Energy

Efficiency
can be
achieved by Our Power Saving Devices and Solutions are designed keeping in mind
the use of
the present and future power costs and customized to offer maximum
advanced
productivity from every single unit of energy. Our advanced state-of-
technology
state-of-the- the-art technology and energy efficient products not only bring down
art products the cost of your electricity bills by about 33%, but they also help
and taking an enhance profitability by maximum possible reduction in downtime of
initiative to the equipment.
conserve
energy

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency
can be
achieved by
the use of
advanced
Magnetic
technology
state-of-the-
Induction
art products
and taking an Lamps
initiative to
conserve Path breaking Technology for
energy Highly Energy Efficient
Industrial Lighting Solutions

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency
can be Answering ALL YOUR Questions
achieved by
the use of
advanced Magnetic Induction Lamps :
technology
state-of-the-  What
art products
and taking an  Why
initiative to
 Where
conserve
energy  How

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency
can be
achieved by
What are Magnetic Induction Lamps ?
the use of
advanced Magnetic Induction Lamps are fluorescent type lamps with a coil
technology wrapped around a ferrite core, which is either attached to the
state-of-the- exterior of the glass tube, or inserted into a cavity in the centre of
art products the lamp. High frequency energy from the electronic ballast is sent
and taking an through the coil around the inductor to produce a magnetic field.
initiative to The induction coil produces a very strong magnetic field which
conserve travels through the glass tube walls and excites the mercury atoms
energy inside the lamp giving instant & continuous light.

New age Power Optimization Solutions

for Industrial and Business Applications
Energy Working Principle of Induction Lamp
Efficiency
When a High frequency current is passed through the work coil on ferrite rings the gas
can be inside the lamp is excited by the magnetic field & turn into plasma, when excited
achieved by particles of plasma return to the ground state, they radiate the UV light, which is
the use of converted into visible light by phosphor coating on inner glass surface same way as in
fluorescent lamps.
advanced
technology
state-of-the-
art products
and taking an
initiative to
conserve
energy

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency Types of Induction Lamps
can be
achieved by
Internal Electrode-less Lamp External Electrode-less Lamp
the use of
advanced
technology
state-of-the-
art products
and taking an
initiative to
conserve
energy

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency
can be
achieved by
the use of
advanced

Why Magnetic Induction Lamps ?

technology
state-of-the-
art products
and taking an A Comparative Study…
initiative to
conserve
energy

New age Power Optimization Solutions

for Industrial and Business Applications
 The Difference
Energy
Efficiency
can be
achieved by
the use of
advanced
technology
Conventional Lamp Induction Lamp
state-of-the-
art products Electrical Energy is converted to heat which Conversion of Electrical Energy to heat is
causes Power loss. avoided reducing Power Loss
and taking an
initiative to Degradation of the Filament due to heat Ferrite Cores retain their Magnetism for
conserve causes drop in illumination years & maintain constant illumination

energy
Presence of replaceable parts in these Absence of replaceable parts in Induction
lamps make it prone to downtime/ failure lamps make them highly reliable, fail safe &
& frequent Maintenance Maintenance Free

New age Power Optimization Solutions

for Industrial and Business Applications
Energy The Difference
Efficiency Description Induction Metal HPSV Lamps Fluorescent LED
can be Lamp Halide Lamps T 5
Lamps
achieved by
the use of
advanced
technology Life in K hrs min. 80~100 10 ~ 12 8 ~ 10 15~20 30~50

state-of-the- CRI > 80 60~65 60-65 >70 >70

(color rendering index)
art products # Pupil Lumen Efficiency 150 90 90 135 NA
and taking an P lm / Watt

initiative to Operating Temp Low High High Med Med

( 60~70oC)
conserve
Re-start time Instant 10-15 Min 10-15 Min Instant Instant
energy UV radiation NIL Present Present Present NIL

Liquid Mercury Content NIL Present Present Present NIL

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for Industrial and Business Applications
Energy Lumen Decay
Efficiency
can be
achieved by
the use of
advanced
technology
state-of-the-
art products
and taking an
initiative to
conserve
energy
 Light output of Conventional Lamps drops almost by 30-40% in first 2 K ~ 4 K hrs (@ 6-8 Month)
 Light output of Magnetic Magic Lamp is STABLE over very long period 80-100 K hrs ( >10yrs)

New age Power Optimization Solutions

for Industrial and Business Applications
Energy Advantages
Efficiency
can be
achieved by
the use of
advanced
technology
state-of-the-
art products
and taking an
initiative to
conserve
energy

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency Lowest Mercury Consumption
Type of mercury used … Solid amalgam… easy disposal
can be  Amount of mercury used
achieved by  Life span of lamp resulting in mg of Hg Consumed / hour
the use of
advanced
technology Solid mercury
state-of-the- amalgam ball
art products
and taking an
initiative to
conserve Lamp type Amount of Hg Usage per 20 K hr
energy
Conventional lamps 12 – 20 mg 15-30 mg
Induction lamps 10-12 mg 1.3 mg

