USE AND MAINTENANCE HANDBOOK

SLEEVE APPLICATION MACHINE

Model GS 301/4 proj Christies -Cipro-

Serial no. 0046/2005

Purchase order no. ORDF005842

Year of construction 2005

Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

SUMMARY

1.0 General instructions p.2

1.a Technical specifications p.2

1.b Loading and unloading the machine p.2
1.c Connections and controls p.3
1.d Technical assistance p.3
1.e General warnings and safety regulations p.4

2.0 Maintenance instructions p.9

2.a Layout machine p.9

2.c Changing format p.10
Changing sleeve formats p.10
Changing container formats p.15
Head of application regulations p.16
2.c Machine phasing p.18
2.d Cutting blade phasing p.20
2.e Indexer panel p.21
2.f Safeties p.26
2.g Control photocells p.26
2.h Lubrication p.27

3.0 Tables p.28

3.a Head of application and cutting pulleys p.29

3.b Superior rollers p.30
3.c Inferior part and machine motor p.32
3.d Inferior rollers p.34
3.e Spiral screw p.36
3.f Bell and bell support p.38
3.g Brushes for setting sleeve p.40
3.h Expeller container with out sleeve p.42
3.i Sleeve rollers p.43

4.0 Recommended spare parts p.44

5.0 Conformity declaration p.45

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1.0 GENERAL INSTRUCTIONS

1.a TECHNICAL SPECIFICATION

MACHINE MODEL GS301/4

SERIAL NR 0046/2005

HOURLY PRODUCTIONS 12.000 b/h

WEIGHT 1.200 kg
WORK PLANE HEIGHT 1200 mm
ELECTRICITY CONSUMPTION 5 Kw
AIR CONSUMPTION 150 lt/min
AIR PRESSURE 4 bar

1.b TRASPORT SHIPMENT, LOADING AND POSITIONING

The machine can be transported in the following ways:

-without packaging
-on wooden pallets
-in wooden crates
-in boxes with tarpaper

For machines transported in boxes, crates or on pallets

Unload the machine from the means of transport using a suitable capacity lift truck and
remove any packaging.

1200kg
1200kg

-Crate trasportation with lift truck -Crate trasportation with crane and cables

For machines WITHOUT PACKAGING

Unload the machine from the means of transport using a suitable capacity lift truck and
remove any packaging.

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Trasportation with lift

truck

N.B. ONCE THE MACHINE HAS BEEN POSITIONED, THE CONNECTIONS TO THE
CONVEYOR BELTS AND THE ELECTRIC SUPPLY MUST BE CARRIED OUT BY
SPECIALISED PERSONNEL.

1.c CONNECTIONS AND CHECKS

-Connection to conveyor belts: the machine has a belt support that can be connected to
the line belts. Just connect it to the existing belts using the relevant plates.

-Air connection: use the relevant connection in the lower part of the machine, which can be
reached by removing one of the lower doors.
Recommended pressure: 3 – 4 Bar.

-Electric connection: The supply cables coming from the mains must be connected to the
terminals of the main block switch, which can be found inside the electric panel.
The earth conductor must be connected to an EARTH point of the electric panel metal box.
After having connected the line conductors to the door-block switch, replace the terminal
protections before supplying the line with current.

IMPORTANT – At this point, before starting the machine by putting it to Impulse and
pressing the start button for short periods, make sure that the star turns in the correct
direction.

1.d TECHNICAL ASSISTANCE

Clever srl offers its readily available technical help service to the customer should any
problem regarding machine use and maintenance arise.
Requests should be made after careful analysis of the problems and their causes.

INDICATE:

-he details of the faults that were found

-the checks carried out
- the adjustments made and their effect
- any other piece of information that is felt to be useful.

Address requests to:

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CLEVER s.r.l.
Via Dei Laghi 1
36077 ALTAVILLA VIC.NA
ITALY
Tel. 0444/374414
Fax. 0444/371376
aftersale@clevermachines.it

In the request always indicate:

- the machine serial number

- the machine model
- the year of construction.

If the cause of the machine fault can be traced back to a broken or faulty piece,
please mention the number of the table in which the component is mentioned,
together with the name of the piece and the code (if available).

1.e GENERAL SAFETY REGULATIONS

It is advisable to read the instructions in this document carefully. If you wish to use the
machine at its best and make full use of its possibilities, you must be familiar with its
capacities and possible uses.
Before using the machine, the operators (heads and workers) must be instructed on the
contents of the “SAFETY REGULATIONS” described in this chapter.

WARNING
Clever srl cannot be held responsible for any inconveniences, breakages, accidents, etc.
that arise because the regulations contained in this manual are not known (or not applied).

