Project Specification Piping Class Summary

Document Number BA1129
DOC.
PROJECT PACKAGE ORIGINATOR DISCIPLINE
TYPE
UNIT SERIAL REV Page 1 of 12
RAPID P0005 TYO PIP DES 2000 0021 D Date: 16-Oct-15
PETRONAS RAPID PROJECT WP NO.

(Package No. 5 – EPCC of Steam Cracker Complex) 000000-3710
PROJECT SPECIFICATION
PIPING CLASS SUMMARY
OWNER Approval:
Name:
Date (DD-MMM-YY):
Signature:
Document Class: Z
D 16-Oct-15 ---- Issued for Approval A.Agudo S.Watanabe K. Muraoka K. Hoshiko

D
C 10-Jul-15 ---- Issued for Approval A.Agudo S.Watanabe K. Muraoka K. Hoshiko
A
B 22-Apr-15 ---- Issued for Approval A.Agudo S.Watanabe K. Muraoka K. Hoshiko
A 16-Dec-14 ---- Issued for Approval S.Watanabe H.Kobayashi K. Muraoka K. Hoshiko
DESIGN
Rev. DATE ISSUED DOCUMENT STATUS PREPARED CHECKED APPROVED AUTHORIZED
STAGE
Sections changed in last revision are identified by a vertical line in the right margin
RAPID PROJECT PMC
ENGINEERING DOCUMENT COMMENTS RESPONSE
Doc. Title : Piping Class Summary Doc. Status Code

PLT CRS No. : CRS_RAPID-P0005-TYO-PIP-DES-2000-0021_C Date : 19 Aug 2015 1 - REJECTED
Doc. No. : RAPID-P0005-TYO-PIP-DES-2000-0021 Sub-Directorate No.: 02 X 2 - RETURN WITH COMMENTS
Revision :C Package No. : P0005 3 - ACCEPTED WITHOUT COMMENT
Doc. Class :Z Unit No. : SCC 4 - ACCEPTED WITH MINOR COMMENT
No. Reference Comments Description Contractor Reply
TOYO to clarify why for piping class 18012, there are two corrosion allowance for
1 Attachment 1 TOYO will change the corrosion allowance to 0.0 for ≤ DN50.
galvanized material DN ≤ 50 (i.e. 0.0/1.0)
1. TOYO will indicate specific tape material for high temperature underground service
(ACT Tape 200U).
1C101AX
1. Propose TOYO to be specific on high temperature corrosion tape material 2. Piping class 11001 is selected in accordance with the design condition falling within
2 Attachment 1
2. PTS piping class don’t have gate valve at all. TOYO to clarify why need to have this group of piping class, whose service is general process.
gate valve instead of using ball valve as per PTS piping class 11001 Since gate valve is specified in P&ID by the Licensor, piping class is derived and gate
valve is added in the derived piping class. TOYO will put "added by Licenser P&ID" for
the gate valve in Remarks column.
TOYO to clarify why piping class modification 33095AX not include for additional TOYO already mentioned the requirement for Hydrogen service in the Service column.
3 Attachment 1
requirement of hydrogen service For clarity, TOYO will add the comment in the Remarks and Modification column.
Noted. TOYO will follow the comment.

Valve connection to instrument to be agreed with PMC Instrument team (butt weld or
4 General (all connections to instrument is flanged connection except thermowell connection for
flange connection)
#2500 piping classes)
1C101AY
1. TOYO will refer to PTS piping class 11085 instead of 11001-20.
1. Piping class 1C101AY is written derive from PTS piping class 11001-20. However
5 Attachment 1 PTS piping class 11001-20 does not exist
2. Since PTS piping class is changed to 11085, PMRC piping class is also changed
2. Furthermore derive piping class not suppose to have major changes such as
from 1C101AY to 1C124AX accordingly.
changing the base material from A-106 to A-333
File: Response to CRS-RAPID-P0005-TYO-PIP-DES-2000-0021_C.xls Page 1/3

RAPID PROJECT PMC

This modification is applicable to piping classes with >95% butadiene services (i.e.
1C102AW, 1C102AW-KS and 3C102AW-KS) and not applicable to the ones with 5-95%
No modification remark that 'valve connection with buttweld' for piping class 3C102AV- butadiene services (i.e. 1C102AV, 1C102AV-KS, 3C102AV and 3C102AV-KS).
6 Attachment 1
KS, 1C102AV-KS, 1C102AV, etc. TOYO to check ALL.
Toyo will add and/or update this modification remarks for piping classes 1C102AW,
1C102AW-KS and 3C102AW-KS accordingly.
Refer to PTS 31.38.01.84 that piping class 6410 mention fugitive emission class B.
Piping Class 1N201 indicate fugitive emission class B but based on PTS philosophy TOYO confirms that the service (12.5% sodium hypochlorite) is not categorized as "very
7 Attachment 1
the Sodium hypochlorite to be class A (i.e. piping class 6410). TOYO to check ALL. toxic" as per PTS 01.00.01.30. Therefore, TOYO would like to keep class B.
TOYO to delete Note (8) from remark column as this note is no longer applicable.
8 Attachment 1 TOYO will follow the comment.
TOYO to check ALL.
TOYO to indicate chilled water services belong to which piping class as cannot be find
9 Attachment 1 TOYO will indicate chilled water service in 1C124AV.
in any of the piping class
For wet air, TOYO to put remark that 3mm c.a are used however based on thickness TOYO will indicate in the Remarks column that "For plant air, 3mm C.A. is required. It
10 Attachment 1
verification this 1mm piping class can be use. has been verified that this 1mm piping class can still satisfy 3mm C.A. requirement."
11 Attachment 1 TOYO to further update document based on process development TOYO will follow the comment, where applicable.

RAPID PROJECT PMC

TOYO to confirm if all the piping classes listed here already include Vendor's further There will be some derived piping class from vendors. Details are under discussion with
12 Attachment 1
derive piping classes. PMC and will be incorporated in the next revision.
PMC Comments Contractor Responses

Date of Response Issue: 16-Oct-2015
Consolidated by: Approved by: Prepared by: A. Agudo
Name: Tan Ken Ny Name: Abang Azian B Abang Mok Checked by: S. Watanabe
Position: Lead Piping Engineer Position: Engineering Manager Approved by: K. Muraoka
Reviewed by:
Yousef Mike Suresh Nizam Kalaikumar Azm i Ken Ny Shukor
Arshad Fabrice Vishal Chuck Sek Syueib Hilm i Ashikin
Goh Hisham Rizal Abang Sharul Son Borade Wahida
Asri Fakhru Dalina Alejandro Fadhly Hasnal Am ri Shahrizal

` Document Number BA1129
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TYPE
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PIPING CLASS SUMMARY 000000-3710
(Package No. 5 – EPCC of Steam Cracker Complex)
REVISION HISTORY
REV. DESCRIPTION AND/OR REVISED SHEETS
A First Issue / Issued for Approval
B Second Issue / Revised as per PMC’s comments
C Third Issue / Revised as per PMC’s comments
D Fourth Issue / Revised as per PMC’s comments D

A
HOLD:
(a) P-T rating for the following piping classes:
- 1N103AQ
(b) Piping class selection based on the final report of CBDM findings:
- PWHT requirement for Methanol feed piping in Tank Farm Area D
A
(c) Derived piping classes from vendors.
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Table of Contents
1. OBJECTIVE.............................................................................................................. 4
2. REFERENCE DOCUMENT ...................................................................................... 4
3. ACRONYMS AND DEFINITIONS ............................................................................. 5
4. CODES AND STANDARDS ..................................................................................... 6
5. IDENTIFICATION OF PIPING CLASSES ................................................................. 9
6. MILL TOLERANCE ................................................................................................ 11
7. GENERAL REQUIREMENTS ................................................................................. 11
8. PIPING CLASSIFICATION INDEX ......................................................................... 11

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1. Objective
This document contains the summary of piping classes with their basic information such
as base material, corrosion allowance, size range and pressure-temperature rating, and
to be used during the execution of the Steam Cracker Complex project.
This specification shall be implemented all throughout all steps of the project.
2. Reference document
- PTS 31.38.01.10 - Piping Classes, Basic of Design

- RAPID-P0005-TYO-PIP-DES-2000-9013 Project Specification - Piping Classes - Basic of
Design
- PTS 31.38.01.12 - Piping Classes - Refining & Chemicals
- RAPID-P0005-TYO-PIP-DES-2000-9015 - Project Specification - Piping Classes - Refining
& Chemicals
- PTS 31.38.01.21 - Compilation of a Specification for Piping Systems
- RAPID-P0005-TYO-PIP-DES-2000-9007 - Project Specification - Compilation of a
Specification for Piping Systems
- PTS 31.38.01.84 - Standard Form: Piping Classes - Services and Materials Selection Index
- RAPID-P0005-TYO-PIP-DES-2000-9022 - Project Specification - Standard Form: - Piping
Classes - Services & Materials Selection Index
- RAPID-P0005-TYO-MCI-DES-0001-0001 - Project Specification - Corrosion Control and
Materials Selection Philosophy
- RAPID-P0005-TYO-MCI-SPN-2000-0002 - Project Specification - Carbon Steel Piping and
Equipment in “WET H2S” Service
- PTS 31.38.01.12A - Piping Classes - Refining and Chemical CL.150
- RAPID-P0005-TYO-PIP-DES-2000-9016 Piping Classes - Refining and Chemical CL.150
- PTS 31.38.01.12B - Piping Classes - Refining & Chemical - CL. 300
- RAPID-P0005-TYO-PIP-DES-2000-9017 Piping Classes - Refining & Chemical - CL. 300
- PTS 31.38.01.12C - Piping Classes - Refining & Chemical - CL. 600
- PTS 31.38.01.12D - Piping Classes - Refining & Chemical - CL. 900
- PTS 31.38.01.12E - Piping Classes - Refining & Chemical - CL. 1500
- PTS 31.38.01.12F - Piping Classes - Refining & Chemical - CL. 2500
- PTS 31.40.10.19 - Glass-Fibre Reinforced Plastic Pipeline & Piping Systems
- RAPID-P0005-TYO-PIP-DES-2000-9023 Glass-Fibre Reinforced Plastic Pipeline & Piping
Systems
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- PTS 31.40.10.20 – Spoolable Fibre-Reinforced Plastic Pipes

