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ICB1FL02G: Smart Ballast Control IC For Fluorescent Lamp Ballasts
ICB1FL02G: Smart Ballast Control IC For Fluorescent Lamp Ballasts
2, F ebruary 2006
ICB1FL02G
www.DataSheet4U.com
N e v e r s t o p t h i n k i n g .
ICB1FL02G
www.DataSheet4U.com
Edition 2006-02-08
Published by
Infineon Technologies AG
81726 München, Germany
Attention please!
The information given in this data sheet shall in no event be regarded as a guarantee of conditions or
characteristics (“Beschaffenheitsgarantie”). With respect to any examples or hints given herein, any typical values
stated herein and/or any information regarding the application of the device, Infineon Technologies hereby
disclaims any and all warranties and liabilities of any kind, including without limitation warranties of
non-infringement of intellectual property rights of any third party.
Information
For further information on technology, delivery terms and conditions and prices please contact your nearest
Infineon Technologies Office (www.infineon.com).
Warnings
Due to technical requirements components may contain dangerous substances. For information on the types in
question please contact your nearest Infineon Technologies Office.
Infineon Technologies Components may only be used in life-support devices or systems with the express written
approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure
of that life-support device or system, or to affect the safety or effectiveness of that device or system. Life support
devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain
and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may
be endangered.
ICB1FL02G
• Self-adaption of Ignition Time from 40ms to 235ms protection measures even in multilamp topologies.
• Parameters adjustable by Resistors only ICB1FL02G is easy to use and easy to design and
• Pb-free lead plating; RoHS compliant therefore a basis for a cost effective solution for
fluorescent lamp ballasts.
PFCZCD
LVS2
LVS1
90 ... 270 V AC
HSGD
IC B 1 F L 02 G
HSVCC
PFCGD
HSGND
PFCVS
LSGD
PFCCS
LSCS
RF R U N
RF P H
RT P H
GN D
VCC
RE S
Type Package
ICB1FL02G PG-DSO-18-1
15 n.e. Not existing voltage is less than 50ns in order to turn off quickly.
This measure produces different switching speeds
16 n.e. Not existing during turn-on and turn-off as it is usually achieved with
17 HSGND High side ground a diode in parallel to a resistor in the Gate drive loop. It
is recommended to use a resistor of about 15Ohm
18 HSVCC High side supply voltage between drive pin and Gate in order to avoid
19 HSGD High side gate drive oscillations and in order to shift the power dissipation of
discharging the Gate capacitance into this resistor. The
20 HSGND High side ground dead time between LSGD signal and HSGD signal is
1800ns typically.
GND 4 17 HSGND
levels an external zener diode is required. Current
PFCGD 5 16 consumption during UVLO and during fault mode is
less than 150µA. A ceramic capacitor close to the
PFCCS 6 15
supply and GND pin is required in order to act as a low-
PFCZCD 7 14 LVS2 impedance power source for Gate drive and logic
signal currents.
PFCVS 8 13 LVS1
RFRUN 9 12 RES GND (Ground, Pin 4)
RFPH 10 11 RTPH This pin is connected to ground and represents the
ground level of the IC for supply voltage, Gate drive
PG-DSO-18-1 (300mil)
and sense signals.
PFCGD (PFC gate drive, Pin 5) and source current of the sense pin, when the voltage
The Gate of the MOSFET in the PFC preconverter of the ZCD winding exceeds the internal clamping
designed in boost topology is controlled by this pin. levels (6,3V and -2,9V @ 4mA) of the IC.
There is an active L-level during UVLO and a limitation If the sensed level of the ZCD winding is not sufficient
of the max. H-level at 11V during normal operation. (e.g. during start-up), an internal start-up timer will
Turning on the MOSFET softly (with a reduced diDRAIN/ initiate a new cycle every 40µs after turn-off of the PFC
dt), the Gate drive voltage rises within 220ns from L- Gate drive.
level to H-level. The fall time of the Gate voltage is less
than 50ns in order to turn off quickly. A resistor of about
PFCVS (PFC voltage sense, Pin 8)
10Ohm between drive pin and Gate in order to avoid
oscillations and in order to shift the power dissipation of The intermediate circuit voltage (bus voltage) at the
discharging the Gate capacitance into this resistor is smoothing capacitor is sensed by a resistive divider at
recommended. this pin. The internal reference voltage for rated bus
voltage is 2,5V. There are further thresholds at 0,375V
The PFC section of the IC controls a boost converter as
(15% of rated bus voltage), 1,83V (73% of rated bus
a PFC preconverter in discontinuous conduction mode
voltage) and 2,725V (109% of rated bus voltage) for
(DCM). Typically the control starts with Gate drive
detecting open control loop, undervoltage and
pulses with an on-time of 1µs increasing up to 24µs and
overvoltage.
