ANSYS REPORT

SUBMITTED BY-
MONJIT GOGOI 200720041009
BHARNAB BORA 200720041003

1
 Contents Page no

Analysis of a simply supported beam 3

Analysis of a fixed beam 10

Analysis of a cantilever beam 19

Analysis of linear buckling of a slender

column 28

Analysis of non-linear buckling of a

slender column 34

Modal analysis of a beam 41

Truss analysis 48

Solid Modelling 61

Thermal Analysis 93

2
1) Analysis of a simply supported beam of length 2m is subjected to a UDL of 500 KN/m.

Manual calculation

L = 2000 mm

b = 10 mm

d = 10mm

w = 500X103 N

Elastic modulus = 2X1010 N/mm2

Poisson’s ratio = 0.3

5wL4
Maximum deflection, Ymax =
384EI

bd3
Moment of inertia , I =
12

10X103
I=
12

= 833.33 mm4

5X500X103 X20004
Ymax =
384X2X1010 X833.33X104

= 6250.025 mm

wL2
Bending moment, BM =
8

500X103 X20002
=
8

= 0.25X1012 N-mm
wL
Shear Force, SF =
2

3
 500X103 X2000
=
2

= 0.5X109 N

Steps

1) Preferences > Structural > OK

2) Preprocessor> Element type> add/edit/delete> Beam> 2node 188> OK> Close

3) Material properties> Material models> Structural> Linear> Elastic> Isotropic> EX =2e10, PRXY=0.3> Ok

4) Sections> Beam> Common sections> B=100, H=100> OK

5) Modelling> Create> Keypoints> In active CS> Keypoints number = 1 X,Y,Z = 0,0,0> apply> Keypoints
number = 2 X,Y,Z = 2000,0,0> OK

6) Modelling> Create> Lines> Straight lines> Join all the keypoints> OK

7) Meshing> Size control> Manual size> Lines> All lines> No. of division of elements = 20> OK

8) Mesh> Lines > Pick all > OK

9) Load> Define loads> Apply> Structural> Displacement> On keypoints> Select both the keypoints> OK>
DOF to be constrained – UX,UY,UZ,ROTX,ROTY> OK

10) Pressure> On beams> Select the beam> OK> Load Key – 2, VALI = 500000> OK

11) Solution> Solve> Current LS

4
Ansys modeling

Fig – Simply supported beam

Fig – Deflected shape

5
Fig - deflection at the nodes

Fig – Shear force diagram

6
 Fig – Bending moment diagram

Discussion

Maximum deflection,

Manual calculation

Ymax = 6250.025 mm

Ansys modeling

Ymax= 6227.8 mm

Shear force,

Manual calculation

SF = 0.5X109 N

Ansys modeling
7
 SF = 0.475X109 N

Bending moment,

Manual calculation

BM = 0.25X1012 N-mm

Ansys modeling

BM = 0.249X1012 N-mm

Session editor

/NOPR ! Suppress printing of UNDO process

/PMACRO ! Echo following commands to log
FINISH ! Make sure we are at BEGIN level
/CLEAR,NOSTART ! Clear model since no SAVE found
! WE SUGGEST YOU REMOVE THIS LINE AND THE FOLLOWING STARTUP LINES
/input,start,ans,'C:\Program Files\ANSYS Inc\v201\ANSYS\apdl\'
/REPLOT,RESIZE
!*
/NOPR
KEYW,PR_SET,1
KEYW,PR_STRUC,1
KEYW,PR_THERM,0
KEYW,PR_FLUID,0
KEYW,PR_ELMAG,0
KEYW,MAGNOD,0
KEYW,MAGEDG,0
KEYW,MAGHFE,0
KEYW,MAGELC,0
KEYW,PR_MULTI,0
/GO
!*
!*
/PREP7
!*
ET,1,BEAM188
!*
!*
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,EX,1,,2e10
MPDATA,PRXY,1,,0.3
/REPLOT,RESIZE
/REPLOT,RESIZE
/REPLOT,RESIZE
SECTYPE, 1, BEAM, RECT, , 0
SECOFFSET, CENT
SECDATA,10,10,0,0,0,0,0,0,0,0,0,0
/REPLOT,RESIZE
K,1,,,,
K,2,,2000,,
KDELE, 2

8
K,2,2000,,,
LSTR, 1, 2
!*
LESIZE,ALL, , ,20, ,1, , ,1,
LMESH, 1
FLST,2,2,3,ORDE,2
FITEM,2,1
FITEM,2,-2
FLST,2,2,3,ORDE,2
FITEM,2,1
FITEM,2,-2
!*
/GO
DK,P51X, , , ,0,UX,UY,UZ,ROTX,ROTY, ,
LPLOT
EPLOT
FLST,2,20,2,ORDE,2
FITEM,2,1
FITEM,2,-20
SFBEAM,P51X,2,PRES,50000, , , , , ,0
FINISH
/SOL
/STATUS,SOLU
SOLVE
)/GOP ! Resume printing after UNDO process
)! We suggest a save at this point

9
2) Analysis of fixed beam of length 2m is subjected to a UDL of 500 KN/m.

Manual calculation

L = 2000 mm

b = 100 mm

d = 100mm

w = 500X103 N

Elastic modulus = 2X1010 N/mm2

Poisson’s ratio = 0.3

wL4
Maximum deflection, Ymax =
384EI

bd3
Moment of inertia , I =
12

100X1003
I=
12

= 833.33X104 mm4

500X103 X20004
Ymax =
384X2X1010 X833.33X104

= 0.1250 mm

wL2
Bending moment, BM (at ends) =
12

500X103 X20002
=
12

= 1.66X1011 N-m

wL2
BM (at center) =
24

500X103 X20002
=
24

10
 = 8.34X1010 N-mm

wL
Shear Force, SF =
12

500X103 X2000
=
2

= 5X108 N

Steps

1) Preferences > Structural > OK

2) Preprocessor> Element type> add/edit/delete> Beam> 2node 188> OK> Close

3) Material properties> Material models> Structural> Linear> Elastic> Isotropic> EX =2e10, PRXY=0.3> Ok

4) Sections> Beam> Common sections> B=100, H=100> OK

5) Modelling> Create> Keypoints> In active CS> Keypoints number = 1 X,Y,Z = 0,0,0> apply> Keypoints
number = 2 X,Y,Z = 2000,0,0> OK

6) Modelling> Create> Lines> Straight lines> Join all the keypoints> OK

7) Meshing> Size control> Manual size> Lines> All lines> No. of division of elements = 20> OK

8) Mesh> Lines > Pick all > OK

9) Load> Define loads> Apply> Structural> Displacement> On keypoints> Select both the keypoints> OK>
DOF to be constrained – All DOF> OK

10) Pressure> On beams> Select the beam> OK> Load Key – 2, VALI = 500000> OK

11) Solution> Solve> Current LS

Ansys modeling
11
 Fig - Fixed beam

Fig – Deflected shape

12
Fig – Deflection at the nodes

Fig – Shear force diagram

13
 Fig – Bending moment diagram

Discussion

Maximum deflection,

Manual calculation

Ymax = 0.1250 mm

Ansys modeling

Ymax= 0.12785 mm

Shear force,

Manual calculation

SF = 5X108 N

Ansys modeling

SF = 0.488X109 N

Bending moment,

14
 Manual calculation

BM (at ends) = 1.66X1011 N-m

BM (at center) = 8.34X1010 N-mm

Ansys modeling

BM (at ends) = 0.154X1012 N-mm

BM (at center) = 0.831X1011 N-mm

Session editor
/NOPR ! Suppress printing of UNDO process
/PMACRO ! Echo following commands to log
FINISH ! Make sure we are at BEGIN level
/CLEAR,NOSTART ! Clear model since no SAVE found
! WE SUGGEST YOU REMOVE THIS LINE AND THE FOLLOWING STARTUP LINES
/input,start,ans,'C:\Program Files\ANSYS Inc\v201\ANSYS\apdl\'
/REPLOT,RESIZE
!*
/NOPR
KEYW,PR_SET,1
KEYW,PR_STRUC,1
KEYW,PR_THERM,0
KEYW,PR_FLUID,0
KEYW,PR_ELMAG,0
KEYW,MAGNOD,0
KEYW,MAGEDG,0
KEYW,MAGHFE,0
KEYW,MAGELC,0
KEYW,PR_MULTI,0
/GO
!*
!*
/PREP7
!*
ET,1,BEAM188
!*
!*
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,EX,1,,2e10
MPDATA,PRXY,1,,0.3
/REPLOT,RESIZE
/REPLOT,RESIZE
/REPLOT,RESIZE
SECTYPE, 1, BEAM, RECT, , 0

