SA04C2-MS-MET-AAG-00022 MS For Wrapping and Lining of CS Pipe

METHOD STATEMENT FOR
WRAPPING AND LINING OF CS PIPES
SHUQAIQ III INDEPENDENT WATER

PROJECT
Date 10-07-21 Rev: 00
Document ID SA04C2-MS- MET-AAG-00022
Rev. History
This cover page is a record of all revisions of the document identified above by number and title. All
previous cover pages are hereby superseded and are to be destroyed.
METHOD STATEMENT
FOR
WRAPPING AND LINING
OF
CS PIPES
SA04C2-MS- MET-AAG-00022
Abaid Ullah Saleem Ahmed Ali Rana
Rev. 00 Prepared By. Reviewed By. Approved By.


PROJECT
Date 10-07-21 Rev: 00
CONTENTS
1. PURPOSE
2. SCOPE
3. REFERENCES
4. DEFINITIONS
5. RESPONSIBILITIES
6. PROCEDURE
7. TOOLS
8. ATTACHEMENT
1. PURPOSE
This method statement is applicable for the Wrapping and Lining of CS Pipe line
intended for Shuqaiq 3 Independent Water Project as mentioned in the
Specifications & Approved Drawings.

PROJECT
Date 10-07-21 Rev: 00

2. SCOPE
This procedure describes the steps to be followed for CS Pipe

Wrapping and Lining.
3. REFERENCE
• Latest Approved shop drawings intended for this project

specifications.
• Sa 2½ (ISO 8501-1) or NACE No. 2 /SSPC SP-10
• ISO st3
• Specification:
1. Project Quality Plan
2. Project HSE Plan
4. DEFINITIONS
Main Contractar : Acciona Agua

MEP Contractar : Metalurgia Soldadura Estructura y Tubería S.L.(MET)
PQP : Project Quality Plan
PSP : Project Safety Plan
QCP : Quality Control Procedure
HSE : Health, Safety and Environment
MS : Method Statement
ITP : Inspection Test Plan
QA/QC : Quality Assurance / Quality Control Engineer.
RFI : Request for Inspection
MIR : Material Verification Request
NFPA : National Fire Protection Association

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Date 10-07-21 Rev: 00

5. RESPONSIBILITIES
• Responsibilities for ensuring that the steps in this procedure shall be
carried out are specified at relevant steps in the procedure
• Project Manager
• Construction manager
• QA/QC Engineer
• Site Engineer
• HSE officer
• SK
5.1 Project Manager
• The work progress shall be carried out as per planned program and all the
equipment’s required to execute the works shall be available and in good condition
as per project planned
• Specific attention is paid to all safety measures and quality control in coordination
with Safety Engineer and QA/QC Engineer and in line with PSP and PQP
5.2 Construction Manager
• Construction Manager is responsible to supervise and control the work on site.
• Coordinating with QA/QC Engineers, Site Team & Foremen for all activities on site.
• Control and sign all RFI’s before issuing to Consultant approval.
5.3 Site Engineer
• The method of statement to the system shall be implemented according to
the Consultant project specifications and approved shop drawings.
• Provision of all necessary information and distribution of responsibilities to
his Construction team.
• The work progress shall be monitored in accordance with the planned work
program and he will provide reports to his superiors
• The constant coordination with the Safety Engineer to ensure that the works are
carried out in safe working atmosphere
• He has to check the activity with his team, ensure it is done properly and
inspection to be conducted internally with QA/QC Engineer Prior to Raise RFI to
call Client QA/QC for inspection
• Efficient daily progress shall be obtained for all the equipment and manpower.
• He will engage in the work and check the same against the daily report received
from the Foremen