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency
can be
achieved by Important Aspects
the use of
advanced  Excellent Efficiency : 80-90 Lm / watt
technology
state-of-the- Energy savings = Lowering the Carbon Footprint
art products
 Minimum Heat Generation
and taking an
initiative to Lowering the heat load on Air conditioning
conserve
energy  Least generation of waste

Glass, copper, & other metals due to Re-lamping Cycle

New age Power Optimization Solutions

for Industrial and Business Applications
 Comfortable work Environment
Energy
Efficiency  Daylight effect – High CRI
can be  No Eye Strain – Surface source of light
achieved by  No UV Radiation in Magnet Magic Lamps
the use of  Shadow less – Safe Working
advanced  Instant Start – No Loss of Productive Time
technology
state-of-the- Low Environment Impact
art products  Long Life of 80, 0000 hrs – No Waste Generation
and taking an  After 10 Years, (Considering 80k hrs life span and 500 lamps
work shop)
initiative to
Conventional Lamp : 115 k mg of Hg
conserve Induction Lamp : 10k mg .
energy  40% lower Cu usage in Electrical cabling
 Very Low Heat Generation
Metal Halide Lamp temp : 350 deg C
Induction Lamps : 65 deg C.

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency
can be Cost of the Lamps
achieved by
the use of
advanced  Induction lamps are twice as costly than available conventional
technology lamps.
state-of-the-
art products  However, these lamps save @ 40% of the electricity compared to
and taking an conventional lamps.
initiative to
conserve  Payback of differential investment is less than 12 Months
energy depending on the usage and electricity rate.

New age Power Optimization Solutions

for Industrial and Business Applications
Energy Energy Savings and Pay-back
Efficiency
can be Induction Lamp MHL Lamps

achieved by Wattage per lamp 100 250

the use of Cost per Lamp Rs/ pc 12500 7500

advanced Differential Investment for Energy

5000
Efficient lamp
technology
Daily Usage Hrs 12.0 12.0
state-of-the-
9.0 9.0
art products Electricity Rate Rs/ Unit

and taking an Total running cost Rs/ m 340.2 810.0

initiative to Total Savings in K Rs per month

conserve @ 9 Rs / Unit , 12Hrs per day , 30days 469.8
per month
energy
Pay back period in Months of the
Differential Investment for Induction 10.64
Lamps = D / S

New age Power Optimization Solutions

for Industrial and Business Applications
 Advantages Post Installation
Energy  With a life of 80K -100K hours this is a fit & forget lamp
Efficiency  Actual sizing of Lamp Wattage is possible due to absence of degradation
can be  40% Lower Energy reduces Operational cost
achieved by
 Constant Light Output maintains Light uniformity in a given area
the use of
 No Flickering, CRI > 80 - Day Light Effect & No Ultra Violet Light
advanced
 Low Temperature reduces frequent maintenance of the fixtures & reduces heat related
technology
maintenance activity
state-of-the-
 Absence of UV light reduces the problem of fire flies & in terms reduces the Luminaries
art products
cleaning activity
and taking an
 Instant Ignition & Re-strike helps avoid production loss/ accidents
initiative to
 Superb Voltage Tolerance: 122V to 277V
conserve
energy  Zero Maintenance as no replaceable components like starter/ bulb/ choke

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Indoor Light
Efficiency
can be
achieved by
the use of
advanced
technology
state-of-the-
art products Street Light
and taking an
initiative to
conserve
energy

New age Power Optimization Solutions

for Industrial and Business Applications
Energy High Bay Lamps
Efficiency
can be
achieved by
the use of
advanced
technology
state-of-the-
art products
and taking an Flood Light
initiative to
conserve
energy

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency
can be
achieved by
the use of
advanced
technology
state-of-the-
Where Magnetic Lamps ?
art products
and taking an Application Areas…
initiative to
conserve
energy

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency Induction Lighting Vs
can be Other Lighting Technologies
achieved by
Light Source / Technology Application Area
the use of
advanced Metal Halide Lamps , HPSV, Factory Lighting, Warehouses , Street
HPMV lights with pole ht > 9Mtrs
technology
state-of-the- Fluorescent Tube lights
 Each Lighting .. T5, T8
Technology has itsOffice Lighting ,area
own application Low bay factories, Lower
 Each Lighting Application has its mounting ht needs
own Lighting applications
art products  Factory Lighting & Street Lighting has different needs than office lighting
and taking an CFL, LED Domestic Household lighting, Lower
 Selection of light source & Lighting technology is important
mounting street lights, Small offices
initiative to
conserve Induction Lamps Factory Lighting, Warehouses , Street
lights with pole ht > 9Mtrs
energy