15
SECOFFSET, CENT
SECDATA,10,10,0,0,0,0,0,0,0,0,0,0
/REPLOT,RESIZE
K,1,,,,
K,2,,2000,,
KDELE, 2
K,2,2000,,,
LSTR, 1, 2
!*
LESIZE,ALL, , ,20, ,1, , ,1,
LMESH, 1
FLST,2,2,3,ORDE,2
FITEM,2,1
FITEM,2,-2
FLST,2,2,3,ORDE,2
FITEM,2,1
FITEM,2,-2
!*
/GO
DK,P51X, , , ,0,UX,UY,UZ,ROTX,ROTY, ,
LPLOT
EPLOT
FLST,2,20,2,ORDE,2
FITEM,2,1
FITEM,2,-20
SFBEAM,P51X,2,PRES,50000, , , , , ,0
FINISH
/SOL
/STATUS,SOLU
SOLVE
FINISH
/POST1
PLDISP,1
LPLOT
EPLOT
!*
/PSF,PRES,NORM,1,0,1
/PBF,DEFA, ,1
/PSYMB,CS,0
/PSYMB,NDIR,0
/PSYMB,ESYS,0
/PSYMB,LDIV,0
/PSYMB,LDIR,0
/PSYMB,ADIR,0
/PSYMB,ECON,0
/PSYMB,XNODE,0
/PSYMB,DOT,1
/PSYMB,PCONV,
/PSYMB,LAYR,0
/PSYMB,FBCS,0
!*
/PBC,ALL, ,1
/REP

16
!*
!*
PLDISP,1
FINISH
/PREP7
FINISH
/SOL
LSCLEAR,ALL
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
FINISH
/PREP7
FLST,2,2,3,ORDE,2
FITEM,2,1
FITEM,2,-2
!*
/GO
DK,P51X, , , ,0,ALL, , , , , ,
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
FLST,2,20,2,ORDE,2
FITEM,2,1
FITEM,2,-20
SFBEAM,P51X,2,PRES,50000, , , , , ,0
FINISH
/SOL
/STATUS,SOLU
SOLVE
FINISH
/POST1
PLDISP,1

17
FINISH
/PREP7
SECTYPE, 1, BEAM, RECT, , 0
SECOFFSET, CENT
SECDATA,100,100,0,0,0,0,0,0,0,0,0,0
FINISH
/SOL
/STATUS,SOLU
SOLVE
FINISH
/POST1
!*
PLDISP,1
PLDISP,1
!*
/EFACET,1
PLNSOL, U,Y, 0,1.0
/EFACET,1
PLNSOL, U,Y, 0,1.0
)/GOP ! Resume printing after UNDO process
)! We suggest a save at this point

18
3) Analysis of a cantilever beam of length 2m is subjected to a UDL of 500 KN/m.

Manual calculation

L = 2000 mm

b = 10 mm

d = 10mm

w = 500X103 N

Elastic modulus = 2X1010 N/mm2

Poisson’s ratio = 0.3

wL4
Maximum deflection, Ymax =
8EI

bd3
Moment of inertia , I =
12

10X103
I=
12

= 833.33 mm4

500X103 X20004
Ymax =
8X2X1010 X833.33X104

= 6.000 mm

wL2
Bending moment, BM =
2

500X103 X20002
=
2

= 1X1012 N-mm

Shear Force, SF = wL

= 500X103X2000

= 1X109 N

19
Steps

1) Preferences > Structural > OK

2) Preprocessor> Element type> add/edit/delete> Beam> 2node 188> OK> Close

3) Material properties> Material models> Structural> Linear> Elastic> Isotropic> EX =2e10, PRXY=0.3> Ok

4) Sections> Beam> Common sections> B=100, H=100> OK

5) Modelling> Create> Keypoints> In active CS> Keypoints number = 1 X,Y,Z = 0,0,0> apply> Keypoints
number = 2 X,Y,Z = 2000,0,0> OK

6) Modelling> Create> Lines> Straight lines> Join all the keypoints> OK

7) Meshing> Size control> Manual size> Lines> All lines> No. of division of elements = 40> OK

8) Mesh> Lines > Pick all > OK

9) Load> Define loads> Apply> Structural> Displacement> On keypoints> Select the keypoint 1> OK> DOF to
be constrained – All DOF> OK

10) Pressure> On beams> Select the beam> OK> Load Key – 2, VALI = 500000> OK

11) Solution> Solve> Current LS

Ansys modelling
20
Fig - Cantilever beam

Fig – Deflected shape

21
Fig – Deflection at different nodes

22
 Fig – Shear force diagram

Fig – Bending moment diagram

Discussion

Maximum deflection,
23
 Manual calculation

Ymax = 6.000 mm

Ansys modeling

Ymax= 6.0157 mm

Shear force,

Manual calculation

SF = 1X109 N

Ansys modeling

SF = 0.987X109 N

Bending moment,

Manual calculation

BM = 1 X1012 N-mm

Ansys modeling

BM = 0.975X1012 N-mm

Session editor
/NOPR ! Suppress printing of UNDO process
/PMACRO ! Echo following commands to log
FINISH ! Make sure we are at BEGIN level
/CLEAR,NOSTART ! Clear model since no SAVE found
! WE SUGGEST YOU REMOVE THIS LINE AND THE FOLLOWING STARTUP LINES
/input,start,ans,'C:\Program Files\ANSYS Inc\v201\ANSYS\apdl\'
/REPLOT,RESIZE
!*
/NOPR
KEYW,PR_SET,1
KEYW,PR_STRUC,1
KEYW,PR_THERM,0
KEYW,PR_FLUID,0
KEYW,PR_ELMAG,0
KEYW,MAGNOD,0
KEYW,MAGEDG,0
KEYW,MAGHFE,0
KEYW,MAGELC,0
KEYW,PR_MULTI,0
/GO
24
!*
!*
/PREP7
!*
ET,1,BEAM188
!*
!*
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,EX,1,,2e10
MPDATA,PRXY,1,,0.3
/REPLOT,RESIZE
/REPLOT,RESIZE
/REPLOT,RESIZE
SECTYPE, 1, BEAM, RECT, , 0
SECOFFSET, CENT
SECDATA,10,10,0,0,0,0,0,0,0,0,0,0
/REPLOT,RESIZE
K,1,,,,
K,2,,2000,,
KDELE, 2
K,2,2000,,,
LSTR, 1, 2
!*
LESIZE,ALL, , ,20, ,1, , ,1,
LMESH, 1
FLST,2,2,3,ORDE,2
FITEM,2,1
FITEM,2,-2
FLST,2,2,3,ORDE,2
FITEM,2,1
FITEM,2,-2
!*
/GO
DK,P51X, , , ,0,UX,UY,UZ,ROTX,ROTY, ,
LPLOT
EPLOT
FLST,2,20,2,ORDE,2
FITEM,2,1
FITEM,2,-20
SFBEAM,P51X,2,PRES,50000, , , , , ,0
FINISH
/SOL
/STATUS,SOLU
SOLVE
FINISH
/POST1
PLDISP,1
LPLOT
EPLOT
!*
/PSF,PRES,NORM,1,0,1
/PBF,DEFA, ,1

