Download as pdf or txt
Download as pdf or txt
You are on page 1of 30

MACHINERY

ILLUSTRATION

SIDE SEALING MACHINE


GPL-5545C

※Read machine manual carefully before operation


※No further notice for any technical changes
Pay attention to the symbols before using the machine
--------------------------------------------------------------------------------

PDF created with pdfFactory Pro trial version www.pdffactory.com


Power supply :380V,3 phase, 50/60HZ

Power supply: 220V,3 phase,50/60HZ

Direction of conveyor belt

It must to be connected to the ground

Non-professional maintain personnel not allowed to open this

It is very dangerous to make hand cut and hurt

CONTENTS

I、 PREFACE ........................................................................................................................................................ 3

1. HOW TO REFER TO AND USE THIS MANUAL ..................................................................................................... 3

2.SAFETY PRECAUTIONS ...................................................................................................................................... 4

II、MACHINE MAIN FRAME OUTER SIZE .................................................................................................. 4

III、MACHINE PANEL AND BUTTON FUNCTION LLUSTRATION ......................................................... 5

1.MACHINE PANEL ILLUSTRATION ...................................................................................................................... 5

2.HMI OPERATION ILLUSTRATION ....................................................................................................................... 5

IV、MACHINE PARTS ILLUSTRATION ......................................................................................................... 9

1. GERNERAL STRUCTURE OF MACHINE.............................................................................................................. 9

2. FILM FEEDING MECHANISM ........................................................................................................................... 11

PDF created with pdfFactory Pro trial version www.pdffactory.com


3.FRONT CONVEYING MECHANISM ................................................................................................................... 13

4. BACK CONVEYING MECHANISM..................................................................................................................... 15

5. FILM SEPARATING MECHANISM ..................................................................................................................... 16

6.HORIZONTAL SEALING MECHANISM .............................................................................................................. 17

7.VERTICAL SEALING MECHANISM.................................................................................................................... 19

8. FILM COLLECTING MECHANISM.................................................................................................................... 21

V、MACHINE OPERATION............................................................................................................................. 22

1.OPERATION SEQUENCE ................................................................................................................................... 22

2.OPERATION INSTRUCTION .............................................................................................................................. 22

VI 、RUNNING SEQUENCE ............................................................................................................................ 25

VII 、KISS DEVICE WORKING CONDITION............................................................................................. 26

VIII 、TECHNICAL PARAMETERS OF MACHINE ................................................................................... 27

IX、SAFETY DEVICES AND ATTENTION ON THE OPERATING........................................................... 28

X、MAINTENANCE........................................................................................................................................... 28

XI、TROUBLESHOOTING OF THE MACHINE .......................................................................................... 28

TROUBLESHOOTING 1 ........................................................................................................................................ 28

TROUBLESHOOTING 2 ........................................................................................................................................ 29

XII、PACLING LIST .......................................................................................................................................... 30

I、 Preface
1.How to refer to and use this manual

1)Read the manual carefully before using the machine;

2)Manual is the instruction of the machine, keep the manual with the machine;

3)If the machine is sold or lend to others, make sure the manual is with the machine;

4)Any adjustment on the relevant technical parameter of the machine , please follow the relevant instruction in

the manual;

5)Due to continuous improvement on machine performance , we reserve the right to modify the machine and

manual;

6)If any good suggestion on the machine or manual ,please contact us.

PDF created with pdfFactory Pro trial version www.pdffactory.com


2、Safety precautions

1)It is necessary to use a circuit breaker and power line with a capacity equivalent to this machine, as a smaller

circuit breaker or a smaller size of the power cord may damaging the circuit or device;

2)When packing the liquid, it should be ensured that the liquid will not drip, Otherwise may damaging machine

or electrocuted;

3)Do not use this machine in a highly humid environment, and do not expose the machine to a large amount of

water vapor;

4)Do not place or use this machine on dusty occasions;

5)Do not put your hand and metal to the sealing area;

6)According to the properties and thickness of the film, the normal sealing time is 0.1-0.6 seconds, too short or

too long sealing time will result in bad sealing effect or damaging the high temperature adhesive;

8)The machine needs 6.5 -- 8.5 kg/cm2 compressed gas, and the low pressure may influenced machine runs;

9)The vulnerable part(cutter, high temperature adhesive, silica gel etc.) may get damaged when we use machine,

so it is necessary to reserve vulnerable parts and repair the machine regularly.