- RAPID-P0005-TYO-PIP-DES-2000-9024 Spoolable Fibre-Reinforced Plastic Pipes
(Supplement to PTS 31.40.10.20 dated Dec. 2009)
- PTS 31.38.01.11 – Piping – General Requirements
- RAPID-P0005-TYO-PIP-DES-2000-9014 - Project Specification - Piping General
Requirements
- PTS 31.38.01.31 – Shop and Filed Fabrication of Piping
- RAPID-P0005-TYO-PIP-DES-2000-9008 - Project Specification - Shop and Field
Fabrication of Piping
- RAPID-P0005-TYO-PIP-DES-2000-0103 - Project Specification - Piping Material
- RAPID-P0005-TYO-PIP-STD-2000-0002 - Project Specification - Piping Construction
Standard
- RAPID-P0005-TYO-PIP-DES-2000-0002 - Project Specification - Piping Layout and
Installation
- RAPID-P0005-TYO-PIP-CAL-2000-0001 - Calculation sheets for wall thickness,
reinforcement pad, spectacle blind / spade
- RAPID-P0005-TYO-PIP-DES-2000-0106 - Project Specification - Positive piping marking
procedure
- RAPID-P0005-TYO-MCI-ERP-2000-0002 – Corrosion Design Basis Memorandum
- PTS 30.48.00.31 Protective Coatings and Linings
- RAPID-P0005-TYO-MCI-PRC-2000-0001 – Protective Coating and Lining
- LUMMUS PDP Conceptual Piping Class Index
- PMRC – PETRONAS Materials Reference Code
3. Acronyms and Definitions
NACE Refer to para.6.6.5 of RAPID-P0005-TYO-MCI-DES-0001-0001 for the

definition “Wet H2S”. Unless otherwise specified, all carbon steel
components subject to Wet H2S service shall comply with
RAPID-P0005-TYO-MCI-SPN-2000-0002 and NACE MR0103 for other
than valves and NACE MR0175 for valves.
The acronyms used in this document have the meaning defined below:
- CA Corrosion Allowance
- CI Cast Iron
- CR Chrome
- CS Carbon Steel
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- FF Flat Face
- FHF Hard Face (API Trim #5)
- FV Full Vacuum
- GRE Glass-fibre Reinforced Epoxy
- GRVE Glass-fibre Reinforced Vinyl Ester
- HF Hard Face (Stellite)
- HV Half Vacuum
- LTCS Low Temperature Carbon Steel
- NACE National Association of Corrosion Engineer
- N/A Not Applicable
- PTS PETRONAS Technical Standards
- PVC Polyvinyl Chloride
- PWHT Post Weld Heat Treatment
- RF Raised Face
- RTJ Ring Type Joint
- SS Stainless Steel
4. Codes and Standards
4.1 The applicable Codes and Standards with the applicable edition are listed in the
following.
(1) ANSI/ASME: American National Standards Institute / American Society of

Mechanical Engineers
ASME B1.1-2008 Unified Inch Screw Threads

ANSI/ASME B1.20.1-2013 Pipe Threads, General Purpose (Inch)
ASME B16.1-2010 Cast iron pipe flanges and flanged fittings
ASME B16.3-2010 Malleable iron threaded fittings
ASME B16.5-2013 Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24
ASME B16.9-2012 Factory-Made Wrought Buttwelding Fittings
ASME B16.10-2009 Face-to-Face and End-to-End Dimensions of Valves
ASME B16.11-2011 Forged Fittings, Socket-Welding and Threaded
ASME B16.20-2012 Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-Wound, and
Jacketed
ASME B16.21-2011 Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.25-2012 Buttwelding Ends
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ASME B16.34-2013 Valves—Flanged, Threaded, and Welding End

ASME B16.36-2009 Orifice Flanges
ASME B16.42-2011 Ductile iron pipe flanges and flanged fittings
ASME B16.47-2011 Large Diameter Steel Flanges NPS 26 Through NPS 60
ASME B16.48-2010 Line Blanks
ASME B18.2.1-2012 Square, Hex, Heavy Hex, and Askew Head Bolts and Hex, Heavy
Hex, Hex Flange, Lobed Head, and Lag Screws (Inch Series)
ASME B18.2.2-2010 Nuts for General Applications: Machine Screw Nuts, Hex, Square,
Hex Flange, and Coupling Nuts (Inch Series)
ASME B31.1-2012 Power Piping
ASME B31.3-2012 Process piping
ASME B36.10M-2010 Welded and Seamless Wrought Steel Pipe
ASME B36.19M-2010 Stainless Steel Pipe
ASME BPVC Sec VIII Div. I-2013 Rules for Construction of Pressure Vessels
(2) API: American Petroleum Institute
API SPEC 5L-2012 Specification for Line Pipe

API STD 594-2010 Check valves: Flanged, Lug, Wafer and Butt-welding
API STD 598-2009 Valves Inspection and Testing
API STD 599-2013 Metal Plug Valves – Flanged, Threaded and Welding End
API STD 600-2009 Steel Gate Valves-Flanged and Butt-welding Ends, Bolted Bonnets
API STD 602-2009 Steel Gate, Globe, and Check Valves for Sizes NPS 4 (DN 100) and
Smaller for the Petroleum and Natural Gas Industries
API STD 603-2013 Corrosion-resistant, Bolted Bonnet Gate Valves—Flanged and
Butt-welding Ends
API STD 607-2010 Fire Test for Quarter-turn Valves and Valves Equipped with
Nonmetallic Seats
API STD 608-2012 Metal Ball Valves - Flanged, Threaded, and Welding Ends
API STD 609-2009 Butterfly Valves: Double-flanged, Lug- and Wafer-type
(3) MSS: Manufactures Standardization Society of the Valve and Fittings

Industry Inc.
MSS SP 25-2013 Standard Marking System for Valves, Fittings, Flanges, and Unions
MSS SP 44-2010 Steel Pipeline Flanges
MSS SP 45-2008 Bypass and Drain Connections
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MSS SP-53-2012 Quality standard for steel castings and forgings for valves fittings and
other piping components - Magnetic particle examination method
MSS SP 54-2013 Quality Standard for Steel Castings for Valves, Flanges, Fittings, and
Other Piping Components - Radiographic Examination Method
Standard Practice
MSS SP 55-2011 Quality Standard for Steel Castings for Valves, Flanges, Fittings, and
Other Piping Components - Visual Method for Evaluation of Surface
Irregularities
MSS SP 75-2008 High-Strength, Wrought, Butt-Welding Fittings
MSS SP 95-2006 Swage(d) Nipples and Bull Plugs
MSS SP 97-2012 Integrally Reinforced Forged Branch Outlet Fittings – Socket Welding,
Threaded, and Buttwelding Ends
(4) BS: British Standards Institution
BS 1868-2012 Specification for Steel check valves (flanged and butt-welding ends)
for the petroleum, petrochemical and allied industries
BS 1873-2013 Specification for Steel Globe and Globe Stop and Check Valves
(Flanged and Butt-Welding Ends) for the Petroleum, Petrochemical
and Allied Industries
BS 3799-2012 Specification for Steel Pipe Fittings, Screwed and Socket-Welding for
the petroleum industry
BS 6364-2007 Valves for Cryogenic Service
(5) EN: European Norm/Standard
EN 10204-2006 Metallic products - Types of inspection documents
(6) ISO: International Organization for Standardization
ISO 5208-2008 Industrial valves — Pressure testing of metallic valves

ISO 5210-1991 Industrial Valves - Multi-Turn Valve Actuator Attachments
ISO 5211-2001 Industrial Valves - Part-Turn Actuator Attachment
ISO 10497-2011 Testing of Valves - Fire type-testing requirements
ISO 15761-2002 Steel gate, globe and check valves for sizes DN 100 and smaller, for
the petroleum and natural gas industries
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ISO 15848-2006 Industrial Valves – Measurement, test and qualification procedures for
fugitive emissions
ISO 17292-2004 Metal ball valves for petroleum, petrochemical and allied industries
(7) NACE: National Association of Corrosion Engineers
NACE MR0103-2012 Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum

Refining Environments
NACE MR0175/ISO15156-2009 Petroleum and natural gas industries – Materials for use in
H2S-containing environments in oil and gas production
(8) UL/FM: Underwriters Laboratory / Factory Mutual
UL 1091-2004 UL Standard for Safety Butterfly Valves for Fire-Protection Service -

Sixth Edition
4.2 Order of Precedence

In case of conflict between Laws, Project Specifications, Codes & Standards, the
following order of precedence shall be considered.
1. Malaysian Laws and applicable regulatory requirements
2. Project Specifications and supplement PTS
3. Applicable Malaysian Codes and Standards
4. Applicable International Codes and Standards
If the Lower Level requirement is more stringent than the upper one in the above
documents, a request shall be raised to OWNER for written decision before proceeding
with the Design, Manufacture or Construction.
5. Identification of Piping Classes

The piping classes used in this summary are primarily selected according to
(a) procedures given in PTS 31.38.01.10 para. 2.6 using the Licensor’s PDP Conceptual
Piping Classification Index as a base.
(b) piping classes listed in PTS 31.38.01.12 Piping Classes – Refining & Chemical and
PTS 31.38.01.84 Piping Classes – Services and Materials Selection Index
(c) cross reference table between old and new piping class as per PMRC, which is
included in PTS 12.31.03 provided together with PMRC, to convert the old PTS
piping classes to the new ones.
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Piping Class Selection:
(1) PTS Piping Class – is piping class of PTS without any changes
(2) Derived Piping Class – is identified by adding suffix i.e. 1C100AV and identified in
Remarks and Modification column the different specification.
Piping class numbers derived from PTS piping class number will have suffix AQ, AR, AS,
AT, AU, AV, AW, AX, AY and AZ. In principal, TOYO will start the suffix from AV, AW,
AX,AY,AZ for SCC process specific and use of AQ,AR,AS,AT,AU in case of having more
than 5 suffix only. However, for common utilities the suffix will start with AQ, AR, AS, AT,
AU.
(3) Project Piping Class – is new piping class and identified in Remarks and Modification
column.
Corrosion Allowance:
(1) For process piping classes, there is difference of corrosion allowance between
Licensor’s PDP Conceptual Piping Classification Index and PTS Piping Classes as
shown in below Table-1. The Attachment-1 Piping Class Summary follows the required
corrosion allowance specified by Licensor’s PDP Conceptual Piping Class Index resulting
to Derived Piping Classes.
Table-1
Corrosion Allowance (mm)
Remarks
LUMMUS PTS RAPID SCC
1.0 1.0 1.0
For Stainless Steel materials

1.0 0.0 0.0
Note (1)
For Steam and Condensates
1.6 1.0 1.0 Note (1)
1.6 1.0 1.5 Note (1)
3.175 3.0 3.0
NOTES:
1. Corrosion allowance for RAPID SCC as agreed by Licensor and
RAPID-P0005-TYO-MCI-ERP-2000-0002.
(2) For utility piping classes not specified in Licensor’s design, corrosion allowance shall
follow the requirements in RAPID-P0005-TYO-MCI-DES-0001-0001 and
RAPID-P0005-TYO-MCI-ERP-2000-0002.
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6. Mill Tolerance
The mill tolerance for pipes and fittings follows the condition of PTS 31.38.01.10 para.
3.2.
(1) ASTM carbon steel: 12.5% up to DN600 and 0.3mm for DN650 and above.
(2) ASTM alloy steel materials: 12.5% up to DN400 and 0.3mm for DN450 and above.
(3) ASTM stainless steel: 12.5% up to DN300 and 0.3mm for DN350 and above.
7. General Requirements
Piping materials shall conform to individual piping class, referenced documents
mentioned in paragraph 2, applicable codes & standards listed in paragraph 4 and
applicable MESC SPE and buying description.
CONTRACTOR shall re-calculate all the thickness if the derived changes the corrosion
allowance, the temperature range, additional rating, or design as per ASME B31.1.
8. Piping Classification Index

8.1 Attachment – 1 Piping Classification Summary
8.2 Refer to RAPID-P0005-TYO-PIP-CAL-2000-0001 for P-T rating table of each piping

class.
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Attachment-1 Piping Class Summary

Attachment-1 - Project Specification - Piping Class Summary Rev.: D
PROCESS DATA
SIZE PRESSURE- MIN MAX
OLD PTS Piping Class Fugitive
PMRC PIPING FLANGE FLANGE C.A HEAT RANGE TEMPERATURE DESIGN DESIGN REMARKS AND MODIFICATIONS
No. PIPING MATERIAL SERVICE FUILD CODE Sour Service Emission REV.
CLASS CLASS FACE (mm) DESIGN DESIGN TREATMENT (DN) RATING TEMP TEMP (NOTE 9)
CLASS TEMP Severity Class
PRESSURE bar (g) °C °C
o
bar (g) C
1 11000V 1C100AV 150 RF CS ASTM A106-B 1.5 5.5 200 (> 5% Benzene) PG NON-SOUR 15-600 19.6@-20degC -20 400 Class A Derived piping class from 11000
3.5/FV 350 (Vacuum in operating condition) PL 6.5@400degC with 1.5mm corrosion allowance.
Maximum size of Butterfly and Dual Plate Check
valves were extended from DN600 to DN1200.
Extended size range for larger than DN 600.