New age Power Optimization Solutions

for Industrial and Business Applications
Energy
Efficiency
How Magnetic Lamps Help
can be Increase Efficiency & Saving ?
achieved by
the use of AC to AC conversion reduces power losses
advanced
Excellent Efficiency optimizes Lighting Load
technology
state-of-the-
Lower consumption & low heat output saves up to 40%
art products
power cost
and taking an
initiative to Reduces downtime required for Lamp maintenance
conserve
energy Enhances production due to due to clear visibility & zero
maintenance activity

New age Power Optimization Solutions

for Industrial and Business Applications
 Mahindra Forging Limited Chakan , Pune
(Machined Component Division )

Existing Workshop : 400 Watts

Lux level = 90-120 Lux

New Workshop : 200 Watts

Lux level = 200-250 lux

96000 KWH / year (16 hrs usage day)

 Mahindra Steel Service Centre Limited , Kanhe , Pune

Existing Lighting 250 Watt / Lamp

Lux Level = 90-100 lux

Induction Lamps 150 Watt / Lamp

Lux Level = 180-200 Lux
57600 KWH / year (12 hrs usage /day)
 MVML Chakan - J1 BLOCK

Induction lamps of 200 W

MH lamps of 400 W
 Mahindra Tractor plant, Kandivli - Mumbai

50% Improvement in Lighting @ 50% reduced electricity

Area lit with Area lit with

Metal Halide Lamp Magnet Magic Lamp
Tool Room Tool Room
AVL Cylinder head AVL Cylinder head
NEF Cylinder head NEF Cylinder head

290 Watt x 78 Lamp = 23 KW 150 Watt x 78 Lamp = 12 KW

AVG light : 170 Lux AVG light : 255 Lux

Energy Savings in a year

80,000 KWH / year ( 24hrs usage / day )
Rs 5.6 L / yr

Magnet Magic Lamps

Metal Halide Lamps
150 watt
250 Watt + 40 Watt

28
 M&M FD, Kandivali

Induction lamps 150 Watts

MH lamps of 250 Watts

 Hinoday Bhosari

FCG SHOP
Before 250 W MHL + HPS
Avg. Lumen : 160-180 Lux

FCG SHOP
After 150 W MML
Avg .Lumen = 220 lux
Installed AUG-2009

15000 KWH / year (12hrs usage / day )

30
 Existing Foundry Lighting
250 Watt / lamp
Lux Level = 40-50 Lux

Foundry Lighting with Induction Lamps 150

Watt /lamp
Lux Level = 100-110 Lux

450000 KWH / year (12hrs usage / day )

 Mahindra Spares – Kanhe Warehouse

Induction Lamp (400W x 3 Nos per row) Metal Halide Lamps (400W x 5 Nos per row)
Avg Lux = 100 lux Avg Lux = 50 lux
 New design installation : MSSCL , Kanhe

Software Output
 Life Cycle Cost over 5 years

All Figures in Rs L Magnet Magic T 5 Lamps Metal Halide

Lamps Lamps
Initial Investment 9.6 8 4.5
Energy Cost 38 45 54
Re-lamping Cost 0 2.5 3
Total Cost 5 Year 47.6 55.5 61.5

- Induction Lamps give best Life Cycle Cost @ 30 % better than MH.
- Large Benefits in terms of Better Operator Efficiency
 M& M Zaheerabad – New plant

 Plant lighting 61 KSq mtrs & 3.7 Km street lighting

 Entire Lighting Design by Hinoday Team
 Design Solution vetted by Tata Consulting Engg. for its techno-commercial advantages
 Total power savings of 1800 Units / day resulting in life cycle savings of Rs 2 Cr in 5 years
 M&M Zahirabad

Main assembly Plant > LUX = 200-250

Storage Area > Lux = 100-150 Kitting Area > Lux = 150-200
 M& M Zaheerabad – Economics

Workshop name Induction Lamps Conventional Lighting

No of lamps Total KW No of lamps Total KW

Total for Workshop 850 249.2 2070 336.4

Lighting
Open Space and 186 40.2 295 53.1
street lighting
TOTAL LIGHTING for 1036 290 2365 390
the PLANT

Induction Lamps Conventional Lamps

Initial Investment 168 117

Rs L
Energy consumption 402 540
cost Rs L
Re-lamping Cost 0 85
Rs L
Total Cost for 5 year 570 742
Rs L
Energy Efficient Industrial Lighting

Case Studies

Street Lighting
Street Lighting
40 to 250 Watts
Street Lights inside the Company

Metal Halide lamps of 250 W

AVG Lux = 12

Induction lamps of 150 W

AVG Lux = 26
 Street Lighting

Metal Halide lamps of 250 W

AVG Lux = 12

Induction lamps of 150 W

AVG Lux = 26
 AVG LUX= 10 AVG LUX= 17

HPSV lamps 150 + 20 = 170 W Induction Lamp 100 + 4 = 104 W

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you a complete information on Energy
Saving through Induction Lamps
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