10) Switch off the power when replacing parts and do it by professionals;

II. Machine main frame outer size

GPL--5545C EXTERNAL DIMENSION(P.2.1)


3

PDF created with pdfFactory Pro trial version www.pdffactory.com


III、Machine panel and button function illustration
1. Machine panel illustration

1 2 3 4 5 6

11 10 9 8 7
OPERATION PANEL (P.3.1)

1.Power switch: Machine power switch button


2.Running indictor light: Indicate if the machine is running or not
3.Touch screen: Machine operation touch screen
4.Temperature controller : Regulating the temperature of horizontal cutter
5.Temperature controller: Regulating the temperature of Vertical cutter
6.Power light: Indicates whether the power supply is switched on
7.Scram button: Press this switch to switch off electrical power when emergency
8.Heating switch: Horizontal cutter heating switch
9. Heating switch: Vertical cutter heating switch
10.Stop switch: Stop the machine when the power is switched on
11.Start switch: Stop the machine when the power is switched off

2. HMI operation illustration


Step 1.

Touch this interface into auto-operation after turn on the power.

PDF created with pdfFactory Pro trial version www.pdffactory.com


Step 2

Auto-operation interface, “Start” to auto operating condition, “Stop” turn to standby.

Step 3

3 4 5

6 7 8

Manual-operation interface, 1&2 Adjusting the height of cutter; 3 Feeding belts control; 4 The discharge
belts control; 5 Manual cutting; 6 Start the feeding & discharging belts; 7 Collecting waste films
manually.
5

PDF created with pdfFactory Pro trial version www.pdffactory.com


Step 4

1 2 3

4 5 6

Setting interface, 1 Adjusting the temperature of horizontal cutter; 2 Adjusting the temperature of
horizontal cutter; 3 Adjusting the front& back margin(L1:Front,L2 Back); 4 Kissing device run and stop
transformation;5 Horizontal cutter sealing time setting; 6 Choose the horizontal or vertical sensor;

Step 5

1 2

Manage setting:1 Cutting height setting; 2 Cutting time setting;


6

PDF created with pdfFactory Pro trial version www.pdffactory.com


Step 6

Alarm interface;

PDF created with pdfFactory Pro trial version www.pdffactory.com


IV、Machine parts illustration

1. General structure of machine

(P.4.1)

PDF created with pdfFactory Pro trial version www.pdffactory.com


Part list
No. Description Qty No. Description Qty
1 Muffle carrier 1 26 Vertical sealing subassembly 1
2 Left shield 1 27 Film separation mechanism 1
3 Cover plate A 1 28 Forward overall 1

4 Air spring 2 29 Film guiding axis B 1


5 Rack 1 30 Transition support 1
6 Shield switch bracket 1 31 Membrane assembly 1
7 Air spring bracket 2 32 cover plate B 1
8 Back top panel 1 33 Right sealing plate A 1
9 Spindle 1 34 Air spring base 1
10 Front top panel 1 35 Film feeding roller A 1
11 Back shrouding A 2 36 Electric box 1
12 Film guiding wheel 2 37 Left& right adjusting support 2

13 Film guiding wheel shaft 2 38 Film sending roller 1


14 Back transport front shield A 1 39 Front shield 1

15 Linear slide rail 2 40 Film sending roller plug 4


16 Linear slide rail 5 41 Aixs C 1
17 Left top panel A 1 42 Supporting bracket 2
18 Film guiding wheel fixed bracket 1 43 Right shield 1

