GAS SUPPLY TO TEMPO PAPER

PULP AND PACKAGING

LIMITED

Document type: Datasheet Discipline: MECHANICAL/PIPELINE Rev Date:-13-MAY-2016

Doc No: 'TPP-ABE-MP-1201-0004 Revision: R2 Page: 1/ 8

DATASHEET FOR PIG LAUNCHER & RECEIVER PIG TRAP)

R2 IFR 13-May-16 Issued for Review M.E A.A S.B

Revision Status Date Description Prepared by Checked by Approved by

This document has been generated Electronically. When printed it is considered as for information copy

The "controlled copy " is the electronic version.

 MECHANICAL DATA SHEET FOR PIG LAUNCHER (PL-101)

1 GENERAL DATA
2 TAG NUMBER PL-101
3 QUANTITY One
4 MANUFACTURER HOLD
5 DESCRITION "8" x "6" PIG LAUNCHER
6 P&ID TPP-ABE-PX-1101-0003-001
7 NOMINAL SIZE NPS 8" x NPS 6"
8 LOCATION OUTDOOR
10 DESIGN CODE ASME B31.8
12
13 DESIGN DATA
14 SERVICE NATURAL GAS
15 DENSITY kg/m³ 0.765
16 DESIGN FLOWRATE kg/hr
17 PRESSURE DESIGN barg 100
18 PRESSURE OPERATING (Min/Max) barg 90
19 TEMPERATURE DESIGN (Min/Max) °C 50
20 TEMPERATURE OPERATING (Min/Max) °C 25
21 TEST PRESSURE barg Per Code
22 PIPING CLASS ANSI CLASS 600
23 CORROSION ALLOWANCE mm 3
24 WELD JOINT EFFICIENCY 1
25 DESIGN LIFE Years 20
27 MAXIMUM TOOL LENGTH mm 2800
28
29
30 VESSEL DIMENSIONS
31
32 ORIENTATION HORIZONTAL
33
34 BARREL DIAMETER Major mm 219.1(Outside Diameter)
35 Minor mm 168.275 (Outside Diameter)
36
37 PIG TRAP LENGTH mm 4300
38
39 TOTAL VOLUME m³ 0.14
40
41 Notes:
42 Pig trap length excludes the length of End closure and Flange
43
44
45
46
47
 MECHANICAL DATA SHEET FOR PIG LAUNCHER (PL-101)
1 MATERIAL (MANUFACTURER TO SPECIFY & CONFIRM ALL MATERIALS)
2 NOZZLE FLANGE ASTM A694 F52
3 MINOR BARREL API 5L X 52
4 ECCENTRIC REDUCER ASTM A860 WPHY 52, Seamless or forged
5 MAJOR BARREL API 5L X 52
6 QUICK OPEN ENCLOSURE ASTM A694 F52
7 KICKER NOZZLE API 5L X 52/ASTM A 694 F52
9 O'LETS ASTM A 694 F52
11 WEAR PLATE VTA
12 SADDLE SUPPORT VTA
13 BOLTING STUDS A193 B7,NUTS A194 2H, ZINC-PLATED /BICHROMATE TREATED
14 FLANGE GASKETS OCTOGONAL RING JOINT ,SOFT IRON (AMCO) PER ASME B 16.20
16 CONSTRUCTION / DESIGN
17 END CLOSURE / INTERLOCK SYSTEM The end closure shall be a hinged, quick opening "Band Lock" type, with a
18 pressure lock safety device to prevent opening unless the trap is
19 depressurized. The end closure shall be equipped with an integral davit or
20 other device for ease of opening and closing
21
22
23
24
25 PIG HANDLING SYSTEM BY OTHERS
26 DRIP PAN BY OTHERS
27 EARTH BOSSES YES
28 LIFTING LUGS / EYES YES
29 NAMEPLATE YES
30
31
32
33
34 Notes:
35 1. Pipeline Internal Diameter is 146.335 mm.
36
37
38
39
40
41
42
43
44
45
 MECHANICAL DATA SHEET FOR PIG LAUNCHER (PL-101)
1 WELDING / HEAT TREATMENT
2 WELDING ASME BPVC Section IX, GS EP PVV 611
3 PWHT As per code and specifications (ASME CODE SECTION VIII DIV 1 &
4 GS EP PVV 211)
5 NON DESTRUCTIVE EXAMINATION
6 RADIOGRAPHIC EXAMINATION 100% X-ray
7 ULTRASONIC EXAMINATION Per code and specifications(ASME CODE SECTION V & GS EP PVV 211)
8 MAGNETIC PARTICLE EXAMINATION 100% all branch connections and as per code and specifications
9
10 TESTING
11 HYDROSTATIC TEST As per ASME B31.8
12 (Manufacturer to confirm that no items are stressed above 90% of SMYS)
13 LEAK TEST N/A
14 FUNCTIONAL TEST As per Launcher/Receiver Specification
15
16 CERTIFICATION
17 FABRICATIONS ASME B31.8, ASME VIII Div.1 UG-35 and Launcher/Receiver Specification
18 MATERIALS As per ASME B31.8 and Launcher/Receiver Specification
19
20 SURFACE TREATMENT
21 INSULATION N/A
22 FIREPROOFING N/A
23 PAINTING - INTERNAL N/A
26 WEIGHTS AND DIMENSIONS
27 EMPTY WEIGHT kg 540.38kg
28 OPERATING WEIGHT kg 540.45kg
29 TEST WEIGHT {FULL OF WATER kg)} 648.22kg
30 OVERALL DIMENSION OF TRAP (mm) 4452
31
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
 MECHANICAL DATA SHEET FOR PIG LAUNCHER (PR-101)
1 SUPPLY ENVELOPE AND DIMENSIONS
2
3
Quick Opening
4
End Closure
5 B1
P S1 V1
6
7
V
8
9
10
B2 A1
11
12
13
14 D1
15 1500mm
2800 mm 152mm
16
17
4452mm

