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Operating Instructions

Levelflex M FMP40 and FMP45


Guided Level-Radar for interface measurement according to
MVTFN0341
HART/4...20 mA

BA327F/00/en/03.05
No. 52027874
Valid as of software version
V 01.02.04 (amplifier)
V 01.02.04 (communication)
Brief overview Levelflex M FMP40 and FMP45

Brief overview
For quick and simple commissioning:

Safety Instructions → Page 4 ff.


Explanation of the warning symbols
You can find special instructions at the appropriate position in the chapter in
question. The positions are indicated with the icons Warning #, Caution " and
Note !.

Æ
Installation → Page 14 ff.
The steps for installing the device and installation conditions (e.g. dimensions)
can be found here.

Æ
Wiring → Page 23 ff.
The device is virtually completely wired on delivery.

Æ
Display and Operating Elements → Page 29 ff.
An overview of the position of the display and operating elements can be found
here.

Æ
Commissioning via Display VU 331 Page 33 ff.
The set-up is supported by a special FieldCare DTM, which is delivered with
the device. Do not use the display VU 331 for set-up.

Æ
Commissioning via Operating Software FieldCare → Page 29 ff.
In the "Commissioning" section, you learn how to switch on the device and
check the functioning.

Æ
Fault Tracking / Trouble Shooting → Page 58 ff.
If faults occur during operation, use the checklist to localise the cause.
Here you can find measures you can take yourself to take remedial action
against the fault.

Æ
Index → Page 77 ff.
You can find important terms and keywords on the individual sections here.
Use the keyword index to find quickly and efficiently the information you need.

2
Levelflex M FMP40 and FMP45 Table of contents

Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4 8 Maintenance . . . . . . . . . . . . . . . . . . . . 55
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . 4 9 Accessories . . . . . . . . . . . . . . . . . . . . . 56
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Notes on safety conventions and icons . . . . . . . . . . . 5
10 Trouble-shooting . . . . . . . . . . . . . . . . . 58
2 Identification . . . . . . . . . . . . . . . . . . . . 6 10.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . . 58
10.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 59
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6 10.3 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 13 10.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . 13 10.5 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 13 10.6 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.7 Contact addresses of Endress+Hauser . . . . . . . . . . . 64
3 Installation . . . . . . . . . . . . . . . . . . . . . 14
3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 14 11 Technical data . . . . . . . . . . . . . . . . . . . 65
3.2 Incoming acceptance, transport, storage . . . . . . . . . 15 11.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 65
3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 16
3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5 Turn housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
12 Appendix . . . . . . . . . . . . . . . . . . . . . . . 74
3.6 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 22 12.1 Function and system design . . . . . . . . . . . . . . . . . . 74

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 23 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 25
4.3 Recommended connection . . . . . . . . . . . . . . . . . . 28
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 28
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 28

5 Operation . . . . . . . . . . . . . . . . . . . . . . 29
5.1 Display and operating elements . . . . . . . . . . . . . . . 29
5.2 Display and acknowledging error messages . . . . . . 31

6 Commissioning. . . . . . . . . . . . . . . . . . 32
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.2 Switching on the measuring device . . . . . . . . . . . . 32
6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7 Description of Instrument Functions . 39


7.1 Function group "basic setup" . . . . . . . . . . . . . . . . . 39
7.2 Function group "safety settings" . . . . . . . . . . . . . . . 41
7.3 Function group "length adjustment" . . . . . . . . . . . . 46
7.4 Function group "extended calibr." . . . . . . . . . . . . . 46
7.5 Function group "output" . . . . . . . . . . . . . . . . . . . . 47
7.6 Function group "display" . . . . . . . . . . . . . . . . . . . . 50
7.7 Function group "diagnostics" . . . . . . . . . . . . . . . . . 52
7.8 Function group "system parameters" . . . . . . . . . . . 54
7.9 Function group "service" . . . . . . . . . . . . . . . . . . . . 54

3
Safety instructions Levelflex M FMP40 and FMP45

1 Safety instructions

1.1 Designated use


The Levelflex M FMP40 and FMP45 is a compact level transmitter for the continuous measurement
of the interface level in liquids, measuring prinziple: Guided Level Radar / TDR:
Time Domain Reflectometry.

1.2 Installation, commissioning and operation


The Levelflex M has been designed to operate safely in accordance with current technical, safety
and EU standards. If installed incorrectly or used for applications for which it is not intended,
however, it is possible that application-related dangers may arise, e.g. product overflow due to
incorrect installation or calibration. For this reason, the instrument must be installed, connected,
operated and maintained according to the instructions in this manual: personnel must be authorised
and suitably qualified. The manual must have been read and understood, and the instructions
followed. Modifications and repairs to the device are permissible only when they are expressly
approved in the manual.

1.3 Operational safety

Hazardous areas
Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of this Operating Manual. Strict compliance with the
installation instructions and ratings as stated in this supplementary documentation is mandatory.
• Ensure that all personnel are suitably qualified.
• Observe the specifications in the certificate as well as national and local regulations.

4
Levelflex M FMP40 and FMP45 Safety instructions

1.4 Notes on safety conventions and icons


In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding symbol in the margin.

Safety conventions

#
Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal
injury, a safety hazard or destruction of the instrument

"
Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or incorrect functioning of the instrument

!
Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect
operation or may lead to an instrument response which is not planned

Explosion protection

0
Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous
area

Explosion hazardous area

- Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring
entering areas with the designation “explosion hazardous areas” must conform with the stated type
of protection.

.
Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in
safe areas still require a certificate if their outputs run into explosion hazardous areas

Electrical symbols

% Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied

&
Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or
supplied

)
Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already grounded by means of an
earth grounding system

*
Protective grounding (earth) terminal
A terminal which must be connected to earth ground prior to making any other connection to the
equipment

+
Equipotential connection (earth bonding)
A connection made to the plant grounding system which may be of type e.g. neutral star or
equipotential line according to national or company practice

Temperature resistance of the connection cables


t >85°C
States, that the connection calbes must be resistant to a temperature of at least 85 °C.

5
Identification Levelflex M FMP40 and FMP45

2 Identification

2.1 Device designation

2.1.1 Nameplate
The following technical data are given on the instrument nameplate:

Order No Designation according to Directive 94/9/EC


(see Order Information) and designation of protection

ENDRESS+HAUSER Made in Germany


Serial number LEVELFLEX-M D-79689 Maulburg

Order Code:
Ser.-No.: IP68 / NEMA 6P
LN= PN=
Profibus PA
Foundation Fieldbus
Communication 90 … 253 V AC 3,5VA
variant and 10,5 … 32 V DC 1W
16 … 3 V DC 0,8W
supply voltage
4 … 20 mA HART 2-wire
4-wire
TA > 70°C : t >85°C
if modification Patents
X = see sep. label
Dat./Insp.: D01301-A

Reference to additional
safety-relevant documentation
L00-FMP4xxxx-18-00-00-en-001

Fig. 1: Information on the nameplate of the Levelflex M (example)

2.1.2 Ordering structure


Ordering structure Levelflex M FMP40
10 Approval:
A Non-hazardous area
F Non-hazardous area, WHG
1 ATEX II 1/2G EEx ia IIC T6
2 ATEX II 1/2D, Alu blind cover
3 ATEX II 2G EEx em (ia) IIC T6
4 ATEX II 1/3D
5 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D
6 ATEX II 1/2G EEx ia IIC T6, WHG
7 ATEX II 1/2G EEx d (ia) IIC T6
8 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D, WHG
M FM DIP Cl.II Div.1 Gr.E-G N.I.
S FM IS Cl.I,II,III Div.1 Gr.A-G N.I.
T FM XP Cl.I,II,III Div.1 Gr.A-G
N CSA General Purpose
P CSA DIP Cl.II Div.1 Gr.G + coal dust, N.I.
U CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
V CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
K *TIIS Ex ia IIC T4
L *TIIS Ex d (ia) IIC T5
D AUS Ex DIP A20/A21
Y Special version

FMP40- Product designation (part 1)

6
Levelflex M FMP40 and FMP45 Identification

Ordering structure Levelflex M FMP40 (continued)


20 Probe:
A Rope 4mm / 1/6", mainly solid
B Rope 6mm / 1/4", solid
H Rope 6mm / 1/4", PA > steel, solid
P Rod 6mm, liquid
1 Rod 12mm, liquid
K Rod 16mm, mainly liquid
L Coax, liquid
Y Special version

30 Probe length:
Rope probes:
Options A, B, E, D, F:
1000mm-35000mm/40in-1378in
Option C:
35in-1378in
The price is based on 1000mm
A ..... mm, rope 4mm, 316
B ..... mm, rope 6mm, 316
E ..... mm, rope 6mm, PA > steel
The price is based on inch
C ..... inch rope 1/6", 316
D ..... inch, rope 1/4", 316
F ..... inch, rope 1/4", PA > steel

Rod probes:
Options K, L, 1, 2, M, N:
300mm-4000mm/12in-157in
Options P, R, 3, 4:
300mm-2000mm/12in-80in
The price is based on 100mm
K ..... mm, rod 16mm, 316L
L ..... mm, coax, 316L
P ..... mm, rod 6mm, 316L
The price is based on inch
M ..... inch, rod 16mm, 316L
N ..... inch, coax, 316L
R ..... inch, rod 6mm, 316L
Y Special version

40 O-ring Material:
2 Viton
3 EPDM
4 Kalrez
9 Special version

FMP40- Product designation (part 2)

7
Identification Levelflex M FMP40 and FMP45

Ordering structure Levelflex M FMP40 (continued)


50 Process connection:
Threaded boss
CRJ Thread ISO228 G3/4, 316L
GRJ Thread ISO228 G1-1/2, 316L
CNJ Thread ANSI NPT3/4, 316L
GNJ Thread ANSI NPT1-1/2, 316L

EN-Flanges
CFJ DN40 PN25/40 B1, 316L
CGJ DN50 PN25/40 B1, 316L
CMJ DN80 PN10/16 B1, 316L
CSJ DN80 PN25/40 B1, 316L
CQJ DN100 PN10/16 B1, 316L
CTJ DN100 PN25/40 B1, 316L
CWJ DN150 PN10/16 B1, 316L
CXJ DN200 PN16 B1, 316L

ANSI-Flanges
ACJ 1-1/2" 150lbs RF, 316/316L
ADJ 1-1/2" 300lbs RF, 316/316L
AEJ 2" 150lbs RF, 316/316L
AFJ 2" 300lbs RF, 316/316L
ALJ 3" 150lbs RF, 316/316L
AMJ 3" 300lbs RF, 316/316L
APJ 4" 150lbs RF, 316/316L
AQJ 4" 300lbs RF, 316/316L
AWJ 6" 150lbs RF, 316/316L
A3J 8" 150lbs RF, 316/316L

JIS-Flanges
KDJ 10K 40A RF, 316L
KEJ 10K 50A RF, 316L
KLJ 10K 80A RF, 316L
KPJ 10K 100A RF, 316L
YY9 Special version

60 Power supply; Output:


Y Special version according MVTFN0341, HART 2-wire

70 Operation:
1 w/o display, via communication
2 4-line display VU331
3 Prepared for FHX40, remote display (Accessory)
9 Special version

80 Remote electronics:
1 Compact, basic version
2 Temp. separator, 400mm
3 Remote, cable 3m
9 Special version

FMP40- Product designation (part 3)