19 Supporting leg 4
20 Truckle 4
21 Film guiding wheel 2
22 Closed membrane subassembly 1

23 Door frame 3
24 Back transport subassembly 1
25 Horizontal sealing subassembly 1

PDF created with pdfFactory Pro trial version www.pdffactory.com


2.Film feeding mechanism

34

(P.4.2)

10

PDF created with pdfFactory Pro trial version www.pdffactory.com


Part list
No. Item Qty No. Item Qty
1 Chain wheel 2 26 Driving roller 1
2 Film press support pin 2 27 film clamp shaft 1
3 Bearing seat 1 2 28 limit sleeve for film clamp axis 2

4 Film press swing arm 2 29 right plate 1


5 Right cover 1 30 left cover 1
6 collar for film press axis 2 31 hole puncher cover 4
7 film press block bar 1 32 hole puncher pin axis 4

8 Right plate 1 33 Hole puncher spindle 4


9 limit stopper 2 34 balance shaft 1
10 Handle seat M10 1 35 hole puncher 4
11 Spin column 1 36 swing axis of hole puncher 4
12
12 handle of hand wheel 1 37 collar of brush axis 2
13 film preserve swing arm 2 38 shaft of brush axis 1

14 handle head 1 39 gear lever 2


15 stopper of film feeding roller 4 40 brush axis sleeve 1

16 film feeding roller 2 41 friction screw rod 1


17 Inductive axis 1 42 film release roller 2
18 Fixing axis A 1 43 cross bar of hole puncher 1

19 Adjusting sleeve 1 44 brush 1


20 Shaft A 1 45 stopper of brush axis 1
21 Counter weight 1 46 film press roller 1
22 friction block 1 47 film clamp roller 1
23 Fixing axis B 1 48 motor 1
24 Shaft B 1 49 bearing seat 2 2
25 movable adjusting plate 2 50

11

PDF created with pdfFactory Pro trial version www.pdffactory.com


3.Front conveying mechanism

(P.4.3)

12

PDF created with pdfFactory Pro trial version www.pdffactory.com


Part list
No. Item Qty No. Item Qty

1 Conveyor motor 1 22 Central spindle of front roller 1

2 Conveyor roller 1 23 Front conveyor roller(glue type) 1

3 Roller bracket 1 24 Closure plate 1

4 Support beam 1 25 Sensor bracket C 1

5 Support plate 1 26 Front roller 2

6 Base plate 1 27 Mounting plate of sensor bracket A 1


7 Conveyor roller shaft 1 28 Nut for sensor adjusting 1

8 Spacer block P 1 29 Front outer cover 1

9 Moving frame 1 30 Adjusting bar 2

10 Bracket 4 31 Bracket 1-1 2

11 Linear bearing 4 32 Adjusting bar 2 2

12 Sensor bracket 3 1 33 Support plate of conveyor belt 1

13 Guide rail of linear bearing 2 34 Front conveyor baffle 1

14 T type nut 1 35 Bearing seat 2 2

15 Moving bracket 1 36 Chain wheel 2

16 Moving screw rod 1 37 Motor bracket 1

17 Hand wheel 1 38 Driving shaft 1

18 Bearing seat 1 1 39 Guiding bar 1

19 Spacer block S 1 40 Front inner cover 1

20 Bracket of driving shaft 1 41 Conveyor belt 1

21 Central spindle of tension roller 1 42

13

PDF created with pdfFactory Pro trial version www.pdffactory.com


4. Back conveying mechanism

(P.4.4)

Part list
No. Item Qty No. Item Qty
1 Chain wheel 1 14 Transition chain wheel shaft C 1
2 Deep groove ball bearing 1 2 15 Side plate 2 1
3 Central spindle of tension roller 1 16 Belt support plate 1
4 Deep groove ball bearing 2 2 17 Distance shaft 2
5 Transition roller 1 18 Conveyor motor 1
6 Driven roller shaft 2 19 Side plate 1 1
7 Driven roller 2 20 Driving chain wheel 1 1
8 Driving shaft 1 21 Protective guard 1
9 Bearing seat 1 22 Belt 1
10 Chain wheel 1 1 23
11 Chain wheel bracket 1 24
12 Chain wheel 2 2 25
13 Tension chain wheel shaft M 1 26