25
/PSYMB,CS,0
/PSYMB,NDIR,0
/PSYMB,ESYS,0
/PSYMB,LDIV,0
/PSYMB,LDIR,0
/PSYMB,ADIR,0
/PSYMB,ECON,0
/PSYMB,XNODE,0
/PSYMB,DOT,1
/PSYMB,PCONV,
/PSYMB,LAYR,0
/PSYMB,FBCS,0
!*
/PBC,ALL, ,1
/REP
!*
!*
PLDISP,1
FINISH
/PREP7
FINISH
/SOL
LSCLEAR,ALL
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
FINISH
/PREP7
FLST,2,2,3,ORDE,2
FITEM,2,1
FITEM,2,-2
!*
/GO
DK,P51X, , , ,0,ALL, , , , , ,
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST

26
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
FLST,2,20,2,ORDE,2
FITEM,2,1
FITEM,2,-20
SFBEAM,P51X,2,PRES,50000, , , , , ,0
FINISH
/SOL
/STATUS,SOLU
SOLVE
FINISH
/POST1
PLDISP,1
FINISH
/PREP7
SECTYPE, 1, BEAM, RECT, , 0
SECOFFSET, CENT
SECDATA,100,100,0,0,0,0,0,0,0,0,0,0
FINISH
/SOL
/STATUS,SOLU
SOLVE
FINISH
/POST1
!*
PLDISP,1
PLDISP,1
!*
/EFACET,1
PLNSOL, U,Y, 0,1.0
/EFACET,1
PLNSOL, U,Y, 0,1.0
)/GOP ! Resume printing after UNDO process
)! We suggest a save at this point

27
4) Analysis of linear buckling of a slender column with varying end conditions.

Manual calculation

L = 100 mm

b = 10 mm

d = 10mm

Elastic modulus = 2X105 N/mm2

Poisson’s ratio = 0.3

bd3
Moment of inertia , I =
12

10X103
I=
12

= 833.33 mm4

π2 EI
Critical buckling (fixed at one end free at other end) Pcr = 2
(kL)

π2 X2X105 X833.33
= 2
(2X100)

= 41123.18 N

Steps

1) Preferences > Structural > OK

2) Preprocessor> Element type> add/edit/delete> Beam> 2node 188> OK> Close

3) Material properties> Material models> Structural> Linear> Elastic> Isotropic> EX =2e5, PRXY=0.3> Ok

4) Sections> Beam> Common sections> B=10, H=10> OK

5) Modelling> Create> Keypoints> In active CS> Keypoints number = 1 X,Y,Z = 0,0,0> apply> Keypoints
number = 2 X,Y,Z = 0,100,0> OK

6) Modelling> Create> Lines> Straight lines> Join all the keypoints> OK

28
7) Meshing> Size control> Manual size> Lines> All lines> No. of division of elements = 30> OK

8) Mesh> Lines > Pick all > OK

9) Load> Define loads> Apply> Structural> Displacement> On keypoints> Select the keypoint 1> OK> DOF to
be constrained – All DOF> OK

10) Force/moments> On keypoints > Select keypoint 2 > OK> Direction of force /mom= FY, VALUE
Force/moment value= -1> OK

11) Solution> Unabriged menu> Analysis type> Analysis option> PSTRES = yes> OK

12) Solve> Current LS

13 Finish

14) Solution> Analysis type> New analysis> Eigen buckling> OK

15) Solution> Analysis type> Analysis option> NMODE = 1> OK

16) Solve> Current LS

17) Finish

18) Solution> Analysis type> Expansion pass> EXPASS = ON> OK

19) Solution> Load step opts> Expansion pass> Single expand> Expand modes> NMODE = 1> OK

20) Solve> Current LS

Ansys modeling

29
Fig – Slender column

Fig – Deflected shape

30
 Fig – Deflections

Discussion

Critical buckling,

Manual calculation

Pcr = 41123.18 N

Ansys modeling

Pcr= 40902 N

Session editor
/NOPR ! Suppress printing of UNDO process
/PMACRO ! Echo following commands to log
FINISH ! Make sure we are at BEGIN level
/CLEAR,NOSTART ! Clear model since no SAVE found
! WE SUGGEST YOU REMOVE THIS LINE AND THE FOLLOWING STARTUP LINES

!*
/NOPR
KEYW,PR_SET,1
KEYW,PR_STRUC,1
KEYW,PR_THERM,0
KEYW,PR_FLUID,0

31
KEYW,PR_ELMAG,0
KEYW,MAGNOD,0
KEYW,MAGEDG,0
KEYW,MAGHFE,0
KEYW,MAGELC,0
KEYW,PR_MULTI,0
/GO
!*
!*
/PREP7
!*
ET,1,BEAM188
!*
!*
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,EX,1,,2e5
MPDATA,PRXY,1,,0.3
SECTYPE, 1, BEAM, RECT, , 0
SECOFFSET, CENT
SECDATA,10,10,0,0,0,0,0,0,0,0,0,0
K,1,,,,
K,2,,100,,
/UI,BEAM,OFF
LSTR, 1, 2
!*
LESIZE,ALL, , ,20, ,1, , ,1,
LMESH, 1
FINISH
/SOL
FINISH
/PREP7
FINISH
/SOL
!*
ANTYPE,0
!*
!*
NLGEOM,0
NROPT,AUTO, ,
LUMPM,0
EQSLV, , ,0, ,DELE
MSAVE,0
PCGOPT,0, ,AUTO, , ,AUTO
PIVCHECK,0
PSTRESS,1
TOFFST,0,
!*
FLST,2,1,3,ORDE,1
FITEM,2,1
!*
/GO

32
DK,P51X, , , ,0,ALL, , , , , ,
FLST,2,1,3,ORDE,1
FITEM,2,2
!*
/GO
FK,P51X,FY,-1
/STATUS,SOLU
SOLVE
!*
!*
!*
!*
!*
!*
!*
!*
!*
FINISH
/SOLUTION
ANTYPE,1
!*
!*
ANTYPE,1
!*
BUCOPT,LANB,1,0,0,CENTER
MXPAND,1,0,0,1,0.001,
/STATUS,SOLU
SOLVE
FINISH
/POST1
SET,LIST
SET,FIRST
PLDISP,1
! Start of report captures.
~eui,'package require ansys'
~eui,'ansys::report::setdirectory "nonlinear buckling_report"'
/REPLOT,RESIZE
/PLOPTS,MINM,OFF
/REPLOT,RESIZE
~eui,'ansys::report::imagecapture {linear buckling } '
!*
/EFACET,1
PLNSOL, U,X, 0,1.0
~eui,'ansys::report::finished'
/REPLOT,RESIZE
/REPLOT,RESIZE
)/GOP ! Resume printing after UNDO process
)! We suggest a save at this point

33
5) Analysis of non-linear buckling of a slender column with varying end conditions.

