PIPING PRESSURE DROP AND Sheet No. REV.

5
PUMP DESIGN CALCULATION SHEET 1/1
PT Ca ltex Pacific Indonesia DATE 30-Sep-99 JOB No. 2512
REV. DATE DESCRIPTION BY CHK'D APP'D
DURI STEAMFLOOD PROJECT 5 30-Sep-99 RE-ISSUED FOR BID PACKAGE YKW ANR TSR
AREA 11

TAG NO : 811x.P.901 A/B/C (Maximum Flowrate)

SERVICE : Production Transfer Pumps
SYSTEM SKETCH : Surge Vessel to CGS-N
CGS - N

112.7 psig

60 psig
HHLL 27 ft

LLLL 3.4 ft
10" dia
14" dia 590 ft
18" dia 4920 ft
33 ft FE W
24" dia 24" x 10"
10' 14" x 10" 1650 ft
20" x 14"
Area Production
Header
PF Heat Exchanger Degassing Boot
Surge Vessel Production Transfer Pump
(CGS - N) (CGS - N)
811x.V.902 811x.P.901 A/B/C

CGS - N

OPERATING CONDITIONS DISCHARGE CONDITIONS

1. Fluid Name : Produced Fluid 1. Line Size (inchi) : 10
2. Temp. Norm (oF) : 227.21 2. ID (inchi) : 10.02
3. Sp.Gr. Norm. : 0.93 3. Length (Note 1) (ft) : 7175
4. Vap.Press. Max. (psia) : 22.00 4. Press.Loss (psi) :
5. Viscosity Norm. (cP) : 17.92 a. Line 18.56
6. Capacity Maximum (GPM) : 1951 b. Ventury 10.00
7. Capacity Overdesign (%) : 5 c. Exchangers 0.00
8. Capacity Design (GPM) : 2048 d. Miscel. (Fitting+Elbows), (note 3) 8.89
e. Sub total (a-d) 37.45
SUCTION CONDITIONS
1. Line Size (inchi) : 20/14 5. Control Valve (psi) : 14.94
2. ID (inchi) : 19.25/13.25 6. Max.Desti.Press (psig) : 60.00
3. Length (ft) : 36.08 7. Elevation (ft) : 0.00
4. Min. Drum Press. (psig) : 14 (psi) : 0.00
Max. Drum Press. (psig) : 39 8. Disch.Press (psig) : 112.40 (calc'd)
5. Min. Static Head (ft) : 13.4 9. Velocity of Fluid (fps) : 8.33
(psi) : 5.361
Max. Static Head (ft) : 37 BRAKE HORSEPOWER (**)
(psi) : 14.80 Eff. = 0.6
6. Line Loss (psi) : 0.08 BHP = 189.2 HP
7. Strainer Loss (psi) : 0.735 HYDRAULIC POWER = 113.49 HP
8. Other Loss (psi) : 0.95
9. Suc.Press. Minimum (psig) : 17.60 MAX. SHUT OFF PRESSURE (**)
Suc.Press. Maximum (psi) : 52.0 1. Max. Suc. Drum P (psig) : 39.00
10. Velocity of Fluid (fps) : 4.8 2. Max. Liq Static P (psig) : 14.80
3. Design Suc. P (psig) : 53.80
DIFFERENTIAL PRESSURE 4. Shut off Press =
1. Disch.Pressure (psig) : 112.40
2. Suc. Pressure (psig) : 17.60 Des.Suc.P 17.598 + 1.2 x Diff.P 94.80
3. Special Margin (psi) : 0.00
4. Diff. Pressure (psi) : 94.80 = 131.356 (psig)
5. Head(*) (ft) : 236.94
(*) : to be checked by controlling case (min. sp.gr.) (**) : as guide only

NET POSITIVE SUCTION HEAD

1. Suc. Pressure (psia) : 32.30 Notes :
2. Vap Pressure (psia) : 22.00 1. For pressure drop calculation, this length x 1.5 for safety factor A
3. Net (psi) : 10.30 2. Based on Start up condition requirement
4. NPSH Avail.(*) (ft) : 25.74
5. NPSH Req.(*) max (ft) : 22.00 (Note 2)
(*) to be checked by controlling case (Max. vap.press.)