14

PDF created with pdfFactory Pro trial version www.pdffactory.com


5.Film separating mechanism

(P.4.5)

Part list
No. Item Qty No. Item Qty
1 hand wheel 1 9 sensor bracket 1
2 bearing seat 1 10 guide adjusting plate 1
3 adjusting screw rod 1 11 guide adjusting plate A 1
4 guide rod fixing plate 1 12 Guide bar 2 1
5 guide rod 2 13
6 linear bearing 2 14
7 Guide triangle plate 2 15
8 Adjusting nut for screw rod 1 16

15

PDF created with pdfFactory Pro trial version www.pdffactory.com


6.Horizontal sealing mechanism

(P.4.6)

16

PDF created with pdfFactory Pro trial version www.pdffactory.com


Part list
No. Item Qty No. Item Qty
1 Top junction plate 1 40 Lifting motor 1
2 Sliding bearing housing C 1 41 lifting nut 3
3 Sliding bearing housing A 2 42 cylinder bracket 2
4 rectangle spring 4 43 cylinder 1
5 linear guide rail 2 44 Floating joint 1
6 bottom beam for sealing cutter 1 45 Pressing plate 1
7 Deep groove ball bearing 1 4 46 Film press plate 1
8 isolation cushion cover 2 47 junction block 3
9 Lifting gear A1 2 48 sealing cutter backplate 2
10 Cushion block Z 4 49 Sealing cutter 1
11 Bearing junction plate 2C 2 50 Isolation cushion block 3
12 rack 1 51 Backplate fixed block 2
13 Position sleeve 2 52 proximity block 2
14 Pull rod seat A3 1 53 proximity block bracket 2
15 driving shaft 1 54 Cushion block 4
16 fisheye 4 55 Junction pin 3
17 bearing shaft 4 56 Top beam for sealing cutter 1
18 Cushion block 8 57 Cushion block M 2
19 bearing stopping pad 2 58 Mounting plate for proximity 1
switch
20 Gear B1 1 60 Shot pull rod 1
21 bearing stopping pad 2 61 Sensor bracket 2
22 Deep groove ball bearing 2 2 62 Position block 1
23 Short pull rod B3 1 63 Spring seat 4
24 Bearing seat 4 64 Screw rod 4
25 rack 4 65 Long pull rod 2
26 Fitting seat 2 66 Silica gel groove 1
27 Linear bearing 1 2 67 Silica gel 1
28 bottom beam 1 1 68 Pull rod seat A5 1
29 bottom beam 2 1 69 Linear bearing 2 4
30 Thrust ball bearing 1 3 70 Sliding bearing housing 1
31 bearing seat 3 71 Junction seat 1
32 Thrust ball bearing 2 3 72
33 Bearing spacer 3 73
34 Deep groove ball bearing 3 3 74
35 Lifting chain wheel 3 75
36 Driving chain wheel 1
37 Motor bracket 1
38 Lifting screw rod 3
39 Bottom mounting plate 1

17

PDF created with pdfFactory Pro trial version www.pdffactory.com


7.Vertical sealing mechanism

1
2
3
88 4
87 5
86 6
85 7
84 8
83 9
82 10
81 11
80 12
79
13
78
77 14
76 15
75 16
74 17
73 18
72 19
71 20
70
21
69 22
68 23
67
24
66
65 25
64 26
63 27
62
28
61
60 29
59 30
58 31
57
32
56
33
55
54 34
53 35
52 36
51 37
50 38
49 39
48 40
47 41
46
45 44 43 42
(P.4.7)

