min at 0.8 bar (11.6 PSI)
Tape width 1000 mm (39 3/8“)

Continuous-band filtration unit 1075.01
Kit of connection parts for DARENTH 1040 coolant system as add-on to this system, including:
■ Connecting flange

DARENTH preparation 1073.01
®
33
KEL-ACCESS®
Miscellaneous
Full enclosure for machine.

Complete casing for machine, including:
■ Opening ø 218 mm (8.58“) to connect a dust-extraction unit
For use only with ref. 1074.01 Only available with basic equipment
Full enclosure for machine 1081.01
Dust-extraction unit, including:

■ 2 mechanical first filters (heavy-duty preliminary filter mats)
■ 1 mechanical very fine filter (special absolute filter)
■ Water separator
■ Vibration absorber
Dust-extraction unit 1074.01
Machine colour to customer’s requirements.

With the exception of following components:
■ Machine base
■ Add-on unit
These assemblies are supplied in dark grey NCS 7502-B.
Machine paint to customers specification 1082.01
Special connection voltage:

If the mains voltage is different from that of the basic model. it will be adapted by means of a series
transformer.

Special voltage 1083.01
Balancing unit
for the static balancing of the grinding wheel.

Balancing stand 0080.01
®
34
KEL-ACCESS®
Miscellaneous
Vibration damping bases for easy levelling and to protect the machine from external vibrations,
including:
■ 3 precision levelling bases
■ 6 levelling elements

Vibration damping bases 1080.01
Lubrication for first filling

Lubrication for first filling 1080.02
Spare belts, including:

■ One set each for the wheelhead and workhead

Spare belts 1080.03
Technical documentation in a language of the EU (D,E,F at no extra charge) for:

■ Operating instructions, and dialogue language for machine control system
Operating manual for third-party units, wiring diagram and list of appliances available only in D, E, F On request
Technical documentation. EU language 1084.01

Operating manual for third-party units, wiring diagram and list of appliances available only in D, E, F Only available with basic equipment
Technical documentation, non-EU language 1084.02
Services
Initial and final machine inspection, training courses, commissioning and technological support as per
separate conditions.
On request
Services 0099.01
®
35
Kellenberger®
Competence and a worldwide partnership
First-class sales and service organization for

all the major international markets with local
well-trained staff. KELLENBERGER ® guarantees
expert advice and support for evaluation, pur-
chase, installation and services of our high-
quality grinding systems.
®
R
Sales and service in

USA, Canada and Mexico:
Hardinge Inc.
One Hardinge Drive
P.O. Box 1507
Elmira, New York 14902-1507 USA
Phone +1 (607) 734 2281
Fax +1 (607) 735 0570
http://www.hardinge.com
http://www.hansvedt.com
http://www.kellenberger.com
77.550.102-00/02 Konzept und Gestaltung Erat Design Group, Arbon Fotografie: Carsten Seltrecht, St.Gallen
eMail: info@kellenberger.com
Sales and service in

Great Britain and The Republic of Irland:
L. Kellenberger & Co. AG Hardinge Machine Tools Limited

Heiligkreuzstrasse 28 Silverton Road, Matford Park,
CH-9009 St.Gallen Marsh Barton, Exeter,
Switzerland Devon EX2 8NN
Phone +41 (0) 71 242 91 11 Phone +44 (01) 392 208 181
Fax +41 (0) 71 242 92 22 Fax +44 (01) 392 208 199
http://www.kellenberger.com http://www.hardinge.com
eMail: info@kellenberger.net
All marks indicated by ® are trademarks of Hardinge Inc.
Your local Kellenberger Partner:
®
Precision Grinding Machines and Systems

Accessories For Kellenberger Cylindrical Grinding Machines

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Accessories For Kellenberger Cylindrical Grinding Machines

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®

THE KEL-VARIA ® ACCESSORIES:

Standard Accessories Height of centres Painting

Wheelhead variants R and UR 5

CNC control units and KELCO 110 7

Equipment for wheelheads Grinding wheel flanges 10

Internal grinding spindles Internal grinding spindles 11

Equipment for the tailstock Hydraulic sleeve retraction 14

Extra equipment for Increased working accuracy 16

Manual clamping devices 3-jaw chucks 18

Dressing devices with Dressing device mounted on longitudinal slide 24

Miscellaneous equipment Full enclosure for machine 34

Equipment for right-hand side of wheelhead

Only available with 1110.01 and 1110.02*

Height of centres 225 mm (8.86“)

Only available with basic equipment

Equipment for grinding wheel on righthand side of wheelhead

Wheelhead variant RS Only available with basic equipment

Height of centres 225 mm (8.86“)

Only available with basic equipment

CNC control unit KELCO 110

Only available with basic equipment

CNC control unit KELCO 120

Only available with basic equipment

CNC control unit GE FANUC

Only available with basic equipment

Available at any time

Personal Computer (Laptop)

Available at any time

Swivelling system with manual indexing.

Only available with basic equipment

Swivelling device for automatic indexing

Only available with basic equipment

Only available with basic equipment

Grinding wheel flange with balancing segments on outside

Available at any time

V = constant Only available with basic equipment

Automatic balancing unit for dynamic balancing of grinding wheels.

Only available with basic equipment

Belt-driven internal grinding spindles

Available at any time

High frequency internal grinding spindles

Operating unit for high frequency internal grinding spindles.

Only available with basic equipment

Grinding range Grinding quill

Grinding range Grinding quill

Grinding range Grinding quill

HJNZ collet chuck for holding mounted grinding points.

For use with internal grinding spindle HJN 860, includes:

Available at any time

Available at any time

Hydraulic sleeve retraction for tailstock.

Only available with basic equipment

Tailstock micro-adjustment for fine correction of cylindricity.

Only available with basic equipment

Spring pre-loaded sleeve, suitable for clamping slim workpieces.

Only available with basic equipment

Air-cushion for the tailstock.

Only available with basic equipment

Upper table cooling system.

Only available with basic equipment

Increased working accuracy for the standard workhead.

Only available with basic equipment