L=4m

b = 0.3 m

d = 0.3 m

Elastic modulus = 2X1010 N/mm2

Poisson’s ratio = 0.3

Steps

1) Preferences > Structural > OK

2) Preprocessor> Element type> add/edit/delete> Beam> 2node 188> OK> Close

3) Material properties> Material models> Structural> Linear> Elastic> Isotropic> EX =2.5e10, PRXY=0.3> Ok

4) Sections> Beam> Common sections> B=0.3, H=0.3> OK

5) Modelling> Create> Keypoints> In active CS> Keypoints number = 1 X,Y,Z = 0,0,0> apply> Keypoints
number = 2 X,Y,Z = 0,4,0> OK

6) Modelling> Create> Lines> Straight lines> Join all the keypoints> OK

7) Meshing> Size control> Manual size> Lines> All lines> No. of division of elements = 30> OK

8) Mesh> Lines > Pick all > OK

9) Load> Define loads> Apply> Structural> Displacement> On keypoints> Select the keypoint 1> OK> DOF to
be constrained – All DOF> OK

10) Force/moments> On keypoints > Select keypoint 2 > OK> Direction of force /mom= FY, VALUE
Force/moment value= -3.5X106, Direction of force /mom= FX, VALUE Force/moment value= -3.5X105 > OK

11) Solution> Analysis type> New Analysis> Static> OK

12) Solution> Analysis type> Sol’n controls> Basic> Analysis options=Large deformation static, Time at the
end of load step=0, Automatic time stepping=ON, Number of substeps=20, Max no. of substeps=1000, Min
no. of substeps=1, Frequency=write every substep> Nonlinear> Line search=ON, Max on of iterations=1000

34
13) Solve> Current LS

Ansys modelling

Fig – solution

35
Fig – Column

Fig – Deflected shape

36
 Fig – Displacement VS Load

Session editor
/NOPR ! Suppress printing of UNDO process
/PMACRO ! Echo following commands to log
FINISH ! Make sure we are at BEGIN level
/CLEAR,NOSTART ! Clear model since no SAVE found
! WE SUGGEST YOU REMOVE THIS LINE AND THE FOLLOWING STARTUP LINES
/input,menust,tmp,''
/GRA,POWER
/GST,ON
/PLO,INFO,3
/GRO,CURL,ON
/CPLANE,1
/REPLOT,RESIZE
WPSTYLE,,,,,,,,0
!*
/NOPR
KEYW,PR_SET,1
KEYW,PR_STRUC,1
KEYW,PR_THERM,0
KEYW,PR_FLUID,0
KEYW,PR_ELMAG,0
KEYW,MAGNOD,0
KEYW,MAGEDG,0
KEYW,MAGHFE,0
KEYW,MAGELC,0
KEYW,PR_MULTI,0

37
/GO
!*
!*
/PREP7
!*
ET,1,BEAM188
!*
!*
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,EX,1,,2.5e10
MPDATA,PRXY,1,,0.3
SECTYPE, 1, BEAM, RECT, , 0
SECOFFSET, CENT
SECDATA,0.3,0.3,0,0,0,0,0,0,0,0,0,0
K,1,,,,
K,2,,4,,
LSTR, 1, 2
FINISH
/SOL
!*
!*
ANTYPE,0
ANTYPE,0
NLGEOM,1
NSUBST,20,1000,1
OUTRES,ERASE
OUTRES,ALL,ALL
AUTOTS,1
LNSRCH,1
NEQIT,1000
FLST,2,1,3,ORDE,1
FITEM,2,1
!*
/GO
DK,P51X, , , ,0,ALL, , , , , ,
FLST,2,1,3,ORDE,1
FITEM,2,2
!*
/GO
FK,P51X,FY,-3.5e6
FLST,2,1,3,ORDE,1
FITEM,2,2
!*
/GO
FK,P51X,FX,-350000
/STATUS,SOLU
SOLVE
FINISH
/PREP7
!*
LESIZE,ALL, , ,30, ,1, , ,1,

38
LMESH, 1
FINISH
/SOL
/STATUS,SOLU
SOLVE
FINISH
/POST1
SET,LIST,999
SET,,, ,,, ,9
PLDISP,1
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
FINISH
/POST26
FILE,'nonlinear buckling','rst','.'
/UI,COLL,1
NUMVAR,200
SOLU,191,NCMIT
STORE,MERGE
FILLDATA,191,,,,1,1
REALVAR,191,191
!*

39
NSOL,2,2,U,Y, UY_2,
STORE,MERGE
!*
RFORCE,3,1,M,Y, MY_3
STORE,MERGE
XVAR,1
PLVAR,3,
/REPLOT,RESIZE
VARDEL,3
LPLOT
!*
RFORCE,3,1,F,Y, FY_3
STORE,MERGE
XVAR,1
PLVAR,3,
XVAR,3
PLVAR,3,
XVAR,3
PLVAR,3,
XVAR,3
PLVAR,2,
/AXLAB,X,LOAD
/AXLAB,Y,DISPLACEMENT
/GTHK,AXIS,2
/GRTYP,0
/GROPT,ASCAL,ON
/GROPT,LOGX,OFF
/GROPT,LOGY,OFF
/GROPT,AXDV,1
/GROPT,AXNM,ON
/GROPT,AXNSC,1,
/GROPT,DIG1,4,
/GROPT,DIG2,3,
/GROPT,XAXO,0,
/GROPT,YAXO,0,
/GROPT,DIVX,
/GROPT,DIVY,
/GROPT,REVX,0
/GROPT,REVY,0
/GROPT,LTYP,0
!*
/XRANGE,DEFAULT
/YRANGE,DEFAULT,,1
!*
/REPLOT
FINISH
)/GOP ! Resume printing after UNDO process
)! We suggest a save at this point

40
6) Modal analysis of a cantilever beam.

Manual calculation

L=1m

b = 0.01 m

d = 0.01 m

Elastic modulus, E = 206800X106 N/m2

Poisson’s ratio = 0.3

Density, ρ = 7830 kg/m3

EI
Natural frequency, fn = c√
mL3

bd3
Moment of inertia, I =
12

0.01X0.013
I=
12

= 833.34X10-12 m4

Mass, m = Density X Volume

= 7830 X 0.01 X 0.01 X 1

= 0.783 kg

206800X106 X833.34X10−12
So, fn = c√ hz
0.783X13

= c 14.835 hz

For 1st natural frequency

c = 0.56

fn1 = 0.56X14.835

41
 = 8.3076 hz

For 2nd natural frequency

c = 3.51

fn2 = 3.51X14.835

= 52.070 hz

For 3rd natural frequency

c = 9.82

fn3 = 9.82X14.835

= 145.679 hz

For 4th natural frequency

c = 19.24

fn4 = 19.24X14.835

= 285.425 hz

For 5th natural frequency

c = 31.81

fn5 = 31.81X14.835

= 471.901 hz

Steps

1) Preferences > Structural > OK

2) Preprocessor> Element type> add/edit/delete> Beam> 2node 188> OK> Close

3) Material properties> Material models> Structural> Linear> Elastic> Isotropic> EX =206800X106, PRXY=0.3,
Density=7830> Ok

4) Sections> Beam> Common sections> B=0.01, H=0.01> OK

5) Modelling> Create> Keypoints> In active CS> Keypoints number = 1 X,Y,Z = 0,0,0> apply> Keypoints
number = 2 X,Y,Z = 1,0,0> OK
42
6) Modelling> Create> Lines> Straight lines> Join all the keypoints> OK

7) Meshing> Size control> Manual size> Lines> All lines> No. of division of elements = 40> OK

8) Mesh> Lines > Pick all > OK

9) Load> Analysis type> New analysis> Modal> OK> Analysis option> Block Lanczos, No of modes to extract =
10, No of modes to expand = 10> OK

10) Load> Define loads> Apply> Structural> Displacement> On keypoints> Select the keypoint 1> OK> DOF to
be constrained – All DOF> OK