In particular, Clever srl declines any responsibility for damage caused by:
-natural calamities
-incorrect manoeuvres
-lack of maintenance
-damage caused to the electronic part because of condensation or contact with foreign
conductive elements.

Always use ORIGINAL SPARE PARTS.

DURING THE OPERATION OF REPLACING PIECES OR CANGHE FORMAT DO NOT

WALK ON PLASTIC TRANSPORT COMPONENTS (CENTRAL CONVEYOR, BOTTLES
SUPPORT ECT..)

As well as the regulations given below, the person in charge of the machine must respect
what is dictated by current laws on safety and personal safety in the workplace.The person
in charge of the machine must be familiar with the installed safety devices and their use.
He/she must also teach operators the following:

-Safety and accident prevention regulations

-Specific regulations regarding the machine
-The position of the commands
-The position of the emergency stop

The person in charge of the machine nominates the people who are authorised to use it,
as well as establishing the duties and the intervention limits.
Only authorised people can use the machine.
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THE OPERATOR’S POSITION WHEN USING THE MACHINE

During normal machine operation, the operator should be on the base side parallel to the
push button panel of the command panel.

RESERVATIONS
The producing company can modify the machine for any constructive or
commercial need. It is not obliged to update the instruction manual and the spare
parts catalogue quickly after any change has been made.

WARNING
Always follow the safety regulations and the instructions given in this manual. CLEVER
SRL cannot be held responsible for any damage arising from incorrect machine use.

Machine transportation, unloading and assembly must only be carried out by authorised
specialist personnel. The supply voltage must correspond to the one used by the machine.
Be careful not to invert the phases. Periodically check that the electric wires are in perfect
condition.

WARNING – DANGER
Do not let unauthorised people approach the machine. Machine use, maintenance and
repair must only be carried out by physically and intellectually able people who have been
suitably trained. Machine use, maintenance and repair cannot be carried out by people
who have taken alcohol, drugs or medicines that cause sleepiness.

WARNING
When the machine is not working it should be protected from involuntary movements.
Block current supply and activate the emergency stop button.

WARNING – DANGER
Only use the machine with the products it was build for. It is forbidden to use the machine
in an explosive environment unless it has been marked with the Ex symbol, in accordance
with the CEI 64-2 Standard.

USER SAFETY REGULATIONS

Check the following before starting work:
if there are any visual defects on the safety devices and that the emergency stop button
functions correctly.

MAKE SURE THAT

-there are no unauthorised people near the machine
-there are no unusual objects on the machine (tools, cloths, etc.)
-after having been started, the machine does not make strange noises. If this happens,
immediately stop it and find the cause.
-all the doors and protection devices are closed.

DO NOT USE

-clothes that could get caught in the moving parts (scarves, rings, bracelets, wristwatches,
etc.)

USE

-for those with long hair, a hat that holds in the hair
-accident prevention shoes with anti-slip soles
-working overalls and suits with elastic at the wrists
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WARNING DANGER
The safety devices only stop the relevant machine. Before carrying out any intervention,
stop the rest of the line (machines that are upstream and downstream, conveyor belts).

WARNING DANGER
When it is necessary to remove container pieces that have broken inside the machine:
deactivate the main switch and then activate the emergency button. Wear protective
gloves and remove each foreign element using a small brush and shovel.

WARNING DANGER
When replacing equipment for changing the size of the product to be treated, the main
switch must be deactivated and the emergency stop button activated after this.
Be very careful when working close to the rotating blade that is present under the SLEEVE
unwinding device. This blade can injure the hands even if it is not moving.
It is obligatory, therefore, to use protective gloves when working close to the blade.

WARNING:
When changing shifts, the operator should communicate any operational and/or safety
faults found, even if they have not caused machine stoppage, to the person who takes
over and also to his/her direct superior.

WARNING
Do not approach machines that have been inserted into a production line should they stop
because of automatic line adjustment. Once the cause of the stoppage has been
eliminated, the machine starts working automatically.

WARNING
The machine must be surveyed by the operator while it is working. Do not intervene in
machine operation – remain at the correct distance from the moving parts.Do not handle
tools, various objects, detergents, etc. near the machine while it is working. Do not start
the machine if faulty pilot lights, etc. are noted on the command panel.

