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GPL-5545C Manual - New
GPL-5545C Manual - New
ILLUSTRATION
CONTENTS
I、 PREFACE ........................................................................................................................................................ 3
V、MACHINE OPERATION............................................................................................................................. 22
X、MAINTENANCE........................................................................................................................................... 28
TROUBLESHOOTING 1 ........................................................................................................................................ 28
TROUBLESHOOTING 2 ........................................................................................................................................ 29
I、 Preface
1.How to refer to and use this manual
2)Manual is the instruction of the machine, keep the manual with the machine;
3)If the machine is sold or lend to others, make sure the manual is with the machine;
4)Any adjustment on the relevant technical parameter of the machine , please follow the relevant instruction in
the manual;
5)Due to continuous improvement on machine performance , we reserve the right to modify the machine and
manual;
6)If any good suggestion on the machine or manual ,please contact us.
1)It is necessary to use a circuit breaker and power line with a capacity equivalent to this machine, as a smaller
circuit breaker or a smaller size of the power cord may damaging the circuit or device;
2)When packing the liquid, it should be ensured that the liquid will not drip, Otherwise may damaging machine
or electrocuted;
3)Do not use this machine in a highly humid environment, and do not expose the machine to a large amount of
water vapor;
5)Do not put your hand and metal to the sealing area;
6)According to the properties and thickness of the film, the normal sealing time is 0.1-0.6 seconds, too short or
too long sealing time will result in bad sealing effect or damaging the high temperature adhesive;
8)The machine needs 6.5 -- 8.5 kg/cm2 compressed gas, and the low pressure may influenced machine runs;
9)The vulnerable part(cutter, high temperature adhesive, silica gel etc.) may get damaged when we use machine,
10) Switch off the power when replacing parts and do it by professionals;
1 2 3 4 5 6
11 10 9 8 7
OPERATION PANEL (P.3.1)
Step 3
3 4 5
6 7 8
Manual-operation interface, 1&2 Adjusting the height of cutter; 3 Feeding belts control; 4 The discharge
belts control; 5 Manual cutting; 6 Start the feeding & discharging belts; 7 Collecting waste films
manually.
5
1 2 3
4 5 6
Setting interface, 1 Adjusting the temperature of horizontal cutter; 2 Adjusting the temperature of
horizontal cutter; 3 Adjusting the front& back margin(L1:Front,L2 Back); 4 Kissing device run and stop
transformation;5 Horizontal cutter sealing time setting; 6 Choose the horizontal or vertical sensor;
Step 5
1 2
Alarm interface;
(P.4.1)
19 Supporting leg 4
20 Truckle 4
21 Film guiding wheel 2
22 Closed membrane subassembly 1
23 Door frame 3
24 Back transport subassembly 1
25 Horizontal sealing subassembly 1
34
(P.4.2)
10
11
(P.4.3)
12
13
(P.4.4)
Part list
No. Item Qty No. Item Qty
1 Chain wheel 1 14 Transition chain wheel shaft C 1
2 Deep groove ball bearing 1 2 15 Side plate 2 1
3 Central spindle of tension roller 1 16 Belt support plate 1
4 Deep groove ball bearing 2 2 17 Distance shaft 2
5 Transition roller 1 18 Conveyor motor 1
6 Driven roller shaft 2 19 Side plate 1 1
7 Driven roller 2 20 Driving chain wheel 1 1
8 Driving shaft 1 21 Protective guard 1
9 Bearing seat 1 22 Belt 1
10 Chain wheel 1 1 23
11 Chain wheel bracket 1 24
12 Chain wheel 2 2 25
13 Tension chain wheel shaft M 1 26
14
(P.4.5)
Part list
No. Item Qty No. Item Qty
1 hand wheel 1 9 sensor bracket 1
2 bearing seat 1 10 guide adjusting plate 1
3 adjusting screw rod 1 11 guide adjusting plate A 1
4 guide rod fixing plate 1 12 Guide bar 2 1
5 guide rod 2 13
6 linear bearing 2 14
7 Guide triangle plate 2 15
8 Adjusting nut for screw rod 1 16
15
(P.4.6)
16
17
1
2
3
88 4
87 5
86 6
85 7
84 8
83 9
82 10
81 11
80 12
79
13
78
77 14
76 15
75 16
74 17
73 18
72 19
71 20
70
21
69 22
68 23
67
24
66
65 25
64 26
63 27
62
28
61
60 29
59 30
58 31
57
32
56
33
55
54 34
53 35
52 36
51 37
50 38
49 39
48 40
47 41
46
45 44 43 42
(P.4.7)
18
19
(P.4.8)
Part list
No. Item Qty No. Item Qty
1 washer 1 10 Swing shaft 1
2 Film collection motor 1 11 Back film plate 1
3 Mounting plate of film 1 12 Junction plate 1
collection motor
4 Bearing seat 1 13 Idler roller axis 3 1
5 Sensor bracket 1 14 Position sleeve 1
6 Bearing seat B 1 15 Junction block 1
7 Film collection axis 1 16 Idler roller 1
8 Counter weight 1 17 Front film plate 1
9 Bearing seat A 1 18
20
22
23
1) After opening the power switch, adjust the temperature to reach the suitable temperature. Maybe temperature
different exists for the indoor temperature and the film thickness.