8
Levelflex M FMP40 and FMP45 Identification

Ordering structure Levelflex M FMP40 (continued)


90 Housing; Cable entry:
A F12 Alu, coated IP68; Gland M20
B F12 Alu, coated IP68; Thread G1/2
C F12 Alu, coated IP68; Thread NPT1/2
D F12 Alu, coated IP68; Plug M12
E F12 Alu, coated IP68; Plug 7/8"
G T12 Alu, coated IP68; Gland M20
H T12 Alu, coated IP68; Thread G1/2
J T12 Alu, coated IP68; Thread NPT1/2
K T12 Alu, coated IP68; Plug M12
L T12 Alu, coated IP68; Plug 7/8"
M T12 Alu, coated IP68; Gland M20 + OVP
OVP = overvoltage protection
N T12 Alu, coated IP68; Thread G1/2 + OVP
OVP = overvoltage protection
P T12 Alu, coated IP68; Thread NPT1/2+OVP
OVP = overvoltage protection
Q T12 Alu, coated IP68; Plug M12 + OVP
OVP = overvoltage protection
R T12 Alu, coated IP68; Plug 7/8" + OVP
OVP = overvoltage protection
1 F23 316L IP68; Gland M20
2 F23 316L IP68; Thread G1/2
3 F23 316L IP68; Thread NPT1/2
4 F23 316L IP66; Plug M12
5 F23 316L IP68; Plug 7/8"
9 Special version

100 Additional option:


A Basic version
B EN10204-3.1B (316L wetted parts)
Inspection certificate
N EN10204-3.1B, NACE MR0175
(316L wetted parts)
Inspection certificate
S GL/ABS marine certificate
Y Special version

FMP40- complete product designation


Please enter probe length in mm or inch / 0.1 inch

mm

inch / 0.1 inch

probe length LN see Page 18

9
Identification Levelflex M FMP40 and FMP45

Ordering structure Levelflex M FMP45


10 Approval:
A Non-hazardous area
F *Non-hazardous area, WHG
1 ATEX II 1/2G EEx ia IIC T6
6 *ATEX II 1/2G EEx ia IIC T6, WHG
7 ATEX II 1/2G EEx d (ia) IIC T6
5 ATEX II 1/2G EEx ia IIC T6,ATEX II 1/3D
8 *ATEX II 1/2G EEx ia IIC T6
ATEX II 1/3D, WHG
3 ATEX II 2G EEx em (ia) IIC T6
2 ATEX II 1/2D, Alu blind cover
4 ATEX II 1/3D
M *FM DIP Cl.II Div.1 Gr.E-G N.I.
S *FM IS Cl.I,II,III Div.1 Gr.A-G N.I.
T *FM XP Cl.I,II,III Div.1 Gr.A-G
N *CSA General Purpose
P *CSA DIP Cl.II Div.1 Gr.G + coal dust, N.I.
U *CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
V *CSA XP Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
K *TIIS Ex ia IIC T4
L *TIIS Ex d (ia) IIC T5
Y Special version

20 Process temperature:
A -200...+280 °C/-328...+536 °F (XT)
B -200...+400 °C/-328...+752 °F (HT)
Y Special version

30 Probe:
Rod probe:
300mm-4000mm/12in-157in
The price is based on 100mm
K ..... mm, rod 16mm, PTFE > 316L
The price is based on inch
M ..... inch, rod 16mm, 316L
Rope probe:
1000mm-35000mm/40in-1378in
The price is based on 1000mm
A ..... mm, rope 4mm, 316
The price is based on inch
C ..... inch, rope 1/6", 316
Coax probe:
300mm-4000mm/12in-157in
The price is based on 100mm
L ..... mm, coax, 316L
The price is based on inch
N ..... inch, coax, 316L
Y Special version

FMP45- Product designation (part 1)

10
Levelflex M FMP40 and FMP45 Identification

Ordering structure Levelflex M FMP45 (continued)


40 Process connection:
Threaded boss
GGJ Thread ISO228 G1-1/2, 200bar, 316L
GJJ Thread ISO228 G1-1/2, 400bar, 316L, high pressure test
RGJ Thread ANSI NPT1-1/2, 200bar, 316L
RJJ *Thread ANSI NPT1-1/2, 400bar, 316L, high pressure test

EN-Flanges
CRJ DN50 PN10-40 B1, 316L
C1J DN50 PN64 B1, 316L
C2J DN50 PN100 B1, 316L
CSJ DN80 PN10-40 B1, 316L
C3J DN80 PN63 B1, 316L
C4J DN80 PN100 B1, 316L
CHJ DN100 PN10/16 B1, 316L
CTJ DN100 PN25/40 B1, 316L
C5J DN100 PN63 B1, 316L
C6J DN100 PN100 B1, 316L

ANSI-Flanges
AFJ 2" 150lbs RF, 316/316L
ARJ 2" 300/600lbs RF, 316/316L
A1J 2" 1500lbs RF, 316/316L
AGJ 3" 150lbs RF, 316/316L
ASJ 3" 300/600lbs RF, 316/316L
A2J 3" 1500lbs RF, 316/316L
AHJ 4" 150lbs RF, 316/316L
ATJ 4" 300lbs RF, 316/316L
A3J 4" 600lbs RF, 316/316L
A4J 4" 900lbs RF, 316/316L
A5J 4" 1500lbs RF, 316/316L

JIS-Flanges
KFJ 10K 50A RF, 316L
KGJ 10K 80A RF, 316L
KHJ 10K 100A RF, 316L
K3J 63K 50A RF, 316L
K4J 63K 80A RF, 316L
K5J 63K 100A RF, 316L
Y Special version

50 Power supply; Output:


Y Special version according to MVTFN0341, HART 2-wire

60 Operation:
1 w/o display, via communication
2 4-line display VU331
3 Prepared for FHX40, remote display (Accessory)
9 Special version

70 Remote electronics:
1 Compact, basic version
3 Remote, cable 3m
9 Special version

80 Housing:
A F12 Alu, coated IP68 NEMA6P
C T12 Alu, coated IP68 NEMA6P, separate conn. compartment
B F23 316L IP68 NEMA6P
D *T12 Alu, coated IP68 NEMA6P + OVP, separate conn. compartment,
OVP = overvoltage protection
Y Special version

FMP45- Product designation (part 2)

11
Identification Levelflex M FMP40 and FMP45

Ordering structure Levelflex M FMP45 (continued)


90 Cable entry:
2 Gland M20
3 Thread G1/2
4 Thread NPT1/2
5 Plug M12
6 Plug 7/8"
9 Special version

100 Additional option:


A Basic version
B EN10204-3.1B (316L wetted parts)
Inspection certificate
N *EN10204-3.1B, NACE MR0175 (316L wetted parts)
Inspection certificate
Y Special version

FMP45- Complete product designation


Please enter probe length in mm or inch / 0.1 inch

mm

inch / 0.1 inch

probe length LN see Page 18

12
Levelflex M FMP40 and FMP45 Identification

2.2 Scope of delivery


" Caution!
It is essential to follow the instructions concerning the unpacking, transport and storage of
measuring instruments given in the chapter "Incoming acceptance, transport, storage" on Page 15!
The scope of delivery consists of:
• Assembled instrument
• FieldCare CD-ROM
• FMP4x HART Interface, DTM CD-ROM
• Accessories (→ Chap. 9).
Accompanying documentation:
• Operating manual (this manual)
• Approval documentation: if this is not included in the operating manual.

2.3 Certificates and approvals


CE mark, declaration of conformity
The instrument is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The instrument complies with the applicable
standards and regulations as listed in the EC declaration of conformity and thus complies with the
statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the
instrument by affixing to it the CE mark.
For further information see → Chap. 11.1.7 on Page 71 ff.

2.4 Registered trademarks


KALREZ®, VITON®, TEFLON®
Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA
HART®
Registered trademark of HART Communication Foundation, Austin, USA
ToF®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
PulseMaster®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
FieldCare®
Registered trademark of the company Endress+Hauser Process Solutions AG.

13
Installation Levelflex M FMP40 and FMP45

3 Installation

3.1 Quick installation guide

3.1.1 FMP40

F12/F23 or T12 housing


Turn housing
The housing can be turned 350°
in order to simplify access to the
display and the terminal compartment
1½"
Caution! F12/F23 housing
Use only the
2
threaded boss

AF 60

3
60

max. torque
20 Nm 1

F12/F23 or T12 housing T12 housing


2

¾"

1
AF 50
Allen key
4 mm / 0.1"
50

max. torque
5 Nm

L00-FMP4xxxx-17-00-00-en-029

14
Levelflex M FMP40 and FMP45 Installation

3.1.2 FMP45

F12 or T12 housing

Turn housing
The housing can be turned 350°
in order to simplify access to the
display and the terminal compartment

1 ½" F12 housing

2
Caution!
Use only the
threaded boss ???

AF 60 3
60

max. torque 1
see table

Process temperature torque

max. 280 °C 450 Nm

max. 400 °C 400 Nm

L00-FMP45xxx-17-00-00-en-003

3.2 Incoming acceptance, transport, storage

3.2.1 Incoming acceptance


Check the packing and contents for any signs of damage.
Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

3.2.2 Transport

" Caution!
Follow the safety instructions and transport conditions for instruments of more than
18 kg.
Do not lift the measuring instrument by its probe rod in order to transport it.

3.2.3 Storage
Pack the measuring instrument so that is protected against impacts for storage and transport. The
original packing material provides the optimum protection for this.
The permissible storage temperature is -40 °C…+80 °C.

15
Installation Levelflex M FMP40 and FMP45

3.3 Installation conditions

3.3.1 Dimensions

Housing dimensions
Dimensions for the process connection and the probe type see Page 18.

max. 110 65 78

ENDRESS+HAUSER

Ø 129

150
F12 housing
(Aluminium)

85

L00-F12xxxx-06-00-00-en-001

max. 100 94 65 78

ENDRESS+HAUSER

Ø 129

T12 housing 162


(Aluminium)

85

L00-T12xxxx-06-00-00-en-001

max. 94 104
40

Ø 129

150

F23 housing
(316L)

L00-F23xxxx-06-00-00-en-001

16
Levelflex M FMP40 and FMP45 Installation

Levelflex M FMP40 - process connection, probe type


Housing dimensions see Page 16

F12 / T12 / F23 housing

option: option:
distance sleeve remote electronic

88

123
88
4 x Ø 8,5

2765
400

Ø 60,3

270...310
112
Ø 76
Ø 76

Threaded connection Flange DN 40…200


Threaded connection G 1 ½ (1 ½BSP)
G ¾ (¾ BSP) or equivalent
or 1 ½ NPT SW 60
or ¾ NPT SW 50 Ø 60
110
110

Ø 67,8
68

reference point of
measurement
25

25

Probe rods in Alloy C22


consist of 1 piece
(can not be dismantled)

rope probe rod probe coax probe probe length LN

rope:
Ø 4 mm/0.16”
or
Ø 6 mm/0.24”
or
Ø 8 mm/0.32”, coated PA

internal thread:
150

M14 on 4 mm/0.16” rope Ø 6/0.24” (on ¾” thread)


M20 on 6 mm/0.24” rope Ø 21,3/0.84” (on ¾” thread)
20

Ø 16/0.63” (on 1½” thread


Ø 42,4/1.67” (on 1½” thread
or flange)
or flange)

Ø 22/0.87” (on 4 mm/0.16” rope)


Ø 30/1.18” (on 6 mm/0.24” rope)

L00-FMP4xxxx-06-00-00-en-007

Fig. 2: Dimensions Levelflex M FMP40

17
Installation Levelflex M FMP40 and FMP45

Levelflex M FMP45 - process connection, type of probe


Housing dimensions see Page 16.