a off-time of 40µs. As soon as a sufficient ZCD (zero
current detector) signal is available, the operating
mode changes from a fixed frequent operation to an RFRUN (Set R for run frequency, Pin 9)
operation with variable frequency. During rated and A resistor from this pin to ground sets the operating
medium load conditions we get an operation with frequency of the inverter during run mode. Typical run
critical conduction mode (CritCM), that means frequency range is 20kHz to 100kHz. The set resistor
triangular shaped currents in the boost converter choke R
RFRUN can be calculated based on the run frequency
without gaps when reaching the zero level and variable f
RUN according to the equation
operating frequency. During light load (detected by the
internal error amplifier) we get an operation www.DataSheet4U.com
with 8
5 ⋅ 10 ΩHz
discontinuous conduction mode (DCM), that means R = -----------------------------
RFRUN f
triangular shaped currents in the boost converter choke RUN
with gaps when reaching the zero level and variable
operating frequency in order to avoid steps in the RFPH (Set R for preheating frequency, Pin 10)
consumed line current. A resistor from this pin to ground sets together with the
resistor at pin 9 the operating frequency of the inverter
during preheat mode. Typical preheat frequency range
PFCCS (PFC current sense, Pin 6)
is run frequency (as a minimum) to 150kHz. The set
The voltage drop across a shunt resistor located resistor RRFPH can be calculated based on the preheat
between Source of the PFC MOSFET and GND is frequency fPH and the resistor RRFRUN according to the
sensed with this pin. If the level exceeds a threshold of equation:
1V for longer than 260ns the PFC Gate drive is turned R RFRUN
off as long as the ZCD (zero current detector) enables R = --------------------------------------------------
a new cycle. If there is no ZCD signal available within RFPH f PH ⋅ R RFRUN
40µs after turn-off of the PFC Gate drive, a new cycle ---------------------------------------- – 1
8
is initiated from an internal start-up timer. 5 ⋅ 10 ΩHz
The total value of both resistors RRFPH and RRFRUN
PFCZCD (PFC zero current detection, Pin 7) switched in parallel should not be less than 3,3kOhm.
This pin senses the point of time when the current
through the boost inductor becomes zero during off- RTPH (Set R for preheating time, Pin 11)
time of the PFC MOSFET in order to initiate a new A resistor from this pin to ground sets the preheating
cycle. The moment of interest appears when the time of the inverter during preheat mode. A set resistor
voltage of the separate ZCD winding changes from range from zero to 18kOhm corresponds to a range of
positive to negative level which represents a voltage of preheating time from zero to 2000ms subdivided in 127
zero at the inductor windings and therefore the end of steps.
current flow from lower input voltage level to higher
output voltage level. There is a threshold with
hysteresis, for increasing voltage a level of 1,5V, for RES (Restart after lamp removal, Pin 12)
decreasing voltage a level of 0,5V, that detects the A source current out of this pin via resistor and filament
change of inductor voltage. A resistor connected to ground monitors the existence of the low-side
between ZCD winding and sense input limits the sink filament of the fluorescent lamp for restart after lamp
removal. A capacitor from this pin directly to ground During run mode the lamp voltage is sensed by the AC
eliminates a superimposed AC voltage that is current fed into this pin via resistors. Exceeding one of
generated as a voltage drop across the low-side the two thresholds of either +215µA or -215µA cycle by
filament. With a second sense resistor the filament of a cycle for longer than 610µs, the interpretation of this
paralleled lamp can be included into the lamp removal event is a failure due to EOL1 (end-of-life). A rectifier
sense. effect (EOL2) is assumed if the ratio of the sequence of
During typical start-up with connected filaments of the positive and negative amplitudes is above 1,15 or
lamp a current source IRES3 (20µA) is active as long as below 0,85 for longer than 500ms. A failure due to
Vcc> 10,5V and VRES< VRESC1 (1,6V). An open Low- EOL1 or EOL2 changes the operating mode from run
side filament is detected, when VRES> VRESC1. Such a mode into a latched fault mode that stops the operation
condition will prevent the start-up of the IC. In addition until a reset occurs by lamp removal or by cycle of
the comparator threshold is set to VRESC2 (1,3V) and power.
the current source changes to IRES4 (17µA). Now the EOL1 and EOL2 require an AC current with
system is waiting for a voltage level lower than VRESC2 zerocrossings at LVS-Pin for a reliable detection. A DC
at the RES-Pin that indicates a connected low-side current at LVS-Pin results in a definite turn-off action
filament, which will enable the start-up of the IC. acc. to EOL1 only if the sensed current exceeds the
An open high-side filament is detected when there is no threshold ILVSEOLDC= +/-175µA (typically).
sink current ILVSsink (15µA) into both of the LVS-Pins If the functionality of this pin is not required (e.g. for
before the VCC start-up threshold is reached. Under single lamp designs) it can be disabled by connecting
these conditions the current source at the RES-Pin is this pin to ground.
IRES1 (41µA) as long as Vcc> 10,5V and VRES< VRESC1
(1,6V) and the current source is IRES2 (34µA) when the LVS2 (Lamp voltage sense 2, Pin 14)
threshold has changed to VRESC2 (1,3V). In this way the
Same functionality as LVS1 (pin 13) for monitoring a
detection of the high-side filament is mirrored to the
paralleled lamp circuit.
levels on the RES-Pin.