18
19 NOZZLE SCHEDULE

PROJECTION FROM
TRAP CENTERLINE
DISTANCE INLET
NOZZLE ASME

FLANGE
QTY NOM SIZE
20 MARK THICKNESS B16.5 TYPE FACE DESCRIPTION ORIENTATION COMMENTS
EACH (INCHES)
(mm/SCH) (CLASS)

Internal Diameter of the

21 A1 1 6 10.97 600 WN RF Inlet *
Minor barrel is 150.795mm
22 B1 1 4 6.02 600 WN RF Kicker Liine *
24 D1 1 2 3.91 600 WN RF Drain *

25 P 1 2 3.91 600 WN RF Pressue Gauge *

26 V 1 2 3.91 600 WN RF Purge line *

27 V1 1 2 3.91 600 WN RF Vent *
28 S1 1 1 ' 600 WN RF Safety Valve *

29 B2 1 8 - 600 VTA VTA End Closure * VTA

30

31

32 * To be confirmed
33
34
35
36
37
38
39
40
41
 MECHANICAL DATA SHEET FOR PIG RECEIVER (PR-102)
1 GENERAL DATA
2 TAG NUMBER PR-102
3 QUANTITY One
4 MANUFACTURER HOLD
5 DESCRITION 8"X6" PIG RECEIVER
6 P&ID TPP-ABE-PX-1101-0003-001
7 NOMINAL SIZE NPS 8" x NPS 6"
8 LOCATION OUTDOOR
10 DESIGN CODE ASME B31.8
12
13 DESIGN DATA
14 SERVICE NATURAL GAS
15 DENSITY kg/m³ 0.765
16 DESIGN FLOWRATE kg/hr
17 PRESSURE DESIGN barg 100
18 PRESSURE OPERATING (Min/Max) barg 90
19 TEMPERATURE DESIGN (Min/Max) °C 50
20 TEMPERATURE OPERATING (Min/Max) °C 25
21 TEST PRESSURE barg Per Code
22 PIPING CLASS ANSI CLASS 600
23 CORROSION ALLOWANCE mm 3
24 WELD JOINT EFFICIENCY 1
25 DESIGN LIFE Years 20
27 MAXIMUM TOOL LENGTH mm 2800
28
29
30 VESSEL DIMENSIONS
31
32 ORIENTATION HORIZONTAL
33
34 BARREL DIAMETER Major mm 219.1(Outside Diameter)
35 Minor mm 168.275 (Outside Diameter)
36
37 PIG TRAP LENGTH mm 5752
38
39 TOTAL VOLUME m³ 0.172
40
41 Notes:
42 Pig trap length excludes the length of End closure and Flange
43
44
45
46
47
 MECHANICAL DATA SHEET FOR PIG RECEIVER(PR-102)
1 MATERIAL (MANUFACTURER TO SPECIFY & CONFIRM ALL MATERIALS)
2 NOZZLE FLANGE ASTM A694 F52
3 MINOR BARREL API 5L X52
4 ECCENTRIC REDUCER ASTM A860 WPHY 52, Seamless or forged
5 MAJOR BARREL API 5L X52
6 QUICK OPEN ENCLOSURE ASTM A694 F52
7 KICKER NOZZLE API 5L X 52/ASTM A 694 F52
9 O'LETS ASTM A 694 F52
10 PIG SIGNALLER BY OTHERS
11 WEAR PLATE VTA
12 SADDLE SUPPORT VTA
13 BOLTING STUDS A193 B7,NUTS A194 2H, ZINC-PLATED /BICHROMATE TREATED
14 FLANGE GASKETS OCTOGONAL RING JOINT ,SOFT IRON (AMCO) PER ASME B 16.20
16 CONSTRUCTION / DESIGN
17 END CLOSURE / INTERLOCK SYSTEM The end closure shall be a hinged, quick opening "Band Lock" type, with a
18 pressure lock safety device to prevent opening unless the trap is
