TopTronic

The intelligent boiler management

controller for perfect operation of
heating and hot water systems.
 TopTronic
For perfect control of heating and hot water systems
for single and multiple boiler arrangements.

State-of-the-art Display showing date and time,

technology boiler and DHW temperatures.
The TopTronic control system
Flip down access cover for
brings together Hoval's programming either manually or via
considerable experience in a PC link.
the field of heating & hot
Adjustable setpoint for room
water control, together with a
temperature during night time/
high performance micro- standby operation.
processor controls package.
Multi-functional switch with 3
individual time programmes, 3
The result is a simple user- additional operating positions and
friendly operating platform positions for hand and standby
that controls individual operation (with frost protection).
heating and hot water
Adjustable setpoint for room
systems and optimises temperature during daytime
energy conservation. operation.

User operating instruction sheet.

... today's solution for all users.

Simple programme Perfect communication Main operating features
selection The interface between Several TopTronic control
Programme selection at the TopTronic controllers and options are available for
boiler is by use of the centre room sensors is via a databus matching with the Hoval boiler
rotary switch. The use of network. range.
clearly defined symbols for
each of the operating Remote fault finding ● Up to two variable
positions ensures operation is Remote diagnosis is possible temperature and one
Boiler control package
both simple and error-free. via a telephone modem link. constant temperature
Boiler TopTronic AF zone can be linked to
Commissioning and Calendar clock each controller.
servicing TopTronic The current date and time are ● Two individual weather
Commissioning and servicing pre-set during manufacture. sensors can be added per
personnel can access the controller.
TopTronic
TopTronic controller on a The controller will function for ● Each variable temperature
Standard Interface

separate level to the user. up to five years in the event zone can be weather
This avoids the need to alter of a power interruption. compensated and linked to
programme settings made by Programming via a a room sensor if required.
Laptop or PC
the user. Access is gained Summer/winter operation is ● Each controller will also
via a password system. automatically changed over control a calorifier primary
by the built-in calendar clock. pump for DHW
Data interrogation temperature regulation.
and input Boiler sequencing ● Can be interfaced with all
All operating parameters can The Hoval TopTronic system types of burner controls.
be read and changed is suitable for sequencing two
manually at the controller. Remote diagnosis/
boilers with either on/off,
Alternatively programming via fault finding via modulating or pre-mix
telephone
a PC can be done using the modulating burner controls.
RS485 port.
Optional Interface

Remote monitoring
and adjustment via
RS10 room station
 TopTronic
For on site, or remote plant monitoring.
Comprehensive display
As well as indicating the time
and boiler/DHW temperatures,
the display will also show
operating conditions, burner
run times (and starts) and
fault conditions.
Individual time
programme selection
Three individual time
programmes can be pre-set TopTronic controller, to provide
to meet the needs of the
end-user.
1
1 2
1) Save
7 days with 2 cycles each
2
1 2
2) Standard
7 days with 2 cycles each
3
1 2
3) Comfort
7 days with 2 cycles each
These programmes enable
the heating and hot water
systems to best match the
use of a facility, thus
maintaining a comfortable
and energy efficient
environment.
Efficient operation
Economic and environ-
mentally friendly performance RS10 provides the facility to
are at the heart of the new
Hoval TopTronic system.
These include:
● Reduced burner stop/start
cycling to improve
emissions
● Optimised starting facility
with start stages and
selectable heating curves
● Two stage or modulating
burner control
Safety functions
The TopTronic control has in-
built safety functions to
ensure continued safe
operation of the plant at all
times. These include frost
protection, minimum and
maximum temperature limits
and boiler start protection.
For gas boilers with modulating pre mix burner
Clearly defined operating
levels ensure system integrity
is maintained.
Optional RS room
stations
The RS10 room station can
be remotely connected to any
Hoval boiler fitted with a
remote monitoring of boiler
For small oil and gas boilers with pressure jet or atmospheric burner
status and adjustment of pre-
programmed settings within
the TopTronic controller.
These include:
● Room temperature.
● Heating and hot water
programmes.
● Absent, party and holiday
settings.
For medium and large oil and gas boilers with pressure jet burners
Databus connections
Up to two TopTronic controllers can be fitted directly into
the boiler control panel on most models (see product
brochures for details), enabling control of up to four
variable temperature, two constant temperature and a
calorifier primary circuit. These are linked together by
databus connections. On the UltraGas AM and TopGas
condens boilers this gives a direct link to the modulating
pre-mix controls.
Separate control panel
Use of the databus
connections will also allow
The display normally indicates up to five controllers to be
date, time and room linked together. With large
temperature together with installations the TopTronic
outdoor/system temperatures, can be mounted in a
parameter settings and fault separate control panel if
conditions. In addition the required.
‘block programme’ time clock
settings.
The RS30 room station is
available to link directly to a
single Hoval UltraGas or
TopGas boiler only (i.e. without
a TopTronic controller fitted),
and provides the same
features as the RS10, except
that it will only control a single,
directly compensated circuit.
 TopTronic
Typical TopTronic Applications.

Selection of the TopTronic Controller

TopTronic Controller Type - TT The table shows the TopTronic

Hoval boiler model Controller options available for
1•B 1•33•B 2•B 2•3•B 2•33•B 22•3•B 22•33•B 20•3•B each Hoval boiler model.
UltraGas AM condens ● ●
TopGas condens ● ● Selection Options
TT ● TopTronic
AtmoGas LN ● ● ● 1 ● Pre-mix modulating burner
Primo ● ● ● 2 ● On/off atmospheric or
● pressure jet burner
Mini-3 ● ●
20 ● Modulating pressure jet
Euro-SR ● ● ● ● ● ● burner (with servo motor)
Cosmo ● ● ● ● ● ● 22 ● High/low atmospheric or
pressure jet burner
Equinox Eq ● ● ● ● ● ● 3 ● Variable temp. zone (x1)
Uno-3 ● ● ● ● ● ● 33 ● Variable temp. zones (x 2)
B ● Calorifier primary
SR-plus ● ● ● ● ● ●
pump control &
ST-plus ● ● ● ● ● ● constant temp. zone (x1)

Selection Key
TT •2 2 •3 3 •B

TopTronic Calorifier primary

pump control
High/low Variable & constant
atmospheric or temperature temperature
pressure jet burner zones (x2) zone (x1)

Typical TopTronic application

Variable temperature zones (x2), constant temperature
zone (x1) and DHW generation suitable for
TopTronic 233B, 2233B, 133B Legend:
VL = Flow
BA1 BA2 RL = Return
Heating system circuits KK = Constant temp circ. pump
VL RL VL RL VL RL MK1 = Variable temp circ. pump (zone 1)
BV1 BV2 MK2 = Variable temp circ. pump (zone 2)
RS10 BV1 = Hot water temp sensor 1
KK MK1 MK2
BV2 = Hot water temp sensor 2
BW
BA1 = External temp sensor 1
BA2 = External temp sensor 2
SP BW = DHW temp sensor
SP = Calorifier primary pump
RS10 = Optional room station
Calorifier Boiler Note: Boiler sensor & burner controls not shown for simplicity.
TopTronic December 2002

Conservation of Energy
Protection of the Environment
Hoval Limited, Northgate, Newark, Notts NG24 1JN
Telephone: 01636 672711 Fax: 01636 673532 e-mail:boilersales@hoval.co.uk www.hoval.co.uk

Hoval follows a policy of continued improvement and reserves the right to change specifications without notice.