Finally there is a delay function implemented at the
RES-Pin. When a fault condition happens e.g. by an HSGND (High side ground, Pin 17)
end-of-life criteria the inverter is turned-off. In some This pin is connected to the Source terminal of the
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topologies a transient AC lamp voltage may occur high-side MOSFET, which is also the nod of high-side
immediately after shut down of the Gate drives which and low-side MOSFET. This pin represents the floating
could be interpreted as a lamp removal. In order to ground level of the high-side driver and high-side
generate a delay for the detection of a lamp removal supply.
the capacitor at the RES-Pin is charged by the IRES3
(20µA) current source up to the threshold VRESC1 (1,6V) HSVCC (High side supply voltage, Pin 18)
and discharged by an internal resistor RRESdisch , which
This pin provides the power supply of the high-side
operates in parallel to the external sense resistor at this
ground related section of the IC. An external capacitor
pin, to the threshold VRESC3 (0,375V). The total delay
between pin 15 and 16 acts like a floating battery which
amounts to 32 of these cycles, which corresponds to a
has to be recharged cycle by cycle via high voltage
delay time between 30ms to 100ms dependent on
diode from low-side supply voltage during on-time of
capacitor value.
the low-side MOSFET. There is an UVLO threshold
In addition this pin is applied to sense capacitive mode
with hysteresis that enables high-side section at 10,1V
operation by use of a further capacitor connected from
and disables it at 8,4V.
this pin to the nod of the high-side MOSFET’s Source
terminal and the low-side MOSFET’s Drain terminal.
The sense capacitor and the filter capacitor are acting HSGD (High side gate drive, Pin 19)
as a capacitive voltage divider that allows for detecting The Gate of the high-side MOSFET in a half-bridge
voltage slopes versus timing sequence and therefore inverter topology is controlled by this pin. There is an
indicating capacitive mode operation. A typical ratio of active L-level during UVLO and a limitation of the max.
the capacitive divider is 410V/2,2V which results in the H-level at 11V during normal operation. The switching
capacitor values e.g. of 10nF and 53pF (56pF). characteristics are the same as described for LSGD
(pin 2). It is recommended to use a resistor of about
LVS1 (Lamp voltage sense 1, Pin 13) 15Ohm between drive pin and Gate in order to avoid
oscillations and in order to shift the power dissipation of
Before the IC enters the softstart mode this pin has to
discharging the Gate capacitance into this resistor.
sense a sink current above 26µA (max) which is fed via
The dead time between LSGD signal and HSGD signal
resistors from the bus voltage across the high-side
is 1800ns typically.
filament of the fluorescent lamp in order to monitor the
existence of the filament for restart after lamp removal.
Together with LVS2 (pin 14) and RES (pin 12) the IC HSGND (High side ground, Pin 20)
can monitor the lamp removal of totally 4 lamps. This pin is internally connected with pin 17.
Figure 1
HSVCC
5V H = on dac4 Other Modes 5,0V Coreless T. 18
L = off 1 OFF_H
G1 Peak Rectification Run Mode T2 T1 T2
POWER_DOWN_L I LVS
I1 = 5µA
VPEAK(N+1) HS 1 D2
& = S1 IOSC G1
VPEAK(N) OP HSGD
G2 19
EOLOFF_L T1
C2 D Q V PEAK(N) Oscillator
Bias Cell1 D1
G3 VGATE slope control
EN dac7
2,0V > 1,15.........=> Q = H Z1
N N+2 R1 IoscÆ fosc Z1
D2 EN=L => Status Latched =12V HSGND
V PEAK(N+1) = 0,85..1,15=> Q = L 17
ILVS < 0,85….....=> Q = H
LVS1 S2 0 220ns t
8
R2 END-OF-LIFE 1 of effect: INVCLIM
VREF= 2,50V INVPWM
CAPACITIVE LOAD 2 610µs
RTPH S Q RTPH C1
11 5µs VBUS OPERATION ABOVE 235ms FAULT dac7 VCC
C1 PREHEAT_TIMER
V TH1= 2,725V Blank OVERVOLTAGE LATCH
after end of preheat mode
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RUN FREQUENCY
R Q PFCGDIN 1 D2
V TH2= 2,625V T2
INVERTER min.duration of effect: G1
5µs VBUS PFCGD
C2 OVERCURRENT 400ns VCC Int. Supply
VTH= 1,83V Blank UNDERVOLTAGE 5V 5
LVS1_L 1
1 5µs D1
PFCVS LVS2_L T1
VBUS OPEN C1 V GATE slope control
8 5µs OFF_H Blank Z1
C3 UVLO
VTH= 0,375V Blank LOOP DETECT LAMP_INSERT_H & Z1
UVLO_L POWER_DOWN_L VTH1=14,0V =12V
PFC_VS
OPEN_LOOP_L ERROR_LOGIC VTH2=10,5V VDD_good_H
& 0 220ns t
PFCGD
G3
5,0V LVS1 Z1 C2 OFF_H
& PFCCS
LVS2 16V PFC
I3= 20µA; VRES< 1,6V; V CC> 10,5V; ILVS > 15µA; or during run mode 260ns 6
@2mA C1
I1= 41µA; VRES< 1,6V; V CC> 10,5V; ILVS < 15µA; OPEN_FILAMENT
VTH=10,5V PWM & Blank
I4= 17µA; VRES> 1,6V; V CC> 10,5V; ILVS > 15µA; 3,2V CAPLOAD1 POWERSUPPLY Control PFC_CLIM
1.0V
I2= 34µA; VRES> 1,6V; V CC> 10,5V; ILVS < 15µA; Capacitive Load PFCGDIN
I5= 41µA & 0µA alternating for 32 cycles as a delay; C1 D Q PHEND_H
RES Detection 5,0V
12 PFC_PWM_IN
1,6V G1 Bandgap D1
5µs Lamp insert INV1 VDS dac4 SPI D1
C3 DSC PFC_ZCD
Blank Digital Vref=2.5V R1 PFCZCD
detection for for
D Q dac7 sequential 7
VRES < 1,6V Test Start-up C2
1,3V 5µs CAP LOAD1 D3 D2
during DSC control Master
C4 G3 Mode timer
Blank
power down. VDS OSC Clock off-time VTH1=1,5V R2
T1
0,375V 40µs VTH2=0,5V
5µs C2 D Q POWER_DOWN_L MCLOCK_SPI
C5 Delay generator
Blank
for activating G2 CAP LOAD2 PFCPWM PFCCS
0,24V
lamp removal
LSGDIN_H CAPLOAD2
54k T1 after fault latch
is set. HSGDIN_H
LAMP_INSERT_H
CAPLOAD-RES
Blockdiagram
February 2006
ICB1FL02G
ICB1FL02G
Functional Description
3 Functional Description
3.1 Typical operating levels during start-up
The control of the ballast should be able to start the operation within less than 100ms. Therefore the current
consumption of the IC is less than 150µA during UVLO. With a small start-up capacitor (about 1µF) and a power
supply, that feeds within 100µs (charge pump of the inverter) the IC can cover this feature.