2512/ANG/539080112.xls/811x.P.901 A-C 1 of 3
 Sheet No. REV. 0
PUMP DESIGN CALCULATION SHEET
1/1
REV. DATE DESCRIPTION BY CHK'D APP'D
PT Ca ltex Pacific Indonesia
0 05/02/02 ISSUED FOR INTERNAL REVIEW ARH ARH
1 15/02/02 ISSUED FOR CLIENT REVIEW ARH ARH
DURI AWT-10 BID PACKAGE DEVELOPMENT

EQUIPMENT I.D. : P-0920A/B/C

EQUIPMENT NAME : Production Pumps
SYSTEM SKETCH : Waste Brine Surge Tank to Water Surge Tank
PUMP TYPE : Vertical Turbine Pump

HHLL 16.5 ft

LLLL 6 ft
HHLL 14.5 ft
6 inch
12 inch 20 ft
HHLL 14.5 ft 20 ft 8 inch - 18000 ft LLLL 4 ft
16 inch
LLLL 4 ft 10 ft

GAS BOOT AT CGS

SURGE SURGE 12 inch

V-0920 16 inch P. 0920 A.B.C.

OPERATING CONDITIONS
1. Capacity 103,943 BPD 103943 8. Density 62.4 lb/ft3
Design 5,197 BPH 34647.67 9. Maximum Vapor Pressure 6.71 psia
2. Operation hours 20 Hours 10. Normal Viscosity 1.00 cP
3. No of operation pumps 3 Units 11. Capacity Maximum 34,648 BPD
4. No of spare pumps 1 Units 1,011 GPM
5. Fluid Name Waste Water 12. Capacity Overdesign 20 %
6. Normal Temperature 175 oF 13. Capacity Design 1,213 GPM
7. Normal Specific Gravity 1.00 14. Roughness Factor 0.005 Cast Iron
5.3E-06 FRP

SUCTION CONDITIONS DISCHARGE CONDITIONS

1. Pipe Size Length Velocity 1. Pipe Size Length Velocity
13.500 inchi 20 ft 2.72 fps 4.026 inch 20 ft 1.94 fps
7.981 inchi 10 ft 7.78 fps 8.360 inch 18,000 ft 3.44 fps
inchi ft fps 7.981 inchi 30 ft 7.74 fps
inchi ft fps inchi ft - fps
Minimum Maximum 2. Pressure Loss
2. Drum Pressure 40.00 psig 40.00 psig a. Line 0.52 psig (+20%)
3. Static Head 2.00 ft 14.00 ft b. Flow Meter 10.00 psig
0.867 psig 6.07 psig c. Heat Exchangers - psig
4. Pressure Loss d. Valve and Fittings 4.62 psig
a. Line Loss 0.15 psig 0.15 psig e. Control Valve 10.00 psig
b. Valve and Fittings 5.38 psig 5.38 psig Sub total (a-e) 25.14 psig
5.Suction Pressure 35.34 psig 40.54 psig 3. Maximum Destination Pressure 110 psig
4. Elevation 18.00 ft
7.80 psig
5. Discharge Pressure 142.94 psig

DIFFERENTIAL PRESSURE BRAKE HORSEPOWER

1. Discharge Pressure 142.94 psig Efficiency 0.6
2. Suction Pressure 35.34 psig Hydraulic Power 80.4 HP
3. Special Margin 6.00 psig BHP 134.0 HP
4. Differential Pressure 113.60 psig Suggested Motor Size 80 HP
5. Head 262.04 ft