Longitudinal sealing knife(150 ℃---180 ℃),horizontal sealing knife(150 ℃---180 ℃),sealing time (0.8--1.5
second).
2) Adjust the triangle diverted height base on the wrappage.
Adjust the width by hand--wheel, adjust the height by hand-wheel on the triangle diverter. The distance is 1cm
between the triangle diverter and the wrappage.
3) The distance between the position wrappage stops and the middle line of horizontal sealing knife is half of the
wrappage height.
4)The distance between the position wrappage stops and the middle line of longitudinal sealing knife is half of
5)Set the prepare length of the film if the wrappage height is more than 6cm.
6) After the wrappage width is set, install the film according to the installing film
7) Pull the film to clip the film by the chains for clipping film
24
Wrappage
Sealing knife(down)
25
Wrappage
Picture 1
Sealing knife(down)
Sealing knife(up)
Wrappage
Picture 2
Conveyor of the object out Conveyor of the object in
Sealing knife(down)
26
X. Maintenance
To make sure the machine performance well all the time, please follow the below instructions:
11.1.Clean the sealing knife by soft cloth after working.
Clean the sealing knife when the temperature is more than 70 degrees, or the sealing knife might be broken;
11.2.After cleaning the sealing knife, daub the sealing knife by soft cloth with cleanness ointment;
11.3.Change the sealing knife when the sealing knife is broken;
11.4. Air pressure
1) Waste water discharge:
Troubleshooting 1
Phenomenon Reason Repair Fault
1. control box Power is turned off Turn on the power
Power indicator light Fixed fuse is cut Change the accessory
broken
Control switch jumps Switch is bad
Electric lines is broken
Connection of the electric lines is bad Confirm electric heat lines
Power leaks Confirm all electric lines
2. conveyor belt Tension of the belt is loosen Adjust the tension screw
Belt moves if you push Tension of the belt is too light Adjust the tension screw
the belt Motor gear is bad Change the accessory
27
Trouble shooting 2
Phenomenon Reason Repair Fault
5. Sealing temperature Safety device move too fast; Adjust safety micro-drive switch;
doesn’t go up. Sealing time is too shoot. Make the sealing time longer.
Sealing arm go down There’s mistake on horizontal and vertical sensor. Adjust, clean
suddenly Or the sensor is not clean.
Wrong micro-drive switch pressing time.
Temperature can’t be Fixed fuse is cut Change the accessory
adjusted; Safety device Electric heat lines is cut
doesn’t work; Don’t seal Decelerator is bad
by manual sealing mouth Power is 1 pin
is bad. Temperature controller is bad Change the accessory
Temperature heat detector is bad
Electric lines is broken Change the accessory
Jiggle switch is bad
Block board can’t press the micro-drive switch Adjust
Electric lines is broken Change the accessory
28
Wasted film is cut when Fluent of the film is not good Adjust the spring, add oil
rolling the wasted film. The belts of clipping film is not fitted Adjust
The action is wrong Voltage is too low Check the voltage of the power
Power is one pin Check the power
Connection of the electric lines is bad Connect with the lines again
Lines connected is not good
29