F12 / T12 / F23 housing

option:
remote electronic

88

123
88
4 x Ø 8,5

2765
112
Ø 76

HT 400 °C XT 280 °C
Threaded connection Flange DN 50…100 Threaded connection Flange DN 50…100
G 1 ½ (1 ½BSP) or equivalent G 1 ½ (1 ½BSP) or equivalent
or 1 ½ NPT or 1 ½ NPT

Ø 60
Ø 60
Ø 60
Ø 60
338

SW 60 SW 60
311

262
235

Ø 90 Ø 90
159

159

Ø 90 Ø 90
132
132

reference point of
measurement
25

25

rope probe rod probe coax probe


probe length LN

rope:
Ø 4 mm/0.16”
150

Ø 16/0.63”
Ø 42,4/1.67”

Ø 22/0.87”

L00-FMP45xxx-06-00-00-en-001

18
Levelflex M FMP40 and FMP45 Installation

3.4 Installation

3.4.1 General instructions for interface measurement


For the measurement of the interface level, the coaxial probe, the rod or rope probe may be used.
However, rope and rod probes may be used in bypass resp. stilling well only. Rope probes should be
used in exceptions only, e.g. if the measurement range extends for more than 4 meters or the
available space above the tank is too limited to introduce rod probes.
The following constraints for the Levelflex Interface Version have to be considered:
• The overall level has to be constant.
• The dielectric constant of the upper prodcut level has to be smaller than 10.
• The difference between the dielectric values of the two product levels should be 10 or bigger.
• The minimum product level of each product is 100mm.

! Note!
If one of these conditions is not met, the interface level measurement is not possible!

3.4.2 Installation
• Coaxial probes may be mounted directly into the tank.
• Rope and Rod probes have to be mounted into a bypass or stilling well
• For the use of any probes into stilling wells it has to be made sure that the stilling well or bypass
is perforated in a way which allows the product level in the inner part of the stilling well to adjust
to the outer level.
• The diameter of the stilling well / bypass should not exceed DN150 / 6” and not be smaller than
DN 50 / 2”
For a bypass, the dimensions of the following diagram should be kept:
recommendation min.
200 mm / 8”

100 %
recommendation min.
200 mm / 8”

0%

50mm / 2” < DN < 150 mm / 6”

L00-FMP4xxxx-17-00-00-en-062

19
Installation Levelflex M FMP40 and FMP45

FMP45: Installing with heat insulation


• If process temperatures are high (≥ 200 °C), FMP45 must be included in normal tank insulation
to prevent the electronics heating up as a result of heat radiation or convection.
• The insulation may not exceed beyond the points labelled "MAX" in the drawing.

Process connection with flange DN50...DN100

HT 400 °C

XT 280 °C
high temperature version
(type of probe B)
extended temperature version
(type of probe A) MAX
tank insulation
MAX
tank insulation

max. 280° C (536° F) max. 400° C (752° F)

L00-FMP45xxx-17-00-00-en-001

Process connection with adapter G 1½" and 1½" NPT

HT 400 °C

XT 280 °C
high temperature version
(type of probe B)
extended temperature version
(type of probe A) MAX
tank insulation
MAX
tank insulation

max. 280° C (536° F) max. 400° C (752° F)

L00-FMP45xxx-17-00-00-en-002

20
Levelflex M FMP40 and FMP45 Installation

3.4.3 Installation for difficult to access process connections

Installation with remote electronic


• Follow installation instructions on Page 19 ff.
• Mount the housing on the wall or pipe (in vertical or horizontal position as required) as shown in
the diagram.

65 78
wall

ENDRESS+HAUSER
Levelflex M
Ø 129

150
150

85

88
52

123
1
88
4 x Ø 8,5
94

2765
65 78
Ø 129

ENDRESS+HAUSER
Levelflex M
150

pipe

5
≥7
Note min.
bend radius!
190
max. 80

85 1
min. 30
96

112
52

Ø 76

94

L00-FMP4xxxx-17-00-00-en-015

! Note!
The connection tube cannot be disassembled at these points (1).
With remote electronics, for FMP40 temperatures up to 150 °C (302 °F) and for FMP45
temperatures up to 280 °C (536 °F) or 400 °C (752 °F) are permitted at the process connection
depending on the instrument version.
The ambient temperature for the connecting line (2) between the probe and electronics can be max.
105 °C.
The version with remote electronics consists of the probe, a connecting tube and the housing. If
they are ordered as a set, they are assembled on delivery.

21
Installation Levelflex M FMP40 and FMP45

3.5 Turn housing


After mounting, the housing can be turned 350° in order to simplify access to the display and the
terminal compartment. Proceed as follows to turn the housing to the required position:
• Undo the fixing screws (1)
• Turn the housing (2) in the required direction
• Tighten up the fixing screws (1).

F12/F23 housing T12 housing

2 2

1 1

90° 90°
allen key
4 mm/0.1”

L00-FMP41Cxx-17-00-00-de-002

3.6 Post-installation check


After the measuring instrument has been installed, perform the following checks:
• Is the measuring instrument damaged (visual check)?
• Does the measuring instrument correspond to the measuring point specifications such as process
temperature/pressure, ambient temperature, measuring range, etc.?
• Are the measuring point number and labeling correct (visual check)?
• Is the measuring instrument adequately protected against rain and direct sunlight (see
Page 56 ff.)?

22
Levelflex M FMP40 and FMP45 Wiring

4 Wiring

4.1 Quick wiring guide

Wiring in F12/F23 housing

Caution!
" Before connection please note the following:
● The power supply must be identical to the data on the
nameplate (1). ENDRESS+HAUSER Made in Germany
LEVELFLEX-M D-79689 Maulburg

● Switch off power supply before connecting up the device. Order Code:
1 Ser.-No.: IP68 / NEMA 6P
LN= PN=
● Connect Equipotential bonding to transmitter Profibus PA
Foundation Fieldbus

ground terminal (7) before connecting up the device. 90 … 253 V AC 1VA


10,5 … 32 V DC 1W
16 … 3 V DC 0,8W
4 … 20 mA HART 2-wire
● Tighten the locking screw (8): TA > 70°C : t >85°C
4-wire
if modification Patents
X = see sep. label
It forms the connection between the probe and the housing Dat./Insp.: D01301-A

ground potential.

2
When you use the measuring system in hazardous areas, make sure you comply with
national standards and the specifications in the safety instructions (XA’s).
Make sure you use the specific cable gland.
7

-
On devices supplied with a certificate, the explosion protection
is designed as follows: 8
● Housing F12/F23 - EEx ia:
Power supply must be intrinsically safe (not for dust-Ex).
● The electronics and the current output are galvanically
separated from the probe circuit.

Connect up the Levelflex M as follows:


● Unscrew housing cover (2). # Unplug display connector!

● Remove any display (3) if fitted. 3


● Remove cover plate from terminal compartment (4).
● Pull out terminal module slightly using "pulling loop" (only 2-wire). ER
US
HA
S+ ER
ES US
DR HA
EN S+


ES

Insert cable (5) through gland (6).


DR
EN

A standard installation cable is sufficient if only the analogue signal is


used. Use a screened cable when working with a superimposed

-
communications signal (HART).

Only ground screening of the line (7) on sensor side.

6
● Make connection (see pin assignment). 4
● Re-insert terminal module.
● Tighten cable gland (6). Max. torque 10...12 Nm!
● Tighten screws on cover plate (4).
● Insert display if fitted.

5
Screw on housing cover (2).
(on dust-Ex torque ≈ 40 Nm).
● Switch on power supply.

DC AC / DC

power display unit, power


recorder, PCS

7
0...20mA
1 2 3 4

Sealed terminal
compartment
7
test sockets
(output current)

plant plant
1 2 3 4 ground 5 6 1 2 ground Note!
L- L+ I+ I- I+ I- L1/L+ N/L- If 4-wire for dust-Ex-applications is used,
the current output is intrinsically save.
2-wire-version 4-wire-version
L00-FMP41Cxx-04-00-00-en-001

23
Wiring Levelflex M FMP40 and FMP45

Wiring in T12 housing

"
Caution!
Before connection please note the following:
● The power supply must be identical to the data on the
nameplate (1). ENDRESS+HAUSER Made in Germany
LEVELFLEX-M D-79689 Maulburg
● Switch off power supply before connecting up the device. Order Code:
1 Ser.-No.: IP68 / NEMA 6P
LN= PN=
● Connect Equipotential bonding to transmitter Profibus PA
Foundation Fieldbus
ground terminal (7) before connecting up the device. 90 … 253 V AC 1VA
10,5 … 32 V DC 1W
16 … 3 V DC 0,8W
● Tighten the locking screw (8): 4 … 20 mA HART 2-wire
4-wire
TA > 70°C : t >85°C
if modification
It forms the connection between the probe and the housing X = see sep. label
Dat./Insp.:
Patents

D01301-A
ground potential.

When you use the measuring system in hazardous areas, make sure you comply with
national standards and the specifications in the safety instructions (XA’s).
Make sure you use the specific cable gland. 2

Connect up the Levelflex M as follows:

- Before unscrew housing cover (2) at seperate connection room


turn off the power supply!
● Insert cable (3) through gland (4). 7
A standard installation cable is sufficient if only the analogue signal is

-
used. Use a screened cable when working with a superimposed
communications signal (HART). 8

Only ground screening of the line (5) on sensor side.

● Make connection (see pin assignment).


● Tighten cable gland (4). Max. torque 10...12 Nm!
● Screw on housing cover (2)
(on dust-Ex torque ≈ 40 Nm).
4
● Switch on power supply.

power

1 2 3 4

test sockets
(output current)

plant
1 2 3 4 ground
L- L+ I+ I-

2-wire-version

L00-FMP41Cxx-04-00-00-en-002

24
Levelflex M FMP40 and FMP45 Wiring

4.2 Connecting the measuring unit

Terminal compartment
Three housings are available:
• Aluminium housing F12 with additionally sealed terminal compartment for:
– standard,
– EEx ia.
• Aluminium housing T12 with separate terminal compartment for:
– standard,
– EEx e,
– EEx d
– EEX ia (with overvoltage protection).
• Stainless steel 316L housing F23 for:
– standard,
– EEx ia.
After mounting, the housing can be turned 350° in order to simplify access to the display and the
terminal compartment.

F12 housing T12 housing F23 housing

1 2 3 4
1 2 3 4 1 2 3 4

sealed terminal
compartment

L00-FMR2xxxx-04-00-00-en-019

The instrument data are given on the nameplate together with important information regarding the
analog output and voltage supply. Housing orientation regarding the wiring see "Turn housing" on
Page 22.