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Date 10-07-21 Rev: 00

• The passage of all the revised information to the Foremen and ensure that it’s
being carried out properly.
5.4 QA/QC Engineer (MEP)
• The monitoring of executions of works at site and should be as per the approved
shop drawings and project specifications.
• Ensure WIRs and MIRs are being raised for activities in timely manner and
inspected by the Consultant
• Ensure WIRs and MIRs are being raised for activities in timely manner and
inspected by the Consultant
• Obtain the required clearance prior to Consultant’s inspections.
• Should acquire any necessary civil works clearances and coordination.
• QA/QC Engineer will assist the Consultant Engineer/ Inspector during Inspection.
• Check & ensure work is completed prior to offer consultant for inspection
• Coordination with site construction team.
• He will assist the Consultant Engineer/ Inspector during the inspection.
• Ensure all works have been completed prior to raise inspection to the consultant.
5.5 SITE FOREMAN

• The carrying out of work and the proper distribution of all the available
resources in coordination with the Site Engineer on a daily basis.
• Daily reports of the works are achieved and coordinated for the future
planning with the Site Engineer.
• Incorporate all the QA/QC and Safety requirements as requested by the
concerned Engineer.
• Meeting with any type of unforeseen incident or requirement and reporting the
same to the Site Engineer immediately
5.6 SAFETY OFFICER
• The implementation of all safety measures in accordance with the HSE plan
and that the whole work force is aware of its proper implementation.
• The implementation of safety measures is adequate to maintain a safe
working environment on the work activity.
• Inspection of all the site activities and training personnel in accident
prevention and its proper reporting to the Construction Manager and the
Project Manager.
• The site is maintained in a clean and tidy manner.

PROJECT
Date 10-07-21 Rev: 00

• Ensure only trained persons shall operate the power tools.
• Ensure all concerned personals shall use PPE and all other items as required.
• Ensure adequate lighting is provided in the working area at night time.
• Ensure high risk elevated areas are provided are barricade, tape, safety nets
and provided with ladders.
• Ensure service area/inspection area openings are provided with barricade,
tape, and safety nets.
• always Ensure safe access to site work.
6. PROCEDURE
6.1 PROCEDURE for Wrapping:
• Removal of loose rust & debris on the surface which to be wrapped.
• Removal of Lose coating & grease with adhere to ISO ST3/ST3 &
Isopropanol as a degreasing agent.
• All mill scale will be removed.
• Surface Temperature minimum 3 Degree centigrade above the dew
point.
• Starting of Spiral Wrapping with minimum overlap of 10mm or straight
wrap with 50 to 100mm circumferential overlap.
• Wrapping should must be done without tension.
• Perform holiday test at 15kv.
• Start application of outer wrap (PE) 2 circumferential wraps leaving
3mm wrapping band exposed.
• Continue by the mean of spiral wrap with minimum overlap of 50%.
• Finish outer wrap with 2 circumferential wraps leaving 3mm wrapping
band exposed.
6.2 Procedure for Lining
• The required quality of surface preparation will be on the area of use,
project specifications and vendor recommendations.
• While preparing new surfaces it is necessary to remove all
contamination that can interfere with coating adhesion and prepare a
sound substrate for the subsequent product. Inspect the surface for
hydrocarbon and other contamination and if present, remove with an
alkaline detergent. Agitate the surface to activate the cleaner and
before it dries, wash the treated area using fresh water.
• Surface preparation and coating will be commenced only after all

