Ulma Offer Summary 32011 Garlands

Conveyor Components
Dear Sirs,
Thank you for considering ULMA Conveyor Components for this inquiry. We are pleased to provide our
best quotation for the requested material.
The equipment quoted has been selected to cover all your requirements as closely as possible. Please,
find below a summary of the offer and also find the detailed content and explanatory notes in the
following pages.
We remain at your entire disposal to provide any additional information or clarification to achieve a
mutually favourable response.
QUOTE SUMMARY:
CUSTOMER: AIC METALLURGIE – Gr DELTA HOLDING
Inscrita en el Registro Cooperativas de Euskadi, Folio 428 y Asiento 27 - C.I.F. - ES F - 48.028.872
OFFER No. : 32011 Rev. 0

OBJECT: Consultation Rouleaux 36C/18
DATE: January 15th, 2019
Equipment Quote Number Total Price

GUIRLANDES 32011 EURO 90.525,52
CURRENCY: EUR
DELIVERY TERMS: CF CASABLANCA (MAROC) (Incoterms 2010).
PLACE OF WORKSHOP:
• ULMA Conveyor Components, Otxandio, Spain – for Rollers
DELIVERY TIME: 11/12 Weeks after drawings approval.
PACKING: ULMA Conveyor Components standard seaworthy packing included according to ISPM No. 15
and HPE guide. See next approximate packing detail.
Equipment Packing Model Units Gross weight (Kg) Volume (m3)

Rouleaux C 41 17.305 14,7
All boxes and pallets will be delivered with ULMA standard packing and labelling as per our General
Packing Specification in attachment. Any different packing and labelling shall be quoted by express
request of the customer, with the corresponding price and delivery time adjustment.
PRODUCT COATING, RUBBER, and BEARING TYPE: All our products shall be finished following our
standard process as per the General Coating & Rubber Specification in attachment. Any different finishing
shall be quoted by express request of the customer, with the corresponding availability, price and delivery
time adjustment. See next the product offered:
Equipment Option
Roulement 6305 & 6306 VBF
Painting Metallic rollers 1.2 - RAL 5015 or 9006
Impact rollers 2.2 – RAL 9005
SPARE PARTS: a mark up of 20% shall be added to the regular prices of this project for the spare parts
requested within 2 years. Order quantities shall be a minimum of 20un/position. Prices of spare parts shall
be always in EXW conditions.
ULMA Conveyor Components

Bº. Zelaieta, s/n · 48210 OTXANDIO Spain · Tel. +34 945 450 075 · Fax +34 945 450 257 · www.ulmaconveyor.com
Conveyor Components
WARRANTY: The warranty covers all defects in material and workmanship for a period of 12 months
from inspection/installation or 18 months from delivery FCA ULMA factory in Otxandio (Spain) whichever
occurs first, and is subject to the Instruction Manual and Warranty Terms attached.
No material will be accepted for credit, repair or replacement, when returned without Vendor’s written
permission.
PAYMENT TERMS: The following are our standard payment terms. Any different payment mode shall be
agreed between the parties.
• 100% L/C IRREVOCABLE AND CONFIRMED.
• Operation subject to the approval of our credit assurance company.
NOTES/EXCEPTIONS: All items quoted shall be manufactured with ULMA standard processes and
components and shall comply with our standard Inspection and Test Plan (ITP attached) unless any
different has been stated in this document. Any other components or processes shall be quoted by
express request of the customer, with the corresponding price and availability/delivery time adjustment.
Take note the following:
• The bearing used is VBF as it is the commonly used in our contracts in Morocco.
• The painting used in metallic rollers would be RAL 5015 or 9006 and for rollers with rubber would
be RAL 9005, as they are our standard colours.
• Something to take into account is that with the details we have been provided, we have quoted
our standard garlands, so that in case this offer is of your interest you should send us your
drawings and details.
To avoid long term stock of material in our warehouse, 1 month after the customer has been informed his
goods are ready for delivery, the order will be invoiced totally and the stock will be charged with a fee of
3.25 USD/pallet or box/day (handling & financial charges included).
Any change in quantity or specifications will result in price and delivery review.
Internal corrosion resistance is not required due to sealed rollers.
Low noise rollers not quoted in this offer. These shall be quoted by customer request only.
VALIDITY OF THE OFFER: 1 month from the date of submission of this offer. After this period we
reserve the right to change our quotation.
Mainly due to the difficulties in projecting steel costs beyond the next month, whenever a longer validity is
requested, we are open to agree an escalation clause that provides fairness to both parties.
CONTACT INFORMATION:
Commercial Dep.: Raúl Illaro (+34 600 901642) rillaro@ulmaconveyor.com/ Teresa Lecue (+34
945450075)
Engineering Dep.: Mikel Aguirregabiria (+34 666530028) maguirregabiria@ulmaconveyor.com
Financial Dep.: Ainhoa Manzano (+34 648832365) amanzano@ulmaconveyor.com
ULMA Conveyor Components is a leading conveyor components manufacturer with more than 50 years of
experience supplying to the mayor bulk handling companies and accredited to ISO 9001:2008 for Quality
Assurance. We have premium design and manufacturing capabilities and would be pleased to work with
you in this project to become your company’s most valued supplier.
Yours sincerely,
ULMA Conveyor Components, S. Coop.
Bº. Zelaieta, s/n
48210 OTXANDIO - Spain
Tel.: +34 945 450075
Fax: +34 945 450257
www.ulmaconveyor.com