As long as the Vcc is less than 10,5V, the current consumption is typically 80µA. Above a Vcc voltage level of
10,5V the IC checks whether the lamp(s) are assembled by detecting a current across the filaments. The low-side
filament is checked from a source current (20µA typ.) out of pin RES, that produces a voltage drop at the sense
resistor, which is connected via low-side filament to ground. An open filament is detected, when the voltage level
at pin RES is above 1,6V. The high-side filament (or the high-side of a series topology) is checked by a current
(15µA typ.) into the LVS pin. An open high-side filament causes a higher source current (41µA / 34µA typ.) out of
pin RES in order to exceed the 1,6V threshold. If one of both filaments is not able to conduct the test current, the
control circuit is disabled. The IC is enabled as soon as a sufficient current is detected across the filaments or the
supply voltage drops below the UVLO threshold (10,5V) e.g. by turn-off and turn-on of mains switch.
VCC
14,0V
10,5V
START-UP IC ACTIVE
UVLO HYSTERESIS SOFTSTART
t
IVCC www.DataSheet4U.com
5mA
80µA 80µA <150µA + QGate
t
VRES
3,2V
1,6V <3,2V
t
IRES
20µA 20µA
t
ILVS
>15µA >15µA
< +/- 2,5mA t
Functional Description
VCC
16,0V
14,0V
10,5V
t
IRES
>15µA
>15µA >15µA
VCC
16,0V
14,0V
10,5V
>15µA
>15µA
Functional Description
D1...4 L1 D5
VBUS
R3
90 ...
LVS2
LVS1
PFCZCD
270 VAC R7
HSGD
R8
IC B1FL02G
HSVCC
R1 Q1
PFCGD
LRFI R4 HSGND
C1 C2
PFCVS
R2 LSGD
PFCCS
LSCS
C3 R9
R F RUN
R F PH
R T PH
GND
VCC
R ES
D9 R6
C7
Vccwww.DataSheet4U.com R5 R12 R13
PFCVS PFCGD
Σ∆-ADC Notch PI Loop Pulse width Gate
SRate 400µs Filter Control Generator Driver
Res 4mV/bit
PFCCS
Undervoltage Overcurrent
73% +/- 2,5% Protection
1,0V +/-5%
PFCZCD
ZCD
Overvoltage
109% +/-2,0% 1,50V / 0,5V
Start-up
Figure 6 Structure of the mixed digital and analog control of PFC preconverter.
Functional Description
100 1000
1 10
0,1 1
0 32 64 96 128 160 192 224 256
Digital Control Steps
Figure 7 Relative output power and operating frequency of PFC control at VIN = VOUT /2 versus control step.
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100 1000
10 100
On-Time (µs)
1 10
0 1
0 32 64 96 128 160 192 224 256
Digital Control Steps
Figure 8 On-time and operating frequency of PFC control at VIN = VOUT /2 versus control step.
Functional Description
125kHz
f,V
Frequency
65kHz
50kHz
40kHz
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Lamp Voltage
Figure 9 Typical variation of operating frequency and lamp voltage during start-up.
1000
900
800
700 Ignition
Lamp Voltage
600
500
400
Without
Load
300
Run
200
Preheating
With
100
Load After
0
10000 Ignition 100000
Operating Frequency
Figure 10 Typical lamp voltage versus operating frequency due to load change of the resonant circuit.