CS ASTM A672-C65 CL.22 700 750 19.6@-20degC
800 900 6.5@400degC Valves with API TRIM # 8 for DN50 and above.
1000
D
1050 Leak test is required for valves at vacuum
1200 condition.
CS ASTM A672-C65 CL.22 1300 19.6@-20degC

6.5@400degC
2 11000W 1C100AW 150 RF CS ASTM A106-B 1.5 17.0 75 (>5% Benzene) BZ NON-SOUR 15-600 19.6@-20degC -20 400 Class A Derived piping class from 11000
7.0/FV 200 COC 6.5@400degC with 1.5mm corrosion allowance
3.5/FV 350 DC Maximum size of Butterfly and Dual Plate Check
PG valves were extended from DN600 to DN1200.
PL
PM
D
CS ASTM A672-C65 CL.22 PYO 750 19.6@-20degC Extended size range for larger than DN 600
VL 900 6.5@400degC
1050 Valves with API TRIM # 8 for DN 50 and above.
1200
3 11000X 1C100AX 150 RF CS ASTM A106-B; 1.5 18 150 (>5% Benzene) DC NON-SOUR 15-150 19.6@-20degC -20 200 Class A Derived piping class from 11000
EXTERNAL CORROSION 7.0/FV 200 250 13.8@200degC with 1.5mm corrosion allowance
PROTECTION TAPE FOR Aromatic drain
HIGH TEMPERATURE Solvent drain Max design temperature is reduced from 400 to
200 degC because of temperature limitation of
(Underground) Corrosion Protection Tape.
D
Valves with API TRIM # 8 for DN 50 and above
External Corrosion Protection Tape for high

temperature (ACT Tape 200U).
4 11000Y 1C100AY 150 RF CS ASTM A106-B 3.0 12.5 150 (H2S >=1000ppm-mole) DC PWHT Wet H2S 15-600 19.6@-20degC -20 260 Class A Derived piping class from 11000
7.5/FV 150 + PG 11.72@260degC with 3mm corrosion allowance and
7.0/FV 175 (>5% Benzene) PL Wet H2S service.
PM Maximum size of Butterfly and Dual Plate Check
CS ASTM A672-C65 CL.22 750 19.6@-20degC Max design temperature is reduced from 400 to
900 11.72@260degC 260degC because of temperature limitation of bolt
1050 coating.
C
Extended size range for larger than DN 600
LTCS ASTM A671-CC65 CL.22 1200 19.6@-20degC Material shall comply with RAPID-P0005-TYO-
11.72@260degC MCI-SPN-2000-0002 and NACE MR0103/0175
Valves with API TRIM #16 for all sizes
Page 1 of 26 Doc No: RAPID-P0005-TYO-PIP-DES-2000-0021

PROCESS DATA
No. PIPING MATERIAL DESIGN SERVICE FUILD CODE Sour Service Emission REV.
CLASS CLASS FACE (mm) DESIGN TREATMENT (DN) RATING TEMP TEMP (NOTE 9)
o
bar (g) C
5 11000Z 1C100AZ 150 RF CS ASTM A106-B 3.0 7.5/FV 150 (Hydrogen + H2S >=1000ppm-mole) PG PWHT Wet H2S 15-600 19.6@-20degC -20 260 Class A Derived piping class from 11000
+ 11.72@260degC with 3mm corrosion allowance and
(>5% Benzene) Wet H2S service and Hydrogen service.
Maximum size of Butterfly and Dual Plate Check
CS ASTM A672-C65 CL.22 750 19.6@-20degC Max design temperature is reduced from 400 to
900 11.72@260degC 260degC because of temperature limitation of bolt
1050 coating.
D
LTCS ASTM A671-CC65 CL.22 1200 19.6@-20degC Material shall comply with RAPID-P0005-TYO-
11.72@260degC MCI-SPN-2000-0002 and NACE MR0103/0175
Valves with API TRIM #16 for all sizes
6 11001V 1C101AV 150 RF CS ASTM A106-B 1.5 18.1 75 (General Process) AOC NON-SOUR 15-600 19.6@-20degC -20 150 Class B Derived piping class from 11001
7.0/FV 75 COC 650 15.8@150degC with 1.5mm corrosion allowance.
3.5 120 DC 700 Added Gate valve DN15-DN600 as per Licenser
3.5/FV 145 DKA P&ID.
FV 150 FG
NG Valves with API TRIM # 8 for DN 50 and above
D
CS ASTM A672-C65 CL.22 PA 750 19.6@-20degC
PG 800 15.8@150degC
TWS 900
VA 1050
WOS 1200
WW
7 11001W 1C101AW 150 RF CS ASTM A106-B 1.5 16.8 65 (General Process) CAF NON-SOUR 15-600 19.6@-20degC -20 150 Class B Derived piping class from 11001
15.0/FV 75 COC 15.8@150degC with 1.5mm corrosion allowance.
11.0 150 CT Added Gate valve DN15-DN600 as per Licenser
5.5/FV 150 DC P&ID and Globe valve from DN200 to DN300.
F
FG Extended size range for larger than DN 1200
CS ASTM A672-C65 CL.22 FLS 650 19.6@-20degC
HG 700 15.8@150degC Valves with API TRIM # 8 for larger than DN 600
HZ 750
MT 800
MTBE 850
PG 900
PL 1000
PM 1050
PW 1100
QW 1150
RAFF1 1200
RAFF2 D
CS ASTM A672-C65 CL.22 VA 1300 19.6@-20degC
VL 15.8@150degC
WF
WOS
WW
LTCS ASTM A671-CC65 CL.22 1400 19.6@-20degC

1500 15.8@150degC
LTCS ASTM A671-CC65 CL.22 1600 7.0@150degC

1650
1800
1850

PROCESS DATA
o
bar (g) C
8 11001X 1C101AX 150 RF CS ASTM A106-B; 1.5 7.0 200 (General Process) NON-SOUR 15-150 19.6@-20degC -20 200 Class B Derived piping class from 11001
EXTERNAL CORROSION 200 13.8@200degC with 1.5mm corrosion allowance.
PROTECTION TAPE FOR Hydrocarbon drain Added Gate valve DN15-DN150 as per Licenser
HIGH TEMPERATURE (Underground) P&ID.
Max design temperature is increased from 150 to

200 degC because of high temperature
requirement. D
Valves with API TRIM # 8 for larger than DN 600

9 11002V 1C102AV 150 RF CS ASTM A106-B 1.5 17.5 75 (5-95% Butadiene) DC NON-SOUR 15-600 19.6@0degC 0 200 Class A Derived piping class from 11002
8.0/FV 75 LF 13.8@200degC with 1.5mm corrosion allowance.
3.5 180 PG Added Bellow Seal Gate valve sizes DN15-DN250
3.5/FV 180 PL as per Licenser P&ID.
PM
VL Extended max design temperature from 150 to
WW 200degC
D
CS ASTM A672-C65 CL.22 750 19.6@0degC
900 13.8@200degC
Valves with API TRM #8 for DN 50 and above
SEE NOTES (a), (b), (c ), (d)

10 11002V-KS 1C102AV-KS 150 RF LTCS ASTM A333-6 1.5 8.0 -10/75 (5-95% Butadiene) DC NON-SOUR 15-600 19.6@-20degC -20 200 Class A Derived piping class from 11002-KS
7.0 180 (Design temp <0degC) PG 13.8@200degC with 1.5mm corrosion allowance.
3.5/FV -10/75 OL Added Bellow Seal Gate valve sizes DN15-DN250
FV 180 VL as per Licenser P&ID.
Extended max temperature from 150 to 200degC.

D
11 11002W 1C102AW 150 BW / RF CS ASTM A106-B 1.5 16.5 75 (>95% Butadiene) DC NON-SOUR 15-600 19.6@0degC 0 200 Class A Derived piping class from 11002
16.5/FV 90 PG 13.8@200degC with 1.5mm corrosion allowance.
6.2/FV 120 PL Added Bellow Seal Gate valve sizes DN15-DN250
3.5 180 PM as per Licenser P&ID.
FV 150
Extended max design temperature from 150 to
200degC D
Valves with API TRM #8 for DN 50 and above

Valve connections with butt weld
SEE NOTES (a), (b), (c ), (d), (e)

PROCESS DATA
o
bar (g) C
12 11002W-KS 1C102AW-KS 150 BW / RF LTCS ASTM A333-6 1.5 12.0 -10/75 (>95% Butadiene) BD NON-SOUR 15-600 19.6@-20degC -20 200 Class A Derived piping class from 11002-KS
7.0 -20/180 (Design temp <0degC) 13.8@200degC with 1.5mm corrosion allowance.
Added Bellow Seal Gate valve sizes DN15-DN250
as per Licenser P&ID.

D
200degC
13 11007V 1C105AV 150 RF CS ASTM A106-B 3.0 12.5 75 (Amine) AM PWHT NON-SOUR 15-600 19.6@-20degC -20 260 Class B Derived piping class from 11007
11.0 150 COC 11.7@260degC with NON-SOUR.
5.5/FV 150 DA Added Gate valve DN15-DN600.
7.0 250 DC
PG Extended max design temperature from 150 to C
PL 260degC
14 11007W 1C105AW 150 RF CS ASTM A106-B 3.0 13.0 75 (Amine + H2S<1000ppm-mole) DA PWHT Wet H2S 15-600 19.6@-20degC -20 150 Class B Derived piping class from 11007
12.2 120 PG 15.8@150degC Added Gate valve DN15-DN600 and extended
FV 150 max size of Butterfly and Dual Plate Check valves
from DN600 to DN1200.

CS ASTM A672-C65 CL.22 750 19.6@-20degC
900 15.8@150degC Material shall comply with RAPID-P0005-TYO-
1050 MCI-SPN-2000-0002 and NACE MR0103/0175
C

15.8@150degC
15 11007X 1C105AX 150 RF CS ASTM A106-B; 3.0 7.0 135 (Amine) DA PWHT NON-SOUR 15-200 19.6@-20degC -20 150 Class B Derived piping class from 11007
EXTERNAL CORROSION 15.8@150degC with NON-SOUR.
PROTECTION TAPE FOR Amine drain Added Gate valve DN15-DN150.
HIGH TEMPERATURE (underground)
C
16 11008V 1C106AV 150 RF CS ASTM A106-B 3.0 17.0 75 (Caustic) CCBD PWHT NON-SOUR 15-600 19.6@0degC 0 200 Class A Derived piping class from 11008
3.5/FV 120 CCS 13.8@200degC with NON-SOUR
FV 150 DC Added Bellow Seal Gate valve sizes DN15-DN40,
PG Gate valve sizes DN50-DN600 and Plug valve
PL sizes DN15-DN350. Extended max size of
VA Butterfly and Dual Plate Check valves from
CS ASTM A672-C65 CL.22 WB 750 19.6@0degC DN600 to DN1200.
900 13.8@200degC
1050 Extended max design temperature from 150 to
D
200degC

13.8@200degC Valves with MONEL Trim

PROCESS DATA
o
bar (g) C
17 11008W 1C106AW 150 RF CS ASTM A106-B; 3.0 7.0 75 (Caustic) CCBD PWHT NON-SOUR 15-200 19.6@0degC 0 150 Class A Derived piping class from 11008
EXTERNAL CORROSION 15.8@150degC with NON-SOUR.
PROTECTION TAPE FOR Caustic drain Added Bellow Seal Gate valve sizes DN15-DN40,
HIGH TEMPERATURE Gate valve sizes DN50-DN150 and Plug valve
(underground) sizes DN15-DN150.
Valves with MONEL Trim

D
18 11011 1C108AQ 150 RF CS ASTM A106-B 1.0 12.0 80 LP Nitrogen LLPN NON-SOUR 15-600 19.6@-20degC -20 400 Class B Derived piping class from 11011.
Plant Air LPN 6.5@400degC Wall thickness is based on 1mm CA, however,
it is confirmed that the thickness is still
sufficient in consideration of 3mm CA.
Added Needle valve size DN15.