Conveyor Components
INDEX
1. Commercial offer summary
2. Product price detailed by position

3. Timing schedule
4. Product calculation sheets
5. Drawings
6. General packing specification
7. General coating & rubber specification
8. Technical data sheets (coating, bearing grease…)
9. ISO 9001:2008 quality certificate
10. ATEX compliance certificate
11. ULMA standard ITP (Inspection Terms Program)
12. Laboratory & testing facilities
13. Instruction Manual and Warranty Terms
14. ULMA Group general information
15. Project reference list
16. Contact information and ULMA subsidiaries

GENERAL PACKING SPECIFICATION
Rollers and frames should be protected from knocks, scrapes and exposure to harsh
environments during transport and storage to avoid damaging the goods and shortening its life.
See Instruction Manual and Warranty Terms document for further detail of handling and
storage.
Rollers and frames are heavy materials; therefore the packing shall be suitable for the weight
and characteristics of the goods. These goods are packed in wooden pallets and wooden boxes
or crates.
All packing must be Ulma Export Standard packing, suitable for FCL transportation, except
when something different has been specified by express request of the customer.
The pallets are selected so that the material does not exceed the length of the pallet, thus to
be protected from lateral knocks.
All wooden material packaging is fumigated for Export and complies with the Phytosanitary
normative. Satisfies the ISPM15 (international) and HPE (Germany) requirements and is
marked accordingly.

Table of standard Ulma packaging
PRODUCT PACKING DESCRIPTION PICTURE

TYPE MODEL
ROLLERS A Wooden box of (LxWxH)
120x100x115 cm
Closed box is banded with
metal straps
B Wooden pallet or Europallet (in

various dimensions adapted to
the product)
Pallet is banded with plastic
straps
External plastic
GARLANDS C Wooden pallet of (LxWxH)

250x110x100 cm
straps
External plastic

PULLEYS D Special wooden Box
FRAMES E Wooden pallet of (LxWxH)

200x100x220 cm
straps
Exterior plastic
Labelling and marking
All packing shall be labelled and marked according to Ulma standard format, except when
something different has been specified by express request of the customer one month prior to
the shipping date. In this case, we reserve the right to review the prices and delivery time
accordingly.
One label shall be placed on every pallet or box.

We will not put any packing list neither inside nor outside the box unless specified by the
customer one month prior to the shipping date.

Ulma standard label includes the following fields which we believe covers the general
information requirements:
Customer name and Delivery address

Manufacturing company and address ULMA Conveyor Components
Customer’s reference
Internal reference
Position, description of goods, Qty

Number of packages
Gross weight (Kg)

Dimensions (LxWxH) m
Volume m3

Conveyor Components
GENERAL COATING & RUBBER SPECIFICATION
Rollers and frames should be protected from knocks, scrapes and exposure to harsh
environments during transport and storage to avoid damaging the goods and shortening its life.
See Instruction Manual and Warranty Terms document for further detail of handling and
storage.
All ULMA rollers and frames shall be finished and protected using our standard coatings &
rubbers as per the lists below, except when something different has been specified by express
request of the customer. In this case, we reserve the right to check availability, review the
prices, and delivery time accordingly.
Table of standard ULMA coating

1.1 1.2 1.3 1.4 1.5 1.6
Option
Anti rust Paint coat 1 Paint coat 2 Paint coat 3 C5 Paint coat 4 Paint coat 5
Plain
varnish Standard C4 Atex Atex C4
metal
rollers
Surface Light Cleaning -Degreasing. -Sand Blasting -Sand Blasting -Degreasing. -Sand Blasting
preparation - Phosphating . Sa2 ½. Sa2 ½. -Phosphating Sa2 ½.
-Nano -Nano
technological technological
passivation passivation
Primer - - - Powder coating - -
Zinc-Rich Epoxy
Aver.(100micron).
TOP COAT One layer of Powder coating Powder coating Powder coating Powder coating Powder coating
Anti rust EPOXY RAL Polyester RAL Polyester RAL EPOXY RAL Polyester RAL
Varnish 5015. 5015 5015 9005 9005
Aver.(80micron). Aver.(80micron). Aver.(80micron). Aver.(80micron). Aver.(80micron).
Shaft protection With anti rust Painted With anti rust With anti rust Painted With anti rust