PROJECT
Date 10-07-21 Rev: 00

welding, degreasing, removal of sharp edges, weld spatter and
treatment of welds is complete. No hot work will be in progress while
coating commences. It should must be complete before coating/lining.
• Soluble salts have a negative impact on the coating systems
performance, especially when immersed. Vendor’s general
recommendations for maximum soluble salts will be on (sampled and
measured as per ISO 8502-6 and -9).
• The steel shall preferably be Rust Grade A or B (ISO 8501-1). Lining can
be proceeded. Also Grade C is technically acceptable but depending
upon the site situations.
• All edges shall have a rounded radius of minimum 2 mm or subjected
to three pass grinding or equally effective method in the terms of metal
finishing.
• Pettings in steel will be cover fully with most coatings. In some areas it
is practically feasible to use filler to fill pitting. This will then be done
either after the initial surface preparation or after application of first
coat.
• After pre-treatment completion, the surface will be dry abrasive blast
cleaned to Sa 2½ (ISO 8501-1) using abrasive media suitable to achieve
a sharp and angular surface profile
• Recommended surface profile 50-100 µm, grade Medium to Coarse G
(ISO 8503-2). Measure the achieved profile with surface replication
tape (Testex) to ISO 8503-5 or by a surface roughness stylus
instrument (ISO 8503-4).
• The mineral abrasive must have to meets the specified requirements. It
shall be composed of clean, sound, hard particles free from foreign
substances such as dirt, oil, grease, toxic substances, paint, organic
matter and water-soluble salts. (According to ISO 11125 and ISO
11126). The moisture content for material delivered shall not exceed
0.5% (by weight) and the conductivity when tested according to ISO
11127-7 shall not exceed 250 µS/cm.
• The supply of clean air to blasting pots will must be secured to avoid
contamination of abrasive and thereby of blast cleaned surfaces.
Compressors will must be fitted with enough traps for oil and water. It
is also recommended to fit two water separators at the blasting
machine to ensure a supply of moisture-free air to the abrasive
chamber.
• On completion of abrasive blasting, the prepared surface shall be
vacuum cleaned to remove residues of corrosion products and abrasive

PROJECT
Date 10-07-21 Rev: 00

media and inspected for particulate contamination. Maximum dust
quantity rating 1 (ISO 8502-3). Dust size no greater than class 2.
Continue cleaning until testing shows the required result.
• Roller application method will be used in this procedure
implementation. Or brush can be use if suitable.
• When the coating has cured to hard dry state the dry film thickness will
be checked to SSPC PA 2 or equivalent standard using statistical
sampling to verify the actual dry film thickness and to be confirmed as
per recommendation and specifications.
• For Further Assistance Technical Data Sheet will be provided for this
procedure.
Further Vendors Procedure will be followed for this work attached below
with technical data.
7. Tools
• Wire Brush
• Grinder for cleaning purpose
• Rollers
• Elcometer
• Others Required
8. Attachments:
Technical Data Sheet
Approved 2063;2064 1,2 2063 epoxy ^(ValidationDate) 1
Tankguard 412
Product description
This is a two component solvent free polyamine cured epoxy coating. It is a general purpose tank lining with
good chemical resistance. Can be used as primer, mid coat or finish coat in atmospheric and immersed
environments. Suitable for properly prepared carbon steel, galvanized steel, stainless steel and concrete
substrates.
Typical use
Marine:
Can be used as a coating for potable water, grey water and crude oil tanks.
Protective:
Recommended as an internal lining for offshore, onshore and buried tanks and pipes. Refer to Protective Product
Resistance List. Recommended for offshore environments, including splash zones, refineries, power plants,
bridges, buildings, mining equipment and general structural steel.
Other
Approvals and certificates

This product contributes to the Green Buildings Standard credits. Please see section Green Building Standards.
Tested in accordance to AS/NZS 4020:2005, testing of products for use in contact with drinking water.
Approved by the Norwegian Institute of Public Health for use in contact with potable water.
Compliant for large tanks with ANSI/NSF standard 61 - 2007a, drinking water systems components.
Additional certificates and approvals may be available on request.
Colors
black, green, red, white
Product data
Property Test/Standard Description
Solids by volume ISO 3233 98 ± 2 %

Gloss level (GU 60 °) ISO 2813 gloss (70-85)
Flash point ISO 3679 Method 1 212 °F (100 °C)
Density calculated 1.5 kg/l
Not available.
VOC-US/Hong Kong US EPA method 24 (tested) 0.75 lbs/gal
(CARB(SCM)2007, SCAQMD rule 1113, Hong Kong)
VOC-EU EU VOC Directive 2004/42/CE (ISO 11890-2) (tested)
The provided data is typical for factory produced products, subject to slight variation depending on color.
All data is valid for mixed paint.
Gloss description: According to Jotun Performance Coatings' definition.
The VOC values refer to white colour.
Date of issue: 10 August 2018 Page: 1/6
This technical data sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Tankguard 412
Film thickness per coat