18

PDF created with pdfFactory Pro trial version www.pdffactory.com


Part list
No. Item Qty No. Item Qty
1 Handle wheel 1 46 Base board of guiding column 1
2 Thrust ball bearing 2 47 Bottom protective guard 1
3 Adjusting seat 1 48 Bracket of bottom press block PE 1
4 screw rod 1 49 Timing belt 1 1
5 Screw rod nut 1 50 Mounting plate of bottom press block 1
6 Top support plate 1 51 Fixed plate of tension wheel 1
7 Square column of guide rail 1 52 Driving shaft of pulley 3 1
8 Fixing seat 1 53 Guiding column of bottom press block 1
9 Guide rail 1 54 Top protective guard 1
10 Profile 80*40 1 55 Bottom press block PE 1
11 Sliding block 2 56 Pin V 1
12 Guiding column 1 57 Top press block PE 1
13 Bracket of sliding block 2 58 Mounting pad of top press block 2
14 Top plate of linear bearing housing 2 59 Fixed block of heating piece PE 1
15 Mounting plate 1 60 Vertical sealing cutter PE 1
16 Linear bearing housing 1 61 Cutter seat PE 1
17 Shaft of tension chain wheel 1 62 Timing belt 1
18 Protective guard 1 63 Tension wheel 1
19 Driven gear 2 64 Isolation pad 2 1
20 Gear spacer 2 65 Pulley 4
21 Deep groove ball bearing 1 10 66 Isolation pad 1 1
22 Back bearing housing 1 67 Fisheye 2
23 Protective guard bracket 2 68 Sliding block 1
24 Driving shaft of pulley 2 1 69 Bracket of reloading joint 1
25 Spacer of frame 2 70 Handle bolt 1
26 Bottom junction plate MK 1 71 Lift adjusting bar 1
27 Driving chain wheel 1 72 Copper sleeve of handle fixed seat 1
28 Bottom cover 1 73 Lift fixed seat 1
29 Column profile 2 74 Lift seat 1
30 Mounting bracket of bottom press 1 75 Handle bar 1
block QW
31 Front bearing housing 2 76 Junction plate 1 1
32 Bearing baffle 1 77 Nut seat for film guiding 1
33 Deep groove ball bearing 3 1 78 Idler roll of film guiding A 2
34 Driving shaft of pulley 1 1 79 Bearing 3
35 transition chain wheel 1 80 Handle 1
36 Turning handle 1 81 Bottom bracket of film guiding 1
37 Tension chain wheel shaft 1 82 Film guiding bar 1 1
38 Bottom mounting plate 1 83 Film guiding bar 2 1
39 Bracket of tension chain wheel 1 84 Film guiding bracket 1
40 Front and back moving screw rod 1 85 Cylinder fixed seat 1
41 Bracket of protective guard 2 86 Floating joint 1
42 Screw of moving screw rod 1 87 Tension bolt 1

19

PDF created with pdfFactory Pro trial version www.pdffactory.com


43 Front and back moving bracket 1 88 Vertical cylinder 1
44 Junction plate 1

8.Film collecting mechanism

(P.4.8)

Part list
No. Item Qty No. Item Qty
1 washer 1 10 Swing shaft 1
2 Film collection motor 1 11 Back film plate 1
3 Mounting plate of film 1 12 Junction plate 1
collection motor
4 Bearing seat 1 13 Idler roller axis 3 1
5 Sensor bracket 1 14 Position sleeve 1
6 Bearing seat B 1 15 Junction block 1
7 Film collection axis 1 16 Idler roller 1
8 Counter weight 1 17 Front film plate 1
9 Bearing seat A 1 18

20

PDF created with pdfFactory Pro trial version www.pdffactory.com


V. Machine operation
5.1 Operation sequence
Confirm air pressure(6.5--8.5KG/cm3)

Turn on the power switch on panel(power indicator light is on)

Turn on heat switch of longitudinal and horizontal cutter(Indicator light is on)

Set the sealing time

Set the stop time of conveyor belt

Adjust the height of the triangle board based on the wrappage height

Adjust the width of conveyor belt based on the wrappage width

Install Film

Adjust the machine manually and put the wasted film properly on the recycle device

Set the machine to automatic,and try to seal the film

Preparation is completed

5.2. Operation instruction

5.2.1. Power on:


1)Connect power supply:AC380V 50-60Hz ;
2)Use industry safety electricity;
3)Connect the dry filter gas and ensure the air pressure stability;
4)Confirm standby status of the machine, like the safety door is closed ,sealing cutter and other inspection
device is assembled well.