D
CS ASTM A672-C65 CL.22 750-1200 19.6@-20degC
6.5@400degC Added coating on bolting material
19 11011V 1C108AV 150 RF CS ASTM A106-B 1.5 13.8/FV 175 (General Process, High Temperature) BB NON-SOUR 15-600 19.6@-20degC -20 415 Class B Derived piping class from 11011
7.0 180 FLS 5.9@415degC with 1.5MM corrosion allowance
3.5 415 DC
3.5/FV 350 OWS Extended max design temperature from 400 to
PM 415degC
QO
B
CS ASTM A672-C65 CL.22 SL 750 19.6@-20degC Valves with API TRIM # 8 for DN 50 and above
TWR 900 5.9@415degC
TWS 1050
VA 1200
WF
WW
20 11011W 1C108AW 150 RF CS ASTM A106-B 1.5 14.0 170 (General Process, High Temperature) BB NON-SOUR 15-600 19.6@-20degC -20 400 Class B Derived piping class from 11011
12.0/FV 75 COC 6.5@400degC with 1.5mm corrosion allowance.
8.0 310 DC Added Needle valve size DN15. Extended max
8.0/FV 350 FLS size of Globe valve from DN200 to DN400.
MCC
MTBE Valves with API TRIM # 8 for larger than DN 600
CS ASTM A672-C65 CL.22 MT 750 19.6@-20degC
PAO 800 6.5@400degC Extended size range for larger than DN 1200
PYO 900
PG 1050
PL 1200
PM
CS ASTM A672-C65 CL.22 PW 1300 19.6@-20degC
QO 6.5@400degC
QOD
D
QW
RAFF2
SD
LTCS ASTM A671-CC65 CL.22 TWS 1400 19.6@-20degC
6.5@400degC

3.5@340degC

PROCESS DATA
o
bar (g) C
21 11011X 1C108AX 150 RF CS ASTM A106-B 1.5 15.5 75 (<5% Butadiene), NMP DC NON-SOUR 15-600 19.6@-20degC -20 400 Class B Derived piping class from 11011
11.6 115 PG 6.5@400degC with 1.5mm corrosion allowance.
3.5/FV 350 NMP: N-Methylpyrrolidone PL Added Ball valve size DN100.
PM
RAFF1 Valves with API TRM #8 for DN 50 and above
WW
D
CS ASTM A672-C65 CL.22 VA 750 19.6@-20degC SEE NOTES (a), (c)
900 6.5@400degC
1050
1200
22 11011Y 1C108AY 150 RF CS ASTM A106-B 1.5 5.5 150 (General Process) COC NON-SOUR 15-600 19.6@-20degC -20 400 Class B Derived piping class from 11011
3.5 250 (Vacuum in operating condition) PG 6.5@400degC with 1.5mm corrosion allowance.
FV 350 PL Maximum size of Globe valve was extended from
PW DN200 to DN450.
Valves with API TRIM # 8 for DN 50 & above

CS ASTM A672-C65 CL.22 750 19.6@-20degC
900 6.5@400degC Leak test is required for valves at vacuum D
1050 condition.
1200
23 11011Z 1C108AZ 150 RF CS ASTM A106-B 1.5 3.5 150 (Vacuum in operating condition) PG NON-SOUR 15-600 19.6@-20degC -20 400 Class B Derived piping class from 11011
FV 350 (<5% Butadiene) 6.5@400degC with 1.5mm corrosion allowance.
Added Needle valve size DN40.

D
CS ASTM A672-C65 CL.22 750 19.6@-20degC Leak test is required for valves at vacuum
900 6.5@400degC condition.
1050
1200
24 11031V 1C114AV 150 RF CS ASTM A106-B 3.0 8.0 250 (General Process) DC NON-SOUR 15-600 19.6@-20degC -20 400 Class B Derived piping class from 11031.
3.5/FV 340 FG 5.5@400degC Maximum size of Butterfly valve was extended
NG from DN1200 to DN2400.
PG
PL Extended size range for larger than DN 1200
PM
CS ASTM A672-C65 CL.22 700 19.6@-20degC Valves with API TRIM # 8 for DN 50 & above
750 5.5@400degC
900
1000
1050
1100
1150
1300 5.5@400degC
C
1500 5.5@400degC

2250 3.5@340degC
2400
2750
2800
3000
3400

PROCESS DATA
o
bar (g) C
25 11031W 1C114AW 150 RF CS ASTM A106-B 3.0 3.5 375 (General Process) PM NON-SOUR 15-600 19.6@-20degC -20 400 Class B Derived piping class from 11031
(Vacuum in short term condition) 6.5@400degC
DECOKING EFFLUENT
See NOTE (4)
CS ASTM A672-C65 CL.22 650 19.6@-20degC Leak test is required for valves at vacuum
750 6.5@400degC condition.
800
C
900
1050

6.5@400degC
26 11031X 1C114AX 150 RF CS ASTM A106-B 3.0 8.0 250 (General Process) F NON-SOUR 15-600 19.6@-20degC -20 400 Class B Derived piping class from 11031
8.7/FV 340 HG 6.5@400degC Maximum size of Globe valve was extended from
7.1/FV 385 PG DN200 to DN250.
PL
VH Valves with API TRIM # 8 for larger than DN 600
VL
CS ASTM A672-C65 CL.22 WF 650 19.6@-20degC
750 6.5@400degC
800
D
900
1050

1300 6.5@400degC
27 11076V 1C123AV 150 RF CS ASTM A106-B 3.0 8.0 75 (Hydrogen) PG NON-SOUR 15-600 19.6@0degC 0 400 Class B Derived piping class from 11076
6.5@400degC with NON-SOUR
CS ASTM A672-C65 CL.22 750 19.6@0degC

900 6.5@400degC
1050
B

6.5@400degC
28 11076W 1C123AW 150 RF CS ASTM A106-B 3.0 11.0/FV 175.0 (Hydrogen + >5% Benzene) HG NON-SOUR 15-600 19.6@0degC 0 400 Class A Derived piping class from 11076
PL 6.5@400degC with NON-SOUR
PM Modified Gate valve to Bellow Seal Gate valve
WF and Globe valve to Bellow Seal Globe valve for
sizes DN15-DN40.
CS ASTM A672-C65 CL.22 750 19.6@0degC Fugitive Emission Class is upgraded to Class A
900 6.5@400degC due to Benzene service.
1050
C

6.5@400degC

PROCESS DATA
o
bar (g) C
29 11085V 1C124AV 150 RF LTCS ASTM A333-6 1.5 10.9 -46/75 (General Process) DC NON-SOUR 15-600 19.6@-50degC -50 200 Class B Derived piping class from 11085
8.5 -48/200 (Chilled Water) DF 13.8@200degC with 1.5mm corrosion allowance and
FV 150 PG NON-SOUR.
PL Added Gate valve for sizes DN15-DN600.
PM
WF Extended max design temperature from 150 to
D
LTCS ASTM A671-CC65 CL.22 750 19.6@-50degC 200degC
900 13.8@200degC
1000
1050
1200
30 11085X 1C124AX 150 RF LTCS ASTM A333-6 3.0 7.0 260 Petchem Flare PCF NON-SOUR 15-600 19.6@-20degC -50 260 Class B Derived piping class from 11085.
11.72@260degC with 3mm corrosion allowance and Non-Sour
(specific piping class for OSBL).
Added Gate valve DN15-DN600.

LTCS ASTM A671-CC65 CL.22 750 19.6@-20degC 260degC.
900 11.72@260degC
1050
1200 D
1400

1800 7.0@260degC
31 11180V 1C134AV 150 RF LTCS ASTM A333-6 1.5 7.0 -48/180 (5-95% Butadiene) DC NON-SOUR 15-600 19.6@-50degC -50 260 Class A Derived piping class from 11180
11.72@260degC with 1.5mm corrosion allowance and
NON-SOUR.
Modified Gate valve to Bellow Seal Gate valve for
sizes DN15-DN250 and Globe valve to Bellow
Seal Globe valve for sizes DN15-DN40.
900 11.72@260degC Max design temperature is reduced from 340 to C
1050 260degC because of temperature limitation of bolt
1200 coating.
Fugitive emission class is upgraded to Class A

due to Butadiene service.

32 11201A 1C136AQ 150 RF CS ASTM A106-B 3.0 15.0 75 (Cooling Water / Service water) CWR NON-SOUR 15-600 16.0@0degC 0 120 N/A Derived piping class from 11201
13.0/FV 120 CWS 16.0@120deC with 3.0mm corrosion allowance.
STW Added Gate valve for sizes DN15-DN600..
SW Extended max size of Butterfly valve from
DN1200 to DN1900, Dual Plate Check valve from
DN1200 to DN1400 and Globe valve from DN200
CS ASTM A672-C65 CL.22 650 750 16.0@0degC to DN250.
800 16.0@120deC
850 Common utility piping class
900
1000 Extended max design temperature from 75 to
1050 120degC D
1200
1250 Extended size range for larger than DN 1200
1300
1400 Valve with API TRIM #8 for larger than DN 600
CS ASTM A672-C65 CL.22 1550 16.0@0degC

1600 16.0@120deC
1750
1800
1900

PROCESS DATA
o
bar (g) C
33 11201B 1C136AR 150 RF CS ASTM A106-B; 3.0 15.0 75 (Cooling Water) CWR NON-SOUR 15-600 16.0@0degC 0 75 N/A Derived piping class from 11201
EXTERNAL PE COATED FOR CWS 16.0@75deC with 3.0mm corrosion allowance.
EXTERNAL CORROSION (Underground) Added Butterfly valve for sizes DN1400-DN2250
PROTECTION and Gate valve for sizes DN15-DN600.
Common utility piping class

CS ASTM A672-C65 CL.22 650 16.0@0degC
EXTERNAL PE COATED FOR 750 16.0@75deC Max design temperature is reduced from 90 to
EXTERNAL CORROSION 800 75degC because of temperature limitation of PE
PROTECTION 850 coating. C
900
1200
CS ASTM A672-C65 CL.22 1400 1600 16.0@0degC Valve with API TRIM #8 for larger than DN 600
EXTERNAL PE COATED FOR 1800 1900 16.0@75deC
EXTERNAL CORROSION 2000 External PE coating
PROTECTION 2200
2250
34 11201C 1C136AS 150 RF CS ASTM A106-B 3.0 18.4 75 FIREWATER WET SYSTEM & SPRAY SYSTEM NON-SOUR 15-450 19.6@0degC 0 90 N/A Derived piping class from 11201
17.9@90deC with 3.0mm corrosion allowance.
Added Gate valve for sizes DN15-DN50.
Extended design condition to 18.4 barG @ C