WARNING DANGER
All control, adjustment, maintenance and lubrication operations must be carried out by
personnel holding the qualification of MECHANICAL MAINTENANCE PERSON.
All control, adjustment, maintenance and lubrication operations must be carried out WHILE
THE MACHINE IS NOT MOVING, NOT POWERED and WITH THE EMERGENCY STOP
BUTTON ACTIVE.When it is necessary for current to be supplied in order to determine
operations, MAKE SURE that the RELEVANT SAFETY DEVICES are ACTIVE. If they are
not, activate them.Only supply current for the time that is strictly necessary and while
paying maximum attention to people and the machine.To carry out interventions in the
upper part of the machine, only use raising means (ladders, scaffolding) that are in
accordance with current rules. Do not carry out these operations by standing on, or on a
part of, the machine structure.

WARNING DANGER
While carrying out repairs, the safety devices permit door opening during the impulse
running cycle. Only the specialised maintenance people can open the doors, but they
should be very careful to avoid damaging people or the machine.

WARNINGS WHEN MACHINE INTERVENTIONS ARE CARRIED OUT:

-Apply a sign to the command panel.

-After having blocked the current, take the relevant steps to ensure that it cannot return by
mistake.
-During interventions on the electric system, and after having made sure that the current
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has been turned off, earth and bar any adjacent parts that are powered.
-Repair pneumatic or hydraulic systems and components only after having removed the
pressure.
-Limit the area around the machine using obstacles and signs showing that work is being
carried out.
-Do not let unauthorised people approach the machine.
-Do not clean the electric components with water or other fluids.
WARNING:
While cleaning and washing, use aggressive, acidic, lye, etc. products carefully. Follow
the producer’s instructions. Always use protective clothing (suits, gloves, goggles, etc.).

WARNING DANGER
If there are several people who are in charge of repairing the machine, it is obligatory to
warn them all before the machine is started.

WARNING DANGER
The maintenance person can make the machine work slowly in bursts with the protective
casings open in order to carry out checksBefore doing this, distance unauthorised people.

SAFETY CHECKS
When repairs have been completed and before strating the machine:

The person in charge of the system should make sure that all jobs have been completed,
that all safeties operate correctly and that unauthorised people are distanced from the
machine.

SIX-MONTHLY CHECK
Check all the safety devices

YEARLY CHECK
The machine must undergo an annual check to ensure that all the safeties operate
correctly and that the various machine organs are in good condition. This check should be
carried out by the specialised maintenance person. Once the check has been completed,
apply a testing plate to the machine.

TEN-YEARLY REVISION
The machine must undergo a general revision 10 years after it was started.

GENERAL NOTE
Should it be difficult to understand the Machine Usage and Maintenance Regulations,
please contact CLEVER’s HELP SERVICE.

WARNING
“CLEVER srl” does not guarantee repairs and does not answer to damages that can arise
when repairs are not carried out by its own personnel.“CLEVER srl” does not answer to
accidents that occur if the accident prevention protections and the safety system, both of
which are present on the machine, have been tampered with.

DANGER OR WARNING SIGNALS

The warning and danger signals should be similar to the examples given below. The
position of the signals can vary or be removed in accordance with particular needs

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2.0 MAINTENANCE INSTRUCTIONS

2.a Layout machine

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2.b CHANGING FORMAT

CHANGING SLEEVE FORMAT

Each time the reel size changes, the following operations must be carried out.

1. Rotate the roller opening selector. The conveyor rollers in this way separate from the
bell
N.B. THE CUTTING BLADE HAS NOT TO BE IN WORK POSITION

2. Support the bell with the hands and turn the swing rollers.

NB: AFTER HAVING CARRIED OUT THIS OPERATION, THE BELL IS COMPLETELY
FREE AND IF LEFT TO FALL COULD DAMAGE THE CUTTING BLADE.

SWING OPENING
ROLLERS
SUPPLY
REEL

CONVEYORS
ROLLERS

SELECTOR FOR
CONVEYOR ROLLER
OPENING AND
CLOSING
CUTTING
BLADE

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3.Pull the bell slightly upwards and, manually turning the reel anticlockwise, wind it up
again unthreading the bell

4. With the relevant spanner loosen the reel-carrying hub fixing screw. Pull it outwards
and replace the existing reel with the new one.

FIXING SCREW FOR REEL

HOLDING HUB

REEL HOLDING HUB REEL TO BE REPLACED

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5.Unscrew the fixing handles and REPLACE the bell centring block with ones that are
suitable for the new size that is to be used.

BELL CENTRING BLOCK

6. Assemble the new reel that is to be used and reinsert the reel holding hub

NEW REEL

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7. Manually turn the reel in a clockwise direction, being careful to thread the end as shown
in the diagram.

8. Thread the new bell into the inside of the reel and insert it into the cut centring hole from
above

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9. Keep the bell and turn the swing rollers to arrive to the work position.

