Annex 1.

Utility
Parameters
NOVA Standard Machine
50T-200T
Utility Parameters

Annex 1: Utility Parameters ................................................................................................................... I

1ST. Unloading....................................................................................................................................... I
2ND. Floor .............................................................................................................................................. I
3RD. Machine Leveling ........................................................................................................................... I
4TH. Electrical Power ............................................................................................................................ II
5TH. Water ........................................................................................................................................... III
6TH. Lubricants .................................................................................................................................... IV
7TH. Air ................................................................................................................................................ IV
8TH. Mold Trial ...................................................................................................................................... V
9TH. Locating Ring ............................................................................................................................... VI
10TH. Ejector Rod (Option) ................................................................................................................... VII
11TH. Nozzle Tip .................................................................................................................................. VIII
NOVA Servo Std. M/c ANNEX1: UTILITY PARAMETRS

Annex 1: Utility Parameters

1ST. Unloading
REQUIREMENTS FOR MACHINE MEASURE
Machine Weight (Without Oil)
(Approx. Weight in Ton)
Machine Model Injection Unit Weight (Ton)
22 MM 2.8
For unloading Bars / Crane use Nylon NOVA Servo 50_8.7 kW 28 MM 3.0
Slings of Adequate Capacity. 32 MM 3.3
28 MM 3.3
NOVA Servo 80_8.7 kW
Use Only Nylon Belts to Lift the 32 MM 3.6
Machine from Tie Rods. 310 4.8
NOVA Servo 110_11.5 kW
610 5.2

NOTE! 310 4.8

NOVA Servo 125_11.5 kW
Do not use Metal Chain. 610 5.2
610 6.5
NOVA Servo 150_11.5 kW
830 6.9
610 9.85
NOVA Servo 200_13.6 kW
830 10.20

2ND. Floor
PARAMETERS MEASURE
It should be a concrete floor.
“Static Load Distribution should be as per pad and floor section details”
Leveling of Floor
Specification *M15 Comply to IS: 456:2000
*Compressive Strength of 150mm cube = 15 N/mm2

PARAMETERS MEASURE
Machine Dimension
*Refer Machine GA
(Length x Width x Height) - Meter
Machine Surrounding Space It should be minimum 1.5 meters

Metal Plates 250 x 250 of 5,10,15 mm thickness

(Length x Width, Thickness) - mm *Quantity of Plate depends on floor condition.

3RD. Machine Leveling

Leveling should be done with 0.05 mm / meter accuracy using level bottle for machine leveling purpose.

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NOVA Servo Std. M/c ANNEX1: UTILITY PARAMETRS

4TH. Electrical Power

Phase - 3 Phase
Voltage - 415 +/- 10% Stable Volts
Electrical Power Supply
Frequency - 50 +/- 0.5 Hz
*Use with Neutral and Separate Earthing

Maximum Voltage limit between Neutral and Less Than 3.0 VAC

Earth (*Refer to Chapter 10, topic – ‘Connecting

Electrical Services’)

▬ Cable Classification Table:

Supply Cable
3½ core inner sheathed armored, laid in duct with earthing Cable Size in mm2

separate Copper (Cu) / Aluminum (AI)

NOVA Power Pack Main PVC Cable XLPE Cable

Injection Unit Size
Servo (kW) Amp Copper (Cu) / Aluminum (AI)
50 Ton 22 MM, 28 MM, 32 MM 8.7 80 16 (Cu) / 25 (AI) 10 (Cu) / 16 (AI)
80 Ton 28 MM, 32 MM 8.7 80 16 (Cu) / 25 (AI) 10 (Cu) / 16 (AI)
110 Ton 310IU, 610IU 11.5 80 16 (Cu) / 25 (AI) 10 (Cu) / 16 (AI)
125 Ton 310IU, 610IU 11.5 80 16 (Cu) / 25 (AI) 10 (Cu) / 16 (AI)
610IU 11.5 100 16 (Cu) / 25 (AI) 10 (Cu) / 16 (AI)
150 Ton
830IU 11.5 125 25 (Cu) / 35 (AI) 16 (Cu) / 25 (AI)
200 Ton 610IU, 830IU 13.6 125 25 (Cu) / 35 (AI) 16 (Cu) / 25 (AI)

▬ Earthing cable Size:

Cross-Sectional area of Copper Phase Conductors Minimum Cross-Sectional area of the External
(PVC) Supplying the Equipment Protective Copper Conductor (Earthing)

S mm² Sp mm²
S ≤ 16 S
16 < S ≤ 35 16
S > 35 S/2

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NOVA Servo Std. M/c ANNEX1: UTILITY PARAMETRS

5TH. Water
PARAMETERS MEASURE
Water connection for Mold and Machine.

PPM < 500

Water Quality
pH - 7.2 to 8.0

Water Quantity Machine Model Servo Power Pack (kW) Water Flow Rate (lpm)
NOVA Series 50 8.7 45 Liter/Minute
NOVA Series 80 8.7 45 Liter/Minute
NOVA Series 110 11.5/13.6 55 Liter/Minute
Water Flow Rate – Liter
NOVA Series 125 11.5/13.6 55 Liter/Minute
per Minute
NOVA Series 150 11.5/13.6 55 Liter/Minute
NOVA Series 200 13.6 55 Liter/Minute
NOVA Series 200 18.6 130 Liter/Minute

Pressure 3 to 4 bar
Water Quantity Inlet Temperature 29°C (84.2°F)
Strainer Y-type on water Inlet
Heat Exchanger 1.0” BSP
Nipple Connection Size
1/2”-14 NPFT *NOVA Servo 50T
(BSP Thread) Feed Throat
0.375" BSP *NOVA Servo 80T to 200T
Water Battery
0.75” BSP
(*if supply with machine)
Cooling Tower / Chiller As per Mold and Machine Requirement.