75degC
All butterfly valves shall be UL1091 certified as

per RAPID-P0005-TYO-HSE-DES-2000-1002
35 11201D 1C136AT 150 RF CS ASTM A106-B; 3.0 18.4 75 FIREWATER NON-SOUR 15-450 19.6@0degC 0 75 N/A Derived piping class from 11201
EXTERNAL PE COATED FOR (RISING PIPE FROM UG TO AG, WET 18.4@75deC with 3.0mm corrosion allowance
EXTERNAL CORROSION SYSTEM)
PROTECTION Common utility piping class
(Underground)
Max design temperature is reduced from 90 to
75degC because of temperature limitation of PE
coating.
C
Extended design condition to 18.4 barG @
75degC
External PE coating
36 11261A 1C139AQ 150 RF CS ASTM A106-B 1.0 12.5 75 (Steam / Condensate / BFW) BB NON-SOUR 15-600 19.6@0degC 0 425 Class B Derived piping class from 11261.
9.2/FV 295 CCC 5.5@425deC Maximum size for Globe valve was extended from
3.5 336 LP Steam MCC DN200 to DN250.
3.5/FV 340 PCC Gate valve size range was modified from DN50-
3.5/FV 425 SD DN150 to DN15-DN600.
SL Butterfly valve size range was modified from
CS ASTM A672-C65 CL.22 STC 700 19.6@0degC ≥DN200 to >DN600.
WB 750 5.5@425deC Below seal globe valve was changed to standard
900 valve for sizes DN15-DN40.
1050 C
1200
425degC
Wall thickness is increased to satisfy vacuum

condition at elevated temperature

PROCESS DATA
o
bar (g) C
37 11261V 1C139AV 150 RF CS ASTM A106-B 1.0 3.5/FV 120 (Steam / Condensate / BFW) STC NON-SOUR 15-600 19.6@0degC 0 400 Class B Derived piping class from 11261.
VA 6.5@400deC Gate valve size range was modified from DN50-
(Vacuum in operating condition) DN150 to DN15-DN600.
Butterfly valve size range was modified from
≥DN200 to >DN600.
Below seal globe valve was changed to standard
750 19.6@0degC valve for sizes DN15-DN40. C
900 6.5@400deC
1050 Wall thickness is increased to satisfy vacuum
1200 condition at elevated temperature
Leak test is required for valves at vacuum

condition.
38 11380V 1C145AV 150 RF LTCS ASTM A333-6 3.0 7.0 -48/180 (General Process) WF NON-SOUR 15-600 19.6@-50degC -50 260 Class B Derived piping class from 11380
FV 180 11.72@260degC with NON-SOUR

260degC because of temperature limitation of bolt
coating.
LTCS ASTM A671-CC65 CL.22 650 700 19.6@-50degC
750 800 11.72@260degC Extended size range for larger than DN 1200
850 900
1050 1100
1200
LTCS ASTM A671-CC65 CL.22 1300 19.6@-50degC D

1400 11.72@260degC

1800 5.2@260degC
2150
2300
2400
2600
39 11380Y 1C145AY 150 RF LTCS ASTM A333-6 3.0 7.0 180 (SCU Wet Flare for AIV Risk Area) WF NON-SOUR 15-600 19.6@-50degC -50 260 Derived piping class from 11380
FV 150 11.72@260degC with NON-SOUR
Pipe wall thickness is increased as a counter-

650 700 19.6@-50degC
measure against Acoustic Induced Vibration
750 800 11.72@260degC
(AIV).
850 900
1050 1100 D
LTCS ASTM A671-CC65 CL.22 Max design temperature is reduced from 340 to
1200
1400
coating.
1600 7.0@-50degC
5.2@260degC Extended size range for larger than DN 1200.
40 18011 1G100AQ 150 RF CS API 5L-B; GALVANISED 0.0 12.0 75 POTABLE WATER WP NON-SOUR 15-250 16.0@0degC 0 90 N/A Derived piping class from 18011.
16.0@90deC Added Globe valve for sizes DN15-DN50.
Galvanised pipes and pipe spools joined by field

welds and external cold galv touch-up for DN80
and above
C
41 18011V 1G100AV 150 RF CS API 5L-B SMLS; 0.0 3.5 200 PSV Tail Piping to ATM VA NON-SOUR 15-600 19.6@0degC 0 200 Class B Derived piping class from 18011.
GALVANISED 13.8@200degC
Galvanised pipes and pipe spools joined by field
welds and external cold galv touch-up for DN80
and above
D
CS API 5L-B WELDED; 750-750 19.6@0degC
GALVANISED 13.8@200degC

PROCESS DATA
o
bar (g) C
42 18011W 1G100AW 150 RF CS API 5L-B; GALVANISED 0.0 18.4 75 FIREWATER DRY SYSTEM & SPRAY SYSTEM. NON-SOUR 15-400 19.6@0degC 0 90 N/A Derived piping class from 18011
17.9@90deC
Extended size ranges for larger than DN 250
Pre-fab spools shall be galvanized

Pre-fab spools shall have flanged ends and shall
B
be limited to L- & Z-shapes
All butterfly valves shall be UL1091 certified as

43 18012 1G102 150 RF CS API 5L-B; GALVANISED 0.0 12.0 75 INSTRUMENT AIR IA NON-SOUR 15-50 19.6@0degC 0 90 Class B Project piping class
17.9@90deC
For DN 50 and below, galvanised pipes and pipe

spools joined by field welds and external cold galv
D
CS A106GR.B 1.0 80-250 19.6@0degC touch-up
17.9@90deC
For DN 80 and above, piping needs NOT be hot
dip galvanised and shall be externally painted per
PTS 30.40.00.31.
44 17102A 1N103AQ 150 FF GRE (Glass-fibre Reinforced 0.0 18.4 75 FIRE WATER NON-SOUR 25-500 HOLD 0 85 N/A Derived piping class from 17102 (16barG).
Epoxy) Aromatic amine Added Gate valve for size DN50.
(Underground)
Extended design condition to 18.4 barG @
75degC
All butterfly valves shall be UL1091 certified as C

All butterfly valve shall be equipped with position

indicator
45 17002 1N201 150 FF CPVC 0.0 6.0 45 Sodium Hypochlorite CH NON-SOUR 15-50 10.0@45degC 28 50 Class B Project piping class
Scal Inhibitor Dispersant CT (specific piping class for OSBL)
Corrosion Inhibitor CI
C
Non Oxidizing Biocide CB
Biodispersant DIS
46 12021W 1L103AW 150 RF ALLOY ASTM A335 P11 1.0 1.2/FV 490 (Steam / Condensate / BFW) CCC NON-SOUR 15-150 19.8@0degC 0 500 Class B Derived piping class from 12021
(Vacuum in operating condition) 2.8@500degC
Limited max pipe size to DN150

condition.
C
Added gate valves for DN15 - DN40.
Below sealed globe valves are changed to

standard valves for sizes DN15 -DN40.
47 13021 1S105AQ 150 RF SS ASTM A312-TP316/316L 0.0 13.0 75 Demineralized Water DMW NON-SOUR 15-300 19.0@-20degC -20 420 Class B Derived piping class from 13021
3.5 420 PSV Tail Piping to ATM VA 5.7@420degC
Dual certified material is used
SS ASTM A358-316/316L CL.1 350-600 19.0@-20degC

5.7@420degC
D
SS ASTM A358-316/316L CL.1 750 19.0@-20degC

900 5.7@420degC
1050
1200

PROCESS DATA
o
bar (g) C
48 13021V 1S105AV 150 RF SS ASTM A312-TP316/316L 0.0 5.0/FV 150 (Amine + H2S<1000ppm-mole) AM Wet H2S 15-300 19.0@-20degC -20 260 Class B Derived piping class from 13021
FV 150 11.72@260degC with Wet H2S service

coating.
C
SS ASTM A358-316/316L CL.1 350-600 19.0@-20degC
11.72@260degC Material shall comply with RAPID-P0005-TYO-
MCI-SPN-2000-0002 and NACE MR0103/0175
49 13021W 1S105AW 150 RF SS ASTM A312-TP316/316L 0.0 7.5/FV 100 (Amine + H2S >=1000ppm-mole) AF Wet H2S 15-300 19.0@-20degC -20 260 Class A Derived piping class from 13021
3.5/FV 140 AM 11.72@260degC with Wet H2S service.
FV 150 PG Modified Globe valve to Bellow Seal Globe valve
for sizes DN15-DN40.

coating. C
SS ASTM A358-316/316L CL.1 350-600 19.0@-20degC
11.72@260degC Fugitive Emission class is upgraded to Class A
due to high H2S.
Material shall comply with RAPID-P0005-TYO-

50 13032V 1S108AV 150 RF SS ASTM A312-TP316/316L 0.0 11.0 75 (Lube Oil, TBC solvent, TBC solvent+Water) AM NON-SOUR 15-300 19.0@-20degC -20 200 Class B Derived piping class from 13032.
7.0/FV 160 CI 13.7@200degC Added Gate valve for sizes DN15-DN600.
7.0 75 TBC: Tertiary Butylcatechol CT
3.5/FV 140 POW Extended max design temperature from 150 to
WW 200 degC
C
SS ASTM A358-316/316L CL.1 350-600 19.0@-20degC
13.7@200degC
51 13033V 1S109AV 150 RF SS ASTM A312-TP316/316L 0.0 6.0 45 Sulfuric Acid 98% wt SA NON-SOUR 15-100 19.0@-20degC -20 200 Class A Derived piping class from 13033
13.7@200degC (specific piping class for OSBL)
B
52 13081V 1S113AV 150 RF SS ASTM A312-TP304/304L 0.0 7.0 75 Hydrazine HZ NON-SOUR 15-300 19.0@-20degC -20 300 Class B Derived piping class from 13081.
3.5/FV 295 10.2@300degC Added Gate valve for sizes DN15-DN600.