N.B. The swing opening rollers have a preferential passagges for the centralization
of the bell.

Rollers in work
position

10. Rotate the rollers closing selector. In this way the rollers return automatically in work
position.
11. Adjust the cutting blade position. This regulation is done by positioning the blade in
work position, loosening the blade fixing screw and positioning the tip of the cutting blade
about 3 mm from the bell.

BLADE DURING EXERCISE

NON-WORKING BLADE

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CHANGING CONTAINER FORMAT

When you change the format of the

container is necessary to replace the distancing spiral and carry out the following
operations:

A– Rotate and slip out the screw lock.

B– Slip out the distancing spiral as shown in the picture.
C– Insert the new distancing spiral for the new format product.
D- Insert the screw lock.

SCREW LOCK

FIXING SCREW MOBI-

LE SUPPORT
FIXING SCREW MOBI-
LE SUPPORT

EDGE

When you insert a new distancing spiral is necessary to regulate the position to have the
container in the middle of the bell.
This is possible loosing the fixing screw in the mobile support and turn on the mobile
support up to bring the container in the axle with the bell.After this regulation put the edge
with 1 mm distance to the container.
Put the containers on the spiral screw or on the entry star (for MOD.GS501). Put the
machine in PULSE mode since one container is positioned under the development head.
To set the machine in PULSE mode switch the AUTO JOG button in ON position, push
and keep pushed START button to make the container procedeed.When the container is
under the development head regulate the height of the head until it’s about 4cm from the
container.After verify that everything goes well, switch the AUTO JOG button in OFF
position. Close the doors and push START button to work with the machine.

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ADJUSTAMENT OF THE DEVELOPEMENT HEAD

The machine in the rear part has a adjustment device that allows to modify the hight of
the developement head each time the format of the bottles changes.
This regulation is done with the help of a threading rod. This rod comands at the same
time the fixed Spiral screw (to raise of the upper part of the machine) and the inferior
mobile Spiral screw that regulates the height of the rollers of expulsion.
FIXED SUPERIOR SPIRAL SCREW: It has only the function to raise or to lower the
superior part of the developement head.
MOBILE INFERIOR SPIRAL SCREW: It has the function to raise the machine, in
sympathy with the superior part, and the function to regulate the height of the rollers of
expulsion.
In other words if the fixing knob is locked and the superior screw is loosened when you
rotare the adjustment device the complete head raises and the distance between the
superior rollers and the inferior ones remains the same.
Things change when you lock the superior screw and you loosen the fixing knob: the
inferior rollers stay still and the superior ones raise or lower.

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SUPERIOR ROLLERS

SUPERIOR MOBIL SNAIL

SUPERIOR LOCKING
SCREW

FIXING DEVICE INFERIOR ROLLERS

DEVICE FOR INFERIOR MOBIL SNAIL

REGULATION

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2.c MACHINE PHASING

Should problems that cause mechanical or electric machine phasing arise, rephase
following the instruction given below:

-In the operator panel change in JOG mode.Move the machine until the bottle, which
remains under the sleeving head is taken to the pause start point (the container is in
position to receive the sleeve)
-Rotate the sensor phasing cam in machine rotating sense up to the phasing sensor
switch the light on.
ONLY IN GS501 MODEL THERE ARE TWO PHASING SENSORS

PHASING SEN-
SOR HEAD 1 PHASING
SENSOR

PHASING SEN- ENCODER

SOR HEAD 2

-Make the machine run for an entire round up

to annul the encoder counter
-Push NEXT button in the operator panel for 5
secondto enter in the configuration menu

-Press DW button to scroll all the parameters until you reach MAX DELAY
ENCODER (setting during installation) for example 80.

MAX ENCODER
DELAY

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-Scroll up to DELTA ESP/SVO (setting during installation) i.e. 50 and ENCODER

QUOTE.

-ENCODER QUOTE value goes from 0 to 500 during machine rotation.