Load HART
Minimum load for Hart communication: 250 Ω

Cable entry
Cable gland: M20x1.5
Cable entry: G ½ or ½ NPT

Supply voltage

HART, 2-wire
The following values are the voltages across the terminals directly at the instrument:

25
Wiring Levelflex M FMP40 and FMP45

Current Terminal voltage


Communication
consumption minimal maximal

HART 4 mA 16 V 36 V
standard
20 mA 7.5 V 36 V

4 mA 16 V 30 V
EEx ia
20 mA 7.5 V 30 V

EEx em 4 mA 16 V 30 V
EEx d 20 mA 11 V 30 V

Fixed current, adjustable standard 11 mA 10 V 36 V


e.g. for solar power
operation (measured
value transferred at
HART) EEx ia 11 mA 10 V 30 V

Fixed current for HART standard 4 mA1) 16 V 36 V


Multidrop mode EEx ia 4 mA 1)
16 V 30 V

1) Start up current 11 mA.

HART residual ripple, 2-wire: Uss ≤ 200 mV

HART, 4-wire active

Version Voltage Max. load

DC 10.5...32 V 600 Ω

AC 85...250 V 600 Ω

Power consumption
min. 60 mW, max. 900 mW

Current consumption

Current
Current
Communication consumption
consumption
Power consumption

HART, 2-wire 3.6…22 mA —

HART, 4-wire (90...250 VAC) 2.4...22 mA ~ 3...6 mA / ~ 3.5 VA

HART, 4-wire (10,5...32 VDC) 2.4...22 mA ~ 100 mA / ~ 1 W

PROFIBUS-PA max. 11 mA —

Foundation Fieldbus (FF) max. 15 mA —

Overvoltage protection
If there is the risk of differences in potential forming when installing the Levelflex M to measure the
level of flammable liquids, the device can be fitted with a T12 housing and integrated overvoltage
protection (600 V gas tube surge arrester), see Ordering structure on Page 6. This overvoltage
protection meets the requirements of DIN EN 60079-14, test standard 60060-1, and also protects
the device (10 kA, impulse 8/20 µs).

26
Levelflex M FMP40 and FMP45 Wiring

4.2.1 HART connection with E+H RMA 422 / RN 221 N

4...20 mA

ENDRESS + HAUSER
RMA 422 RMA422
RN221N
1 2 3 4
- FieldCare

Commubox
FXA191

L00-FMP4xxxx-04-00-00-yy-001

4.2.2 HART connection with other supplies

DC power supply
unit
or

PLC

4...20 mA
³ 250 W

1 2 3 4
- FieldCare

Commubox
FXA191

L00-FMP4xxxx-04-00-00-en-002

" Caution!
If the HART communication resistor is not built into the supply unit and the HART interface is to
be used, it is necessary to insert a communication resistor of 250 Ω into the 2-wire line.

27
Wiring Levelflex M FMP40 and FMP45

4.3 Recommended connection

4.3.1 Equipotential bonding


Connect the Equipotential bonding to the external ground terminal (1) of the transmitter.

F12/F23 housing T12 housing

1 1

L00-FMP41Cxx-17-00-00-en-003

4.3.2 Wiring screened cable

" Caution!
In Ex applications, the instrument must only be grounded on the sensor side. Further safety
instructions are given in the separate documentation for applications in explosion hazardous areas.

4.4 Degree of protection


• housing: IP 68, NEMA 6P (open housing: IP20, NEMA 1)
• probe: IP 68 (NEMA 6P)

4.5 Post-connection check


After wiring the measuring instrument, perform the following checks:
• Is the terminal allocation correct (see Page 23 ff. and Page 24)?
• Is the cable gland tight?
• Is the housing cover screwed tight?
• If auxiliary power is available:
Is the instrument ready for operation and is the liquid crystal display visible?

28
Levelflex M FMP40 and FMP45 Operation

5 Operation

5.1 Display and operating elements

END
Order MICR
RES
S+HA
OPIL
Ser.-NoCode:
.: OT USE
II R
Messbe
Measur reich
ing
range

LCD
U 16...36 max.
4...20 20

Maulburg
mAV DC
m
IP
65
T

Made in Germany
A >70°C
: t
>85°C

(liquid crystal display)

ENDRESS + HAUSER

– + E

Symbols 3 keys

L00-FMxxxxxx-07-00-00-en-001

Fig. 3: Layout of the display and operating elements

" Caution!
For the Interface version of Levelflex FMP4x, the display unit VU 331 is inteded to show the
measurement values only; The set-up should be done using the special FieldCare DTM which
comes with the device.

5.1.1 Display symbols


The following table describes the symbols that appear on the liquid crystal display:

Sybmols Meaning

ALARM_SYMBOL
This alarm symbol appears when the instrument is in an alarm state. If the symbol
flashes, this indicates a warning.

LOCK_SYMBOL
This lock symbol appears when the instrument is locked, i.e. if no input is possible.

COM_SYMBOL
This communication symbol appears when a data transmission via e.g. HART,
PFOFIBUS-PA or Foundation Fieldbus is in progress.

5.1.2 Key assignment


The operating elements are located inside the housing and are accessible for operation by opening
the lid of the housing.

29
Operation Levelflex M FMP40 and FMP45

Function of the keys

Key(s) Meaning

O or V Navigate upwards in the selection list


Edit numeric value within a function

S or W Navigate downwards in the selection list


Edit numeric value within a function

X or Z Navigate to the left within a function group

For M Navigate to the right within a function group, confirmation.

O and F Contrast settings of the LCD


or
S and F
Hardware lock / unlock
After a hardware lock, an operation of the instrument via display or
O and S and F communication is not possible!
The hardware can only be unlocked via the display. An unlock parameter must
be entered to do so.

" Caution!
For the Interface version of Levelflex FMP4x, the display unit VU 331 is inteded to show the
measurement values only; The set-up should be done using the special FieldCare DTM which
comes with the device.

30
Levelflex M FMP40 and FMP45 Operation

5.2 Display and acknowledging error messages

Type of error
Errors that occur during commissioning or measuring are displayed immediately on the local
display. If two or more system or process errors occur, the error with the highest priority is the one
shown on the display.
The measuring system distinguishes between two types of error:
• A (Alarm):
Instrument goes into a defined state (e.g. MAX 22 mA)
Indicated by a constant symbol.
(For a description of the codes see Page 59)
• W (Warning):
Instrument continue measuring, error message is displayed.
Indicated by a flashing symbol.
(For a description of the codes see Page 59)
• E (Alarm / Warning):
Configurable (e.g. loss of echo, level within the safety distance)
Indicated by a constant/flashing symbol.
(For a description of the codes see Page 59)


ENDRESS + HAUSER

– + E

Error messages
Error messages appear as four lines of plain text on the display. In addition, a unique error code is
also output. A description of the error codes is given on Page 59.
• The "diagnostics" (0A) function group can display current errors as well as the last errors that
occurred.
• If several current errors occur, use O or S to page through the error messages.
• The last occurring error can be deleted in the "diagnostics" (0A) function group
with the function "clear last error" (0A2).

31
Commissioning Levelflex M FMP40 and FMP45

6 Commissioning

6.1 Function check


Make sure that all final checks have been completed before you start up your measuring point:
• Checklist “Post-installation check” (see Page 22 ff.).
• Checklist “Post-connection check” (see Page 22 ff.).

6.2 Switching on the measuring device


When the instrument is switched on for the first time, the following messages appear on the display:


ENDRESS + HAUSER

– + E

⇓ After 5 s, the following message appears

⇓ After 5 s, the following message appears (e.g. on HART


devices)

⇓ After 5 s or after you have pressed F the following


message appears

Select the language


(this message appears the first time the instrument is
switched on)


Select the basic unit
(this message appears the first time the instrument is
switched on)


The current measured value is displayed

" Caution!
For the Interface version of Levelflex FMP4x, the display unit VU 331 is inteded to show the
measurement values only; The set-up should be done using the special FieldCare DTM which
comes with the device.

32
Levelflex M FMP40 and FMP45 Commissioning

6.3 Basic Setup


The Basic Setup of the device has to be performed with a special FieldCare DTM which is delivered
with the device. The setup is not inteded to be made via the display VU 331 or via any other digital
communication!
In order to perform the basic calibration via FieldCare, please proceed as follows:
• connect the FXA191 (HART Commubox) with the device
• start FieldCare and define a new project.
• Add a HART Comm DTM to the project.
• Add the FMP4x Interface HART DTM.
• Extablish an on-line communication to the device by pressing .
• Start the parametrization by opening th "on-line parametrization".

L00-FMP4xxxx-19-00-00-de-002

On the screen, the following picture will appear:

L00-FMP4xxxx-19-00-00-de-004

Please use the flash buttoms to go through the basic calibration step by step.

33
Commissioning Levelflex M FMP40 and FMP45

Basic Setup step 1/4:


• The TAG of the measurement point can be edited.
• Additional information are displayed:
protocol and SW number
device name
order code

L00-FMP4xxxx-19-00-00-de-006

! Note!
Each changed parameter has to be entered / confirmed by the Return key.

Basic Setup step 2/4:


• Enter the application parameters:
– Dielectric const.
– Dist. total level

l00-L00-FMP4xxxx-19-00-00-de-007

34
Levelflex M FMP40 and FMP45 Commissioning

Function "Dielectric. const."


By this function the medium property of the upper product layer is defined. The dielectric value can
be defined also by clicking the tank smbol and by this opening the table book of dielectric values.
By entering the dielectic value, the threshold (noise level elimination) of the device is configured. If
it is necessary to adjust this threshold manually, this can be done in step 4.

l00-L00-FMP4xxxx-19-00-00-de-008

! Note!
The table value of the dielectic constant may be different from the real product dielectric value.

Function "Dist. total level"


By this function, the distance to the overall level is defined. It is used to compensate the gas layer
above the product.

! Note!
After entering the function “Dist. total level”, the parameter “upper blocking dist.” is adjusted to
the same value!

35
Commissioning Levelflex M FMP40 and FMP45

Basic Setup step 3/4:


• Enter the length calibration:
– Function "probe length"

l00-fmp4xxxx-20-00-00-de-004

Function "probe length"


By this function it is defined if the probe length has been changed after factory calibration. Any
adjustment is necessary only if the probe length has been changed!
Selection:
• Not changed
• Changed

L00-FMP4xxxx-19-00-00-de-009

In case the function "probe length " "changed" has been selected, in the following steps the new,
actual probe length can be entered.

36
Levelflex M FMP40 and FMP45 Commissioning

Function "probe length"


By this function the probe length is entered.

Basic Setup step 4/4:


• Entering the application parameters:
– Empty calibr.
– Full calibr.

L00-FMP4xxxx-19-00-00-de-012

Function "Empty calibr."


By this function the distance from the flange (reference point of the measurement) to the minimum
level (zero point) is entered.

L00-FMP4xxxx-19-00-00-de-013

37
Commissioning Levelflex M FMP40 and FMP45

Function "Full calibr."


By this function the distance from the minimum level to the maximum overall level (Span) is
entered.
The 100% Point should not be higher than the overall (total) level!

L00-FMP4xxxx-19-00-00-de-013

" Achtung!
The usable measurement range is situated between the overall level and the probe length. Especially
for products / media of the upper layer with a dielectric value bigger than 4, the measurement range
can be diminished by adjusting the upper blocking distance.
More information about this topic please refer to function “upper blocking dist.” see page 47.