Functional Description
R15 R16 L2
LVS2
LVS1
PFCZCD
R10 Q2 C5
HSGD
ICB1FL02G
HSVCC C10
PFCGD C4
HSGND
PFCVS
R11 Q3
C2 LSGD
PFCCS
LSCS
D7 C6 C8
RFRUN
RFPH
RTPH
GND
VCC
RES
D6 R20
R14 D8 C9 D10
D9 R30
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+ Ignition level
VLAMP-IGN
+ EOL Threshold
IVL+PEAKI/IV L-PEAKI
0
t
VLAMP-RUN
- EOL Threshold
- Ignition level
Functional Description
2,5
2,4
2,3
2,2
Ratio of higher Amplitude / smaller Amplitude
2,1
1,9
1,8
1,7
1,6
1,5
1,4
1,3
1,2
1,1
1
0 50 100 150 200 250
I LVS
= Lamp Voltage / Sense Resistor [uA] of smaller Amplitude
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Furthermore the rectification effect (EOL2) is detected when the ratio of the higher amplitude divided by the
smaller amplitude of the lamp voltage is bigger than illustrated in Fig. 13. for longer than 500ms. The ratio is
evaluated each cycle of the lamp voltage. The limit of the ratio increases dependend on the peak current of the
smaller amplitude of the lamp voltage from 1,15 at ILVS= 200µA nonlinear to 1,4 at ILVS= 50µA.
If the EOL2 conditions are detected, the control is disabled and the status is latched as a failure mode. Measuring
the duration of incorrect operating conditions is done by a check every 4ms. If the fault condition is existing, a
counter counts up, if the fault condition is not existing, the counter counts down. So we get an integration of the
fault events that allows a very effective monitoring of strange operating conditions.
The detection of EOL1 and EOL2 requires an AC current input at the sense pins LVS1 and LVS2 for proper
operation. A DC current at pin LVS will lead to a defined reaction only, if the level exeeds 175µA (typically) for
longer than 610µs which results in a shut down and change over into the latched failure mode.
Functional Description
A second threshold detects severe deviations such as rectangular shapes of voltage during operation below
resonance (CapLoad2). Then the inverter is turned off as soon as these conditions last longer than 610µs and the
IC changes over into fault mode. The evaluation of the failure condition is done by an up and down counter which
samples the status every 40µs.
CapLoad1 is sensed in the moment when low-side Gate drive is turned on. If the voltage level at pin RES is above
the VREScap threshold (typ. 0,24V) related to the level VRESLLV, conditions of CapLoad1 are assumed.
CapLoad2 is sensed in the moment when the high-side Gate drive is turned on. If the voltage level at pin RES is
below the VREScap threshold related to the level VRESLLV, conditions of CapLoad2 are assumed. As the reference
level VRESLLV is a floating level, it is updated every on-time of the low-side MOSFET.
D10 limits voltage transients at pin RES that can occur during removal of the lamp in run mode.
VDSLS
IDLS t
V RES
VRESCAP
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VRESLLV
tCAPM1 tCAPM2 t
Gate HS
t
Gate LS
t
Deadtime
Figure 14 Levels and points in time for detection of CapLoad1 and CapLoad2.
Functional Description
The status failure mode is kept as long until a lamp removal is detected (interruption of current across filaments
and detection of the return of the current) or the supply voltage drops below UVLO. After a break down of the
supply voltage below the undervoltage lockout (UVLO) threshold the IC resets any failure latch and will try to
restart as soon as Vcc exceeds the start-up threshold.
An undervoltage (75%) of the bus voltage will not be latched as a fault condition. If the undervoltage lasts longer
than 80µs the Gate drives are switched off and the IC tries to restart after a Vcc hysteresis has been passed.
VCC
16,0V
14,0V
LAMP
10,5V REMOVAL
LS + HS
IC FAULT LATCH OPEN V >1,3V IC ACTIVE
RES
ACTIVE SET E.G. BY EOL SOFTSTART
t
IVCC
5mA 5mA
+ QGate <170µA <150µA + QGate
VRES t
5,0V www.DataSheet4U.com
3,2V
1,6V 1,6V <3,2V
1,3V 1,3V
0,375V
t
IRES
41µA
20µA 20µA 34µA 17µA 20µA
32 CYCLES (>50ms typically) t
ILVS
<2,5mA
>15µA >15µA >15µA
Figure 16
Mains Switch turned on; 0 < Vcc < 10,5V; IS< 80µA; IRES= 0µA 10,5 < Vcc < 16,0V; IRES= 20µA;
f= F_RUN
10,5 < Vcc < 14,0V; IS< 150µA; IRES= 20µA
State Diagram
Vcc > 14,0V & VRES< 1,6V=> Start f= F_RUN Stop
125kHz < f < F_PH; by EOL
State Diagram
10,5 < Vcc < 16,0V; 10,5 < Vcc < 16,0V;
f= F_PH F_PH < f < F_RUN
18
BUS Overvoltage >109% active active active active active
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BUS Undervoltage <75% (80µs) act,Restart
BUS Open Loop <15% active active active active active
Overcurrent PFC 1,0V active active (300ns) active active active
Overcurrent Inverter 1,6V active active active, & 0,8V active active
Capacitive Load 2 active (605µs) active
Cap.Load1; EOL1,2 active
February 2006
ICB1FL02G
ICB1FL02G
Protection Functions
5 Protection Functions
Description of Fault Fault-Type Detection active during Consequence
Pre-Run Mode
Preheat Mode
Ignition Mode
Min. Duration
0 - 2000ms
40 - 235ms
Run Mode
Softstart
of Effect
250ms
10ms
+/- Peak Level of Lamp Voltage EOL1 610µs X Power down,
above threshold latched Fault Mode