11) Solution> Solve> Current LS

Ansys modelling

Fig – Cantilever beam

43
 Fig – Natural frequencies

Fig - 1st natural frequency Fig – 2nd natural frequency

44
 Fig – 3rd natural frequency Fig – 4th natural frequency

Fig – 5th natural frequency

Discussion

Natural frequencies Manual calculation Ansys

fn1 8.3076 hz 8.3029 hz
fn2 52.070 hz 52.3029 hz
fn3 145.679 hz 147.84 hz
fn4 285.425 hz 294.22 hz
fn5 471.901 hz 496.67 hz

45
Session editor
/NOPR ! Suppress printing of UNDO process
/PMACRO ! Echo following commands to log
FINISH ! Make sure we are at BEGIN level
/CLEAR,NOSTART ! Clear model since no SAVE found
! WE SUGGEST YOU REMOVE THIS LINE AND THE FOLLOWING STARTUP LINES
/input,start,ans,'C:\Program Files\ANSYS Inc\v201\ANSYS\apdl\'
!*
/REPLOT,RESIZE
!*
/NOPR
KEYW,PR_SET,1
KEYW,PR_STRUC,1
KEYW,PR_THERM,0
KEYW,PR_FLUID,0
KEYW,PR_ELMAG,0
KEYW,MAGNOD,0
KEYW,MAGEDG,0
KEYW,MAGHFE,0
KEYW,MAGELC,0
KEYW,PR_MULTI,0
/GO
!*
!*
/PREP7
!*
ET,1,BEAM188
!*
!*
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,EX,1,,206800e6
MPDATA,PRXY,1,,0.3
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,DENS,1,,7830
SECTYPE, 1, BEAM, RECT, , 0
SECOFFSET, CENT
SECDATA,0.01,0.01,0,0,0,0,0,0,0,0,0,0
K,1,,,,
K,2,1,,,
LSTR, 1, 2
FLST,5,1,4,ORDE,1
FITEM,5,1
CM,_Y,LINE
LSEL, , , ,P51X
CM,_Y1,LINE
CMSEL,,_Y
!*
LESIZE,_Y1, , ,20, , , , ,1
!*

46
LMESH, 1
FINISH
/SOL
FLST,2,1,3,ORDE,1
FITEM,2,1
!*
/GO
DK,P51X, , , ,0,ALL, , , , , ,
!*
ANTYPE,2
!*
!*
MODOPT,SUBSP,5
MXPAND,5, , ,0
LUMPM,0
PSTRES,0
!*
MODOPT,SUBSP,5,0,0, ,OFF
RIGID,
SUBOPT,STRMCHK,0
SUBOPT,MEMORY,AUTO
!*
/STATUS,SOLU
SOLVE
FINISH
/POST1
SET,LIST,999
SET,NEXT
SET,NEXT
SET,LIST,999
SET,,, ,,, ,1
PLDISP,1
SET,LIST,999
SET,,, ,,, ,5
!*
PLDISP,1
SET,LIST,999
)/GOP ! Resume printing after UNDO process
)! We suggest a save at this point

47
 7) Truss analysis

Manual calculation

A = 100 X 100 mm2

Elastic modulus = 2X1011 N/mm2

Poisson’s ratio = 0.3

Fy = 100 KN

Reactions, RA = 150 KN

RB=150 KN

Steps

1) Preferences > Structural > OK

48
2) Preprocessor> Element type> add/edit/delete>Link> 3D finite stn 180> OK> Close

3) Material properties> Material models> Structural> Linear> Elastic> Isotropic> EX =2e10, PRXY=0.3> Ok

4) Sections> Link> Add> Add link section with ID = 1> OK> Section name = truss, Link area = 0.0001, tension
key= tension and compression> OK

5) Modelling> Create> Keypoints> In active CS> Keypoints

X Y Z
1 0 0 0
2 1000 2000 0
3 2000 0 0
4 3000 2000 0
5 4000 0 0
6 5000 2000 0
7 6000 0 0

6) Modelling> Create> Lines> Straight lines> Join all the keypoints> OK

7) Meshing> Size control> Manual size> Lines> All lines> No. of division of elements = 1> OK

8) Mesh> Lines > Pick all > OK

9) Load> Define loads> Apply> Structural> Displacement> On keypoints> Select keypoints 1> OK> DOF to be
constrained – ALL DOF > OK >Select keypoints 7> OK> DOF to be constrained – UY,UZ > OK

10) Force/ moments> on keypoints> select key points 2,4,6> OK> FY> Value = -100> OK

11) Solution> Solve> Current LS

49
Ansys modelling

Fig – Truss

Fig – deformed shape

50
 Fig – deformed shape

Fig – reaction forces

Discussions

Manual calculations = 150 KN

Ansys = 150

Session editor

51
/NOPR ! Suppress printing of UNDO process
/PMACRO ! Echo following commands to log
FINISH ! Make sure we are at BEGIN level
/CLEAR,NOSTART ! Clear model since no SAVE found
! WE SUGGEST YOU REMOVE THIS LINE AND THE FOLLOWING STARTUP LINES
/input,menust,tmp,''
/GRA,POWER
/GST,ON
/PLO,INFO,3
/GRO,CURL,ON
/CPLANE,1
/REPLOT,RESIZE
WPSTYLE,,,,,,,,0
/REPLOT,RESIZE
!*
/NOPR
KEYW,PR_SET,1
KEYW,PR_STRUC,1
KEYW,PR_THERM,0
KEYW,PR_FLUID,0
KEYW,PR_ELMAG,0
KEYW,MAGNOD,0
KEYW,MAGEDG,0
KEYW,MAGHFE,0
KEYW,MAGELC,0
KEYW,PR_MULTI,0
/GO
!*
!*
/PREP7
!*
ET,1,LINK180
!*
!*
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,EX,1,,2e10
MPDATA,PRXY,1,,0.3
!*
!*
SECTYPE,1,LINK, ,Truss
SECDATA,0.0001,
SECCONTROL,0,0
!*
K,1,0,0,0,
K,2,2,0,0,
K,3,4,0,0,
K,4,6,0,0,
K,5,1,2,0,
K,6,3,2,0,
K,7,5,2,0,
LSTR, 1, 5

52
LSTR, 1, 2
LSTR, 5, 2
LSTR, 2, 6
LSTR, 6, 3
LSTR, 3, 7
LSTR, 7, 4
LSTR, 2, 3
LSTR, 3, 4
LSTR, 5, 6
LSTR, 6, 7
!*
LATT,1, ,1, , , ,1
!*
LESIZE,ALL, , ,1, ,1, , ,1,
FLST,2,11,4,ORDE,2
FITEM,2,1
FITEM,2,-11
LMESH,P51X
FINISH
/SOL
FLST,2,1,3,ORDE,1
FITEM,2,1
!*
/GO
DK,P51X, , , ,0,ALL, , , , , ,
FLST,2,1,3,ORDE,1
FITEM,2,4
!*
/GO
DK,P51X, , , ,0,UY,UZ, , , , ,
FLST,2,1,3,ORDE,1
FITEM,2,5
!*
/GO
FK,P51X,FY,-100
FLST,2,1,3,ORDE,1
FITEM,2,6
!*
/GO
FK,P51X,FY,-100
FLST,2,1,3,ORDE,1
FITEM,2,7
!*
/GO
FK,P51X,FY,-100
/STATUS,SOLU
SOLVE
FINISH
/POST1
PLDISP,1
PLDISP,1
! Start of report captures.