Typical recommended specification range
Dry film thickness 6 mils (150 µm) - 20 mils (500 µm)

Wet film thickness 6 mils (150 µm) - 20 mils (500 µm)
Theoretical spreading rate 260 ft²/gal (6.5 m²/l) - 80 ft²/gal (2 m²/l)
Can on horizontal areas be applied up to 40 mils (1000 μm).
Surface preparation
To secure lasting adhesion to the subsequent product all surfaces shall be clean, dry and free from any
contamination.
Surface preparation summary table
Surface preparation
Substrate Minimum Recommended
Carbon steel Sa 2½ (ISO 8501-1) or NACE No. 2 / Sa 2½ (ISO 8501-1) or NACE No. 2 /
SSPC SP-10 SSPC SP-10
Stainless steel The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface and to remove profile.
all polish from the surface.
Galvanized steel The surface shall be clean, dry and Light brush blasting using non-
appear with a rough and dull profile. metallic abrasive leaving a clean,
rough and even pattern.
Concrete Dry abrasive blast cleaning to NACE Dry abrasive blast cleaning to NACE
No. 6 / SSPC-SP 13. No. 6 / SSPC-SP 13.
Optimum performance, including adhesion, corrosion protection, heat resistance and chemical resistance is
achieved with recommended surface preparation.
Application
Application methods
The product can be applied by
Spray: Use airless spray.

Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.
Roller: Roller application only to be used for scallops, ratholes, small pipes etc.

Tankguard 412
Product mixing ratio (by volume)
Tankguard 412 Comp A 2 part(s)

Tankguard 412 Comp B 1 part(s)
Thinner/Cleaning solvent
Prior to application in potable water tanks flush the application equipment with Jotun Thinner No. 28. Use Jotun
Thinner No. 17 for cleaning equipment after application.
Guiding data for airless spray

Nozzle tip (inch/1000): 19-25
Pressure at nozzle (minimum): 175 bar/2500 psi
Drying and Curing time

Temperatures:
-10°C = 14°F / -5°C = 23°F / 0°C = 32°F / 5°C = 41°F / 10°C = 50°F / 15°C = 59°F / 23°C = 73°F / 35°C = 95°F / 40°C = 104°F / 100°C = 212°F
Substrate temperature 10 °C 23 °C 40 °C
Surface (touch) dry 15 h 6h 1.5 h

Walk-on-dry 30 h 12 h 4h
Dried to over coat, minimum 30 h 12 h 4h
Dried/cured for service 15 d 7d 4d
For maximum overcoating intervals, refer to the Application Guide (AG) for this product.
Drying and curing times are determined under controlled temperatures and relative humidity below 60 %, and
at average of the DFT range for the product.
Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.
Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.
Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.
Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.
Induction time and Pot life

Temperatures: 15°C = 59°F / 23°C = 73°F
Paint temperature 23 °C
Induction time 10 min

Pot life 1h

Tankguard 412
Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 120 °C 140 °C
Immersed, sea water 50 °C 60 °C
Immersed, crude oil 70 °C 80 °C
Further resistance information can be found in Marine Product Resistance List and/or in Protective Product
Resistance List available on Jotun's website, or contact your local Jotun office.
Peak temperature duration max. 1 hour.