300degC
C
SS ASTM A358-304/304L CL.1 350-600 19.0@-20degC Valve body and trim material 304SS
10.2@300degC

PROCESS DATA
o
bar (g) C
53 13095V 1S119AV 150 RF SS ASTM A312-TP304/304L 0.0 17.0 -139/75 (General Process, Cryogenic) DC NON-SOUR 15-300 19.0@-200degC -200 300 Class B Derived piping class from 13095.
7.0 -48/180 DF 10.2@300degC Maximum size for Butterfly valve was extended
F from DN1200 to DN2400.
PG
PL Extended size range for larger than DN 1200
PM
SS ASTM A358-304/304L CL.1 R 350-600 19.0@-200degC
WF 10.2@300degC
SS ASTM A358-304/304L CL.1 650 19.0@-200degC

700 10.2@300degC
750
800
900 C
1050
1150
1200
SS ASTM A358-304/304L CL.1 1300 19.0@-200degC
10.2@300degC
SS ASTM A358-304/304L CL.1 1600 7.0@180degC

1800 4.3@300degC
2300
2400
54 13095W 1S119AW 150 RF SS ASTM A312-TP304/304L 0.0 12.5 -136/75 (General Process, Cryogenic) PL NON-SOUR 15-300 19.0@-200degC -200 300 Class B Derived piping class from 13095
7.5 80 (<5% Butadiene) 10.2@300degC
See NOTES (a), (c)
SS ASTM A358-304/304L CL.1 350-600 19.0@-200degC

10.2@300degC
B
SS ASTM A358-304/304L CL.1 750 19.0@-200degC

900 10.2@300degC
1050
1200
55 13095Y 1S119AY 150 RF SS ASTM A312-TP304/304L 0.0 7.0 75/150 (SCU Dry Flare for AIV Risk Area) DR NON-SOUR 15-300 19.0@-200degC -200 300 Derived piping class from 13095
10.2@300degC
Pipe wall thickness is increased as a counter-
measure against Acoustic Induced Vibration
(AIV).
SS ASTM A358-304/304L CL.1 350-600 19.0@-200degC

10.2@300degC
D
SS ASTM A358-304/304L CL.1 750 19.0@-200degC

900 10.2@300degC
1050
1200

PROCESS DATA
o
bar (g) C
56 1S201 150 - SS ASTM A269-TP316/316L 0.0 25.0 350 (LP/MP Steam Tracer) NON-SOUR 10-10 49.6@-20degC -20 400 Project piping class
9.0 295 29.4@400degC
For tubing used for steam tracer.
D
RF SS ASTM A312-TP316/316L 15-15
57 31000V 3C100AV 300 RF CS ASTM A106-B 1.5 16.0 150 (> 5% Benzene) DC NON-SOUR 15-350 51.1@-20degC -20 400 Class A Derived piping class from 31000
FV 350 (Vacuum in operating condition) PL 34.7@400degC with 1.5mm corrosion allowance
Limited max size range to DN 350

D
condition.
58 31000W 3C100AW 300 RF CS ASTM A106-B 1.5 47.7 85 (>5% Benzene) COC NON-SOUR 15-600 51.1@0degC 0 400 Class A Derived piping class from 31000
37.0 230 DC 34.7@400degC with 1.5mm corrosion allowance.
33.0/FV 250 PG Maximum size for Butterfly and Dual Plate Check
22.0 -5/75 PL valves were extended from DN600 to DN1200.
PYO
C
CS ASTM A672-C65 CL.22 750 49.3@0degC
900 34.0@400degC Valves with API TRIM # 8 for DN 50 and above
1050
1200
59 31000Y 3C100AY 300 RF CS ASTM A106-B 3.0 37.0 210 (>5% Benzene + H2S>1000ppm-mole) DC PWHT Wet H2S 15-600 51.1@0degC 0 260 Class A Derived piping class from 31000
FV 150 PL 41.4@260degC with 3mm corrosion allowance
Limited min design temperature from -20 to

0degC

260degC because of temperature limitation of bolt D
coating.
Maximum size for Globe valve was extended

from DN200 to DN350.

60 31000Z 3C100AZ 300 RF CS ASTM A106-B 3.0 37.0 210 (Hydrogen + H2S >1000ppm-mole) PG PWHT Wet H2S 15-600 51.1@0degC 0 260 Class A Derived piping class from 31000
FV 150 + PM 41.4@260degC with 3mm corrosion allowance and Hydrogen
(>5% Benzene) service.
Limited min design temperature from -20 to

0degC
Max design temperature is reduced from 400 to D

coating.


PROCESS DATA
o
bar (g) C
61 31001W 3C101AW 300 RF CS ASTM A106-B 1.5 21 .0/FV 150 (General Process) PW NON-SOUR 15-600 51.1@0degC 0 150 Class A Derived piping class from 31001
45.1@150degC with 1.5mnm corrosion allowance.
Added Gate valve for sizes DN15-DN1050 as per
Licenser P&ID.
Adjusted max size of Globe valve from DN200 to
DN250.
Valves with API TRM #8 for DN600 and above.
CS ASTM A672-C65 CL.22 750 51.1@0degC D

900 45.1@150degC
1050
1200
62 31002V 3C102AV 300 RF CS ASTM A106-B 1.5 48.0 75 (5-95% Butadiene) DC NON-SOUR 15-600 51.1@0degC 0 150 Class A Derived piping class from 31002
24.8/FV 150 PL 45.1@150degC with 1.5mnm corrosion allowance.
22.0 150 PM Max size for Dual Plate Check valve was
increased from DN600 to DN1200. Added Bellow
Seal Gate valve for sizes DN15-DN250 as per
Licenser P&ID.
CS ASTM A672-C65 CL.22 750 49.3@0degC
900 45.1@150degC Extended size range for larger than DN 600
1050
D
1200 Valves with API TRM #8 for DN 50 and above
See NOTES (a), (b), (c ), (d)
63 31002V-KS 3C102AV-KS 300 RF LTCS ASTM A333-6 1.5 24.9/FV -20/75 (5-95% Butadiene) DC NON-SOUR 15-150 51.1@-20degC -20 150 Class A Derived piping class from 31002-KS
(Design temp <0degC) 45.1@150degC with 1.5mnm corrosion allowance.
Added Bellow Seal Gate valve for sizes DN15-
DN150 as per Licenser P&ID.
Limited max size range to DN150

D
64 31002W-KS 3C102AW-KS 300 BW / RF LTCS ASTM A333-6 1.5 20.0/FV -10/75 (>95% Butadiene) BD NON-SOUR 15-600 51.1@-20degC -20 150 Class A Derived piping class from 31002-KS
(Design temp <0degC) 45.1@150degC with 1.5mnm corrosion allowance.
Added Bellow Seal Gate valve for sizes DN15-
DN250 as per Licenser P&ID.

D
65 31007V 3C105AV 300 RF CS ASTM A106-B 3.0 33.0 75 (AMINE) AM PWHT NON-SOUR 15-600 51.1@0degC 0 260 Class B Derived piping class from 31007
11.0 150 DA 41.4@260degC with NON-SOUR.
FV 150 MEA Added Gate valve for sizes DN15-DN600.
27 250 PW C
260degC

PROCESS DATA
o
bar (g) C
66 31007W 3C105AW 150 RF CS ASTM A106-B 3.0 19.0 105 (AMINE + H2S<1000ppm-mole) AM PWHT Wet H2S 15-600 51.1@0degC 0 150 Class B Derived piping class from 31007.
FV 150 45.1@150degC Added Gate valve for sizes DN15-DN600.
C
67 31008V 3C106AV 300 RF CS ASTM A106-B 3.0 29.0 75 (Caustic) CCBD PWHT NON-SOUR 15-600 51.1@0degC 0 230 Class A Derived piping class from 31008
29.0 120 CCS 42.7@230degC with NON-SOUR.
WB Added Bellow Seal Gate valve for sizes DN15-
DN40, Gate valve for sizes DN50-DN600 and
Plug valve for sizes DN15-DN350. Extended max
size of Globe valve from DN200 to DN250.
Plug valves shall be used only for 200degC D

and under

350degC
68 31011V 3C108AV 300 RF CS ASTM A106-B 1.5 33.0/FV 250 (General Process) DC NON-SOUR 15-600 51.1@0degC 0 426 Class B Derived piping class from 31011
18.4/FV 150 SD 28.6@426degC With 1.5mm corrosion allowance.
18.0/FV 200 SM Maximum size of Butterfly and Dual Plate Check
3.5 426 TWR valve were extended from DN1200 to DN1600.
TWS
VA Extended max design temperature from 400 to
CS ASTM A672-C65 CL.22 750 49.3@0degC 426degC
900 28.2@426degC
1050 Valves with API TRIM # 8 for DN 50 and above
1200
C
1400 46.0@0degC
28.3@426degC
LTCS ASTM A671-CC65 CL.22
1600 23.1@120degC
LTCS ASTM A671-CC65 CL.22
69 31011W 3C108AW 300 RF CS ASTM A106-B 1.5 48.0 75 (General Process) CAF / COC / NON-SOUR 15-600 51.1@0degC 0 400 Class B Derived piping class from 31011
35.0/FV 150 DC / DF / 34.7@400degC with 1.5mm corrosion allowance.
18.0/FV 200 DMDS / FG / Maximum size of Butterfly and Dual Plate Check
FLS / MEA / valve were extended from DN1200 to DN1600
MT / PG / and Globe valve from DN200 to DN400. Added
PI / PL / Gate valve for sizes DN750-DN1050.
CS ASTM A672-C65 CL.22 PM / POW / 650 49.3@0degC
PR / PW / 700 34.0@400degC Extended size range for DN 1200
PYO / QO / 750
QOD / QW / 800 Valves with API TRIM # 8 for larger than DN 600
R / RAFF2 / 850
RAFF4 / WOS 900
1000
1050
1100 D
1150
1200
31.7@400degC

PROCESS DATA
o
bar (g) C
70 31011X 3C108AX 300 RF CS ASTM A106-B 1.5 32.2/FV 180 (<5% Butadiene), NMP DC NON-SOUR 15-600 51.1@0degC 0 400 Class B Derived piping class from 31002
16.5 150 PL 34.7@400degC with 1.5mm corrosion allowance
Valves with API TRIM #8 for DN 50 and above
SEE NOTES (a), (c )

B
CS ASTM A672-C65 CL.22 750 59.3@0degC
900 34.0@400degC
1050
1200
71 31011Y 3C108AY 300 RF CS ASTM A106-B 1.5 27.0/FV 250.0 (General Process) DC NON-SOUR 15-350 51.1@0degC 0 400 Class B Derived piping class from 31011
(Vacuum in operating condition) PL 34.7@400degC With 1.5mm corrosion allowance

C
condition.
72 31031V 3C114AV 300 RF CS ASTM A106-B 3.0 12.5 275 (General Process, High Temperature) PG NON-SOUR 15-600 51.1@0degC 0 425 Class B Derived piping class from 31031
FV 150 28.8@425degC
3.5 425 Extended max design temperature from 400 to
425degC

CS ASTM A672-C65 CL.22 750 51.1@0degC
900 28.8@425degC Valves with API TRIM # 8 for DN 50 and above
1050
C

28.8@425degC
73 31076V 3C123AV 300 RF CS ASTM A106-B 3.0 42.9 75 (Hydrogen) HG NON-SOUR 15-600 51.1@0degC 0 400 Class B Derived piping class from 31076
37 230 PG 34.7@400degC with NON-SOUR.
FV 150 PM Maximum size of Butterfly and Dual Plate Check
valve were extended from DN600 to DN1200

CS ASTM A672-C65 CL.22 750 51.1@0degC
900 34.7@400degC
1050
D

34.7@400degC
74 31076W 3C123AW 300 RF CS ASTM A106-B 3.0 37.0 210 (Hydrogen + >5% Benzene) HG NON-SOUR 15-600 51.1@0degC 0 400 Class A Derived piping class from 31076
11.0/FV 175 PL 34.7@400degC with NON-SOUR.
PM Modified Gate and Globe valves to Bellow Seal
WF type for sizes DN15-DN40. Extended max size of
Butterfly and Dual Plate Check valve from DN600
to DN1200.
CS ASTM A672-C65 CL.22 650 51.1@0degC
750 34.7@400degC Extended size range for larger than DN 600 C
900
1050 Fugitive Emission class was upgraded to Class A
due to Benzene service.

