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Analyses of Incinerated Ash of Paper Sludge Comparison With Incinerated Ash of Municipal Solid Waste
Analyses of Incinerated Ash of Paper Sludge Comparison With Incinerated Ash of Municipal Solid Waste
DOI 10.1007/s10163-003-0104-8
ORIGINAL ARTICLE
Fourteen paper sludge samples were collected at seven Figure 1 depicts the relative weight ratios of elements
representative pulp and paper mills in Japan. Detailed heavier than sodium in 14 paper sludge samples. The major
information about each paper sludge sample in terms of, three elements are silicon, calcium, and aluminum. Large
for example, the original resources used for paper produc- fluctuations of relative calcium content in the range from
tion as well as their weight ratios and deinking processes 6% to 42% are observed among the paper sludge samples.
adopted are unknown. Talc (3MgO·4SiO2·H2O), kaolin clay Mill effluents of alkaline papermaking and/or coating, where
(Al2O3·2SiO2·2H2O), titanium dioxide, and precipitated and calcium carbonate is used as a filler and/or in coat-ing pig-
ground calcium carbonates are commercial fillers of paper- ments, give paper sludge with higher calcium content than
making grade. About 1 g of a dried paper sludge sample was those of acidic papermaking. It is possible for silicon to mix
set in a crucible, and heated at 300°–1000°C for 1 h in the in the paper sludge as kaolin clay (Al2O3·2SiO2·2H2O) or
presence of air, using an electric muffle furnace (Eyela TMF talc (3MgO·4SiO2·H2O) used as paper fillers or coating pig-
2000, Tokyo, Japan). Some incinerated ash samples were ments. Moreover, silicate ions are often present naturally in
pulverized in a container with balls made of agate using a process water of paper mills. Sodium silicate is used as a sta-
planetary ball mill (P-7, Fritsch, Kanagawa, Japan) for 3 min. bilizer of hydrogen peroxide, which is used in the deinking
MSW-incinerated ash samples were obtained from mixtures process of secondary fibers and for bleaching of mechanical
of bottom, grate, and fly ashes at five different MSW incin- pulps. These silicate ions present in effluents easily precipi-
eration plants in the Tokyo metropolitan area, whose MSW tate as aluminum silicates in the presence of water-soluble
combustors were the continuous feed mass-fired-type incin- aluminum compounds such as aluminum sulfate and polya-
erators with fire grates. The MSW incinerated ash samples luminum chloride, which are added to effluents as coagu-
were refluxed in boiling water for 1 h to remove water- lants for suspended solids.8 Aluminum in Fig. 1 is derived
soluble materials. from kaolin clay used as paper fillers or coating pigments,
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Fig. 5. Scanning electron micrographs of paper sludge A and its heated product at 800°C for 1 h, and the corresponding distribution of Al, Ca
and Si. Bar 10 µm
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Fig. 6. Scanning electron micrographs of paper sludge B and its heated product at 800°C for 1 h, and the corresponding distribution of Al, Mg
and Si. Bar 10 µm
Fig. 7. Scanning electron micrographs of the paper sludge A and B, their ashes incinerated at 800°C for 1 h, and the same ashes after ball milling
for 3 min. Bar 0.1 mm
sinter together. However, there are no particles having both size, it is difficult to reuse them as paper fillers. On the other
magnesium and aluminum in the heated product in Fig. 6. hand, the ashes are convertible to fine powder by pulver-
Thus, magnesium and aluminum do not appear to fuse ization using a ball mill (Fig. 7), and these fine particles are
together even after heating. able to be used as recycled paper fillers or coating pigments
Because the paper sludge-incinerated ashes have in papermaking and coating processes. Many pulp fibers are
irregular-shapes and heterogeneous distributions of particle present in the original paper sludge, and disappear in the
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Moreover, although trace elements present in paper sludge- be changed to reuse the MSW-incinerated ash as paper-
incinerated ash and MSW-incinerated ash samples were making materials.
disregarded in this study, they may have some negative
effects on reuse and recycling processes. Acknowledgments The authors thank Dr. Norio Matsukura of Nippon
Paper (now of Japan Pulp and Paper Research Institute), Mr. Yuzo
Igarashi of Nippon Paper, Dr. Tokiya Yaguchi of Oji Paper, Dr. Tohru
Katsura of Mitsubishi Paper, and Mr. Michitaka Kubota of Daishowa
Conclusions Paper for kindly providing paper sludge samples. Mr. Takafumi Watan-
abe of the Environment Bureau of the Tokyo Metropolitan Govern-
ment arranged sampling opportunities for MSW-incinerated ash
This study reveals the feasibility of paper sludge for reuse samples. This research was supported by a Grant-in-Aid for Scientific
as papermaking materials. The predominant elements in Research (Grant number 12556025) from Japan Society for the
paper sludge samples are calcium, silicon, aluminum, and Promotion of Science.
magnesium, which are derived from paper fillers, coating
pigments, and coagulants. Incineration of paper sludge at
around 800°C is recommended in terms of brightness of References
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