38
Levelflex M FMP40 and FMP45 7 Description of Instrument Functions

7 Description of Instrument Functions

7.1 Function group "basic setup"

7.1.1 Function "measured value"


This function displays the current measured value in the selected unit. The number of places after
decimal point can be selected in the "no.of decimals" function.

7.1.2 Function "Dielectric const."


By this function the dielectric product property of the upper product phase is defined. The value of
the dielectric constant can be identified also by activating the table of dielectric values by clicking
on the tank drawing.

! Note!
The value of the dielectric constant can be identified also by activating the table of dielectric values
by clicking on the tank drawing. The listed dielectric values may vary from the real dielectric values
of the product.

7.1.3 Function "Dist. total level"


The total level is entered by this function. It is needed to compensate gaseous phase which might
be present.

! Note!
After entereing the "Dist. total level" function, the "upper blocking dist." function is automati-
cally set to the same value!

Endress+Hauser 39
7 Description of Instrument Functions Levelflex M FMP40 and FMP45

7.1.4 Function "empty calibr."


This function is used to enter the distance from the flange (reference point of the measurement) to
the minimum level (=zero).

7.1.5 Function "full calibr."


This function is used to enter the distance from the minimum level to the maximum level (=span).
The 100% point should not be defined at a higher level than the overall level

40 Endress+Hauser
Levelflex M FMP40 and FMP45 7 Description of Instrument Functions

! Note!
The usable measurement range extends between the overall level and the probe length.
For media of the upper product phase with a dielectric value > 4, the measurement range may have
to be restricted by increasing the upper blocking distance. The upper blocking distance is used to
eliminate the overall level echo.
Further Informations to the "blocking distance" see function "upper blocking dist." on page 47.

7.2 Function group "safety settings"

7.2.1 Function "output on alarm"


This function is used to select the reaction of output on an alarm.

Selection:
• MIN (<= 3.6mA)
• MAX (22mA)
• hold
• user specific

MIN (<= 3.6mA)

If the instrument is in alarm state, the output changes as follows:


• HART: MIN-Alarm 3.6 mA

MAX 110% 22mA

Endress+Hauser 41
7 Description of Instrument Functions Levelflex M FMP40 and FMP45

If the instrument is in alarm state, the output changes as follows:


• HART: MAX-Alarm 22 mA

hold

If the instrument is in alarm state, the last measured value is held.

user specific

If the instrument is in alarm state, the output is set to the value configured in "output on alarm"
(x mA).

" Caution!
This selection is available for HART devices only!

7.2.2 Function "output on alarm", HART only


On alarm, the output current is in mA. This function is active when you selected "user specific"
in the "output on alarm" function.

" Caution!
This function is available for HART devices only!

42 Endress+Hauser
Levelflex M FMP40 and FMP45 7 Description of Instrument Functions

7.2.3 Function "outp. echo loss"


Use this function to set the output response on echo loss.

Selection:
• alarm
• hold
• ramp %/min

alarm

On echo loss, the instrument switches to alarm state after an adjustable "delay time". The output
response depends on the configuration set in "output on alarm".

hold

On echo loss, a warning is generated after a definable "delay time". Output is held.

Endress+Hauser 43
7 Description of Instrument Functions Levelflex M FMP40 and FMP45

ramp %/min

On echo loss, a warning is generated after a definable "delay time". The output is changed towards
0% or 100% depending on the slope defined in "ramp %span/min".

7.2.4 Function "ramp %span/min"


Ramp slope which defines the output value on echo loss. This value is used if "ramp %span/min"
is selected in "outp. echo loss". The slope is given in % of the measuring range per minute.

7.2.5 Function "delay time"


Use this function to enter the delay time (Default = 30 s) after which a warning is generated on echo
loss, or after which the instrument switches to alarm state.

7.2.6 Function "safety distance"


A configurable safety distance is placed before the "blocking dist.". This distance warns you that
any further level increase would make the measurement invalid.

Enter the size of the safety distance here. The default value is: 0.1 m.

44 Endress+Hauser
Levelflex M FMP40 and FMP45 7 Description of Instrument Functions

7.2.7 Function "in safety dist."


This function defines the response when the level enters the safety distance .

Selection:
• alarm
• warning

alarm

Instrument enters the defined alarm state ("output on alarm"). The alarm message E651 -
"level in safety distance - risk of overspill" is displayed.
If the level drops out of the safety distance, the alarm warning disappears and the instrument starts
to measure again.

warning

Instrument displays a warning E651 - "level in safety distance - risk of overspill", but conti-
nues to measure. If the level leaves the safety distance, the warning disappears.

Endress+Hauser 45
7 Description of Instrument Functions Levelflex M FMP40 and FMP45

7.3 Function group "length adjustment"

7.3.1 Function "probe length"


Use this function to select whether the probe length was changed after factory calibration. Only then
is it necessary to enter or correct the probe length.

Selection:
• modified
• not modified

! Note!
If "modified" was selected in the "probe length" function, the probe length is defined in the next
step.

7.3.2 Function "probe length"


Use this function to enter the probe length.

7.4 Function group "extended calibr."

7.4.1 Function "echo quality"

The echo quality is the benchmark for measurement reliability. It describes the amount of reflected
energy and depends primarily on the following conditions:
• Dielectric constant of the medium
• probe type
• Distance between sensor and product

Low values increase the probability that the echo is lost through a change in measurement conditi-
ons, e.g. emulsion or high dampening of the upper product phase.

7.4.2 Function "offset"


This function corrects the measured level by a constant value. The entered value is added to the
measured level.

46 Endress+Hauser
Levelflex M FMP40 and FMP45 7 Description of Instrument Functions

7.4.3 Function "output damping"


Influences the time an output requires to react to a sudden level jump (63% of steady state). A high
value attenuates, for example, the influences of rapid changes on the measured variable.

User input:
0...255 s

The default value depends on the selected application parameter "process cond.".

7.4.4 Function "upper blocking dist."


In case of strong reflections of the upper (overall) level, the echo signal of the overall level has to be
eliminated by the blocking distance. It is advised to enter the “distance overall level” + 100mm.

! Note!
The available measuring range is decreased by the value entered.

7.5 Function group "output"

7.5.1 Function "commun. address", HART only


Enter the communication address for the instrument with this function.
• Standard: 0
• Multidrop: 1-15
In multidrop mode, the standard output current is 4 mA. This can be changed in the "fixed cur.
value" function.

" Caution!
This function is available for HART devices only!

7.5.2 Function "no. of preambels", HART only


Enter the number of preambles for the HART protocol with this function.
An increase in the value is advisable for "bad" lines with communications problems.

" Caution!
This user input is available for HART devices only!

Endress+Hauser 47
7 Description of Instrument Functions Levelflex M FMP40 and FMP45

7.5.3 Function "low output limit", HART only


The output of negative level values can be suppressed with this function.

Selection:
• off minimum output -10% (3.8 mA for HART)
• on minimum output 0% (4 mA for HART)

" Caution!
This user input is available for HART devices only!

7.5.4 Function "curr. output mode", HART only


Use this function to specify the current output mode for HART devices.

Selection:
• standard
• curr. turn down
• fixed current

standard
This selection displays the complete measuring range (0...100%) across the full current interval
(4...20 mA).

curr. turn down


This selection only displays a part of the measuring range across the full current interval (4...20 mA).
This range is specified using the "4mA value" and "20mA Value" functions.

fixed current
Selecting this outputs a fixed current. The measured value is only transmitted using the HART sig-
nal. The current output value is set using the "fixed cur. value" function.

" Caution!
This selection is available for HART devices only!

48 Endress+Hauser
Levelflex M FMP40 and FMP45 7 Description of Instrument Functions

7.5.5 Function "fixed cur. value", HART only


Set the fixed current value with this function. This data is necessary if you have selected the "fixed
current" option in the "curr. output mode" function.

User input:
3,8...20,5 mA

" Caution!
This user input is available for HART devices only!

7.5.6 Function "simulation"


If necessary, linearisation, the output signal and the current output can be tested with the simulation
function. You have the following simulation options:

Selection:
• sim. off
• sim. volume
• sim. current (HART only)

sim. off
Simulation is switched off.

Endress+Hauser 49
7 Description of Instrument Functions Levelflex M FMP40 and FMP45

sim. level
Enter the level value in "simulation value".
The functions
• measured value
• measured level
• output current" - only with HART instruments!
follow the entered values.

sim. volume
Enter the volume value in "simulation value".
The functions
• measured value
• output current" - only with HART instruments!
follow the entered values.

sim. current (HART only)


Enter the current value in "simulation value".
The function
• output current" - only with HART instruments!
follows the entered values.

7.5.7 Function "simulation value"

7.5.8 Function "output current", HART only


Displays the output current in mA.

" Caution!
This function is available for HART devices only!

7.5.9 Function "4mA value", HART only


In this function, enter the level (or volume, weight) at which the output current should be 4 mA.
This entry is only required if you selected the "current turn down" option in the "curr. output
mode" function.

7.5.10 Function "20mA value", HART only


In this function, enter the level (or volume, weight) at which the output current should be 20 mA.
This entry is only required if you have selected the
"current turn down" option in the "curr. output mode" function.

7.6 Function group "display"

7.6.1 Function "language"


Selects the display language.

Selection:
• English
• Deutsch
• Français
• Español
• Italiano
• Nederlands
• Katakana (japanese)

50 Endress+Hauser
Levelflex M FMP40 and FMP45 7 Description of Instrument Functions

Dependence
All texts are changed.

" Caution!
This function is not visualised in Commuwin II!

7.6.2 Function "back to home"


If no entry is made using the display during the specified time period, the display returns to the
measured value display.
9999 s means that there is no return.

User input:
3...9999 s

7.6.3 Function "format display"


Selects the display format.

Selection:
• decimal
• ft-in-1/16"

decimal
The measured value is given in decimal form in the display (e.g. 10.70%).

ft-in-1/16"
The measured value is given in the display in this format (e.g 5'05-14/16").
This option is only possible for "distance unit" - "ft" and "in"!

7.6.4 Function "no.of decimals"

Selection:
•x
• x.x
• x.xx
• x.xxx

7.6.5 Function "sep. character"

Selection:
•.
•,

.
The decimal place is separated by a point.

,
The decimal place is separated by a comma.

7.6.6 Function "display test"


All display pixels are switched on. If the whole LCD is dark, it is working correctly.

Endress+Hauser 51
7 Description of Instrument Functions Levelflex M FMP40 and FMP45

7.7 Function group "diagnostics"


In the "diagnostics" function group, you can display and confirm error messages.

Type of error
Errors that occur during commissioning or measuring are displayed immediately on the local dis-
play. If two or more system or process errors occur, the error with the highest priority is the one
shown on the display.
The measuring system distinguishes between two types of error:
• A (Alarm):
Instrument goes into a defined state (e.g. MAX)
Indicated by a constant symbol.
(For a description of the codes see system error messages)
• W (Warning):
Instrument continue measuring, error message is displayed.
Indicated by a flashing symbol.
(For a description of the codes, see system error messages)
• E (Alarm / Warning):
Configurable (e.g. loss of echo, level within the safety distance)
Indicated by a constant/flashing symbol.
(For a description of the codes, see system error messages)

Error messages
Error messages appear as four lines of plain text on the display. In addition, a unique error code is
also output. A description of the error codes is given by system error messages.
• The "diagnostics" function group can display current errors as well as the last errors that occur-
red.
• If several current errors occur, use O or S to page through the error messages.
The last occurring error can be deleted in the "diagnostics" function group with the function "clear
last error".