34.7@400degC

PROCESS DATA
o
bar (g) C
75 31076X-KS 3C123AX-KS 300 RF LTCS ASTM A333-6 3.0 42.9 -9/75 (Hydrogen <0degC + <5% Butadiene) PM NON-SOUR 15-600 51.1@-20degC -20 340 Class B Derived piping class from 31076-KS
38.0@340degC with NON-SOUR
See NOTE (a) and (c )
76 31085V 3C124AV 300 RF LTCS ASTM A333-6 1.5 49.5 -46/49 (General Process) DF NON-SOUR 15-600 51.1@-50degC -50 350 Class B Derived piping class from 31085
26.6 -45/340 ET 37.6@350degC with 1.5mm corrosion allowance and
FV 180 MT NON-SOUR.
PG Added Gate valve for sizes DN15-DN600.
PL Extended max size of Butterfly and Dual Plate
PM Check valve from DN1200 to DN1600 and Globe
LTCS ASTM A671-CC65 CL.22 PR 650 700 49.3@-50degC valve from DN200 to DN300.
R 750 800 37.6@350degC
850 900 Extended max design temperature from 150 to
1000 1050 350degC D
1200

1800
77 31085W 3C124AW 300 RF LTCS ASTM A333-6 1.5 46.5 -46/75 (< 5% Butadiene) ET NON-SOUR 15-600 51.1@-50degC -50 150 Class B Derived piping class from 31085
PL 45.1@150degC with 1.5mm corrosion allowance and
PM NON-SOUR.
Added Gate valve for sizes DN15-DN600.
C
LTCS ASTM A671-CC65 CL.22 750 49.3@-50degC See NOTES (a), (c )
900 45.1@150degC
1050
1200
78 31261A 3C139AQ 300 RF CS ASTM A106-B 1.0 30.0/FV 295 (Steam / Condensate / BFW) BB NON-SOUR 15-600 51.1@0degC 0 425 Class B Derived piping class from 31261
25.0/FV 350 CCC 28.8@425degC Gate valve size range was modified from DN50-
ATM 425 MP Steam HCC DN150 to DN15-DN600.
MCC Butterfly valve size range was modified from
MBFW ≥DN200 to >DN600.
PCC Bellow seal globe valve was changed to standard
SL valve for sizes DN15-DN40.
SM
STC Extended max size of Gate valve from DN150 to
STW DN600 and Globe valve from DN200 to DN250. C
CS ASTM A672-C65 CL.22 750 29.5@0degC
WB 800 17.08@425degC
900
1200
425degC
Added coating on bolting material.

PROCESS DATA
o
bar (g) C
79 31261V 3C139AV 300 RF CS ASTM A106-B 1.0 21.0/FV 120.0 (Steam / Condensate / BFW) STC NON-SOUR 15-350 51.1@0degC 0 400 Class B Derived piping class from 31261.
34.7@400degC
MP Steam Gate valve size range was modified from DN50-
DN150 to DN15-DN600.
(Vacuum in operating condition) Bellow seal globe valve was changed to standard
valve for sizes DN15-DN40.
Extended max size for Gate valve from DN150 to

DN350 and Globe valve from DN200 to DN250. C

condition.
80 31380W 3C145AW 300 RF LTCS ASTM A333-6 3.0 42.9 -46/75 (Hydrogen) PG NON-SOUR 15-600 51.1@-50degC -50 260 Class B Derived piping class from 31380
41.4@260degC with NON-SOUR.
Maximum size of Globe valve was extended from
DN200 to DN300.

C
LTCS ASTM A671-CC65 CL.22 750 45.3@-50degC 260degC because of temperature limitation of bolt
900 41.4@260degC coating.
1050
1200
81 31380X 3C145AX 300 RF LTCS ASTM A333-6 3.0 42.9 -46/75 (Hydrogen + <5% Butadiene) PM NON-SOUR 15-600 51.1@-50degC -50 260 Class B Derived piping class from 31380
41.4@260degC with NON-SOUR and Hydrogen service.

coating.
D
900 41.4@260degC See NOTE (a) and (c )
1050
1200
82 31202 3C202 300 RF CS ASTM A106-B 3.0 42.9 75 (Cooling Water) CWI NON-SOUR 15-600 51.1@0degC 0 90 N/A Project piping class
38.5/FV 75 CWR 47.2@90degC
CWS Common utility piping class
CS ASTM A672-C65 CL.22 750 51.1@0degC

800 47.2@90degC
850
900 B
1000
1050

1200 47.2@90degC

PROCESS DATA
o
bar (g) C
83 32011V 3L101AV 300 RF ALLOY ASTM A335 P11 3.0 17.5 225 (Transfer Line) COC NON-SOUR 15-400 51.7@-20degC -20 550 Class B Derived piping class from 32011
3.5 540 PAO 12.7@550degC with 3.0mm corrosion allowance
3.5/FV 525 PG
PM
QO Extended size range for larger than DN 1200
SD
ALLOY ASTM A691-1.25CR STW 450-600 51.7@-20degC
CL.22 VA 12.7@550degC
ALLOY ASTM A691-1.25CR 750 51.7@-20degC

CL.22 800 11.5@550degC
900
C
1050
1200

CL.22 1400 6.5@550degC
1500
ALLOY ASTM A691-1.25CR 2000 28@-20degC

CL.22 2400 5.9@550degC
2600
84 32011W 3L101AW 300 RF ALLOY ASTM A335 P11 1.5 12.5 275 (General Process) PG PWHT NON-SOUR 15-400 51.7@-20degC -20 550 Class B Derived piping class from 32011
3.5 530 SL 12.7@550degC with 1.5mm corrosion allowance
FV 150 WF
ALLOY ASTM A691-1.25CR 450-600 51.7@-20degC

CL.22 12.7@550degC
B

CL.22 900 10.8@550degC
1050
1200
85 32021V 3L103AV 300 RF ALLOY ASTM A335 P11 1.0 6.0 545 (Steam / Condensate / BFW) SH NON-SOUR 15-400 51.7@0degC 0 545 Class B Derived piping class from 32021
3.5/FV 540 SHH 13.8@545degC Gate valve size range was modified from DN50-
SL DN150 to DN15-DN600.
≥DN200 to >DN600.
Bellow seal globe valve was changed to standard
ALLOY ASTM A691-1.25CR 450-600 51.7@0degC valve for sizes DN15-DN40.
CL.22 13.8@545degC
C
545degC
ALLOY ASTM A691-1.25CR 750 51.7@0degC

CL.22 900 12.0@545degC
1050
1200

PROCESS DATA
o
bar (g) C
86 33021A 3S105AQ 300 RF SS ASTM A312-TP316/316L 0.0 3.5 400.0 PSV Tail Piping to ATM NON-SOUR 15-300 49.6@-20degC -20 400 Class B Derived piping class from 33032
29.4@400degC
SS ASTM A358-316/316L CL.1 350-600 49.6@-20degC

29.4@400degC
C
SS ASTM A358-316/316L CL.1 750-750 49.6@-20degC

29.4@400degC
87 33021V 3S105AV 300 RF SS ASTM A312-TP316/316L 0.0 19.5 105 (Amine + H2S<1000ppm-mole) AM Wet H2S 15-300 49.6@-20degC -20 260 Class B Derived piping class from 33021
33.0@260degC with Wet H2S service

coating.
C
SS ASTM A358-316/316L CL.1 350-600 49.6@-20degC
33.0@260degC Material shall comply with RAPID-P0005-TYO-
88 33032V 3S108AV 300 RF SS ASTM A312-TP316/316L 0.0 40.5 75 (Lube Oil, TBC solvent, TBC solvent+Water) CT NON-SOUR 15-300 49.6@-20degC -20 200 Class B Derived piping class from 33032
25.0/FV 160 DC 35.7@200degC Added Gate valve for sizes DN15-DN600.
PL
WW Extended max design temperature from 150 to
200degC C
SS ASTM A358-316/316L CL.1 350-600 49.6@-20degC Extended size range for larger than DN 600
35.7@200degC
89 33052V 3S110AV 300 RF SS ASTM A312-TP347H 0.0 3.5 500 Cracked Gas PG STAB HT NON-SOUR 15-50 49.6@-20degC -20 500 Class B Derived piping class from 33052
28.2@500degC
500degC
Limited max size range to DN 50

B
90 33095V 3S119AV 300 RF SS ASTM A312-TP304/304L 0.0 42.9 -139/75 (General Process, Cryogenic) DF NON-SOUR 15-300 49.6@-200degC -200 200 Class B Derived piping class from 33095
23.1 -65/120 ET 34.5@200degC Maximum size of Butterfly and Dual Plate Check
MT valves were extended from DN1200 to DN2000
PG and Globe valve from DN200 to DN250.
PL
PM Extended size range for larger than DN 1200
SS ASTM A358-304/304L CL.1 PR 350-600 49.6@-200degC
R 34.5@200degC
SS ASTM A358-304/304L CL.1 700 42.9@-200degC C

750 34.5@200degC
850
900
1050
1200
1300
1400
SS ASTM A358-304/304L CL.1 1600 23.1@120degC

1700
2000
2100

PROCESS DATA
o
bar (g) C
91 33095W 3S119AW 300 RF SS ASTM A312-TP304/304L 0.0 38.0 -136/75 (General Process, Cryogenic) PG NON-SOUR 15-300 49.6@-200degC -200 200 Class B Derived piping class from 33095
(<5% Butadiene) 34.5@200degC
See NOTES (a) (c)
SS ASTM A358-304/304L CL.1 350-600 49.6@-200degC

34.5@200degC
B
SS ASTM A358-304/304L CL.1 750 43.8@-200degC

900 34.5@200degC
1050
1200
92 33095X 3S119AX 300 RF SS ASTM A312-TP304/304L 0.0 42.9 -77/75 (General Process, Cryogenic) PG NON-SOUR 15-300 49.6@-200degC -200 200 Class B Derived piping class from 33095 with Hydrogen
7.5 80 (Hydrogen) PM 34.5@200degC Service.
DN200 to DN250.
SS ASTM A358-304/304L CL.1 350-600 49.6@-200degC

34.5@200degC
D
SS ASTM A358-304/304L CL.1 750 43.8@-200degC

900 34.5@200degC
1050
1200
93 61000V 6C100AV 600 RF CS ASTM A106-B 1.5 50.5/FV 85 (>5% Benzene) DC NON-SOUR 15-250 102.1@0degC 0 400 Class A Project piping class
(Vacuum in operating condition) PL 69.4@400degC

C
condition.
94 61000W 6C100AW 600 RF CS ASTM A106-B 1.5 48.8 230 (>5% Benzene) DC NON-SOUR 15-450 102.1@0degC 0 400 Class A Project piping class
PL 69.4@400degC
C
LTCS ASTM A333-6 500-600 102.1@0degC
69.4@400degC
95 61008V 6C106AV 600 RF CS ASTM A106-B 3.0 53.0 75 (Caustic) CCBD PWHT NON-SOUR 15-450 102.1@0degC 0 150 Class A Project piping class
90.2@150degC
C
LTCS ASTM A333-6 500-600 102.1@0degC
90.2@150degC

PROCESS DATA
o
bar (g) C
96 61011V 6C108AV 600 RF CS ASTM A106-B 1.5 68.0 80 (General Process) NG NON-SOUR 15-450 102.1@0degC 0 400 Class B Derived piping class from 61011
69.4@400degC with 1.5mm corrosion allowance
Valves with API TRIM #8 for DN 50 and above
LTCS ASTM A333-6 500-600 102.1@0degC

69.4@400degC
B

900 66.3@400degC
1050
1200
97 61011W 6C108AW 600 RF CS ASTM A106-B 1.5 49.5 95 (General Process) PG NON-SOUR 15-450 102.1@0degC 0 400 Class B Derived piping class from 61011
48.5 230 PL 69.4@400degC with 1.5mm corrosion allowance
FV 150
Valves with API TRIM #8 for larger than DN 600
LTCS ASTM A333-6 500-600 102.1@0degC