The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Note that the coating will be resistant to various immersion temperatures depending on the specific chemical
and whether immersion is constant or intermittent. Heat resistance is influenced by the total coating system. If
used as part of a system, ensure all coatings in the system have similar heat resistance.
Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.
Previous coat: epoxy

Subsequent coat: epoxy
Packaging (typical)
Volume Size of containers
(liters) (liters)
Tankguard 412 Comp A 10 20

Tankguard 412 Comp B 5 5
5 l = 1.32 gal
10 l = 2.64 gal
The volume stated is for factory made colors. Note that local variants in pack size and filled volumes can vary
due to local regulations.
Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.
Shelf life at 73°F (23 °C)

Tankguard 412 Comp A 12 month(s)

Tankguard 412
Tankguard 412 Comp B 12 month(s)
In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.
Green Building Standards

This product contributes to Green Building Standard credits by meeting the following specific requirements:
LEED®v4 (2013)
EQ credit: Low emitting materials
- Healthcare and schools, Exterior applied products: VOC content for Industrial Maintenance Coatings (250 g/l)
(CARB(SCM)2007).
MR credit: Building product disclosure and optimization
- Material Ingredients, Option 2: Material Ingredient Optimization, International Alternative Compliance Path -
REACH optimization: Fully inventoried chemical ingredients to 100 ppm and not containing substances on the
REACH Authorization list – Annex XIV, the Restriction list – Annex XVII and the SVHC candidate list.
- Environmental Product Declarations. Product-specific Type III EPD (ISO 14025;21930, EN 15804).
LEED® (2009)
- IEQ Credit 4.2: The VOC requirements of Green Seal Standard GC-03, 1997.
BREEAM® International (2016)

- Mat 01: Product-specific Type III EPD (ISO 14025;21930, EN 15804).
BREEAM® International (2013)

- Hea 02: VOC content for Two-pack performance Coatings SB (500 g/l) (EU Directive 2004/42/CE).
The EPDs are available at www.epd-norge.no
Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.
Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.
Color variation
When applicable, products primarily meant for use as primers or antifoulings may have slight color variations
from batch to batch. Such products may fade and chalk when exposed to sunlight and weathering.
Disclaimer

Tankguard 412
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.

PRODUCT DATA SHEET
STOPAQ® PASTE CZH

Product properties of Stopaq® Paste CZH
Product Information Colour Green
Density 1,5 ± 0,1 g/cm³ [12.5 ± 0.8 lbs/gal] (ISO 1183-1)
Product description: Stopaq® Paste CZH is a mouldable corrosion preventing Temperature ranges Operational: - 45 °C to + 70 °C [-49 °F to +158 °F]
compound that is used for filling of voids and levelling of irregular surfaces Short term: + 90 °C [+194 °F]
prior to application of Stopaq® coating materials. It adheres extremely well to Glass transition
steel and factory applied pipeline coatings like PE, PP and FBE. ≤ - 65 °C [-85 °F] A)
temperature
Crystallization Tested range -100 °C to +190 °C[-148 °F to +374 °F] A)
Stopaq® Paste CZH is a non-toxic, cold-applied compound, based on non- temperature  No evidence of crystallization or melting
crystalline, low-viscosity, non-crosslinked (fully amorphous), pure Holiday detection No holidays at 5 kV/mm [40 mils] + 5 kV A)
homopolymer Polyisobutene.
Adhesion Tested under the following conditions: A)
 Before ageing
Stopaq® Paste CZH is viscous at the indicated operating temperatures. Due to
 After thermal ageing for 100 days +90 °C [+194 °F]
its liquid nature it has a set of unique properties, like cold-flow into all
 After hot water immersion for 100 days +90 °C
irregularities of the substrate. The compound does not cure and is unable to
[+194 °F]
build up internal stress. Stopaq® Paste CZH is fully resistant to water, salt spray
Tested @+23 °C and +70 °C [73 °F and 158 °F] on
and UV-radiation, and has a low gas- and water vapour permeability.
carbon steel (St 3, St 2, Sa 2½), and plant coating PE:
Stopaq® Paste CZH requires application of additional flexible mechanical  Coating leaves a film of corrosion preventative
protective layers like Stopaq® Outerwrap. This supports self-healing ability of compound on the substrate.
small damages like dents and cuts in the complete Stopaq® coating system, Lap shear tests Tested on carbon steel Sa 2½ A)
and improves impact and indentation resistance. Optionally an additional  Lap shear strength:
mechanical protective layer can be applied on top like Stopaq® Polyester, or @+23 °C [+73 °F] ≥ 0,004 N/mm² [0.58 psi]
Stopaq® Outerglass Shield XT Grey. @+70 °C [+158 °F] ≥ 0,002 N/mm² [0.29 psi]
 Cohesive separation mode
Features:  ≥ 95% coverage of surface
 Controlled cold flow providing inflow into the finest pores of the substrate Specific electrical
Rs100 > 108 (1E+08) Ω.m² [≥ 109 (1E+09)Ω.ft²] A)
 Resistance to low temperatures without getting brittle insulation resistance
A)
 Conforms to irregular shapes According to ISO 21809-3:2016 coating type 13
 Low surface tension; adheres on many dry substrates at a molecular level
 Surface tolerant: no blasting techniques required, wire brushing is sufficient General order information
(ISO 8501-1: St 2) Product Stopaq® Paste CZH is available in sheets, packed in
 Adhesion based on vanderWaals forces siliconized foil in cardboard boxes
 Inert to ageing and weathering Art. Nr.: Product dimensions and contents:
 Resistant to many chemicals like water, salts, acids, alkalis, polar solvents, 6140 Sheet 2kg [4.4 lbs] , 6 pcs./box, 288 pcs./pallet
etc. For additional information, please consult Stopaq B.V. Handling Handle with care. Keep boxes upright.
Storage Store indoor, clean and dry, away from direct
Benefits: sunlight in a cool place below +45 °C [113 °F].
 Safe to use. No physical, health or environmental hazards Unlimited shelf life.
 Fast and easy to apply
 Can be moulded onto various types of irregular shaped objects
 No osmosis or underfilm migration of moisture
 Cathodic Protection (CP) of steel structures is not affected
Application examples
Flanges: For protection against external corrosion and shaping of connection