At this point is necessary to put the phasing sensor in the right position:

Rotate the machine until that in the value ENCODER QUOTE value 420 appears
(difference between max encoder quote and delay max to 500-80)
-Stop and rotate the cam of phasing sensor in the sense of spin of the machine until the
sensor switch the light on
AT THIS POINT THE PHASING OF THE SENSOR IS COMPLETED
-Rotating the machine to every impulse of the phase sensor the value ENCODER
QUOTE annuls
-At value 0 the photocell that find the bottle (in the spiral screw) has to be positioned in
the center of the container.
THIS OPERATIONS HAS TO BE DONE FOR EACH HEAD IN GS501 MODEL

PHASING RING
After phasing the sensors of the
heads of the application, next step is
the phasing of the cutting blades,
spiral screws and stars in machines
with stars.These operations are carry
out by operating in PHASING RING
which is positioned at the extremity of
the rotation pulleys shaft, at the
extremity of the spiral screw and in
the base of the stars for pruduct
trasportation

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2.d CUTTING BLADE PHASING

-Rotate the machine until the ENCODER QUOTE value is the same as DELTA
ESP/SVOL (ex 50).
-Use a nr 5 allen wrench to loosen the locking screw of the PHASING RING. At this point
the cutting blade pulleycan rotate separately from the machine.
-Rotate the pulley manually unitl the cutting blade has finished its cutting cycle (the blade
must have just distanced from the shaping bell).
-Thighten the PHASING RING fixing screws.
The blade is now in phase. When the operation is finished, SWITCH the machine OFF and
ON again using the main switch in order to save the inserted data.

-PHASING RING

At this point the machine phasing is completed. It is possible to modify the setted values
by operating in the OPERATOR PANEL by keeping pushed the NEXT button for 5
seconds.

N.B. “Clever” cannot be held responsible for any inconveniences, breakages, accidents,
etc. that arise because the regulations are not carried out by non expert personnell.

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2.e INDEXER PANEL

CLEVER V4.15
PIECE/HOUR
UP DW

Working mode
Photocell

UP DW

For modify press

SET 1 times and the FORMAT setup 1-10
key UP or DW. Push
NEXT for change
number and SET to
confirm. UP DW

Precut : ON / OFF

UP DW

Bad orientation
ON/OFF

UP DW

Pres sleeve
ON/OFF

UP DW

Sleeve OK
ON/OFF

UP DW

Press SET to store

SET

Datas stored press a key

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Parameters Description Head 1 Head 2

Language Language selection

Contrast set up Contrast adjustment
Green Function Display illumination time

MOTOR EXECUTION SPEED

Determines the speeds at which the sleeve passes under the cutting blade, with the possibility of
setting different speeds for 10 different shapes.

Shape 1 (step/s)
Shape 2 (step/s)
Shape 3 (step/s)
Shape 4 (step/s)
Shape 5 (step/s)
Shape 6 (step/s)
Shape 7 (step/s)
Shape 8 (step/s)
Shape 9 (step/s)
Shape 10 (step/s)

MOTOR EXECUTION RAMP

Determines acceleration of the upper motors which pull the sleeve into position in order to be cut.The
desired value can be set for each shape.

Shape 1
Shape 2
Shape 3
Shape 4
Shape 5
Shape 6
Shape 7
Shape 8
Shape 9
Shape 10

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SLEEVE EXPULSION INTO THE CONTAINER MOTOR SPEED

Determines the insertion speed of the sleeve into the container. It is possible to set 10 different
values for the same amount of shapes.
Shape1 (step/s)
Shape2 (step/s)
Shape3 (step/s)
Shape4 (step/s)
Shape5 (step/s)
Shape6 (step/s)
Shape7 (step/s)
Shape8 (step/s)
Shape9 (step/s)
Shape10 (step/s)
SLEEVE EXPULSION IN TO THE CONTAINER MOTOR ACCELERATION
Determines the acceleration of the lower motors, which ascertain the speed at which the sleeve
is inserted into the container. It is possible to set 10 different values for the same amount of
shapes.
Shape 1 (step/s)
Shape 2 (step/s)
Shape 3 (step/s)
Shape 4 (step/s)
Shape 6 (step/s)
Shape 7 (step/s)
Shape 8 (step/s)
Shape 9 (step/s)
Shape 10 (step/s)
Start Stop Expulsion VALUE PRESET IN THE FINAL TESTING PLACE
Ramp 0=S/1=linear VALUE PRESET IN THE FINAL TESTING PLACE
Rat UNR/EJE SS VALUE PRESET IN THE FINAL TESTING PLACE
Determines the synchronism in mm between the
Sincro mm upper and lower rollers. NB: If these values
increase excessively, the machine performs badly

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Use to correct possible execution errors in mm Please consult

K multiply CLEVER before
caused by UPPER roller wear
setting these
K divide values. Incorrect
Expulsion K multiply Use to correct possible execution errors in mm setting can cause
caused by LOWER roller wear irregular roller
Expulsion K divide wear.
Input filter VALUE PRESET IN THE FINAL TESTING PLACE
In machines equipped with a sleeve perforation
Pre-cutting time system, this parameter determines the time that the
device takes to perforate (ms)
Increases the rotation cycle of the LOWER rollers
%+ Expulsion length
during sleeve insertion
Encoder step VALUE PRESET IN THE FINAL TESTING PLACE

This speed value determines the SHORTEST delay

The machine is
Min. delay speed for sleeve insertion when the machine is at
equipped with a sleeve
maximum speed.
insertion system which
delays the phase
according to the speed
of the machine. Using
these two values it is
possible to determine
the thresholds within
which the sleeve
This speed value determines the BIGGEST delay for insertion phase is
Max delay speed sleeve insertion when the machine is at minimun carried out.
speed.

