Gab SOURCE INSPECTION NON-CONFORMANCE REPORT PROJECT SEQUENTIAL NCR NO 10 ©BEIPROJECTNO: §— 6.2714:1127 PROJECT NAME: Sohar- ORPC Process Heaters REPORT DATE: Aug 122018 REPNOINCRNO: 885334. CBEI-NCR-10 .0. NOI SUPPLEMENT: 6-2714-1600 INSPECTOR: NGUYEN XUAN Hal SUPPLIE; {INK Heaier/POSCO EEC Visit DATE: ‘Aug 12.2018 COPRIME (2. SUB suB, NAME PRIMEVPOSCO ESC SUPPLIER LOCATION: | NhonTrach #1, DongNaiVietnam NOTE: 11 THE RESPONSIBLITY OF THE SUPPLIER TONE RECOMMENDATIONS AND CETAIN ACCEPTANCE FROMTHE OB4I ENGINEER REGEROING (CORRECTIVE ACTIONS. THE CBAIINSPECTOR WILL VEREY THE CORRECTIVE ACTIONS TAKEN, AN INSPECTION RELEASE MAY ONLY BE ISSUED WHEN THE CBBI NSPECTOR CAN VERIFY THAT THERE IS A SUDCESSFUL RESOLUTION TO THE STATED DISCREPANCY. ‘DESCRIPTION OF NON-CONFORMANCE REPORT: 1) During bist inspcton st POS workshop, was observad tal he dct par numba F 1607-03-68 02 Bang was cared ox wut nal specion bere thas oromaing many weld delete nol el emo and epares By (Goto Page 2 of2— euros er Adina ntermaten) DATE: ug 12,2018 [ROOT CAUSE OF THE PROBLEM AND ACTION(S) TO PREVENT RECURRENCE (COMPLETED BY THE SUPPLIER} ‘lkack of Sipenisin & Fal io Folowing Procesre 2) POSUNK quality sytem not have proper co-rtinaon and inspection a nl stage intertek {iGot0P ape Fr Ast temeton) RK hes oe intertek!| ROPOSED CORRECTIVE ACTIONS) COMPLETED BYTE SUPPER Cieovrae Forkcast ore agian Bag Ma DESPOSTION NOTE These Dspostions DO NOT requ Cen! agro Dy REWORK (NO Devton] REPAIR (NO Devston) NOTE: These Dispostons MAY requve Cen approval. D REWORK (th Devon) 02] REPAIR (tn Oration) USE-AS-S(Accoptale CevisonI“] SCRAP (Unstable vse) Engineer Roprovat Print Name: DHARMARA Sonate: awe: 14 1S Cant Aperova When Regie Pret Name: on u' _ Siaature LOB) to45 ‘VERIFICATION THAT NONCONFORMING CONDTION HAS BEEN CORRECTED: Repatrect wertea by = dune by POS an Aug Mr vais TROY sto Suh mitted CA. by Chesed POS Nek Ne. Scer-NRC-005 GoioFoe Bape Aton nain) CORRESPONDING NSPECTIN REPORT NO: SIR WHEE C09 OATS pasta bape: Pritam: NGUYEN XUANHA Sipe oon Boy 18;204S Form Number: CMS-760-04-FM-33002 Issued for Use: 07 Jan 2013 Page 1 of 1 | 7) POSURE nes to ange nal inspecton Belo panting, aNCR No POScO NON CONFORMANCE REPORT 3. \ E&C-VIETNAM (NCR) sa Refinery Improvement Project Item Name: Stack, Duct Nonconforming Condi Attachment LJ Yi iber of supporting doe During inspection for blasting section with clients (INK, CB&I, DAELIM) at workshop . non-conformance were found as below = Item No, F!401-503-CAD-02 was not accepted in welding visual inspection by INK, CB&I, DAELIM but it was still released for blasting ponsiilty, Fabrication Team, TVH team Disposition: [] Concession, [J Repair. [] Rework, [] Others. ~ _ Retum ltem No. F1401-503-CAD-02 tor Fabrication workshop and repair welding defects. - Re-check by QC Posco after repair to finish. - Send appleation for final welding visual inspection to INK, CB&I, DAELIM __Prepared by a Apheoved by | Corrective Action Request, if any. Prepared by QA Engineer paeree __ Approved QA Manager Confirmation result : iy Accepted, [] Rejected Supporting records list 