Ratio of +/- amplitudes of lamp EOL2 500ms X Power down,
voltage > 1.15 or < 0.85 latched Fault Mode
No zero voltage switching Cap.Load 1 500ms X Power down,
latched Fault Mode
Voltage at Pin RES > 3.0V Open Filament 500ms X Power down,
latched Fault Mode
Bus voltage > 109% of rated level Overvoltage 500ms X Power down,
in active operation latched Fault Mode
Bus voltage > 109% of rated level Overvoltage Gate drivers off, restart
10µs after power up after VCC hysteresis
Bus voltage > 109% of rated level PFC 5µs X X X X X Turn-off PFC MOSFET
in active operation Overvoltage until Bus Voltage < 105%
Bus voltage < 75% of rated level Undervoltage 80µs
www.DataSheet4U.com X Gate drivers off, restart
after VCC hysteresis
Bus voltage < 15% of rated level Open Loop 1µs X X X X X Power down
Detection
Capacitive Load, Cap.Load 2 610µs X X Power down,
Operation below resonance latched Fault Mode
Run frequency can not be achieved No Ignition 235ms X Power down,
latched Fault Mode
Voltage at Pin RES > 1.6V LS open 1ms Prevents power up
before power up Filament
Current into Pin LVS1 < 12µA HS open 1ms Prevents power up
Filament
Current into Pin LVS2 < 12µA HS open 1ms Prevents power up
Filament
Voltage at Pin PFCCS > 1.0V PFC 260ns X X X X X Turn-off PFC MOSFET
Overcurrent immediately
Voltage at Pin LSCS > 0.8V Inverter Current 250ns X Increases the Operating
Limit Frequency
Voltage at Pin LSCS > 1.6V Inverter 400ns X X X X X Power Down, Latched
Overcurrent Fault Mode
Supply voltage at Pin VCC < 14.0V Below startup 1µs Prevents power up
before power up threshold
Supply voltage at Pin VCC < 10.5V Below UVLO 1µs X X X X X Power Down, Reset of
after power up threshold Latched Fault Mode
Electrical Characteristics
6 Electrical Characteristics
Note: All voltages without the high side signals are measured with respect to ground (pin 4). The high side
voltages are measured with respect to pin17/20. The voltage levels are valid if other ratings are not
violated.
Electrical Characteristics
Electrical Characteristics
6.3 Characteristics
Electrical Characteristics
Electrical Characteristics
Electrical Characteristics
Electrical Characteristics
I (n + 1) I (n + 2)
LVS sin kpeak LVSsource
RO = -------------------------------------------------------- RO = --------------------------------------------------------
LVS I (n) LVS I (n + 1)
LVSsourcepeak LVS sin kp eak
Electrical Characteristics
Electrical Characteristics
1)
The parameter is not subject to production test - verified by design/characterization
Application Examples
7 Application Examples
7.1 Operating Behaviour of a Ballast for a single Fluorescent Lamp
After turning on the mains switch the peak value of the rectified AC input voltage is available at C02 and smoothing
capacitor C10 (Fig. 17). Via R11 and R12 the supply voltage increases at bypass capacitors C12 and C13. At a
level of 10,5V a source current out of pin RES is sensing the existence of the low-side filament of the fluorescent
lamp. Fed from the BUS voltage a current is detected at pin LVS1 via R31...R35, when the high-side filament is
connected. The current fed into pin LVS1 is used to charge C12 via internal clamping diode. The IC changes into
active mode when Vcc level achieves the turn-on threshold of 14V and both filaments are detected. If not required
the pin LVS2 can be disabled by connecting to GND.
The active IC is sensing the BUS voltage level via R14, R15. Gate drives are disabled when open loop or
overvoltage are detected. If BUS voltage level is within the allowed range, the low-side Gate drive is starting with
the first pulse of the 125kHz softstart frequency. Only few cycles are required to charge the bootstrap capacitor
C14 via D6, R30 and Q3. Without R30 there is a risk of overcurrent shut down by exceeding the 1,6V threshold
at pin LSCS. The power supply is generated by a charge pump C16, D7 and D8. In normal operation C16 is
charged and discharged via C17 from the current forced by the resonance inductor L2 during the deadtime of the
inverter producing a zero voltage switching (ZVS) operation. Run frequency, preheating frequency and preheating
time are set by resistors R21, R22 and R23.
R11 Q1 HSVCC
K02 PFCGD
R16 HSGND
C14 Q3 C20
PFCVS
K03 C04 C02 C10 LSGD
R27
R12 C15 C16 C18 K3
PFCCS
PE LSCS D7 K4
RFRU N
C03 R29
RFPH
RTPH
G ND
VC C
RES
Figure 17 Application circuit of a Ballast for a single Fluorescent Lamp with voltage mode Preheating.
During run mode the lamp voltage is sensed via R31...R33 in order to detect an abnormal increasing of lamp
voltage or an rectifier effect that can occur at end-of-life conditions of the lamp. At the pin RES there is also
detected a non-ZVS operation, classified into Capmode1 and Capmode2. This will be done by the capacitive
divider C18, C19, that transfers the divided AC-part of the inverter output voltage to pin RES. Dependent on the
shape of the signal two different time windows can be started at abnormal conditions in order to protect the ballast.
Zener diode D10 limits voltage transients at pin RES that can occur during removal of the lamp.