This is the actual value in steps/sec during which the

Min delay machine, when at maximum speed, delays the
insertion phase added to the value of the encoder
This is the actual value in steps/sec in which the
Max delay machine at minimum speed delays the insertion
phase added to the value of the encoder.
Dlt. Eje/unw VALUE PRESET IN THE FINAL TESTING PHASE
Encoder quote VALUE PRESET IN THE FINAL TESTING PHASE

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Rej. Ev.time PARAMETER REGARDING THE CONTROL SETTINGS

Pres. Sl. Tout PARAMETER REGARDING THE CONTROL SETTINGS
Bad or. Tout PARAMETER REGARDING THE CONTROL SETTINGS
Sle. Ok Tout PARAMETER REGARDING THE CONTROL SETTINGS
Temporar. Stop PARAMETER REGARDING THE CONTROL SETTINGS
Bad or. filter PARAMETER REGARDING THE CONTROL SETTINGS
Pre. Sl. filter PARAMETER REGARDING THE CONTROL SETTINGS
Sl. ok. filter PARAMETER REGARDING THE CONTROL SETTINGS
Dly.ev bads PARAMETER REGARDING THE CONTROL SETTINGS
Pres.sleev EV delay PARAMETER REGARDING THE CONTROL SETTINGS
Dly.ev.slok PARAMETER REGARDING THE CONTROL SETTINGS
Dly.syn.mov VALUE PRESET IN THE FINAL TESTING PLACE
Min speed ejc PARAMETER REGARDING THE CONTROL SETTINGS
Max speed ejc PARAMETER REGARDING THE CONTROL SETTINGS
Ej. Len.Adj Fix. VALUE PRESET IN THE FINAL TESTING PLACE
Ej. Len.Adj Ph VALUEPRESET IN THE FINAL TESTING PLACE
Enable wait time
VALUE PRESET IN THE FINAL TESTING PLACE
Display Mult.
VALUE PRESET IN THE FINAL TESTING PLACE

Min imp P.P. VALUE PRESET IN THE FINAL TESTING PLACE

Calib.eje VALUE PRESET IN THE FINAL TESTING PLACE
V.Ej slok.fi VALUE PRESET IN THE FINAL TESTING PLACE
V.Dy EV ej so VALUE PRESET IN THE FINAL TESTING PLACE
Corr.cal.esp VALUE PRESET IN THE FINAL TESTING PLACE

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2.f SAFETIES

In order to avoid breakages CLUTCH

due to jams of containers
inside the spiral screw, in the
inferior trasmission the
machine has a clutch which
is activated when an anomaly
of the container trasportation
takes place. In the moment
that this device starts the
machine stops immediately
and a warning light turns on.

In this case this operations must be carried out:

-Remove the container that has caused the jam
-Rotate manually the spiral screw until it returns in phase

2.g PHOTCELLS TO CONTROL

PHOTOCELL SPEED INCREASE

It is mount in the entrance of the machine and it regulates the container flow. In case of
empty tape it reduces the speed.
PHOTOCELL OF STOPPAGE
It controls the situation of the tape in tthe exit part of the machine. In case of stoppage it
stops temporarely the machine and points out this porblem with a warning red light

26
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

2.h LUBRICATION

In order to maintain the machine in the best possible condition, it is advisable to

periodically lubricate the following points once a month.

TABLE NR 1

Point nr 16
Point nr 32
Point nr 38
Point nr 45
Point nr 46

TABLE NR 2

Point nr 1
Point nr 4
Point nr 5

TABLE NR 3

Point nr 1
Point nr 3
Point nr 8
Point nr 9
Point nr 10
Point nr 11
Point nr 22
Point nr 26

TABLE NR 4

Point nr 7
Point nr 8

TABLE NR 8

Point nr 4
Point nr 6

27
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TABLE 01 GS301 Sleeve application head and cutting blade pulleys