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NOVA Servo Std. M/c ANNEX1: UTILITY PARAMETRS

6TH. Lubricants
Hydraulic Oil Data
NOVA
Reservoir Capacity First Time System Top Up
Servo Grade
Quantity Quantity
50T P70 (HLP46) 160 Liters 20 Liters (Approx.)
80T P70 (HLP46) 160 Liters 20 Liters (Approx.)
110T P70 (HLP46) 280 Liters 30 Liters (Approx.)
125T P70 (HLP46) 280 Liters 30 Liters (Approx.)
150T P70 (HLP46) 365 Liters 38 Liters (Approx.)
200T P70 (HLP46) 525 Liters 60 Liters (Approx.)

▬ Common Requirements
Filter used for filling the Hydraulic Oil in the Reservoir Oil Filling Pump Unit with 10 μ Filter.
Grade - EP2 (P64)
Lubricant for Injection Thrust Housing
Quantity - 05 Kg
Grade - EP2 (P64)
Grease for High Bearing Lubrication
Quantity - 05 Kg
Grade - EP1 (P72)
Grease for General and Auto Lubrication
Quantity - 10 Kg
*Refer to chapter 10, topic – ‘Lubricants Recommendations’

7TH. Air
PARAMETERS MEASURE

Air Compressor for Pneumatic Grease Gun and Air Ejector of Pressure - 07 bar
Article and Power Gate Working Temperature - 10 to 60 0C

Refrigerant Air Drier

Attachment of Refrigerant Air Drier must be required.
*Which Removes Moisture

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NOVA Servo Std. M/c ANNEX1: UTILITY PARAMETRS

8TH. Mold Trial

Mold Data
Mold Weight
Mold Area

Clamps for mounting the

T – Slot Clamp (OPTION)
(kilogram)

Bolts for mounting the

Spacer as Mold Plate

(millimeter)

Mold on Standard
Threaded Platen.
*Maximum

Thickness
NOVA *Minimum

Washer
Permitted

Mold
Servo Permitted

Stationary
*Refer
Moving
Platen

Platen
Die Space
Drawing

50T 277 143 220 x 210 M16 x 20

80T 457 236 270 x 240 M16 x 20
As per
110T 685 345 290 x 290 M16 x 20 As per As per
Bolt
125T 685 345 290 x 290 M20 x 20 Mold Mold
Size
150T 1000 500 340 x 340 M20 x 20
200T 1270 636 380 x 380 M20 x 20
NOTE!
Minimum Thread Engagement inside platen
should be 2 times of Bolt Diameter.
i.e. (2 x Bolt Diameter)

NOTE!
Refer attached Die Space Drawing for more details.

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NOVA Servo Std. M/c ANNEX1: UTILITY PARAMETRS

9TH. Locating Ring

Locating Ring Diameter with the Machine Stationary Platen
NOVA
Millimeter (mm)
Servo
50T 80T 110T 125T 150T 200T -- -- --

Outer
125 125 125 125 160 160 . . .
Diameter
Inner
100 100 100 100 125 125 . . .
Diameter
Thickness 9.6 10 10 10 10 10 . . .

Figure 1: Locating Ring (*FMI Supplied)

Locating Ring Diameter with the Machine Moving Platen
NOVA
Millimeter (mm)
Servo
50T 80T 110T 125T 150T 200T -- -- --

Counter
125 125 . . . . . . .
Bore
Depth 10 10 . . . . . . .
Through 103 103 50 50 100 100 . . .

NOTE!
Refer attached Die Space Drawing for more details.

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NOVA Servo Std. M/c ANNEX1: UTILITY PARAMETRS

10TH. Ejector Rod (Option)

Ejector Rod Data
NOVA Thread Length Diameter
Servo
Centre Side Centre Side Centre Side
(mm) (mm) (mm) (mm) (mm) (mm)
NOVA Servo 50 M16 x 24 M16 x 24 185 185 25 25
NOVA Servo 80 M16 x 15 M16 x 15 235 235 25 25
NOVA Servo 110 M16 x 40 M16 x 40 280 280 25 25
NOVA Servo 125 M16 x 40 M16 x 40 280 280 25 25
NOVA Servo 150 M16 x 40 M16 x 40 315 315 25 25
NOVA Servo 200 M16 x 40 M16 x 40 365 365 25 25

Figure 2: Ejector Rod

NOTE!
Refer attached Die Space Drawing for more details.

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NOVA Servo Std. M/c ANNEX1: UTILITY PARAMETRS

11TH. Nozzle Tip

PARAMETERS MEASURE

Threading - M30 x 1.5 (P)

Nozzle Orifice Diameter - 3.5 mm
Nozzle Radius - R15

*Standard Supply with Machine

Heater for Extended Nozzle As Required
Filler Gauge Accuracy Accuracy up to 0.04 mm
Kerosene / Diesel 5 Liter
High Temp Anti-seize Grease - 500 gms Minimum
Silicon Grease / Heat Sink Compound - 50 gms / Minute
Miscellaneous
Brass / AL Rod of proper size
Items
Releasing Agent Spray
Blow Lamp
Cloth waste

NOTE!
Special Requirements pertaining to Molds and Auxiliaries are not covered in this section.

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