NET POSITIVE SUCTION HEAD MAXIMUM SHUT OFF PRESSURE

1. Suction Pressure 50.04 psia 1. Maximum Suction Drum Pressure 40.00 psig
2. Vapor Pressure 6.71 psia 2. Maximum Liquid Static Pressure 6.07 psig
3. Net 43.33 psia 3. Design Suction Pressure 46.07 psig
4. NPSH Available 99.95 ft 4. Shut off Pressure
5. NPSH Required maximum ft
Design Suction Pressure 35.34 + 1.2 x Differential. Pressure 113.60

Shut Off Pressure 171.66 psig

 SUCTION

PRESSURE DROP OF STRAIGHT PIPE

STRAIGHT PIPE ID Lenght Vol. Flow Vol. Flow NRe e /D Moody Fric. DP Moody Fric. DP
Inch ft GPM fps Rel. Roughness (f) psi (f)-figure psi
Size 1 13.500 20 1,213 2.718 284054 0.0127 0.017 0.0127 0.017
Size 2 7.981 10 1,213 7.777 480482 0.0141 0.129 0.0141 0.130
Size 3
Size 4
Sub Total 0.15 Sub Total 0.15

PRESSURE DROP OF FITTING AND ELBOWS

FITTING AND Size 1 Size 2 Size 3 Size 4
ELBOWS Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP
psi psi psi psi
Elbow, 45 - - - -
Elbow, 90 2 0.21 0.021 - - -
Tee 5 0.78 0.194 - - -
Foot Valve - - - -
Y-Strainer - 4 3.00 4.884 - -
Butterfly Valve - - - -
q =5% - - - -
q = 40'% - - - -
Diaphragm Valve - - - -
Wide open - - - -
Half Open - - - -
Gate Valve - - - -
Wide Open 1 0.10 0.005 4 0.11 0.179 - -
Half Open 0.005 - - - -
Globe valve - - - -
Wide Open - - - -
Half Open - - - -
Check Valve - - - -
Disk - - - -
Ball - - - -
Swing - - - -
Sudden Expansion - - - -
Sudden Reduction - 6 0.04 0.098 - -
Sub Total 0.220 Sub Total 5.161 Sub Total - Sub Total -

DISCHARGE

PRESSURE DROP OF STRAIGHT PIPE

STRAIGHT PIPE ID Lenght Vol. Flow Vol. Flow NRe e/D Moody Fric. DP Moody Fric. DP
Inch ft GPM fps Rel. Roughness (f) psi (f)-figure psi
Size 1 16.000 20 1,213 1.935 239670 0.0123 0.007 0.0163 0.009
Size 2 12.000 30 1,213 3.440 319560 0.0130 0.05 0.0130 0.047
Size 3 8.000 30 1,213 7.740 479341 0.0141 0.38 0.014 0.384
Size 4
Sub Total 0.44 Sub Total 0.44

PRESSURE DROP OF FITTING AND ELBOWS

FITTING AND Size 1 Size 2 Size 3 Size 4
ELBOWS Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP Quantity Kf(Re) DP
psi psi psi psi
Elbow, 45 - 70 0.22 1.226 - -
Elbow, 90 1 0.51 0.013 15 0.42 0.502 6 0.42 1.016 -
Tee 1 1.02 0.026 4 0.84 0.268 4 0.84 1.355 -
Foot Valve - - - -
Y-Strainer - - - -
Butterfly Valve - - - -
q =5% - - - -
q = 40'% - - - -
Diaphragm Valve - - - -
Wide open - - - -
Half Open - - - -
Gate Valve - - - -
Wide Open 1 0.14 0.004 7 0.11 0.061 2 0.11 0.089 -
Half Open - - - -
Globe valve - - - -
Wide Open - - - -
Half Open - - - -
Check Valve - - - -
Disk - - - -
Ball - - - -
Swing 1 1.70 0.043 - - -
Sudden Expansion 1 0.56 0.014 - - -
Sudden Reduction - - - -
Sub Total 0.099 Sub Total 2.057 Sub Total 2.459 Sub Total -