Voltage mode preheating is done by two separate windings on the resonant inductor L2. The bandpass filters L21,
C21 and L22, C22 are designed to pass preheating current at preheating frequency only and to block any current
during run mode. Ignition is provided by shifting the operating frequency towards the resonant frequency of L2
and C20. The voltage level during ignition is limited by the current sensed at Shunt resistors R24, R25 with a level
of 0,8V at pin LSCS. Overcurrents that exceed a voltage level of 1,6V for longer than 400ns will disable the IC at
any time and change into fault mode.
The PFC preconverter with L1, Q1 and D5 is starting with a fixed frequent operation and change over to a critical
conduction mode (CritCM) as soon as the level at pin PFCZCD is sufficient to trigger the operation. During light
load the operation mode changes into discontinuous conduction mode (DCM). Compensation of the voltage
control loop is completely integrated with a digital filter and error amplifier. PFC overcurrent is sensed by R18,
R19, Bus overvoltage and undervoltage at pin PFCVS. A bypass diode D11 between the DC side of the mains
rectifier and BUS capacitor is recommended in order to avoid an overload of the PFC MOSFET Q1.
Application Examples
V
INMIN 200V
R +R = ------------------------- = ----------------- = 1, 33MΩ
11 12 I 150µA
VCCqu2
Selected value: R11= 470k; R12= 470k
V ⋅N ⋅2
BUS SEC 410V ⋅ 13 ⋅ 2
R = ----------------------------------------------------------- = --------------------------------- = 20, 8kΩ
13 I ⋅N ⋅1 4mA ⋅ 128 ⋅ 1
PFCZCD PRIM
Selected value: R13= 33k.
V
REF 2, 50V
R ≤ ------------------------------------------ = ------------------------------- = 10kΩ
20 100 ⋅ I 100 ⋅ 2, 5µA
PFCBIAS www.DataSheet4U.com
V –V
BUS REF 410V – ( 2, 5V )
R +R = --------------------------------------- ⋅ R = -------------------------------------- ⋅ 10k = 1630kΩ
14 15 V 20 2, 5V
REF
Selected values: R14= 820k; R15= 820k
1 ⋅ (R + R + R )
20 14 15 1 ⋅ ( 10k + 820k + 820k )
C = --------------------------------------------------------------------------- = --------------------------------------------------------------------------------------- = 1, 60nF
11 2⋅π⋅f ⋅ R ⋅ (R + R ) 2 ⋅ π ⋅ 10kHz ⋅ 10k ⋅ ( 820k + 820k )
C1 20 14 15
Selected value C3= 2,2nF
R ⋅R V ⋅η⋅V ⋅ 2
18 19 PFCCSOFF INACMIN 1V ⋅ 0, 95 ⋅ 180V ⋅ 2
-------------------------- = ---------------------------------------------------------------------------------------------- = ------------------------------------------------------ = 1, 1 Ω
R +R 4⋅P 4 ⋅ 55W
18 19 OUTPFC
Application Examples
Set resistor R21 for run frequency, at a projected run frequency of 45kHz:
8 8
5 ⋅ 10 ⋅ ΩHz 5 ⋅ 10 ⋅ ΩHz
R = R = --------------------------------- = --------------------------------- = 11, 1kΩ
21 FRUN f 45kHz
RUN
Selected value: R21= 11,0k
Set resistor R22 for preheating frequency, at a projected preheating frequency of 105kHz:
R
FRUN 11, 0k
R = R = --------------------------------------------- = ------------------------------------------------- = 8, 4kΩ
22 FPH f ⋅R 105kHz ⋅ 11, 0k
PH FRUN ---------------------------------------- – 1
------------------------------------ – 1 8
8 5 ⋅ 10 ⋅ ΩHz
5 ⋅ 10 ⋅ ΩHz
Selected value: R22= 8,2k
Set resistor R23 for preheating time, at a projected preheating time of 900ms:
T [ ms ]
PH 900ms
R = R = -------------------------------------- = -------------------------------------- = 8, 93kΩ
23 TPH ( 112ms ) ⁄ ( kΩ ) ( 112ms ) ⁄ ( kΩ )
Gate drive resistors R16, R26, R27 are recommended to be equal or higher than 10Ohm.
V ⋅2
BUS
1 ± ------------------------ 410V ⋅ 2
π⋅V 1 ± ---------------------
IGN π ⋅ 800V
f = ---------------------------------------- = ------------------------------------------------------------- = 69759Hz
IGN 2 2
4⋅π ⋅L ⋅C 4 ⋅ π ⋅ 1, 46mH ⋅ 4, 7nF
2 20
The second solution of this equation (with the minus sign) leads to a result of 50163Hz, which is on the capacitive
side of the resonant rise. This value is no solution, because the operating frequency approaches from the higher
frequency level.
In the next step we can calculate the current through the resonant capacitor C20 when reaching a voltage level
of 800V peak.
R ⋅R V
24 25 LSCSLIMIT 0, 8V
-------------------------- = --------------------------------------- = ---------------- = 0, 485Ω
R +R I 1, 65A
24 25 C20
Selected values are R24= 0,82Ohm; R25= 0,82Ohm.
Application Examples
V
LEOL 250, 5V
R +R +R = --------------------------- = ------------------- = 1165kΩ
31 32 33 I 215µA
LVSEOL
Selected values: R31= 390k; R32= 390k; R33= 390k (=1170k).