flanges, insulation flanges and blind flanges.
Valves: For protection against external corrosion and shaping of valves.
Irregular shaped parts: For protection against external corrosion and shaping
of manhole covers, bolts & nuts, etc.
Cad-welds: For protection against external corrosion of welded CP-wire
connections on underground pipelines (Pin-brazes) and underground steel
structures protected by CP.
Pipe coating repairs: For protection against external corrosion and as filler for
pipeline coating defects of e.g. 3LPE coated pipelines, prior to application of
consecutive coating materials.
V 6 / 20191205 (EN) Page 1 / 2

PRODUCT DATA SHEET STOPAQ® PASTE CZH
Application instruction - Job preparation Application instruction - Brief version

Tools, equipment and  Temperature probe, Dew point tester, High See specific Stopaq coating instructions for e.g. field joints, pipe wrapping,
auxiliaries voltage holiday tester coating repair, fittings, etc.
 Scissors, Knife, Putty knife, Measuring tape Boundaries in flange Apply wraps of Stopaq® Wrappingband CZH onto the
 Abrasive cleaning pads, Wire brushes application pipe sections underneath and beyond the planned
 SFL™ Cleaning Wipes, SFL™ Substrate Cleaner, boundaries of Stopaq® Paste CZH.
or Isopropyl alcohol, cas. nr. 67-63-0 Application Apply lumps of mouldable Stopaq® Paste CZH around
 Heating blanket or oven (for pre-heating Paste) the shaped objects and apply pressure in order to
 Personal protective gear affix it to the substrate. Avoid air inclusions. After
Additional coating Depending on type of application, various additional shaping, the surface should be smooth to enable
materials coating materials might be needed, such as: proper application of additional materials.
 Stopaq® Wrappingband CZH Reinforcement In case the layer thickness of Stopaq® Paste CZH
 Stopaq® Outerwrap PE or PVC exceeds 20 mm [3/4”], it is recommended to apply a
 Stopaq® Outerglass Shield XT Grey reinforcement interlayer web like Stopaq® Geotextile
 Stopaq® Polyester for stabilization of the moulded paste layer.
High humidity Stopaq® Paste CZH can be applied in a humid Visual inspection The appearance of Stopaq® Paste CZH must look
atmosphere. The substrate must be free from smooth and tight, and should cover all details with a
condensing water which can be reached by keeping thickness of at least 20 mm [3/4”].
the temperature at least 3 °C [6 °F] above dew point. Holiday detection The coated surface must be checked for holidays
Work area and The substrate must be dry, clean and protected using a high voltage holiday tester at 5 kV/mm + 5 kV
substrate against negative weather influences. (max. 25 kV) equipped with a brush probe prior to
Product conditions Stopaq® Paste CZH must be dry and the temperature application of any additional coating material.
should preferably be above +35 °C [95 °F] for the Application of outer Stopaq® Paste CZH must be protected against
ease of application. To achieve this, the sheets can wrap materials impacts, indentations, soil pressure and other
be heated with the heating blanket or in an oven. influences by application of Stopaq® Outerwrap.
Optionally, additional mechanical protective
materials like Stopaq® Outerglass Shield XT Grey or
Application instruction - Surface preparation Stopaq® Polyester can be installed over the complete
General The area to be coated must be clean, dry, and free coating system. Please consult Stopaq B.V. for
from oil, grease and dust. All contamination further information.
including mill-scale must be removed.
Degreasing Degrease surfaces with SFL™ Cleaning Wipes, SFL™
Handling and commissioning
Substrate Cleaner or Isopropyl alcohol and e.g. a