7.7.1 Function "present error"


The present error is shown using this function.

7.7.2 Function "previous error"


The last error presented is shown with this function.

7.7.3 Function "clear last error"

Selection:
• keep
• erase

7.7.4 Function "reset"

" Caution!
Generally, no reset is necessary.

52 Endress+Hauser
Levelflex M FMP40 and FMP45 7 Description of Instrument Functions

7.7.5 Function "unlock parameter"


Set-up can be locked and unlocked with this function. Levelflex M for interface measurements is
delivered in locked status (access code = 99). The access code has to be entered before the device
commissioning. It is advised to lock the device again after installation and commissioning.

7.7.6 Locking of the configuration mode


The Levelflex can be protected in two ways against unauthorised changing of instrument data,
numerical values or factory settings:

"unlock parameter":
A value <> 100 for HART (e.g. 99) must be entered in "unlock parameter" in the "diagnostics"
function group. The lock is shown on the display by the symbol and can be released again either
via the display or by communication.

7.7.7 Unlocking of configuration mode


If an attempt is made to change parameters when the instrument is locked, the user is automatically
requested to unlock the instrument:

"unlock parameter":
By entering the unlock parameter (on the display or via communication)
100 = for HART devices

the Levelflex is released for operation.

" Caution!
Changing certain parameters such as all sensor characteristics, for example, influences numerous
functions of the entire measuring system, particularly measuring accuracy. There is no need to
change these parameters under normal circumstances and consequently, they are protected by a
special code known only to the E+H service organization. Please contact Endress+Hauser if you
have any questions.

7.7.8 Function "measured dist."


Display of measured distance in the selected "distance unit".

7.7.9 Function "measured level"


Display of measured level in the selected "distance unit".

7.7.10 Function "application par."


If, for example, the "output damping" is changed, the "application par." shows "modified".

Selection:
• not modified
• modified

Endress+Hauser 53
7 Description of Instrument Functions Levelflex M FMP40 and FMP45

7.8 Function group "system parameters"

7.8.1 Function "tag no."


You can define the tag number with this function.

User input:
• 16 alphanumeric characters for HART instruments (8 using the HART universal command)

7.8.2 Function "protocol+sw-no."


This function shows the protocol and the hardware and software version: Vxx.yy.zz.prot.

Display:
xx: hw-version
yy: sw-version
zz: sw-revision
prot: protocoll type (e.g. HART)

7.8.3 Function "serial no."


This function displays the instrument serial number.

7.8.4 Function "distance unit"


You can select the basic distance unit with this function.

Selection:
•m
• ft
• mm
• inch

Dependence
m, mm: "format display" can only be "decimal".

The units are changed for the following parameters:


• empty calibr.
• full calibr.
• safety distance
• offset
• measured dist.
• measured level

7.8.5 Function "download mode"

! Note!
The parameter up- / download are not possible with the Levelflex M interface version.

7.9 Function group "service"


Parameters in the function group service are for use of the E+H Service only!

7.9.1 System error messages


See Chapter 10.2.

54 Endress+Hauser
Levelflex M FMP40 and FMP45 Maintenance

8 Maintenance
The Levelflex M measuring instrument requires no special maintenance.

Exterior cleaning
When cleaning the Levelflex M, always use cleaning agents that do not attack the surface of the
housing and the seals.

Repairs
The Endress+Hauser repair concept assumes that the measuring devices have a modular design and
that customers are able to undertake repairs themselves. Spare parts are contained in suitable kits.
They contain the related replacement instructions. All the spare parts kits which you can order from
Endress+Hauser for repairs to the Levelflex M are listed with their order numbers on Page 60 ff.*.
* Excepted from this is the exchange of an electronics according to MVTFN0341. Please contact
Endress+Hauser Service for further information on service and spare parts.

Repairs to Ex-approved devices


When carrying out repairs to Ex-approved devices, please note the following:
• Repairs to Ex-approved devices may only be carried out by trained personnel or by
Endress+Hauser Service.
• Comply with the prevailing standards, national Ex-area regulations, safety instructions (XA) and
certificates.
• Only use original spare parts from Endress+Hauser.
• When ordering a spare part, please note the device designation on the nameplate. Only replace
parts with identical parts.
• Carry out repairs according to the instructions. On completion of repairs, carry our the specified
routine test on the device.
• Only Endress+Hauser Service may convert a certified device into a different certified variant.
• Document all repair work and conversions.

Replacement electronics module


After a complete electronic module has been replaced, the parameters can be downloaded into the
instrument not again via the communication interface.
After a probe or electronic has been replaced, a new basic setup must be performed by the
Endress+Hauser service.

55
Accessories Levelflex M FMP40 and FMP45

9 Accessories
Various accessories, which can be ordered separately from Endress+Hauser, are available for the
Levelflex M.

Weather protection cover


A Weather protection cover made of stainless steel is available for outdoor mounting (order code:
543199-0001). The shipment includes the protective cover and tension clamp.

F12 / F23 / T12 housing

EN
DR
Orde MIC ES
r
Se Code
RO S+H
r.-No : PIL AU
.: OT SE
II R
Me
Messbere
asur ich
ing
rang
U 16 e ma
4...20...36 x. 20
Maulburg

m
mAV DC
IP
65
T
Made in Germany

A >7
0°C
: t >8
5°C

L00-FMR2xxxx-00-00-06-en-001

Commubox FXA 191 HART


For intrinsically safe communication via the RS 232C interface using FieldCare.

56
Levelflex M FMP40 and FMP45 Accessories

Remote display FHX40

Dimensions

Wall-mounting Pipe-mounting
(without mounting bracket) (mounting bracket and plate
supplied optionally,
s. product structure)

5
8,
0 Separate housing
15 FHX 40 (IP 65)

Micropilot M 122

180

160
Levelflex M
Prosonic M

80
EN
DR
Orde ES
r Co S+H
Se
r.-N de: AU
o.: SE
R
Me
Messberei
asuri ch
ng
U 16
ran

4...20...36
ge
ma
x. 20
Cable
Maulburg

m
mAV DC

EN
DR
ES TA >70°
IP
65
88
Made in Germany

Orde
r Co S+H C :
Se
r.-N de: AU t >85°C
o.: SE
Me
Messberei
asuri ch
ng
R
120
118
ran
U 16 ge
ma
4...20...36 x. 20

82
Maulburg

m
mAV DC

T
Made in Germany

A >7
0°C

96
: t
>8 5°C
3
6,

max. 80
min. 30
106

122

pipe

L00-FMxxxxxx-00-00-06-en-003

Technical data (cable and housing) and product structure:

Max. cable length 20 m (65 ft)

Temperature range -30 °C...+70 °C (-22 °F...158 °F)

Degree of protection IP65 acc. to EN 60529 (NEMA 4)

Materials Housing: AL Si 12; cable glands: nickle plated brass

Dimensions [mm] / [inch] 122x150x80 (HxWxD) / 4.8x5.9x3.2

Approval:
A Nn-hazardous area
1 ATEX II 2 G EEx ia IIC T6, ATEX II 3D
S FM IS Cl.I Div.1 Gr.A-D
U CSA IS Cl.I Div.1 Gr.A-D
N CSA General Purpose

Cable length:
1 20m/65ft

Additional option:
A Basic version
B Mounting bracket, pipe 1"/ 2"

FHX40 - Complete product designation

57
Trouble-shooting Levelflex M FMP40 and FMP45

10 Trouble-shooting

10.1 Trouble-shooting instructions

Levelflex M -Trouble Shooting

Check voltage and


compare it with the Not ok Yes
Instrument does Connect the
specifications on the Instrument works? Ready
not respond correct voltage
nameplate.
No
ok

Check the polarity Not ok Yes


of the voltage. Correct the polarity
Instrument works? Ready

No
ok

Check power connection Not ok Yes


to electronic board Connect plug
Instrument works? Ready

No
ok

Values on display Yes ok


invissible
Contrast: F+ O Ready

No Not ok

Not ok Yes
Check plug contact Connect the plug Ready
Display works?
of the display. correctly
No
ok

Output current between Yes The display is possibly defective.


3.6 …22mA ? Contact E+H Service

No

Yes Yes
Output current Not ok Correct the
Check cabling Current is ok? Ready
< 3.6 mA ? (2 wire) cabling
< 2.4 mA ? (4 wire) No
ok

Possibly defective electronics


Contact E+H Service

HART Is the communication


communication Yes resistor installed Not ok Yes
Install the fuse
does not according to the Communication ok? Ready
(see the OM)
function OM?
No
ok

Is the Commubox Not ok Connect the Yes


connected according Commubox Communication ok? Ready
to the OM? (see the OM)
No
ok

Is the switch on the


Commubox for Not ok Set the switch Yes
selecting HART/Intensor Communication ok? Ready
correctly
in the correct position?
No

ok Contact E+H Service

Communication Yes Not ok


Check cabling + Yes
PA does not Correct cabling +
terminator Communication ok? Ready
function terminator

No
ok

Yes Check screening Yes


EMC interference? (see BA Section
Communication ok? Ready
'Connection’)

No
No
Contact E+H Service

Communication
via Service adapter Yes Yes
Check configuration Not ok Correct configuration
FXA 193 does not Communication ok? Ready
of COM port on PC
function
No
Contact E+H Service

Instrument
measures Yes Not ok Yes
Check basic setup Repeat Measurement ok?
incorrectly Ready
basic setup
No
ok

Proceed according
to section
'Trouble shooting’ in OM

L00-FMP4xxxx-19-00-00-en-010

58
Levelflex M FMP40 and FMP45 Trouble-shooting

10.2 System error messages

Code Description Possible cause

A102 checksum error device has been powered off before data avoid emc problem;
general reset & new calibr. could be stored; exchange electronics
required emc problem;
E2PROM defect

W103 initialising - please wait E2PROM storage not yet finished wait some seconds; if warning
prevails, exchange electronics

A106 downloading please wait processing data download wait until warning disappears

A110 checksum error device has been powered off before data avoid emc problem;
general reset & new calibr. could be stored; exchange electronics
required. emc problem;
E2PROM defect

A111 electronics defect RAM defective exchange electronics

A113 electronics defect ROM defective exchange electronics


2
A114 electronics defect E PROM defective exchange electronics

A115 electronics defect general hardware problem exchange electronics


A121 electronics defect no factory calibration existant; E2PROM contact service
defective

W153 initialising - please wait initialisation of electronics wait some seconds; if warning
prevails, power off device and
power on again

A160 checksum error device has been powered off before data avoid emc problem;
general reset & new calibr. could be stored; exchange electronics
required. emc problem;
E2PROM defect

A164 electronics defect hardware problem exchange electronics


A171 electronics defect hardware problem exchange electronics

A221 Probe pulse deviation from HF module or cable between HF module Check contacts on HF module
average values and electronics defective If fault cannot be eliminated:
Replace HF module

A251 Feedthrough Lost contact in the process feedthrough Replace process feedtrough

A261 HF cable defective HF cable defective or HF connector Check HF connector, replace cable
removed if defective

A275 Offset too high Temperature at the electronics too high or Check temperature, replace HF
HF module defective module if defective
W511 no factory basic setup is factory basic setup is deleted exchange electronics
present

W621 simulation ch. 1 on simulation mode is active

E641 no usable echo echo lost due to application conditions check installation;
channel 1 clean probe (cf. Operating
check calibr. Instructions)

E651 level in safety distance - risk level in safety distance alarm will disappear as soon as level
of overspill leaves safety distance

59
Trouble-shooting Levelflex M FMP40 and FMP45

10.3 Spare parts


! Note!
You can order spare parts directly from your E+H service organization by giving the serial number
which is printed on the measuring transducer nameplate (see Page 6 ff.). The corresponding spare
part number also appears on each spare part. Installation instructions are given on the instruction
card that is also delivered.