1) Application for inepiction: SQT- AFI- 44d 2 DimenSienr and Vi Scoal jappection Pepart: ©BE- DIR-T val 1401-002 oo Tspretion PROLOES for re peu- works AY bff Aa Gtmmnao 7mm KT Form No.ee Doc. No. |SRI-AFI-141 posco APPLICATION FOR ooo eae INSPECTION Page tert Project Name: Sohar Refinery Improvement Project inspection Time | Item Name: Ducting/tee! structure 1300 18-4092015 Set ingot No. | tom No Partne. —| oy Inapetion | TP Remark Inspection | "Result {2.00at Bara oa) + | Fisor Stelstuctue | 23 foc | sa [Boom Donate 2 F1401 503-CAD- 1 Ace | 6-1 [14:00 TVH (closing NCR) 40-70-01 i 3 Fisot | saotoee 2 | wot | Acc | 54 [142010 Team 4 F1704 Sar ted} 2 UDI Acc 5-1. |15:30 Nam Phat HFD-02 PMI Pesitve maternal dentfication MT: Magnetic Test BH. Bending & Hammering Test TA: Thal Assembly Inspection BL: Blesting Inspection PA: Painting Inspection PK: Packing Inspection MK: Marking inspection Comment: Prepared by Client Name Pham Van Phu Name Park Kyun Jung Sign. Sign.SRI-DIR-TVH-1401-002 INSPECTION REPORT Page 1o0f2 Project Name: SOHAR REFINERY IMPROVEMENT PROJECTIB2714-1127 [Client DAELIMICBBILINK Heaters | lowg No= _V-5166-101-F1401-B15-503 Rev: 2 Procedure No. v-#186-101-00000.009-004 Rew Item No; F1401 Item Name COLD AIR DUCT Stas ‘ter Fitup ‘ter Welding Other Instrument gauge Tape SMM TeSquare Visual inspection Accepted Unaccepted Unit mm Check check PartNo. |e"lorawing} Actual | Oev. | Resut | Part no. [SP] orawing| Actual | Dev. | Resut at_[ 1400 | 1401 | -1_| Accept a2 | 1050 | 1050 | 0 | Accept aa | 2007 |" 2866 | +1 | Accent ‘aa | 5963 | 5961 | +2] Accept as { 1050 | 1050 | 0 | Accept as | 2017 | 2918 | +2 | Accept ar [4 ces 360 | 1350 | 0 | Accept aa _| 1420 | 1419 | #1] Accept ‘a9_| 1050 | 1050 | 0 | Accept ato | 220 | 219 | +1 | Accept ait | 2017 | 2015 | +2 | Accept ara | 2300 | 2007 | +2 | Accept ‘ta | 1050 | 1050 | 0 | Accept ara | T24_| 724] 0 | Accept Result ‘Accepted Rejecied CI] Acceptance Criteria refer to attachment 1 of V-6186-101-00000-003-004 Rev. 0 Tolerance far bot pick Ev mm) Span between agjacent column al column base and tp section sane" (23mm otumtength and it 0923 7 mm) chamber eng, wth and height (case of modules) eane(ssmm Leveiness of bottom and top beam 26 cn fo duct and conv. Section 70262 mm) Length and wt of platform [eays6%5 mm) rotrance of staircase 1% sve inspecion [AWS 01.1 Table 61 ‘8: Nguyen Van Tai oe hlaReportNo: SRI-DIR-TVH-1401-002 PEER Su] DIMENSION AND VISUAL seinen INSPECTION REPORT Page 2ot2 Project Name: SOAR REFINERY IMPROVEMENT PROJECTIE-2714:1127 [Client DAELIM/CBBILINK Heaters Dug No. V-6156-101-F1401-B15-503, Rev. 2 Procedure No.: V-6156-101-00000-003.004 Rev: o tem No; F1401 tem Name COLD AIR DUCT 1400(A1) Hit g Xe e 2887(A3) Min | 5. lag 503-—CAD—02 ____1360(a7) ie | | it L “T\_SECTION _ is Posco ee [ PORTS a a Oireviewes |INSPECTION PROCESS FOR REPAIR WORKS (SRI-NRC-009) Project Name: Shar Refimery Improvement Project HEATER F1401/503-CAD-02 Befere repair After repair After repair POSco Page 1 of 2 E&G-VIETNAM ‘inspected _C) Reviewed After repairPage 20f 2 Dimension inspection ‘Name: Pham Van Phu om ater