53
~eui,'package require ansys'
~eui,'ansys::report::setdirectory "Truss_report"'
/REPLOT,RESIZE
/PLOPTS,MINM,OFF
/REPLOT,RESIZE
~eui,'ansys::report::imagecapture {Truss Image displacement} '
~eui,'ansys::report::finished'
/REPLOT,RESIZE
/REPLOT,RESIZE
!*
PRESOL,F
SET,LIST
/SHOW,WIN32C
SET,FIRST
/PLOPTS,INFO,3
/CONTOUR,ALL,18
/PNUM,MAT,1
/NUMBER,1
/REPLOT,RESIZE
! /UIS,ABORT,1
~eui,'::ansys::report::finished'
/SHOW,WIN32
/REPLOT,RESIZE
!*
PRESOL,F
/PNUM,KP,0
/PNUM,LINE,0
/PNUM,AREA,0
/PNUM,VOLU,0
/PNUM,NODE,0
/PNUM,TABN,0
/PNUM,SVAL,0
/NUMBER,1
!*
/PNUM,ELEM,1
/REPLOT
!*
/PNUM,KP,0
/PNUM,LINE,0
/PNUM,AREA,0
/PNUM,VOLU,0
/PNUM,NODE,1
/PNUM,TABN,0
/PNUM,SVAL,0
/NUMBER,1
!*
/PNUM,ELEM,1
/REPLOT
!*
/PNUM,KP,0
/PNUM,LINE,0
/PNUM,AREA,0

54
/PNUM,VOLU,0
/PNUM,NODE,1
/PNUM,TABN,0
/PNUM,SVAL,0
/NUMBER,1
!*
/PNUM,ELEM,1
/REPLOT
!*
/PNUM,KP,1
/PNUM,LINE,1
/PNUM,AREA,1
/PNUM,VOLU,1
/PNUM,NODE,1
/PNUM,TABN,1
/PNUM,SVAL,1
/NUMBER,0
!*
/PNUM,ELEM,1
/REPLOT
!*
/PNUM,KP,0
/PNUM,LINE,0
/PNUM,AREA,0
/PNUM,VOLU,0
/PNUM,NODE,0
/PNUM,TABN,0
/PNUM,SVAL,0
/NUMBER,0
!*
/PNUM,ELEM,1
/REPLOT
!*
/PNUM,KP,0
/PNUM,LINE,0
/PNUM,AREA,0
/PNUM,VOLU,0
/PNUM,NODE,0
/PNUM,TABN,0
/PNUM,SVAL,0
/NUMBER,0
!*
/PNUM,ELEM,1
/REPLOT
!*
/PNUM,KP,0
/PNUM,LINE,0
/PNUM,AREA,0
/PNUM,VOLU,0
/PNUM,NODE,1
/PNUM,TABN,0
/PNUM,SVAL,0

55
/NUMBER,0
!*
/PNUM,ELEM,1
/REPLOT
!*
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1

56
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1

57
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
PLDISP,1
!*
PRNSOL,U,Y
FINISH
/SOL
LPLOT
EPLOT
!*
/PSF,PRES,NORM,1,0,1

58
/PBF,DEFA, ,1
/PSYMB,CS,0
/PSYMB,NDIR,0
/PSYMB,ESYS,0
/PSYMB,LDIV,0
/PSYMB,LDIR,0
/PSYMB,ADIR,0
/PSYMB,ECON,0
/PSYMB,XNODE,0
/PSYMB,DOT,1
/PSYMB,PCONV,
/PSYMB,LAYR,0
/PSYMB,FBCS,0
!*
/PBC,ALL, ,1
/REP
!*
/DIST, 1 ,1.082226,1
/REP,FAST
!*
/PSF,PRES,TANY,1,0,1
/PBF,DEFA, ,1
/PSYMB,CS,0
/PSYMB,NDIR,0
/PSYMB,ESYS,0
/PSYMB,LDIV,0
/PSYMB,LDIR,0
/PSYMB,ADIR,0
/PSYMB,ECON,0
/PSYMB,XNODE,0
/PSYMB,DOT,1
/PSYMB,PCONV,
/PSYMB,LAYR,0
/PSYMB,FBCS,0
!*
/PBC,ALL, ,1
/REP
!*
!*
/PSF,PRES,INRM,1,0,1
/PBF,DEFA, ,1
/PSYMB,CS,0
/PSYMB,NDIR,0
/PSYMB,ESYS,0
/PSYMB,LDIV,0
/PSYMB,LDIR,0
/PSYMB,ADIR,0
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/PSYMB,XNODE,0
/PSYMB,DOT,1
/PSYMB,PCONV,
/PSYMB,LAYR,0

59
/PSYMB,FBCS,0
!*
/PBC,ALL, ,1
/REP
!*
!*
/PSF,PRES,INRM,1,0,1
/PBF,DEFA, ,1
/PSYMB,CS,0
/PSYMB,NDIR,0
/PSYMB,ESYS,0
/PSYMB,LDIV,0
/PSYMB,LDIR,0
/PSYMB,ADIR,0
/PSYMB,ECON,0
/PSYMB,XNODE,0
/PSYMB,DOT,1
/PSYMB,PCONV,
/PSYMB,LAYR,0
/PSYMB,FBCS,0
!*
/PBC,ALL,,1
/PBC,NFOR,,0
/PBC,NMOM,,0
/PBC,RFOR,,0
/PBC,RMOM,,0
/PBC,PATH,,0
/REP
!*
! Start of report captures.
~eui,'package require ansys'
~eui,'ansys::report::setdirectory "Truss_report"'
/REPLOT,RESIZE
/PLOPTS,MINM,OFF
/REPLOT,RESIZE
~eui,'ansys::report::imagecapture {Truss Image forces applied} '
~eui,'ansys::report::finished'
/REPLOT,RESIZE
/REPLOT,RESIZE
)/GOP ! Resume printing after UNDO process
)! We suggest a save at this point

60
 8) Solid modelling of a pulley.

Steps

1) Preferences > Structural > OK

2) Preprocessor> Element type> add/edit/delete> Solid> quad 4 node 182> OK> Close

3) Preprocessor > Modeling> Create > Rectangle > By 2 Corners

Rectangle 1 Rectangle 2 Rectangle 3

WP X 2 3 8
WP Y 0 2 0
Width 1 5 0.5
Height 5.5 1 5

4) Preprocessor > Modeling> Operate > Boolean> Add > Areas

5) Preprocessor > Modeling> Create > Areas> Circle > Solid circles

Circle 1 Circle 2
WP X 3 8.5
WP Y 5.5 0.2

61
Radius 0.5 0.2

6) Modelling> operate> Boolean> substract> select the part > OK

7) Modelling> Copy> Areas> Select the circle >OK> DY=4.6> Area> Select the copies Circle> OK > DX= -0.5

8) Modelling> Create> Line Fillet> Select the lines> OK> RAD=0.1

9) Modelling> Create>Areas> Arbitary> Bylines>Selected the filleted part> OK

10) Modelling> operate> Boolean> Areas> Select the areas> OK

11) Modelling> Create> Keypoints> 1001 – (0,0,0) 1001 – (0,5,0)> OK

12) Modelling> operate> Extrude> Area> About axis> Select the area> OK> Select the keypoints> 1001 &
1002> ARC = 360> OK

13) Modelling> Create> Keypoints>

X Y Z
2001 0 3 0
2002 1 3 0
2003 0 3 1

14) Workplane> Align WP with> Keypoints +> Select keypoints> 2001,2002,2003>OK

15) Modelling> create> Volume>Cylinder> Solid Cylinder> X=5.5, Y=0,r=0.5,Depth=1

16) Workplane> Change active CS to> Global cylinder Y

17) Modelling> Copy> No.of copies -8> DY=45>OK

18)Modelling> Booleans> Substract> Volume> Select the whole volume> OK> Select the Cylinder > OK