01 Upper vertical plate 169 151 02

02 Torpedo support rollers 161 076 03
03 Screws for torpedo rollers 161 075 00
04 Column for movable support 161 084 07
05 Torpedo movable support 161 072 06
06 Support for swing-open rollers 161 073 10
07 Roller support brace
08 Piston support 161 057 10
09 Cylinder ECQ2B32-40D
10 Cylinder support 161 055 10
11 Reinforcements for the cut support plate 161 032 09
12 Tightener support 161 086 09
13 Tightener pulley 161 087 11
14 Upper shaft for pulley rotation 161 030 06
15 Rigid radial ballbearing 6004 2 RS
16 Pulley rotation shaft support 161 029 10
17 Bearings NU204 ET
18 Cut rotation pulley 169 210 47
19 Spacer 161 037 11
20 Cut rotation pulley 169 211 47
21 Blade rotation pulley belt 405 L 075
22 Blade rotation pulley belt 450 L 075
23 Bearings NATR 5
24 Lever 166 041 09
25 Pin for cutting rotation 161 038 08
26 Blade support plate 161 040 21
27 Sleeve cutting blade 161 041 00
28 Sleeve cutting blade support 161 039 09
29 Pulley support for cutting 161 033 03
30 Cutting blade pulley 161 035 47
31 Bearing SKF 6000
32 Internal spacer for pulleys 161 034 03
33 Plates for cut rotation pulleys 161 031 02
34 Selector
35 Valve EVZM 550
36 Bearings 608 RS
37 Photocell support 161 156 09
38 Photocell support sliding column 161 153 07
39 Photocell support
40 Photocell support 161 152 10
41 Movable support for photocell regulation 161 151 10
42 Movable support for photocell regulation 161 154 10
43 Shaft for cardan joint 169 208 06
44 Photocell SR21H
45 Screw for photocell regulation 161 155 18
46 Bearing NSK 6830

28
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TAFEL
TABLE T01GS301
TAFEL

29
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TABLE 02GS301 Superior rollers

01 Support 161 058 04

02 Support 166 014 10
03 Step Motor HG 34118
04 Connecting rod 161 056 09
05 Pin 161 054 08
06 Plate 166 015 10
07 Inferior shaft 166 017 06
08 Bearing 6001 RS
09 Rubber rollers 166 013 11B

TAFEL
TABLE T02GS301
TAFEL

30
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TABLE 03 GS301 Inferior part

01 Support column 161 010 04

02 Vertical superior plate 163 075 02
03 Support UCPA 204
04 Support 169 220 10
05 Cardan
06 Phasing ring 163 025 11
07 Support 169 219 10
08 Bearings SKF 6004
09 Screw for raising 161 016 18
10 Ring for raising screw 161 017 11
11 Inferior support for raising screw 161 018 11
12 Inferior plate 163 040 02
13 Support for raising shaft 161 021 10
14 Bearings 320-32 X
15 Inferior support for pulley shaft 169 206 04
16 Inferiori shaft for pulley rotation 169 207 06
17 Tightner support 161 046 10
18 Screw M8x40
19 Support
20 Pulley 161 028 47
21 Support
22 Pin for tightner 161 146 08
23 Bearings SKF 6002
24 Pulley 161 087 47
25 Driving belt 1000H100
26 Conic couple for raising 161 020 17
27 Shaft for raising 166 022 06
28 Driving belt 300H100
29 Support column 166 060 11
30 Pulley 162 024 47
31 Reductor Sumitomo CNVX 6090E-6/G90C140
32 Support column 162 025 07
33 Motor MT 90 S/4 1.2 kW
38 Pulley 162 027 47
39 Support 161 011 10
40 Support 161 012 09
41 Piston ECQ2B32-40D

31
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TAVOLA
TABLE T03GS501
TAFEL

32
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TABLE 04 GS301 Inferior rollers

01 Motor HG 2376
02 Support 163 072 10
03 Support 163 071 03
04 Shaft 163 070 06
05 Bearing SKF 6001
06 Rubber rollers 166 047 11
07 Pin 161 054 08
08 Connecting rod 161 056 09
09 Support 163 073 11
10 Guide for pin 163 074 08

33
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TAVOLA
TABLA T04GS301
TABLE

34
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TABLE 05 GS301 Spiral screw