5.2.2. Process for opening the machine


1)Turn on the power switch, power indicator light is on;
2)Turn on heat switch of horizontal cutter, temperature controller start working;
3)Turn on heat switch of longitudinal cutter, temperature controller start working;
4)Set the temperature on the controller of horizontal and longitudinal cutter;
5)Set the sealing time and stopping time of the conveyor belts;
6)Choose the sensor: X refers to vertical inducing sensor and Y refers to horizontal inducing sensor.

5.2.3 Manually operation


1)After finishing the above steps, enter manual setting on touch screen;
2)Detection mode, front rest time of in-feed, back rest time of out-feed don’t work in manual mode;
21

PDF created with pdfFactory Pro trial version www.pdffactory.com


3)Keep pressing the button of[Manual Film Feeding],conveyor belt of out-feed and chains for clipping film run;
Loosen the button, they stop. Debug for installing film can be made.
4)Keep pressing sealing button, close backs and sealing knife goes down; Loosen the button, sealing knife goes
up and close is forward;

5.2.4 Automatic operation


1) Caution! Set the detection mode, sealing knife, front rest time of in-feed, back rest time of out-feed before
choosing automatic operation;
2) Entering automatic setting, and choose[Auto];
3) Process of automatic operating
After choosing [auto],the machine starts running, and conveyor belt of in-feed and out-feed runs. Put the
wrappage on the conveyor belt of in-feed, wrappage move forward. After sensor induces the wrappage chains for
clipping film run, back rest time of out-feed start to time. Chains for clipping film stop when it is time for the back
rest time of out-feed; Sealing knife goes down. Sealing time starts timing. It’s time for the sealing time, sealing
knife goes up and the chains for clipping film run, the front rest time of in-feed starts timing. It is time for the front
rest time of in-feed, the chains for clipping film stop. One work circle is completed.

5.2.5 Alarm or abnormality solve


1) The wrappage is sealed, or the wrappage is under the sealing knife when the sealing knife is going down. Alarm
indicator 3 lights, all activity stop.
2) Press the emergency button immediately when some problem happen. Alarm indicator 3 lights. All activity stop
at the same time.
3) After three work circles completed in automatic mode, the motor for disposing of film still runs, indicator 3
lights. All activity stop. Maybe the film is cut, or wrappage switch has problem.
4) Do not press the button 3 of alarm reset immediately when above problem happened. Turn the button 17 from
[Auto] to [Manual].Press the button 3 after solve all problem. Reset the emergency button if the button is pressed.

22

PDF created with pdfFactory Pro trial version www.pdffactory.com


5.2.6 Installing film and wasted film recycling
1) Film Threading Diagram

FILM THREADING DIAGRAM


穿膜示意图

2)Wasted film recycling Diagram

23

PDF created with pdfFactory Pro trial version www.pdffactory.com


VI. Running sequence

1) After opening the power switch, adjust the temperature to reach the suitable temperature. Maybe temperature
different exists for the indoor temperature and the film thickness.
Longitudinal sealing knife(150 ℃---180 ℃),horizontal sealing knife(150 ℃---180 ℃),sealing time (0.8--1.5
second).
2) Adjust the triangle diverted height base on the wrappage.
Adjust the width by hand--wheel, adjust the height by hand-wheel on the triangle diverter. The distance is 1cm
between the triangle diverter and the wrappage.
3) The distance between the position wrappage stops and the middle line of horizontal sealing knife is half of the
wrappage height.