19 depressurized. The end closure shall be equipped with an integral davit or
20 other device for ease of opening and closing
21
22
23
24
25 PIG HANDLING SYSTEM BY OTHERS
26 DRIP PAN BY OTHERS
27 EARTH BOSSES YES
28 LIFTING LUGS / EYES YES
29 NAMEPLATE YES
30
31
32
33
34 Notes:
38
39
40
41
42
43
44
45
46
47
 MECHANICAL DATA SHEET FOR PIG RECEIVER(PR-102)
1 WELDING / HEAT TREATMENT
2 WELDING ASME BPVC Section IX, GS EP PVV 611
3 PWHT As per code and specifications (ASME CODE SECTION VIII DIV 1 &
4 GS EP PVV 211)
5 NON DESTRUCTIVE EXAMINATION
6 RADIOGRAPHIC EXAMINATION 100% X-ray
7 ULTRASONIC EXAMINATION Per code and specifications(ASME CODE SECTION V & GS EP PVV 211)
8 MAGNETIC PARTICLE EXAMINATION 100% all branch connections and as per code and specifications
9
10 TESTING
11 HYDROSTATIC TEST As per ASME B31.8
12 (Manufacturer to confirm that no items are stressed above 90% of SMYS)
13 LEAK TEST N/A
14 FUNCTIONAL TEST As per Launcher/Receiver Specification
15
16 CERTIFICATION
17 FABRICATIONS ASME B31.8, ASME VIII Div.1 UG-35 and Launcher/Receiver Specification
18 MATERIALS As per ASME B31.8 and Launcher/Receiver Specification
19
20 SURFACE TREATMENT
21 INSULATION N/A
22 FIREPROOFING N/A
23 PAINTING - INTERNAL N/A
25 STRUCTURES AND EQUIPMENT BY PAINTING
26 WEIGHTS AND DIMENSIONS
27 EMPTY WEIGHT kg 651.89kg
28 OPERATING WEIGHT kg 652.02kg
29 TEST WEIGHT {FULL OF WATER kg 834.07kg
30 OVERALL DIMENSION OF TRAP (mm) 5752mm
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
 MECHANICAL DATA SHEET FOR PIG RECEIVER (PR-102)
1 SUPPLY ENVELOPE AND DIMENSIONS
2
3
4
B1 V1 S1 P1
5
V
6
7
8
9 B2
A1
10
11
12
13 D1 Quick Opening
14 End Closure
2800mm 152mm 2800mm
15
16
5752mm
17
18
19 NOZZLE SCHEDULE

PROJECTION FROM
TRAP CENTERLINE
DISTANCE INLET
NOZZLE ASME

FLANGE
QTY NOM SIZE
20 MARK THICKNESS B16.5 TYPE FACE DESCRIPTION ORIENTATION COMMENTS
EACH (INCHES)
(mm/SCH) (CLASS)

Internal Diameter of
21 A1 1 6 10.97 600 WN RF Inlet * the Minor barrel is
146.335 mm
22 B1 1 4 6.02 600 WN RF Kicker Liine *
24 D1 1 2 3.91 600 WN RF Drain *
V1 1 1 - 600 WN RF Vent
28 V 1 2 3.91 600 WN RF Purge Line *
PG to be visible from
29 P1 1/2 2 - 600 WN RF Pressue Gauge *
Pig Trap Door
30 S1 1 1 - 600 WN RF Safety Valve *

32 B2 1 8 - 600 End Closure * VTA

33

34

35 * To be confirmed
36
37
38
39
40