69.4@400degC
B

900 66.3@400degC
1050
1200
98 61076W 6C123AW 600 BW / RF CS ASTM A106-B 3.0 48.5 230 (Hydrogen + >5% Benzene) PG NON-SOUR 15-450 102.1@0degC 0 400 Class A Derived piping class from 61076
37.0 380 PL 69.4@400degC with NON-SOUR.
FV 150 Modify Gate and Globe valve to Bellow Seal type

C
LTCS ASTM A333-6 500-600 102.1@0degC
69.4@400degC Fugitive Emission class was upgraded to Class A
due to Benzene service.
99 61085V 6C124AV 600 RF LTCS ASTM A333-6 1.5 68.0 -48/180 (General Process) NON-SOUR 15-400 102.1@0degC -50 260 Class B Project piping class
FV 150 83.0@260degC

PROCESS DATA
o
bar (g) C
100 61261A 6C139AQ 600 RF CS ASTM A106-B 1.0 77.0 150 (Steam / Condensate / BFW) MBFW NON-SOUR 15-450 102.1@0degC 0 400 Class B Derived piping class from 61261
45.0 175 69.4@400degC
FV 295 MP BFW Common utility piping class
Added coating on bolting material
LTCS ASTM A333-6 500-600 102.1@0degC Gate valve size range was modified from DN50-
69.4@400degC DN150 to DN15-DN600.
D
≥DN200 to >DN600.
900 61.6@400degC
1050
1200
101 62021A 6L103AQ 600 RF ALLOY ASTM A335 P11 1.0 62.0/FV 455 (Steam / Condensate / BFW) HBFW NON-SOUR 15-400 94.6@0degC 0 538 Class B Derived piping class from 62021
HCC 28.5@538degC
HP Steam MBFW Gate valve size range was modified from DN80-
SH DN150 to DN15-DN600.
SM Butterfly valve size range was modified from
≥DN200 to >DN600.
ALLOY ASTM A691-1.25CR 450-600 94.6@0degC Bellow seal globe valve was changed to standard
CL.22 28.5@538degC valve for sizes DN15-DN40.
C
Added Dual Plate Check valve for sizes DN750-
DN1200. Extended max size of Globe valve from
DN150 to DN200.
ALLOY ASTM A691-1.25CR 750 81.2@0degC
CL.22 850 21.3@538degC Common utility piping class
900
1200
102 63055V 6S111AV 600 BW / RF SS ASTM A312-TP312 321 1.0 37.0 430 (>5% Benzene) PG STAB HT NON-SOUR 15-300 77.9@-20degC -20 538 Class A Derived piping class from 63055
(STAB HT) FV 150 (Hydrogen) WF 50.0@538degC with corrosion allowance 1mm.
3.5 505 Modified Gate and Globe valve to Bellow Seal
type valve for sizes DN15-DN40.
Fugitive Emission is upgraded to Class A due to

SS ASTM A358-321 CL.1 350 - 600 74.7@-20degC benzene service.
(STAB HT) 50.0@538degC
C
SS ASTM A358-321 CL.1 700 67.6@-20degC

(STAB HT) 750 50.0@538degC
900
1050
1200
103 63095V 6S119AV 600 RF SS ASTM A312-TP304/304L 0.0 68.0 -65/120 (General Process, Cryogenic) DF NON-SOUR 15-300 93.6@-200degC -200 200 Class B Derived piping class from 63095
ET 69.0@200degC Maximum size of Globe valve was extended from
PG DN150 to DN200.
PL
R Dual certified material is used
SS ASTM A358-304/304L CL.1 350 - 600 93.6@-200degC

69.0@200degC
C
SS ASTM A358-304/304L CL.1 750 90.3@-200degC

900 69.0@200degC
1050
1200

PROCESS DATA
o
bar (g) C
104 151261AW 15C139AQ 1500 BW CS ASTM A106-B 1.0 206 175 (Steam / Condensate / BFW) BB NON-SOUR 15-200 250.6@0degC 0 400 Class B Derived piping class from 151261
/ 129.5 336 HBFW 172.8@400degC
RF MBFW Bellow seal globe valve was changed to standard

C
LTCS ASTM A333-6 250-400 250.6@0degC DN100 to DN350.
172.8@400degC
Added coating on bolting material
105 151262 15C201 1500 BW CS ASTM A106-B 1.0 129.5/FV 336 (Steam / Condensate / BFW) HBFW NON-SOUR 15-400 214.2@0degC 0 400 Class B Project piping class
/ SHH 161.6@400degC
RF Design code as per ASME B31.1

C
Valves with API TRIM #16
106 153033V 15S109AV 1500 RF SS ASTM A312-TP316/316L 0.0 170.0 75 PHOSPHATE PHOS NON-SOUR 15-100 248.2@-20degC -20 150 Class A Project piping class
192.5@150degC
Refer to other #1500 piping class for pipe wall
thickness and branch table
107 252050A 25L201 2500 BW ALLOY ASTM A335-P91 1.0 129.5/FV 545 (Steam / Condensate / BFW) HCC NON-SOUR 15-300 223.7@0degC 0 545 Class B Project piping class
/ HBFW 138.8@545degC
RF HHP Steam PCC Common utility piping class
SH
SHH See NOTE (2)
ALLOY ASTM A335-P91 350-400 129.5@545degC Bellow seal globe valve was changed to standard
B
ALLOY ASTM A691-P91 CL.42 450-600 129.5@545degC
ALLOY ASTM A691-P91 CL.42 700 129.5@545degC

750
850
900
1050
108 252901 25L202 2500 BW ALLOY ASTM A335-P91 1.0 129.5/FV 545 (Steam / Condensate / BFW) HBFW NON-SOUR 15-300 195.2@0degC 0 545 Class B Project piping class
SHH 130.6@545degC
HHP Steam See NOTE (2)
B
Design code per ASME B31.1

PROCESS DATA
o
bar (g) C
1. See individual PTS piping classes for Maximum Allowable Working Pressures (MAWP) or Design Limits.
2. Provide CL.2500 RF flanges only where break flanges are required for maintenance.
3. Deleted
4. Vacuum in Short term condition.
5. If wall thickness of carbon steel pipe and fittings exceeds 23.83mm, Impact Tested Carbon Steel to either ASTM A333 Grade 6 (SMLS) or ASTM A671-CC65 Class 22 (EFW) for pipe and A420-WPL6 or A420-WPL6W for fittings shall be used. (Refer to ASME B31.3 Fig 323.2.2A in accordance with curve ‘B’) for piping
classes with Min Temp 0ºC.
6. If wall thickness of carbon steel pipe and fittings exceeds 14.27mm, Impact Tested Carbon Steel to either ASTM A333 Grade 6 (SMLS) or ASTM A671-CC65 Class 22 (EFW) for pipe and A420-WPL6 or A420-WPL6W for fittings shall be used. (Refer to ASME B31.3 Fig 323.2.2A in accordance with curve ‘B’) for piping
classes with Min Temp -20ºC.
7. Deleted
8. Deleted
9. Coating on bolt/nut material is required for A194-B7/A194-2H, A194-B7M/A194-2HM and A320-L7/A194-4
NOTES FOR BUTADIENE UNIT PIPE CLASSES
(a) Gaskets: Kammprofile grooved gaskets, 321 SS OR 316L SS metal core and integral centering ring with graphite covering layer. Kempchen Profile B9A or approved equal to be used for all sizes.
(b) Primary block valves for NPS 12 and larger sizes shall be Vanessa Fire-Safe High Temperature model 30000 QTF Series or equal butterfly valves. Bellow sealed gate valves shall be used for NPS 10 and smaller sizes or as indicated on P&ID’s. Bellows, O-rings or similar items coming into contact with NMP shall be made
from Kalrez or approved equal.
(c) Copper or copper alloys are not allowed due to formation of copper-acetylenic compounds, which can decompose in an exothermic reaction.
(d) For Butadiene services, fugitive emission or VOC leakage from valves and pipe fittings shall be less than 100ppm.
(e) At the downstream from ISBL to butadiene storage facilities, butadiene service with greater than 95% shall be passivated to avoid the growth of granular and very hard polymer such as ”popcorn” as licensor’s requirement.

Project Specification Piping Class Summary

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Document Number BA1129

PETRONAS RAPID PROJECT WP NO.

PIPING CLASS SUMMARY

D 16-Oct-15 ---- Issued for Approval A.Agudo S.Watanabe K. Muraoka K. Hoshiko

Doc. Title : Piping Class Summary Doc. Status Code

No. Reference Comments Description Contractor Reply

Noted. TOYO will follow the comment.

File: Response to CRS-RAPID-P0005-TYO-PIP-DES-2000-0021_C.xls Page 1/3

Doc. Title : Piping Class Summary Doc. Status Code

No. Reference Comments Description Contractor Reply

File: Response to CRS-RAPID-P0005-TYO-PIP-DES-2000-0021_C.xls Page 2/3

Doc. Title : Piping Class Summary Doc. Status Code

No. Reference Comments Description Contractor Reply

PMC Comments Contractor Responses

File: Response to CRS-RAPID-P0005-TYO-PIP-DES-2000-0021_C.xls Page 3/3

REV. DESCRIPTION AND/OR REVISED SHEETS

A First Issue / Issued for Approval

B Second Issue / Revised as per PMC’s comments

C Third Issue / Revised as per PMC’s comments

D Fourth Issue / Revised as per PMC’s comments D

2. REFERENCE DOCUMENT ...................................................................................... 4

3. ACRONYMS AND DEFINITIONS ............................................................................. 5

4. CODES AND STANDARDS ..................................................................................... 6

5. IDENTIFICATION OF PIPING CLASSES ................................................................. 9

6. MILL TOLERANCE ................................................................................................ 11

7. GENERAL REQUIREMENTS ................................................................................. 11

8. PIPING CLASSIFICATION INDEX ......................................................................... 11

- PTS 31.38.01.10 - Piping Classes, Basic of Design

- PTS 31.40.10.20 – Spoolable Fibre-Reinforced Plastic Pipes

3. Acronyms and Definitions

NACE Refer to para.6.6.5 of RAPID-P0005-TYO-MCI-DES-0001-0001 for the

4. Codes and Standards

(1) ANSI/ASME: American National Standards Institute / American Society of

ASME B1.1-2008 Unified Inch Screw Threads

ASME B16.34-2013 Valves—Flanged, Threaded, and Welding End

(2) API: American Petroleum Institute

API SPEC 5L-2012 Specification for Line Pipe

(3) MSS: Manufactures Standardization Society of the Valve and Fittings

(4) BS: British Standards Institution

(5) EN: European Norm/Standard

EN 10204-2006 Metallic products - Types of inspection documents

(6) ISO: International Organization for Standardization

ISO 5208-2008 Industrial valves — Pressure testing of metallic valves

(7) NACE: National Association of Corrosion Engineers

NACE MR0103-2012 Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum

(8) UL/FM: Underwriters Laboratory / Factory Mutual

UL 1091-2004 UL Standard for Safety Butterfly Valves for Fire-Protection Service -

4.2 Order of Precedence

5. Identification of Piping Classes

Piping Class Selection:

For Stainless Steel materials

1.6 1.0 1.5 Note (1)

3.175 3.0 3.0

8. Piping Classification Index

8.2 Refer to RAPID-P0005-TYO-PIP-CAL-2000-0001 for P-T rating table of each piping

Attachment-1 Piping Class Summary

Extended size range for larger than DN 600.

CS ASTM A672-C65 CL.22 1300 19.6@-20degC

External Corrosion Protection Tape for high

Valves with API TRIM #16 for all sizes

Page 1 of 26 Doc No: RAPID-P0005-TYO-PIP-DES-2000-0021

Valves with API TRIM #16 for all sizes