4)The distance between the position wrappage stops and the middle line of longitudinal sealing knife is half of

the wrappage height.

5)Set the prepare length of the film if the wrappage height is more than 6cm.

6) After the wrappage width is set, install the film according to the installing film

7) Pull the film to clip the film by the chains for clipping film

8) Open work switch, open conveyor belt.

24

PDF created with pdfFactory Pro trial version www.pdffactory.com


Setting chart of stopping of wrappage

Wrappage

Sealing knife (up)

Conveyor of object out Conveyor of the object in

Sealing knife(down)

VII. Kiss device working condition


1) After start the sealing machine (GPL-5545C),select kissing device mode. This mode is suitable for packing
tiny product;
2) When the machine is in the kissing device mode, in-feed conveyor belt and out-feed conveyor belt will come
closer(refer to picture 1);
3) When the product go into the sealing station, out-feed conveyor belt will draw back and leave a gap for
sealing.(refer to picture 2)
4) When the machine finished sealing, the cutter separated and the out-feed conveyor will extend again, and keep
the minimum gap(picture 1),ready for the next product.

25

PDF created with pdfFactory Pro trial version www.pdffactory.com


Sealing knife(up)

Wrappage
Picture 1

Conveyor of the object in


Conveyor of the object out

Sealing knife(down)

Sealing knife(up)
Wrappage

Picture 2
Conveyor of the object out Conveyor of the object in

Sealing knife(down)

VIII. Technical parameters of machine


MODEL GPL-5545C
POWER SUPPLY 3 Phase,380V,50/60Hz
POWER 2kw
MAX. PACKING SIZE L∞,W+H≦400,H<170
PACKING SPEED 5~40 PCS/MIN(Related to product’s size and film material)
AIR COPRESSION 6.5--8.5kg/cm2
FILM POF PE
FILM WIDTH SUITABLE SIZE W≤550
SPEED OF CONVEYOR BELT 21m/min
NET WEIGHT 450kg
MACHINE DIMENSION L1680*W960*H1680

26

PDF created with pdfFactory Pro trial version www.pdffactory.com


IX. Safety devices and attention on the operating
1) Safety device protect the machine from any harm. Sealing knife will comeback if the package stops under the
sealing knife.(Conveyor belts don’t have safety.)After the faults are repaired, the machine works again if you
press the work switch.
2) When the machine is running, do not put your hands under the sealing knife;
3) Please check the connection of power supply wiring. Conveyor belt should go from right to left, Or the film
will not roll out.
4) Turn of the power when any problem happens. After fixing, please use manual mode to operate, then turn on
the automatic mode.

X. Maintenance

To make sure the machine performance well all the time, please follow the below instructions:
11.1.Clean the sealing knife by soft cloth after working.
Clean the sealing knife when the temperature is more than 70 degrees, or the sealing knife might be broken;
11.2.After cleaning the sealing knife, daub the sealing knife by soft cloth with cleanness ointment;
11.3.Change the sealing knife when the sealing knife is broken;
11.4. Air pressure
1) Waste water discharge:

-- The water must be discharged before reaching the metal block;


-- Rotate the drainage piston of the bottom bottle, then the water is discharged ,the piston can not return to
the original position if squeezing from the bottom, if the piston can not return, please remove the bottom of the
bottle, press the piston from the top to bottom.
2) Pressure adjustment:
-- When the knob rotates to the right, the secondary pressure rises;
-- After the pressure is set, fasten the fixed lock above the adjuster button;
-- During the use of the machine, in addition to the above-mentioned maintenance, regular cleaning and the
regular inspection on activities of the machine is needed, stop the machine immediately and professional
maintain if abnormal sound, damage, etc

XI. Troubleshooting of the machine

Troubleshooting 1
Phenomenon Reason Repair Fault
1. control box Power is turned off Turn on the power
Power indicator light Fixed fuse is cut Change the accessory
broken
Control switch jumps Switch is bad
Electric lines is broken
Connection of the electric lines is bad Confirm electric heat lines
Power leaks Confirm all electric lines
2. conveyor belt Tension of the belt is loosen Adjust the tension screw
Belt moves if you push Tension of the belt is too light Adjust the tension screw
the belt Motor gear is bad Change the accessory
27

