Professional Documents
Culture Documents
Ultrafine Powder
Ultrafine Powder
LNPE
The most professional
ultrafine powder equipment manufacturer
Best Quality Equipment Serve Powder Industry。。。
LNPE, the manufacturer of powder equipment...
Mianyang Liuneng Powder Equipment Co., Ltd is located in Mianyang- Science& Technology city, China.
We are Long-term committed to ultra-fine grinding, classifying technology and equipment research &
development, owned a group of professional experts and experienced engineers .
Plant
New Factory under Construction
Fluid Energy Technical Research Center
The company combined with Southwest University of Science and
Technology & China Gas Turbine Establishment (GTE) ,based on
aerodynamics and gas-solid flow. There are more than twenty
members including professor, researcher and doctors as the main
R & D team to mainly research and develop micro powder
processing in jet milling, air classifying, impact milling, particle
surface process,dust removal and pneumatic transport technology.
Our institute has accomplished 30 projects of National Support
Plan, “863” Program, National Innovation Fund and the key
research items of Science and Technology Agency since its
founding. We has obtained the Sichuan Province Science and
Technology Progress Award 5 times and gotten 12 national
patents, we also have more than 200 academic dissertations
published in both domestic and overseas academic journal.
Leader of our technology
Haiyan Chen: Doctor&Professor ,
was graduated in Sichuan Institute of Building Materials Non-metallic
Mineral Department in July,1985. After graduating, he has been worked
on teaching and techenology research in university. He got master's
degree on ventilation and dust removal feild in Chongqiing University
Resources and Environment Department, doctor's degree on fluid
machinery feild in Sichuan University.
Filtration Collector
Anti-explosion Collector
Anti-static Collector
Cyclonic Collector
Workshop Purification System
Glove Box
Powder Inspection Center
The company has full-scale, advanced
technology and equipment powder
processing test center, includes laser
Particle Size Analyzer, electro microscopy,
etc ,and our product is customized to
meet user’s requirements of different
particle size. Pioneering the use of
professional Hydrodynamics software
FLUENT to simulate and analyse the whole
flow field of jet mill, which can simulate
the gas-solid flow field of jet mill , analyse
the parameter of grinding and classifying
and flow. All of these offer the conditions
for the use's specific requirement design.
Testing Equipments
SEM Scanner
Zetasizer
Electron Microscopy
Moisture Analyzer
Communication & Cooperation
Products
LNJ Fluidized Bed Jet Mill
Working Principle : LNJ Jet Mill is a device as using multiple nozzles to form sonic
speed air flow to perform superfine pulverizing. The ground materials will be brought
to high-efficient turbine classifier, the coarser particles will be swirled back to grinding
chamber for further grinding.
Flowchart of LNJ- Jet Mill
Feilds of Application
◆Super hard material:fluorescent pigments、diamond and the other
high-pure pigments etc.
◆Pharmaceutical and and food material : angelica, green tea, and west
shawl, salvia miltiorrhiza, ganoderma lucidum spore and cordyceps
sinensis, myrobalan, notoginseng, acanthopanax, ganoderma powder,
konjac powder etc.
◆The air compressor used for ordinary jet mills prevent operation fault caused by high exhaust temperature. A
higher pressure is got through intercooling for multistage compression, the more stages it is, the lower the
energy utilization rate is, for instance, the energy utilization in the primary compression is 78% and 58% when
it`s in secondary compressor.
◆Energy-saving Jet Mill adopts Primary high exhaust temperature compressed gas to grind material and the
grinding force is the same with secondary compressor. Using the energy of air temperature prevents energy loss
in cold and heat offset during intercooling in compressor.
相同喷嘴直径和数量下节能粉碎机与常规气流磨对比:
Other advantages:
Helpful in material grinding
Materials with joints and fissures weak effect plane such as :Talc, wollastonite, etc, are easily ground due to
thermal expansion effect.
Materials are dried after warming.
Flowchart of LNSE- Jet Mill
LNJST Inert Gas Jet Mill & Classifier
LNIST-660A Nitrogen Gas Protected Classifying Impact Mill is specially developed for flammable and
explosive, easy oxidizable material. It realizes superfine grinding through the collision between material
and the high-speed rotation of rotors of hammer head, blade etc.
As inert gas is quite expensive, we usually use closed cycle system,simultaneously using separation
device with strict air tightness at the inlet/outlet.
Features:
1.Materials collision each other without contamination, effective for Mohs 1-10 hard material
3.Depending on the requirements of process and material properties control the purity of inert gas, the recycling
of inert gas causes little loss.
4.Controlling the oxygen content on specific requirement, it can be achieved to below 1PPM.
5.Self-equipped oxygen content detection system to reach the pressure balance and add Nitrogen automatically.
6.Optimization classification impeller structure, completely and stable flow effective for precision classifying.