62
63
Session editor
/NOPR ! Suppress printing of UNDO process
/PMACRO ! Echo following commands to log
FINISH ! Make sure we are at BEGIN level
/CLEAR,NOSTART ! Clear model since no SAVE found
! WE SUGGEST YOU REMOVE THIS LINE AND THE FOLLOWING STARTUP LINES
/input,start,ans,'C:\Program Files\ANSYS Inc\v201\ANSYS\apdl\'
!*
/NOPR
KEYW,PR_SET,1
KEYW,PR_STRUC,1
KEYW,PR_THERM,0
KEYW,PR_FLUID,0
KEYW,PR_ELMAG,0
KEYW,MAGNOD,0
KEYW,MAGEDG,0
KEYW,MAGHFE,0
KEYW,MAGELC,0
KEYW,PR_MULTI,0
/GO
!*
!*
/PREP7
!*
ET,1,PLANE182
!*
BLC4,2,0,1,5.5
CYL4,3,5.5,0.5
ASBA, 2, 2
ASBA, 2, 2
ASBA, 1, 2
BLC4,3,2,5,1
BLC4,8,0,0.5,5
FLST,2,3,5,ORDE,2
FITEM,2,1
FITEM,2,-3
AADD,P51X
CYL4,8.5,0.2,0.2
/DIST, 1 ,1.082226,1
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/DIST, 1 ,1.082226,1
/REP,FAST
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/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
FLST,3,1,5,ORDE,1
FITEM,3,1
AGEN,2,P51X, , , ,4.6, , ,0
FLST,3,1,5,ORDE,1
FITEM,3,2

64
AGEN,2,P51X, , , ,-0.5, , ,0
ADELE, 3
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
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/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
LPLOT
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
FLST,2,4,4,ORDE,2
FITEM,2,22
FITEM,2,-25
LDELE,P51X
KPLOT
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
FLST,2,4,3,ORDE,2
FITEM,2,22
FITEM,2,-25
KDELE,P51X
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
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/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST

65
/DIST, 1 ,1.082226,1
/REP,FAST
APLOT
FLST,3,1,5,ORDE,1
FITEM,3,2
AGEN,2,P51X, , ,-0.5, , , ,0
FLST,2,4,5,ORDE,2
FITEM,2,1
FITEM,2,-4
AADD,P51X
/DIST, 1 ,0.924021,1
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/DIST, 1 ,0.924021,1
/REP,FAST
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/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
!*
LFILLT,17,5,0.1, ,
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST

66
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
LPLOT
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1

67
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
FLST,2,3,4
FITEM,2,8
FITEM,2,9
FITEM,2,6
AL,P51X

68
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST

69
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST

70
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
!*
LFILLT,14,2,0.1, ,
!*
LFILLT,5,26,0.1, ,
!*
LFILLT,2,15,0.1, ,
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST

71
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
/FOC,1,,-0.3,,1
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/FOC,1,,-0.3,,1
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/REP,FAST
/FOC,1,,-0.3,,1
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/DIST, 1 ,0.924021,1
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/DIST, 1 ,0.924021,1
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/DIST, 1 ,0.924021,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
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/REP,FAST

72
/FOC,1,-0.3,,,1
/REP,FAST
/DIST, 1 ,0.924021,1
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/DIST, 1 ,0.924021,1
/REP,FAST
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/REP,FAST
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/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
FLST,2,3,4
FITEM,2,12
FITEM,2,11
FITEM,2,16
AL,P51X
/DIST, 1 ,1.082226,1
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/DIST, 1 ,1.082226,1
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/DIST, 1 ,1.082226,1
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/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
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/DIST, 1 ,1.082226,1
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/DIST, 1 ,1.082226,1
/REP,FAST
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73
/REP,FAST
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/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
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/FOC,1,-0.3,,,1
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/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,,0.3,,1
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/FOC,1,,0.3,,1
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/FOC,1,,0.3,,1
/REP,FAST
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/DIST, 1 ,0.924021,1
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/DIST, 1 ,0.924021,1
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/FOC,1,,-0.3,,1
/REP,FAST
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74
/REP,FAST
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/DIST, 1 ,0.924021,1
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/DIST, 1 ,0.924021,1
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/DIST, 1 ,0.924021,1
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/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
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/DIST, 1 ,0.924021,1
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/DIST, 1 ,0.924021,1
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/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
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FLST,2,3,4
FITEM,2,20
FITEM,2,22
FITEM,2,19
AL,P51X
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/FOC,1,,-0.3,,1
/REP,FAST
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75
/FOC,1,,-0.3,,1
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/REP,FAST
/FOC,1,,-0.3,,1
/REP,FAST
FLST,2,3,4
FITEM,2,30
FITEM,2,31
FITEM,2,25
AL,P51X
/DIST, 1 ,1.082226,1
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/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
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/DIST, 1 ,1.082226,1
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76
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
APLOT
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST

77
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST

78
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
/FOC,1,,0.3,,1
/REP,FAST
FLST,2,5,5,ORDE,2
FITEM,2,1
FITEM,2,-5
AADD,P51X
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST

79
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
KPLOT
K,1001,0,0,0,
K,1005,0,5,0,
FLST,2,1,5,ORDE,1
FITEM,2,6
FLST,8,2,3
FITEM,8,1005
FITEM,8,1001
VROTAT,P51X, , , , , ,P51X, ,360, ,
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1

80
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/VIEW,1,,,1
/ANG,1
/REP,FAST
/VIEW,1,1,2,3
/ANG,1
/REP,FAST
/ANG,1,-30,XS,1
/REP,FAST
/ANG,1,-30,XS,1
/REP,FAST
/ANG,1,-30,XS,1
/REP,FAST
/ANG,1,30,XS,1
/REP,FAST
/ANG,1,30,XS,1
/REP,FAST
/ANG,1,30,XS,1
/REP,FAST
/ANG,1,30,XS,1
/REP,FAST
K,2001,0,3,0,
K,2002,1,3,0,
K,2003,0,3,1,
KPLOT
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/PNUM,KP,1
/PNUM,LINE,0
/PNUM,AREA,0
/PNUM,VOLU,0
/PNUM,NODE,0

81
/PNUM,TABN,0
/PNUM,SVAL,0
/NUMBER,0
!*
/PNUM,ELEM,0
/REPLOT
!*
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
VPLOT
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST

82
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST

83
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
KPLOT
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1

84
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
KWPLAN,-1, 2001, 2002, 2003
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
WPSTYL, STAT
/VIEW,1,,1
/ANG,1
/REP,FAST
VPLOT
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1

85
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
CYL4,5.5,0,0.5, , , ,1
FLST,3,1,6,ORDE,1
FITEM,3,5
VGEN,2,P51X, , ,0,45,0, ,0
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
FLST,3,1,6,ORDE,1
FITEM,3,5
VGEN,8,P51X, , ,0,45,0, ,0
VDELE, 5
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
VDELE, 6
VDELE, 7
VDELE, 8
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST

86
VDELE, 9
VDELE, 10
VDELE, 11
VDELE, 12
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/VIEW,1,1,1,1
/ANG,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/VIEW,1,,1
/ANG,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
LPLOT
/DIST, 1 ,0.924021,1
/REP,FAST
/ANG,1,-30,XS,1
/REP,FAST
/ANG,1,-30,XS,1
/REP,FAST
/ANG,1,-30,XS,1
/REP,FAST
/ANG,1,-30,XS,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1

87
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1

88
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
VPLOT
/VIEW,1,,1
/ANG,1
/REP,FAST
/FOC,1,0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
/FOC,1,-0.3,,,1
/REP,FAST
CSYS,5
VDELE, 13
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
CYL4,5.5,0,0.5, , , ,1
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
FLST,3,1,6,ORDE,1
FITEM,3,5
VGEN,8,P51X, , ,0,45,0, ,0
FLST,2,8,6,ORDE,2
FITEM,2,5
FITEM,2,-12
FLST,2,4,6,ORDE,2
FITEM,2,1