V
INMIN 200V
R +R = --------------------------------------------- – ( R + R + R ) = -------------- – ( 1170k ) = 6522kΩ
34 35 I 31 32 33 26µA
LVSSINKMAX
Selected values: R34= 2,2M; R35= 2,2M;
2⋅V R ⋅R
CCON 24 25 2 ⋅ 14V 0, 82 ⋅ 0, 82
R ≥ ---------------------------------- ⋅ -------------------------- = ------------------ ⋅ ------------------------------ = 7, 18Ω
30 V R +R 1, 6V 0, 82 + 0, 82
LSCSOVC 24 25
Selected value: R30= 10Ohm.
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V
RESC1MIN 1, 55V
R ≤ ------------------------------------- = -------------------- = 57, 4kΩ
36 I 27, 0µA
RES3MIN
Selected value: R36= 56k
V
RESC1MAX 1, 65V
≥ --------------------------------------- = -------------------- = 109, 3kΩ
R
I 36A 15, 1µA
RES3MAX
Selected values in a topology with 2 lamps in parallel: R36A= 110k; R36B= 110k.
2
F –1 2
LP 100 – 1
C = -------------------------------------------------- = --------------------------------------------------- = 7, 1nF
19 (2 ⋅ π ⋅ f ⋅R ) ( 2 ⋅ π ⋅ 40kHz ⋅ 56k )
RUN 36
Selected value for better ripple suppression: C19= 22nF.
Application Examples
∆V
ACRES 2V
C = C ⋅ ----------------------------- = 22nF ⋅ ------------- = 107pF
18 19 ∆V 410V
BUS
Selected value: C18= 82pF.
Bandpass filters L21/C21 and L22/C22 can be used in order to conduct filament currents preferred at preheating
frequency and to suppress these currents during run mode.
2
( 180V ⋅ 2 ) ⋅ ( 410V – ( 180V ⋅ 2 ) ) ⋅ 0, 95
www.DataSheet4U.com
L = ------------------------------------------------------------------------------------------------------------- = 3, 89mH
A
4 ⋅ 25kHz ⋅ 60W ⋅ 410V
At maximum AC input voltage
2
(V ⋅ 2) ⋅ (V – (V ⋅ 2)) ⋅ η
INACMAX BUS INACMAX
L = -----------------------------------------------------------------------------------------------------------------------------------------------------
B 4⋅F ⋅P ⋅V
MIN OUTPFC BUS
2
( 270V ⋅ 2 ) ⋅ ( 410V – ( 270V ⋅ 2 ) ) ⋅ 0, 95
L = ------------------------------------------------------------------------------------------------------------- = 1, 58mH
B
4 ⋅ 25kHz ⋅ 60 W ⋅ 410V
With the new control principle for the PFC preconverter we have a third criteria that covers the maximum on-time
tPFCOM-MAX= 23,5µs:
(V ⋅ 2) ⋅ T ⋅η
INACMIN ONMAX
L = -------------------------------------------------------------------------------------------
C 4⋅P
OUTPFC
Application Examples
Bill of material for the application circuit of figure 17 and the design equations standing ahead. This design was
used as an evaluation board.
Application Examples
90 ... PFCZCD
LVS1
LVS2
270 VAC
HSGD
ICB1FL02G
HSVCC
PFCGD
HSGND
PFCVS
LSGD
PFCCS
LSCS
RF RU N
RF PH
RT PH
GN D
VCC
RES
Figure 18 Application Circuit of a Ballast for a single Fluorescent Lamp with current mode Preheating.
www.DataSheet4U.com
A topology for two lamps is shown in figure 19. Both lamps including their individual resonant circuit are operating
in parallel at the same inverter output. Such a topology can be done with voltage mode preheating in the same
way. As the control IC is designed to operate such a 2-lamp topology without restrictions in respect to the
monitoring functions, the IC-specific effort is to activate the second lamp voltage sense (LVS2) and an additional
resistor at pin RES in order to sense the lamp removal of the second low-side filament.
90 ... PFCZCD
LVS2
LVS1
270 VAC
HSGD
ICB1FL02G
HSVCC
PFCGD
HSGND
PFCVS
LSGD
PFCCS
LSCS
RF RU N
RF PH
RT PH
GND
VCC
RES
Figure 19 Application circuit of a Ballast for two Fluorescent Lamps in parallel with current mode Preheating.
Beside a topology with paralleled lamps it is possible of course to use two lamps in series. In this way we come
to a 4-lamp topology shown in figure 20. The lamp voltage is sensed of each of the two series connections. The
lamp removal is detected on the high-side filaments of the high-side lamps and on the low-side filaments of the
Package Outlines
low-side lamps. In this way ICB1LB02G supports multi-lamp topologies with all required monitoring functions with
a low number of external components.
90 ... PFCZCD
LVS2
LVS1
270 VAC
HSGD
ICB1FL02G
HSVCC
PFCGD
HSGND
PFCVS
LSGD
PFCCS
LSCS
RFR UN
RFPH
RTPH
G ND
VC C
RES
Figure 20 Application circuit of a Ballast for four Fluorescent Lamps with voltage mode Preheating.
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8 Package Outlines
7.6 -0.2 1)
+0 .09
8° MAX.
0.23
1.27 0.4
+0.8
1 10
12.8 -0.2 1)
Index Marking
1)
Does not include plastic or metal protrusions of 0.15 max per side
2)
Does not include dambar protrusion of 0.05 max per side
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