7.Particle size can be adjusted between 2~74um by original technology, the finest particle can up to submicron.
8.Collecting efficiency can be up to 99.99%; seal negative pressure operation without contamination
9.Emergency filter installed behind of dust collector to prevent powder into compressor.
We are the only copmany in China that has the techenology to acheive particle size within 10μm.
At the same time, it's applied in Jindui Molybdenum Industry Group Co., Ltd, gained thechenologic improving arward in Shanxi province.
LNI Impact Mill
Working Principle: LNI Grade Impact Mill is a high speed impact mill to perform ultrafine milling by using the
high-speed rotating hammer to grind materials, The ground materials will be brought to high-efficient turbine
classifier, the coarser particles will be swirled back to grinding chamber for further grinding.
LNI Grade Impact Mill is depending on materials’s characters( such as adhesion, fibrous etc) optimizes
hammer, gear ring, classifier. It is the best solution of various powder industries with high efficiency milling,
lower energy consumption.
1.High fineness, narrow particle size distribution without oversize, and particle size can be controlled between
100~1500 mesh.
2.Application with air-cooled design with large air flow makes it possible to process heat-sensitive materials in
low temperature condition.
3.Grinding hammer/gear ring is made from super-hard alloy, better wear-resisting performance.
4.Development of wet ,low and high temperature impact mill, greatly increased processing fields.
LNI-330A
LNI-330A-2 Impact Mill
To Produce Two Different Particle Size Product
High Temperature Type Superfine Pulverizer Unit
Mainly used for carbon black, desulfurization in boiler and denitration
LNIST-330A Closed Superfine Impact Mill
Jet Pulverizer is a newly grinding classifier( patent product)for coarser particle, specific size requirement, and high yield
material, with advantages of high output, lower energy consumption, particle size concentrating distribution, it is widely
used glass beads, metallic silicon powder, graphite powder etc.
Features:
1) Fluid dynamics software is developed by our independent R&D, calculated the perfect flow and ideal
pressure distribution, combined the advantages of fluid dynamics technology and crushing strength control
technology, greatly improve grinding efficiency and reducing energy consumption.
2)High capacity: compare with other grinding machine, the output of this equipment has improved 8~15
percentage.
3)Low energy consumption: Low energy consumption power, saving 40% over the equipments
4)Wear-resistance, secondary air entry keeps the cleaning flow stability, greatly reduce the wear.
Application on Solar photovoltaic industry
Many metal silicon production enterprises have strict requirements for silicon metal powder particle size, 120 ~ 425 microns of silicon metal
powder as the main product range, yield of no less than 85%, the efficient preparation of strict silicon metal powder particle size distribution, is
directly related to the production cost and profit of the enterprise.
Advantages of silicon metal powder processing:
High yield(85%~90% ,others around 70%)、large capacity(1.5t/h~3t/h)、low wear(wear parts change period 8-10 months),
high purity(iron content less than 20ppm),no environment contamination 。
射流磨加工的金属硅粉 其他机械磨加工的金属硅粉
Air Classifier
Classifying equipment:turbine classifier and jet classifier.
Compared with two kinds of classifier, the advantages of turbine classifier has high precision、narrow particle size
distribution、high purity、uniform and homogeneous etc…
涡轮分级机流场模拟图
Working Principle
Depending on particles' size and density under dry-type for grading, it
uses the centrifugal force produced by the fast rotation of grading
rotator together with flow movement to perform classifying, the coarser
particles above the grading rang is drove by centrifugal force will be
swirled down along the container wall, and finer grains bring to the
grinding zone.
LNC-560A-2 Flowsheet
Application
Rare earth polishing powder(Cerium oxide),after classifying Max
size less than 5 um.
Application on Diamond, Silica carbide
O-Sepa high efficient classifier
Application on particle size more than 10um,Advantages:High yield, low power
consumption
Shaping Mill
Particle surface shaper is a controlling equipment originally developed according to different
particle surface requests, such as spherical multi-prismatic shape, high aspect ratio,
slenderness ratio, etc ,to control the particle morphology.
We now have developed Jet Mill shaper and Impact Mill shaper to meet different material
shaping requirements with various properties and have a good application in shaping
graphite, diamond, carborundum, Mica ,wollastonite, etc.
Jet Mill Shaper
Application in 3-10 Mohs hardness,such as Diamond, Silica carbide, Toner。
Impact Mill Shaper
Application in <4.5 Mohs hardness, such as graphite, carbon
coke etc…
←Graphite: before
after↓
Steam Jet Mill
Steam jet mill is a newly grinding equipment by our independent R & D,.
Main features: High grinding strength, low power consumption, unit energy consumption is only 1/5-1/8
of Air Jet Mill.
Why steam jet mill has high grinding strength ?
High grinding strength:the flow speed of steam jet mill is up to 1000m/s, conventional air jet mill is 500m/s.