89
FITEM,2,-4
FLST,3,8,6,ORDE,2
FITEM,3,5
FITEM,3,-12
VSBV,P51X,P51X
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/VIEW,1,,-1
/ANG,1
/REP,FAST
/VIEW,1,,-1
/ANG,1
/REP,FAST
/VIEW,1,,,1
/ANG,1
/REP,FAST
/VIEW,1,1,2,3
/ANG,1
/REP,FAST
/VIEW,1,1,1,1
/ANG,1
/REP,FAST
/PNUM,KP,0
/PNUM,LINE,0
/PNUM,AREA,0
/PNUM,VOLU,0
/PNUM,NODE,0
/PNUM,TABN,0
/PNUM,SVAL,0
/NUMBER,0
!*
/PNUM,ELEM,0
/REPLOT
!*
/PNUM,KP,0
/PNUM,LINE,0
/PNUM,AREA,0
/PNUM,VOLU,0
/PNUM,NODE,0
/PNUM,TABN,0
/PNUM,SVAL,0
/NUMBER,0
!*
/PNUM,ELEM,0

90
/REPLOT
!*
! Start of report captures.
~eui,'package require ansys'
~eui,'ansys::report::setdirectory "Spindle base_report"'
/REPLOT,RESIZE
/PLOPTS,MINM,OFF
/REPLOT,RESIZE
/TYPE,1,6
/SHADE,1,1
!*
/WIND,ALL,OFF
/WIND,1,FULL
GPLOT
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
~eui,'ansys::report::finished'
/REPLOT,RESIZE
/REPLOT,RESIZE
VPLOT
! Start of report captures.
~eui,'package require ansys'
~eui,'ansys::report::setdirectory "Spindle base_report"'
/REPLOT,RESIZE
/PLOPTS,MINM,OFF
/REPLOT,RESIZE
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,0.924021,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
/DIST, 1 ,1.082226,1
/REP,FAST
~eui,'ansys::report::imagecapture {Spindle base Image 1} '
/VIEW,1,1,1,1

91
/ANG,1
/REP,FAST
/VIEW,1,1,2,3
/ANG,1
/REP,FAST
/VIEW,1,,,1
/ANG,1
/REP,FAST
/VIEW,1,1,2,3
/ANG,1
/REP,FAST
/VIEW,1,,,1
/ANG,1
/REP,FAST
~eui,'ansys::report::imagecapture {Spindle base Image 2} '
/VIEW,1,1
/ANG,1
/REP,FAST
/VIEW,1,,1
/ANG,1
/REP,FAST
~eui,'ansys::report::imagecapture {Spindle base Image 3} '
/VIEW,1,,-1
/ANG,1
/REP,FAST
/VIEW,1,-1
/ANG,1
/REP,FAST
/VIEW,1,,,-1
/ANG,1
/REP,FAST
)/GOP ! Resume printing after UNDO process
)! We suggest a save at this point

92
9) Thermal analysis

Steps

1) Preferences> thermal> OK

2) Preprocessor> Element type> add/edit/delete> Solid> quad 4 node 55> OK> Close

3) Material properties> Material models> Favorites> Linear static> Linear isotropic> EX =2e5, PRXY=0.3> OK>

Thermal> Conductivity> Isotropic> KXX = 1.50> OK

4) Modelling> Areas> Rectangle> By dimension>X-Coordinates =0.5 Y-Coordinates=0.7>OK

5) Meshing> Mesh tool> Smart size , 2>Mesh> Select the area > OK

6) Loads> Define loads> Apply> Thermal> On lines > Select the top line> OK> TEMP, Value load temp value =
170> OK> On lines> Select the bottom line> OK> TEMP, Value load temp value = 170> OK

7) Convection> On lines> Select the left line>Ok> Constant value> OK> On lines> Select the right line>Ok>
VALI = 55, VAL2 =24> OK>

8) Solution> solve> Current LS> OK

93
Session editor
/NOPR ! Suppress printing of UNDO process
/PMACRO ! Echo following commands to log
FINISH ! Make sure we are at BEGIN level
/CLEAR,NOSTART ! Clear model since no SAVE found
! WE SUGGEST YOU REMOVE THIS LINE AND THE FOLLOWING STARTUP LINES
/input,menust,tmp,''
/GRA,POWER
/GST,ON
/PLO,INFO,3
/GRO,CURL,ON
/CPLANE,1
/REPLOT,RESIZE
WPSTYLE,,,,,,,,0
/REPLOT,RESIZE
!*
/NOPR
KEYW,PR_SET,1
KEYW,PR_STRUC,0
KEYW,PR_THERM,1
KEYW,PR_FLUID,0
KEYW,PR_ELMAG,0
KEYW,MAGNOD,0
KEYW,MAGEDG,0
KEYW,MAGHFE,0
KEYW,MAGELC,0
KEYW,PR_MULTI,0
/GO
!*
!*
!*
/NOPR
KEYW,PR_SET,1
KEYW,PR_STRUC,0
KEYW,PR_THERM,1
KEYW,PR_FLUID,0
KEYW,PR_ELMAG,0
KEYW,MAGNOD,0
KEYW,MAGEDG,0
KEYW,MAGHFE,0
KEYW,MAGELC,0
KEYW,PR_MULTI,0
/GO
!*
!*
/PREP7

94
!*
ET,1,PLANE55
!*
!*
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,EX,1,,2e5
MPDATA,PRXY,1,,0.3
MPTEMP,,,,,,,,
MPTEMP,1,0
MPDATA,KXX,1,,1.50
RECTNG,,0.5,,0.7,
SMRT,6
SMRT,2
MSHAPE,0,2D
MSHKEY,0
!*
CM,_Y,AREA
ASEL, , , , 1
CM,_Y1,AREA
CHKMSH,'AREA'
CMSEL,S,_Y
!*
AMESH,_Y1
!*
CMDELE,_Y
CMDELE,_Y1
CMDELE,_Y2
!*
FINISH
/SOL
FINISH
/PREP7
FLST,2,1,4,ORDE,1
FITEM,2,3
!*
/GO
DL,P51X, ,TEMP,170,0
FLST,2,1,4,ORDE,1
FITEM,2,2
!*
/GO
DL,P51X, ,TEMP,170,0
DLDELE, 2,TEMP
FLST,2,1,4,ORDE,1
FITEM,2,1
!*

95
/GO
DL,P51X, ,TEMP,170,0
FLST,2,1,4,ORDE,1
FITEM,2,4
/GO
!*
SFL,P51X,CONV, , , ,
FLST,2,1,4,ORDE,1
FITEM,2,2
/GO
!*
SFL,P51X,CONV,55, ,24,
FINISH
/SOL
/STATUS,SOLU
SOLVE
! Start of report captures.
~eui,'package require ansys'
~eui,'ansys::report::setdirectory "thermal analysis_report"'
/REPLOT,RESIZE
/PLOPTS,MINM,OFF
/REPLOT,RESIZE
~eui,'ansys::report::imagecapture {thermal analysis Image 1} '
~eui,'ansys::report::finished'
/REPLOT,RESIZE
/REPLOT,RESIZE
FINISH
/POST1
!*
/EFACET,1
PLNSOL, TEMP,, 0
/EFACET,1
PLNSOL, TEMP,, 0
! Start of report captures.
~eui,'package require ansys'
~eui,'ansys::report::setdirectory "thermal analysis_report"'
/REPLOT,RESIZE
/PLOPTS,MINM,OFF
/REPLOT,RESIZE
~eui,'ansys::report::finished'
/REPLOT,RESIZE
/REPLOT,RESIZE
)/GOP ! Resume printing after UNDO process
)! We suggest a save at this point

96
97