01 Spiral 169 160 23

02 Box for spiral screw 163 015 10
03 Pin 163 021 08
04 Bearings 6000-2RS1
05 Phasing ring 163 025 11
06 Plate for spiral screw rotation 163 023 11
07 Bearings 6004-2RS1
08 Pulley 163 024 47
09 Pulley 163 018 47
10 Shaft for spiral rotation 163 022 06
11 Pulley 163 019 47
12 Pulley 163 020 11
13 Ring 163 014 11
14 Pulley 163 017 47
15 Cover for spiral screw box 163 016 02
16 Handle for closing
17 Shaft 163 012 06
18 Support 163 013 02
19 Right angle gearbox 2028 Ratio 1:1
20 Closing cap
21 Support 163 011 05
22 Shaft 163 010 06
23 Bearings SKF 6005
24 Pulley 162 021 47
25 Clutch for spiral screw LASS 70/F
26 Pin 163 032 08
27 Support 163 026 11
28 Bearings SKF 6002
29 Support 163 028 10
30 Support 163 030 04
31 Rod for spiral screw 163 029 07

35
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TAVOLA
TABLE T05GS301
TAFEL

36
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TABLE 06 GS301 Bell and bell support

01 Bronze support 160 077 09

02 Bearing NATR 5
03 Blade for opening sleeve 166 022 03
04 Support 163 022 03
05 Screw for bell support M4
06 Support 163 082 03
07 Screw M6x20
08 Support 161 045 09
09 Support 161 044 09
10 Bearing 626 RS

37
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TAVOLA
TABLE T06GS301
TAFEL

38
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TABLE 07GS301 Brushes for setting sleeve

01 Brush motor MT 56B/4 0,01kW

02 Support bar 40x40 spessore 3
03 Rubber brushes
04 Polycarbonate brush support diam 53
05 Brush rotation shaft 169 228 06
06 Support UCFL 204

39
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TAVOLA
TABLE T07GS301
TAFEL

40
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TABLE 08GS301 Expeller fo container without sleeve

01 Support bars
02 Photocell Datasensor Tlu 515C
03 Support 161 156 09
04 Columns 161 153 075
05 Mobile support 161 154 10
06 Screw for regulation 161 155 18
07 Piston CD85N12-40-B
08 Valve SY 5120 5Y0 01F Q
09 Support
10 Photocell Omron E3Z D86

41
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TAVOLA
TABLE T08GS301
TAFEL

42
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

TABLE 09 GS301 Sleeve rollers

01 Bearing SKF 6000

02 Rubber roller
04 Roller 170 029 08
05 Support 170 027 10
06 Shaft fro roller 170 053 06
07 Pin for support 170 028 08
08 Support 163 023 05
09 Plate 170 016 02
10 Reductor CNVXS-4075G-6/G
11 Motor Penta 5SL 20B14/M63

43
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

4.0 RECOMMENDED SPARE PARTS

NAME QUANTITY CODE

CYLINDER 1 Table 01 NR 09
BEARING 3 Table 01 NR 15
BEARING 3 Table 01 NR 17
DRIVING BELT 1 Table 01 NR 21
DRIVING BELT 1 Table 01 NR 22
BLADE 4 Table 01 NR 27
BEARING 2 Table 01 NR 31
VALVE 1 Table 01 NR 35
BEARING 2 Table 01 NR 36
PHOTOCELL 1 Table 01 NR 44
BEARING 1 Table 01 NR 46
STEP MOTOR 1 Table 02 NR 03
RUBBER ROLLERS 8 Table 02 NR 09
CARDAN JOINT 1 Table 03 NR 05
BEARING 2 Table 03 NR 08
DRIVING BELT 1 Table 03 NR 25
DRIVING BELT 1 Table 03 NR 28
STEP MOTOR 1 Table 04 NR 01
BEARING 4 Table 06 NR 02
BEARING 2 Table 06 NR 10
CYLINDER 1 Table 08 NR 07
VALVE 1 Table 08 NR 08
PHOTOCELL 1 Table 08 NR 10
ROLLERS FOR REEL MAGAZINE 1 Table 09 NR 02
INDEXTER 1 IND 300CL1
ELECTRONIC CARD 1 SMD 412A
ELETTRONIC CARDS 1 SMD 406A
ELETTRONIC CARDS 1 DCMD-05
SENSOR 1 TELEMECANIQUE XS1M18PA370D
ENCODER 1 LIKA 500 rpm

44
Use and maintenace handbook
GS301/4 serial no 0046/2005
MACHINES

5.0 CONFORMITY DECLARATION

The producer
CLEVER s.r.l.
Via Dei Laghi
36077 Altavilla Vic.na (VI)
ITALY
DECLARES THAT THE NEW MACHINE DESCRIBED BELOW:
GS 301/4
Serial n° 0046/2006
IS IN CONFORMITY WITH THE LEGAL PROVISIONS WHICH TRANSPOSE THE
FOLLOWING DIRECTIVES:
98/37/CEE,89/336/CEE,73/23/CEE

CLEVER S.R.L.
Tagliaferro Silverio
Managing Director

45