30℃空气
1100
300℃空气
1000 300℃水蒸汽
出口速度(m/s)
900
800 Compared with the 30 ℃ compressed air, 300 potential heart crushing strength
Thermal energy: mainly used for material drying and heating (in cold
areas), but can only be used for drying materials and heating use for
near areas.
The advantages of Steam Jet Mill
1)General distribution of airflow grinding high grade precision, narrow and high purity.
Glass
beads can
be
protected
矸石电厂30万吨/年加工固硫灰生产线。
Comparison between electricity consumption and cost analysis
Total power Total power
power
Prod capacit consu steam consumption/CN consumption/CN
uct consu Y/T Y/T
y mptio
Name Feed size size mptio Steam data
n electricity Electricity
D50/ /T/T(air n
price:CNY1.0/Kw price:CNY1.0/Kw
um ) /Kwh/
/T/h h,steam h,steam
T
price:CNY80/T price:CNY15/T
3 1.0 32.4 113 47
-3mm
Water
(moisture 5 1.6 17.11 68 27
slag 2.4%) T:230-
12 2.0 7.2 48 15 250℃
1.0
3 1.25 25.92 90 38 P:0.4-
Steel
-3mm 0.6MPa
(moisture 5 1.8 15.21 60 24
slag 2.1%)
12 2.2 6.54 43 13
Superfine Desulphurization-ash's Activity and its application
Concrete & mineral admixture
When D50 is about 4.76μm, activity of the material is 107%, superior level one fly ash, and the minerial slag
powder requirement can be up to S95.
Cement mixture material
When D50=4.76μm,mixing amount=10%,compressive strength of 28days is 52MPa.
When D50=4.76μm,mixing amount max=30%,compressive strength is similar to pure concrete(425#).
Shanxi Pingsuo Coal Gangue Power Generation Co.,Ltd uses superfine desulphurization-ash(d50≤5μm)
holding 10% in admixtures to make complex portland cement.
Producing Non-autoclaved
desulphurization-ash foam
concrete products (Bulk Superfine sulfur ash is helpful to provide pitch mixture's stability.
density class=400-800kg/m3)
with superfine sulfur ash
Processing of ultrafine steel slag (Baosteel)
Comparison between electricity consumption and cost analysis
Total power Total power
Prod capacit power steam consumption/CNY consumption/CNY
uct consu /T /T
y consu
Name Feed size size mption Steam data
mption electricity Electricity
D50/ /T/T(air
/Kwh/ price:CNY1.0/Kw price:CNY1.0/Kw
um ) /T/h
T h,steam h,steam
price:CNY80/T price:CNY15/T
-3mm 3 1.0 32.4 113 47
Water
(moisture 5 1.6 17.11 68 27 T:230-
slag 2.4%)
12 2.0 7.2 48 15 250℃
1.0
-3mm 3 1.25 25.92 90 38 P:0.4-
Steel
slag
(moisture 5 1.8 15.21 60 24 0.6MPa
2.1%)
12 2.2 6.54 43 13
Steel slag mixture have effect on strength of composites cement mortar
National standard-level steel slag powder's index of 7 days not less than 65%, activity index of 28 days not less than
80%. In view of this, D50 ≤ μ m 8.1 are able to meet steel slag Superfine powder of basic requirements.
Desufurizing gypsum Process
dehydration during processing, 20~30% moisture before grinding, after grinding moisture is under 1%.
After grinding: average particle size 18um, 80% passing 400 mesh sieve, moisture <1%.
Application Site
Steam Jet Mill also can be used for non-metallic superfine grinding,
For ultra-fine powder processing open a new path
Filling: superfine fly ash、desulphurization ash d50=1-5μm,
Non-metallic mines: quartz, kaolin, calcium carbonate, talc, mica, wollasonite etc…
40bar、350℃ Jet flow speed of over-heated steam is 1200m/s。Conventional jet flow is 500 m/s。
Feed size:d50=5-10um
Product size:d50≤0.5um
Capacity:≥30kg/h
Steam data:T=320-380℃,P=2.5MPa
Dust collector
We supply various kinds of collectors such as bag dust collector, cartridge filter, sinter board
dust collector, removable dust collector, it can design different collector device base on the
raw materials' characters and environment.
The dust removal technology research & development
Customized selection and flowsheet design, provide equipment layout and factory consultation.
Sending technical engineer to guide the installation, commissioning and training service .
Supply expert consultation and detection ensure the equipment operation normally, and get
feedback from customers regularly.
Long-term technology support for upgrading and solving difficulties.
one year of warranty period.
THANKS!
LNPE Powder Equipment Co.,Ltd
Tel:+86-816-2280206 2280306 2280706
Fax:+86-816-2280806
Http://www.lnpe.com.cn
Http://www.lnpe.cc
E-mail: ally@lnpe.com.cn