PDF created with pdfFactory Pro trial version www.pdffactory.com


Belt doesn’t move if you Chain is too tight Adjust the chain
push the belt Electric lines is broken Change the accessory
Belt doesn’t move in Motor is bad
normal situation Socket head of the electric lines is bad
Decelerator is bad
Micro-drive switch is bad
3. Film Electric lines is broken Change the accessory
Rolling wheel of sending Motor is bad
film doesn’t move Decelerator is bad
direction of the moving Break box is bad
film is not correct. Setting position of the film is bad Adjust
Film doesn’t move Film tension bar is not horizontal
The position of the tight rolling wheel is not correct
Angle of the triangle diverter is bad
It is loose between pinhole rolling wheel and axle Adjust the spring
The rolling wheel of the film is bad Add oil
The chain tension of clipping film is too tight Adjust
The chain tension of clipping film is loosen
4. Sealing arm Lack of oil Add oil
Sealing arm doesn’t move Electric lines is broken Change the accessory
Sealing arm goes up at Decelerator is bad
once when it is going Electromagetism head is bad
down Air pressure is not full Confirm the air-pump
Sealing arm goes down at Safety device doesn’t work
once when it is going up

Trouble shooting 2
Phenomenon Reason Repair Fault
5. Sealing temperature Safety device move too fast; Adjust safety micro-drive switch;
doesn’t go up. Sealing time is too shoot. Make the sealing time longer.

Sealing arm go down There’s mistake on horizontal and vertical sensor. Adjust, clean
suddenly Or the sensor is not clean.
Wrong micro-drive switch pressing time.
Temperature can’t be Fixed fuse is cut Change the accessory
adjusted; Safety device Electric heat lines is cut
doesn’t work; Don’t seal Decelerator is bad
by manual sealing mouth Power is 1 pin
is bad. Temperature controller is bad Change the accessory
Temperature heat detector is bad
Electric lines is broken Change the accessory
Jiggle switch is bad
Block board can’t press the micro-drive switch Adjust
Electric lines is broken Change the accessory
28

PDF created with pdfFactory Pro trial version www.pdffactory.com


Micro-drive switch is bad
Decelerator is bad
Air pressure is not full Check the pressure
Sealing knife is bad Change new sealing knife
Temperature is too low adjust
Sealing time is too short Check
Air pressure is weak
Electric heat of sealing knife is bad Change the accessory
Dispose of wasted film Electric lines is broken Change the accessory
chains of clipping film Motor is bad
don’t move. Decelerator is bad
Brake box is bad
Socket head of the electric lines is bad
Chain is too tight Adjust
Chain is too loosen
No oil Add oil
The wheel of rolling Electric lines is broken Change the accessory
wasted film doesn’t move. Motor is bad

Wasted film is cut when Fluent of the film is not good Adjust the spring, add oil
rolling the wasted film. The belts of clipping film is not fitted Adjust

The action is wrong Voltage is too low Check the voltage of the power
Power is one pin Check the power
Connection of the electric lines is bad Connect with the lines again
Lines connected is not good

XII. Packing list


No. Item Qty Remarks
1 Machine 1set
2 High temperature frictiontape 1 roll
3 Silastical bar 1 pcs
4 Longitudinal sealing cutter 1 pcs
5 Heater of horizontal sealing 1 pcs
6 Heater of longitudinal sealing 1 pcs
7 Thermocouple 1 pcs
8 Tool box 1 pcs
9 Manual 1 pcs
10 Inner hexagon spanner 1 set
11 Monkey spanner 1 pcs
12 Solid wrench 1 pcs
13 “Crossing” screw driver 1 pcs

29

PDF created with pdfFactory Pro trial version www.pdffactory.com

You might also like