lint-free cloth. Exposure to loads Objects coated with Stopaq® Paste CZH should not
be exposed to loads e.g. from supports- or lifting
Preventing Prior to and during the application, the temperature
equipment.
condensation of of the substrate(s) must be at least 3 °C [6 °F] above
water the dew point. Immersion or burying Immersion or burying is possible immediately after
completion of the coating application. Consult data
Substrate Temperature of the substrate should preferably be
sheets for specific instructions of additional
temperature above +20 °C [68 °F] for fast and easy application.
materials used. Backfill and compact with clean sand
Preheating may be required.
and filling material without sharp stones or hard
Carbon steel Minimum requirement for surface preparation is St
lumps of soil.
2 according to ISO 8501-1. Roughness profile is not
essential for adhesion.
Existing coating - Cut away the existing bitumen from the area to be Information
Bitumen coated, and make sure that the bare pipe surface is Documentation Extensive information is available on our web-site.
clean and dry. Stopaq® Paste CZH must be applied Application instructions and other documentation
seamless against the existing bitumen. can be obtained by contacting our head office, from
Existing coatings - De-gloss and degrease the surfaces with SFL™ our local distributor or by sending email to
others Cleaning Wipes, or with SFL™ Substrate cleaner or info@sealforlife.com
Isopropyl alcohol and an abrasive pad. Certified staff Application of the described coating system should
Cleanliness check Take a piece of Stopaq® Wrappingband CZH of ± 150 be carried out by certified personnel.
mm [6”] length, remove the release foil and fold it
back for about 25 mm [1”]. Put the Wrappingband
onto the surface, press it firmly and leave it for 5
minutes. Pull the Wrappingband from the substrate
with an angle of app. 135 deg. and a speed of 100
mm/min [4”/min]. Cohesive separation mode should
occur and coverage of the surface with remaining
material should be ≥ 95%. If this is less, surface
cleaning is insufficient. At too low substrate
temperatures this test may not be successful.
Preheat the substrate to preferred temperature and
repeat the test.
Seal For Life Industries Mexico S de R.L. de C.V. Seal For Life Industries - Stopaq B.V. Seal For Life Industries BVBA Seal For Life India Private Ltd.
Tijuana, Mexico Stadskanaal, the Netherlands Westerlo, Belgium Baroda, India
USA Tel: +1 858 633 9797 Tel: +31 599 696 170 Tel: +32 14 722 500 Tel: +91 2667 264 721
Mx Tel: +52 664 647 4397 Fax: +31 599 696 177 Fax: +32 14 722 570 Fax: +91 2667 264 724
mexico@sealforlife.com info@sealforlife.com belgium@sealforlife.com india@sealforlife.com
Anodeflex™ - Stopaq® - Polyken® - Covalence® - Powercrete® - Sealtaq® - Blockr® - Easy.Qote® - SynergyQ®
DISCLAIMER: Seal For Life Industries warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the technical data sheet when used in compliance with Seal For Life Industries’ written instructions. Because
many installation factors are beyond the control of Seal For Life Industries, the user shall determine the suitability of the products for the intended uses and assume all risks and liabilities in connection herewith. Seal for Life’s liability is stated in its General Terms and
Conditions of Sale. Seal For Life Industries makes no other warranty either express or implied. All information contained in this technical data sheet is to be used as a guide and is subject to change without notice. This technical data sheet supersedes all previous data
sheets on this product.
V 6 / 20191205 (EN) Page 2 / 2