Spare parts Levelflex M FMP40 and FMP45 housing type F12 with a combined
connection compartment and electronics compartment

10

35 11
EN
D
Ord M REICR SS
er
Ser Cod OP +HA
.-N
o.:
e: ILO US
T E II R
Mes
Measber l
surineich ina
g ra rm
U 16
nge
max
Te
4...2 ...36 . 20
Maulburg

0m VD m
A C
IP
65
T
Made in Germany

A >70
°C
: t
>8 5°C

4
3
2
1

12 30 20
12
s
tecker h:
ax-S eic gen-
s Ko -Ber zo
n de im Ex i abge tische e
ziehe echsel) dass be osta r Sond eren).
bei Abodul W tellen, ine elektrzität) de er Entlefort
ung us pa
Acht .B. HF-Msicherz tecker keerte Ka füllen odtecker so s
tecker h:
(z ist ax-S (isoli rch Be ax-S ax-S eic gen-
Es Ko ng . du n Ko s Ko -Ber zo
em fladu (z.B ture ken! n de im Ex i abge tische e
Au folgt para fstec
er i Re au ziehe hsel) ss be osta r Sond eren).
Be eder g bei Ab ul Wec llen, da elektrzität) de Entle t
od uste ine pa er for
wi un
Acht .B. HF-Msicherz tecker keerte Ka füllen odtecker so
(z ist ax-S (isoli rch Be ax-S
Es Ko ng . du n Ko
em fladu (z.B ture ken!
Au folgt para fstec
er i Re au
Be eder
wi

ER
US
HA
S+
ES
DR
EN

31
40

L00-FMP41Cxx-00-00-06-xx-001

See the following pages for probe versions and spare parts for probes.

60
Levelflex M FMP40 and FMP45 Trouble-shooting

10 Housing
52013409 Housing F12, aluminium, coated, M20, metal
52013351 Housing F12, aluminium, coated, M20, metal
543120-0022 Housing F12, aluminium, G1/2
543120-0023 Housing F12, aluminium, NPT1/2
543120-0024 Housing F12, aluminium, M20

11 Hood for terminal compartment


52006026 Cover for the connection compartment F12
52019062 Cover for the connection compartment F12, FHX40

12 Set of screws
535720-9020 Set of screws for housing F12/T12

20 Cover
52005936 Cover F12/T12 aluminium, inspection glass, seal
517391-0011 Cover F12/T12 aluminium, coated, seal

30 Electronics
Electronic according to MVTFN0341 LEVELFLEX M, Ex, 2 Dr, HART - Please contact your
Endress+Hauser service.

31 HF module
52019780 HF module LEVELFLEX-M

40 Display
52005585 Display/operating module VU331

61
Trouble-shooting Levelflex M FMP40 and FMP45

Spare parts for Levelflex M FMP45 housing type T12 with separate connecting compart-
ment

25

35

10

11
EN
D
Ord MIC RES
er
Ser Cod RO S+H
.-N e: PIL AU
o.: OT SE
FM R
Mes
sb
R
Mea er
surineich
g ra
nge
U 16 max
4...2 ...36 . 20

30
Maulburg

0m VD m
A C
IP
65
T
Made in Germany

A >7
0°C
: t
>8 5°C

kers
-Stec h: n-
Koax Ex-Bereicgezogehe
des
hen el) im ss bei ab tatisc Sonde en).
i Abzie Wechs n, da elektros der tleer
ng be odul stelle ine pazität) er En fort
Achtu B. HF-Msicherzu tecker keerte Ka füllen odtecker so rs
tecke h:
(z. ist ax-S (isoli rch Be ax-S ax-S eic gen-
s Ko -Ber zo

12
Es Ko ng du
em fladu (z.B. turen Koken! n de im Ex i abge ische e
Au folgt para fstec
er i Re au ziehe hsel) ss be ostat r Sond eren).
Be eder ng bei Abodul Wecstellen, daine elektrzität) de er Entlefort
wi pa
Achtu B. HF-Msicherzu tecker keerte Ka füllen odtecker so
(z. ist ax-S (isoli rch Be ax-S
20
12 Es Ko ng du
em fladu (z.B. turen Koken!
Au folgt para fstec
er i Re au
Be eder
wi

S ER
AU
+H
SS
D RE
EN

40
31

L00-FMP41Cxx-00-00-06-xx-002

62
Levelflex M FMP40 and FMP45 Trouble-shooting

10 Housing
52006205 Housing T12, aluminium, M20, PEL, cover
543180-1023 Housing T12, aluminium, NPT1/2, PEL

11 Hood for terminal compartment


52005643 Hood T12

12 Set of screws
535720-9020 Set of screws for housing F12/T12

20 Cover
52005936 Cover F12/T12 aluminium, inspection glass, seal
517391-0011 Cover F12/T12 aluminium, coated, seal

25 Cover for the connection compartment


518710-0020 Cover T3/T12, aluminium, coated, seal

30 Electronics
Electronic according to MVTFN0341 LEVELFLEX M, Ex, 2 Dr, HART - Please contact your
Endress+Hauser service.

31 HF module
52019780 HF module LEVELFLEX-M

35 Terminal module / power unit


52013302 Terminal module Ex d, 4-pin, 2-wire, HART, T12
52018949 Terminal module EEx ia, 4-pin, HART, T12, OVP

40 Display
52005585 Display/operating module VU331

63
Trouble-shooting Levelflex M FMP40 and FMP45

10.4 Return
The following procedures must be carried out before a transmitter is sent to Endress+Hauser e.g.
for repair or calibration:
• Remove all residue which may be present. Pay special attention to the gasket grooves and crevices
where fluid may be present. This is especially important if the fluid is dangerous to health, e.g.
corrosive, poisonous, carcinogenic, radioactive, etc.
• Always enclose a duly completed "Declaration of contamination" form (a copy of the “Declaration
of contamination” is included at the end of this operating manual). Only then can Endress
+Hauser transport, examine and repair a returned device.
• Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/
155/EEC.
Additionally specify:
• An exact description of the application
• The chemical and physical characteristics of the product
• A short description of the error that occurred (specify error code if possible)
• If necessary, give the error code

10.5 Disposal
In case of disposal please seperate the different components according to their material consistence.

10.6 Software history

Software version / Date Software changed Documentation changes

V 01.02.02 / 08.2003 • Function group: envelope curve


display
• Katakana (japanese)
• current turn down (HART only)
• the customer tank map can be
edited
Original software.
Operated via:
– ToF Tool
– Commuwin II (as of Version
2.08-1 Update C)
– HART-Communicator DXR 375
withRev. 1, DD 1.

V 01.02.04 / 07.2004 "mapping" function improved Specification of the measuring accuracy at


the end of probe

V 01.02.06 Function E641 verbessert

10.7 Contact addresses of Endress+Hauser


Contact addresses can be found on our homepage: www.endress.com/worldwide. If you have any
questions, please do not hesitate to contact your Endress+Hauser representative.

64
Levelflex M FMP40 and FMP45 Technical data

11 Technical data

11.1 Additional technical data

11.1.1 Input

Measured variable The measured variable is the distance between a reference point (see Fig. on Page 18) and the
interface.
Subject to the input empty distance, the level is calculated.

11.1.2 Output

Output signal 4…20 mA with HART protocol

Signal on alarm Error information can be accessed via the following interfaces:
• Local display:
– Error symbol (see Page 29)
– Plain text display
• Current output
• Digital interface

Linearization The Levelflex M linearisation function is not provided.

11.1.3 Performance characteristics

Reference operating • temperature = +20 °C (68 °F) ±5 °C (9 °F)


conditions • pressure = 1013 mbar abs. (14.7 psia) ±20 mbar (0.3 psi)
• humidity = 65 % ±20%
• Bypasss DN50 or coax slitted)
• upper phase oil DC = 2,1 (constant)
• lower phase water DC80
• total level constant
• minimum layer thickness > 100 mm (> 3,8")
• no emulsion

Maximum measured error ± 10 mm.

Resolution • Digital: 1 mm
• analog: 0.03 % of the measuring range

Reaction time The reaction time is dependent on the configuration.


Shortest time:
• 2-wire electronics: 1 s
• 4-wire electronics: 0.7 s

65
Technical data Levelflex M FMP40 and FMP45

Influence of ambiente The measurements are carried out in accordance with EN 61298-3:
temperature • digital output (HART):
– average TK: 0.6 mm/10 K, max. ±3.5 mm over the entire temperature range -40 °C...+80 °C
2-wire
• Current output (additional error, in reference to the span of 16 mA):
– Zero point (4 mA)
average TK: 0.032 %/10 K, max. 0.35 % over the entire temperature range -40 °C...+80 °C
– Span (20 mA)
average TK: 0.05 %/10 K, max. 0.5 % over the entire temperature range -40 °C...+80 °C
4-wire
• Current output (additional error, in reference to the span of 16 mA):
– Zero point (4 mA)
average TK: 0.02 %/10 K, max. 0.29 % over the entire temperature range -40 °C...+80 °C
– Span (20 mA)
average TK: 0.06 %/10 K, max. 0.89 % over the entire temperature range -40 °C...+80 °C

11.1.4 Operating conditions: Environment

Ambient temperature range Ambient temperature for the transmitter: -40 °C ... +80 °C (-40 °F … +176 °F)
The functionality of the LCD display may be limited for temperatures
Ta<-20 °C and Ta>+60 °C.
A weather protection cover should be used for outdoor operation if the instrument is exposed to
direct sunlight.

Ambient temperature limits FMP40


If temperatures above 80 °C are present at the process connection, the permitted ambient
temperature is reduced according to the following diagram (temperature derating):

max. ambient temperature


80 °C with separate
T [°C] housing
80 75 °C with distance
sleeve
60 65 °C standard compact
F12/T12 housing
40 60 °C standard compact
F23 housing

-40
-40 0 50 80 100 150 T [°C]
max. process connection temperature
L00-FMP40xxx-05-00-00-en-001

66
Levelflex M FMP40 and FMP45 Technical data

FMP45 (HT 400 °C)


If the temperature (T2) at the process connection is below -40 °C or above +80 °C, the permitted
ambient temperature (T1) is limited as shown in the following diagram (temperature derating):

permitted ambient temperature


T1 [°C] 80 °C with separate
T1 housing
80
66 °C compact:
F12 housing
T12 housing

40 54 °C compact:
F23 housing

0
T2

-27
-33
-40

-60
-250 -200 -100 -40 0 80 200 300 400 T2 [°C]
tank insulation permitted process connection temperature

L00-FMP45xxx-05-00-00-en-002

FMP45 (XT 280 °C)


If the temperature (T2) at the process connection is below -40 °C or above +80 °C, the permitted
ambient temperature (T1) is limited as shown in the following diagram (temperature derating):

permitted ambient temperature


T1 [°C] 80 °C with separate
T1 housing
80
66 °C compact:
F12 housing
T12 housing
56 °C compact:
40
F23 housing

T2 0

-20
-29
-40

-60
tank insulation -250 -200 -100 -40 0 80 200 280 T2 [°C]
permitted process connection temperature

L00-FMP45xxx-05-00-00-en-003

Storage temperature -40 °C … +80 °C (-40 °F … +176°F)

Climate class DIN EN 60068-2-38 (test Z/AD)

Vibration resistance DIN EN 60068-2-64 / IEC 68-2-64: 20…2000 Hz, 1 (m/s2)2/Hz

67
Technical data Levelflex M FMP40 and FMP45

Cleaning the probe Depending on the application, soilings or sediments can accumulate on the probe. A thin, even layer
only influences measurement slightly. Thick layers can dampen the signal and then reduce the
measuring range. Heavy, uneven build-up, adhesion e.g. through crystallisation, can lead to
incorrect measurement. In this case, we recommend that you use a non-contact measuring
principle, or check the probe regularly for soiling

Electromagnetic compatibility When installing the probes in metal tanks:


• Interference emission to EN 61326, Class A equipment.
• Interference immunity to EN 61326, Annex A (Industrial area) and NAMUR Recommendation
NE 21 (EMC)
The measured value can be affected by strong electromagnetic fields when installing rod and rope
probes without a metallic wall, e.g. plastic tanks. For interference emission according to EN 61326,
we fulfil the requirement for Class A equipment.
• Interference emission to EN 61326, Class A equipment.
• Interference immunity: the measured value can be affected by strong electromagnetic fields.

11.1.5 Operating conditions: Process

Process temperature range FMP40


The maximum permitted temperature at the process connection (see Figure for measuring point) is
determined by the O-ring version ordered:

O-ring-material min. Temperature max. Temperature

FKM (Viton) -30 °C/-22 °F +150 °C/302 °F


measured
EPDM -40 °C/-40 °F +120 °C/248 °F here
FFKM (Kalrez) -5 °C/23 °F +150 °C/302 °F

! Note!
The medium temperature can be higher.
FMP45
The maximum permitted temperature at the process connection (see figure measuring point) is
determined by the process connection ordered:

FMP45: process pressure depending on the process temperature


Pressure [bar]
450

400 400 400 400


400
380

350 350

300 300

250

200
FMP45 XT FMP45 HT
150

100

50

0
o o
-200
1C -100
2 C 03oC 100o
4 C 200o
5 C 300o
6 C 400o
7 C
-60oC 0oC 100oC 200oC 300oC 400oC
o
280 °C Temp. [ C]

L00-FMP45xxx-05-00-00-en-001

68
Levelflex M FMP40 and FMP45 Technical data

Process pressure limits FMP40


All models: Vacuum (-1)...40 bar.
Note!
All Levelflex probes have two levels of sealing. There is an O-ring seal and a moulded seal behind
that.
FMP45
See pressure/temperature diagram on this page.

Materials in contact with FMP40


process
Part Materials

1 Proczess connection See "Ordering structure" on


and rod probe or Page 6 ff..
rope 1 4
2 Feed-trough rod 1.44462, Duplex Cr22

3 NordLock washers 1.4547


1
4 Centering stars PFA 2
3

• O-ring seal: see "Ordering structure" on Page 6 ff..


• Rope coating: PA 12 (Vestamid L 1940).
• All probes with 1½" and flange connection:
– on the lower edge of the process connections: PTFE (Dyneon TFM 1600).
• all Probes with ¾" connection:
– lower edge of the process connections: PPS-GF 40.
FMP45

Part Materials

1 Process connection See "Ordering structure" on


and rod probe or → Seite 6 ff..
rope 1 4
2 Feed-trough rod Alloy C22 / 2.4602

3 NordLock washers 1.4547


1
4 Centering stars PFA 2
3

69
Technical data Levelflex M FMP40 and FMP45

Dielectric constant • With coax, rod or rope probe in bypass or stilling well: εr of the upper phase ≥ 1,4.
• Difference of DC between upper and lower phase: minimum 10.
• Total level constant
• minimum layer thickness ≥ 100 mm (> 3,8") for DC 2.

11.1.6 Mechanical construction

Weight

FMP45

Levelflex M XT version (max. 280 °C) HT version (max. 400 °C)

Rod probe Rope probe Coax probe Rod probe Rope probe Coax probe

Weight with F12 or approx. 8.5 kg approx. 8.5 kg approx. 8.5 kg approx. 9.5 kg approx. 9.5 kg approx. 9.5 kg
T12 housing + + + + + +
approx. 1.6 kg/m approx. 0.1 kg/m approx. 3.5 kg/m approx. 1.6 kg/m approx. 0.1 kg/m approx. 3.5 kg/m
Probe length Probe length Probe length Probe length Probe length Probe length
+ + + + + +
Flange weight Flange weight Flange weight Flange weight Flange weight Flange weight

Weight with F23 approx. 12 kg approx. 12 kg approx. 12 kg approx. 13 kg approx. 13 kg approx. 13 kg


housing + + + + + +
approx. 1.6 kg/m approx. 0.1 kg/m approx. 3.5 kg/m approx. 1.6 kg/m approx. 0.1 kg/m approx. 3.5 kg/m
Probe length Probe length Probe length Probe length Probe length Probe length
+ + + + + +
Flange weight Flange weight Flange weight Flange weight Flange weight Flange weight

70
Levelflex M FMP40 and FMP45 Technical data

11.1.7 Certificates and approvals

CE approval The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms
the instrument passing the required tests by attaching the CE-mark.

Ex approval Correlation of safety instructions (XA) to the instrument:

KEMA 02 ATEX 1109

Certificate ATEX marking Explosion protection Output Remarks XA

1 II 1/2 G EEx ia IIC T6 B 2W, F12, HART XA164F

2W, F23 HART XA211F

2W, T12-OVP HART XA215F

D, F 2W, F12, PA, FF XA165F

2W, F23 PA/FF XA212F

2W, T12-OVP PA, FF XA216F


7 II 1/2 G EEx d [ia] IIC T6 B, D, F 2W, T12, HART, PA, FF XA166F

2 II 1/2 D IP6x, T 115 °C Output: EEx ia IIB G, H 4W, F12, Alu-cover XA168F

EEx ia IIC T6 IP6x, T 83 °C B, D, F 2W, F12, Alu-cover XA172F

IP6x, T 80 °C B, D, F 2W, T12, Alu-cover XA173F

EEx ia IIC T6 IP6x, T 85 °C B, D, F 2W F23, HART, PA, FF XA213F

EEx ia IIC T6 IP6x, T 84 °C B, D, F 2W T12-OVP, HART, PA, FF XA217F


3 II 2 G EEx em [ia] IIC T6 B, D, F 2W, T12, HART, PA, FF XA167F

4 II 1/3 D EEx ia IIC T6 IP6x, T 82 °C B, D, F 2W, F12, HART, PA, FF XA172F

EEx ia IIC T6 IP6x, T 84 °C B, D, F 2W F23, HART, PA, FF XA213F

EEx ia IIC T6 IP6x, T 83 °C B, D, F 2W T12-OVP, HART, PA, FF XA217F

IP6x, T 77 °C B, D, F 2W, T12, HART, PA, FF XA173F

IP6x, T 83 °C Output: EEx ia IIB G, H 4W, F12, HART XA168F

5(8) II 1/2 G, II 1/3 D (+WHG) EEx ia IIC T6 IP6x, T 82 °C B, D, F 2W, F12, HART, PA, FF XA172F

EEx ia IIC T6 IP6x, T 84 °C B, D, F 2W, F23, HART, PA, FF XA213F

EEx ia IIC T6 IP6x, T 83 °C B, D, F 2W, T12-OVP, HART, PA, FF XA217F

Overspill protection WHG. See "Ordering structure" on Page 6- (see ZE 256F/de).

Telecommunication Fulfils "Part 15" of the FCC regulations for an "Unintentional Radiator". All probes meet the
requirements for a "Class A Digital Device".
In addition to this, all probes in metallic tanks meet the requirements for a "Class B Digital Device".

External standards and EN 60529


guidelines Protection class of housing (IP-code)
EN 61010
Safety regulations for electrical devices for measurement, control, regulation and laboratory use.
EN 61326
Emissions (equipment class B), compatibility (appendix A - industrial area)
NAMUR
Standards committee for measurement and control in the chemical industry

71
Technical data Levelflex M FMP40 and FMP45

Pressure Equipment Directive The FMP45 corresponds to the 97/23/EC Directive (Pressure Equipment Directive). It is a pressure
FMP45 accessory with a volume < 0.1 l, corresponding to Category I.
Conformity assessment was carried out as per Module A, the design as per EN 13445 and AD 2000
technical specifications. FMP45 is not suitable for use with unstable gases at nominal pressures
above 200 bar.

72
Levelflex M FMP40 and FMP45 Technical data

73
Appendix Levelflex M FMP40 and FMP45

12 Appendix

12.1 Function and system design

12.1.1 Equipment architecture

Stand-alone
• Power supply unit (2-wire).
• Operation only by FieldCare via Commubox FXA191.

PLC
- FieldCare

Commubox
FXA 191

transmitter power
supply unit
RMA422 operating and ENDRESS + HAUSER

or RN221N display module – +


%

(communication resistor VU331


included)

ENDRESS + HAUSER
RMA 422

FXA191
or
DXR375

L00-FMP4xxxx-14-00-06-en-022

If the HART communication resistor is not installed in the supply device and HART protocol
communication is to be carried out, it is necessary to insert a ≥ 250 Ω communication resistor into
the 2-wire line.

12.1.2 Patents
This product may be protected by at least one of the following patents.
Further patents are pending.
• US 5,661,251 i EP 0 780 664
• US 5,827,985 i EP 0 780 664
• US 5,884,231 i EP 0 780 665
• US 5,973,637 i EP 0 928 974

74
Levelflex M FMP40 and FMP45 Appendix

75
Appendix Levelflex M FMP40 and FMP45

76
Levelflex M FMP40 and FMP45 Index

Index
A Return. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 RMA 422 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 RN 221 N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

C S
CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Safety conventions and symbols . . . . . . . . . . . . . . . . . . . . . . 5
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Software history. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Commubox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Commubox FXA 191 HART . . . . . . . . . . . . . . . . . . . . . . . 56 System error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Commuwin II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 T
T12 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
D Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . 13 Terminal compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 ToF Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Trouble-shooting instructions. . . . . . . . . . . . . . . . . . . . . . . 58
DXR 375. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
W
E Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Equipotential bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Weather protection cover . . . . . . . . . . . . . . . . . . . . . . . . . 56
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 59 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ersatzteile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Ex(-)approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Ex-Zulassung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

F
F12 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
FHX40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
FXA 191 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FXA 193 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

G
Grundabgleich . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

H
HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 27

K
Key assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

N
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

O
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ordering structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

R
Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Repairs to Ex-approved devices . . . . . . . . . . . . . . . . . . . . . 55
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

77
Levelflex M FMP40 and FMP45 Index

78
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