SA04C2-MS-MET-AAG-00022 MS For Wrapping and Lining of CS Pipe

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METHOD STATEMENT FOR

WRAPPING AND LINING OF CS PIPES

SHUQAIQ III INDEPENDENT WATER

Document ID SA04C2-MS- MET-AAG-00022

Abaid Ullah Saleem Ahmed Ali Rana

Rev. 00 Prepared By. Reviewed By. Approved By.

SHUQAIQ III INDEPENDENT WATER

Document ID SA04C2-MS- MET-AAG-00022

SHUQAIQ III INDEPENDENT WATER

Document ID SA04C2-MS- MET-AAG-00022

This procedure describes the steps to be followed for CS Pipe

• Latest Approved shop drawings intended for this project

• Sa 2½ (ISO 8501-1) or NACE No. 2 /SSPC SP-10

1. Project Quality Plan

2. Project HSE Plan

Main Contractar : Acciona Agua

SHUQAIQ III INDEPENDENT WATER

Document ID SA04C2-MS- MET-AAG-00022

SHUQAIQ III INDEPENDENT WATER

Document ID SA04C2-MS- MET-AAG-00022

5.5 SITE FOREMAN

SHUQAIQ III INDEPENDENT WATER

Document ID SA04C2-MS- MET-AAG-00022

SHUQAIQ III INDEPENDENT WATER

Document ID SA04C2-MS- MET-AAG-00022

SHUQAIQ III INDEPENDENT WATER

Document ID SA04C2-MS- MET-AAG-00022

Approved 2063;2064 1,2 2063 epoxy ^(ValidationDate) 1

Approvals and certificates

Solids by volume ISO 3233 98 ± 2 %

The VOC values refer to white colour.

Date of issue: 10 August 2018 Page: 1/6

This technical data sheet supersedes those previously issued.

Film thickness per coat

Dry film thickness 6 mils (150 µm) - 20 mils (500 µm)

Can on horizontal areas be applied up to 40 mils (1000 μm).

Surface preparation summary table

Substrate Minimum Recommended

Spray: Use airless spray.

Date of issue: 10 August 2018 Page: 2/6

This technical data sheet supersedes those previously issued.

Product mixing ratio (by volume)

Tankguard 412 Comp A 2 part(s)

Guiding data for airless spray

Pressure at nozzle (minimum): 175 bar/2500 psi

Drying and Curing time

Surface (touch) dry 15 h 6h 1.5 h

Induction time and Pot life

Induction time 10 min

Date of issue: 10 August 2018 Page: 3/6

This technical data sheet supersedes those previously issued.

Peak temperature duration max. 1 hour.

Previous coat: epoxy

Tankguard 412 Comp A 10 20

Shelf life at 73°F (23 °C)

Date of issue: 10 August 2018 Page: 4/6

This technical data sheet supersedes those previously issued.

Tankguard 412 Comp B 12 month(s)