Conveyor Components
2.1 2.2 2.3 2.4 2.5

Option
RETURN AND Anti rust Paint coat standard Paint coat 2 C4 Paint coat 3 C5 Paint coat 4 Atex C4
IMPACT WITH varnish & Atex 1
RINGS
Are to apply Roller ends Roller ends Entire roller Entire roller Entire roller
Surface Light Cleaning Surface cleaning and -Sand Blasting -Sand Blasting -Sand Blasting
preparation preparation with Sa2 ½. Sa2 ½. Sa2 ½.

solvents
Primer - - - Powder coating -
Zinc-Rich Epoxy
Aver.(100micron).
TOP COAT One layer of Liquid paint EPOXY Powder coating Powder coating Powder coating
Anti rust RAL 9005 Polyester RAL Polyester RAL Polyester RAL 9005
Varnish Aver.(45micron). 5015 5015 Aver.(80micron).
Aver.(80micron). Aver.(80micron).
Shaft protection With anti rust Painted With anti rust With anti rust With anti rust
Table of standard ULMA rubbers

Standard Standard ATEX High quality High quality High axial Polyurethane
Rubber
Atex retention
quality
Hardness 70 +-5 70+-5 64+-4 64+-4 70+-5
(ShA)
DIN 53505
Tensile Strength >8 >8 >20 >20 >15
2
(N/mm )
DIN 53504
Elongation ( %) >200 >200 >400 >400 >300

DIN 53504
3
Abrasion (mm ) <190 <190 <120 <120 <150
DIN 53516

BEARING GREASE
Texte
Texte
OPTION 1.2
Product Technical Data Sheet
R&D Department
Edition Nº 1 Date 27.05.2010
Page 1 of 1
Producto POLIPOX 7 AZUL 5015 / SBC Printing Date: 08.03.2012
Código Técnico 541884
Código Comercial 841872(20)
PRODUCT DESCRIPTION
Powder coating formulated with a mixture of epoxy-polyester resins with good mechanical and chemical properties. The product
is recommended for office furniture, indoor lighting, indoor decoration pieces. The outdoor use is not recommended.
PHYSICAL AND APPLICATION FEATURES
Chemical Nature: Epoxy-polyester

Density: 1,66 g/cm3
Application: Electrostatic units with a tension above 30 kV
(under controlled conditions), please ask for tribo charging
features.
Curing temperature: (temperature of the object).
Particle size distribution: Suitable for the application.
FILM PROPERTIES
Recommended Thickness ISO 2808 µm 60 - 80

Gloss 60º ISO 2813 UB 80 - 90
Direct Impact (15 mm) UNE-EN-ISO 6272 mm 400
Reverse Impact (15 mm) UNE-EN-ISO 6272 mm 400
Cupping Test UNE-EN-ISO 1520 mm 4
Bending Test (Cylindrical Mandrel) UNE-EN-ISO 1519 mm 4
Adhesion ISO 2409 Classification 0
Resistance to Humidity (no blistering or gloss loss) ISO 6270 h 500
Salt Spray Fog (delamination <2mm) UNE-EN-ISO 7253 h 500
Observations: The mechanical and chemical test have been carried out on mono crystalline phosphate treated steel panels (Bonder 20-60-C) with an average,
application thickness of 60-80 µ and polymerised at the recommended temperature.
______________________________________________________________________________________________________
Note: The results shown on this page of technical details are based on our current knowledge and tests have been carried out with maximum objectivity,
however we cannot guarantee the results obtained by the final user.
________________________________________________________________________________________________________
Naber Recubrimientos en Polvo, S.L. Sociedad Unipersonal, Autovía v31, p.k 6,500 , 46469 Beniparrell (Valencia); Apdo. de correos 356, 46460 (Valencia)
España; Tel.: (+34) 96 121 95 10; Fax: (+34) 96 121 32 09. E-mail: nabersa@nabersa.com
OPTION 1.3, 1.4, 2.3, 2.4
Technical data sheet YL - ENG

version 06
selac®
Code Y311L02 RAL 5015 CA BLU 80G T
POLIESTERE T.F.
λ Description λ Technical features

Specific gravity [kg/l] 1,650 1,710
Thermosetting powder coating with smooth finish , based
Brilliance ( ISO 2813 ) [60° Gloss units ] 75 85
on saturated carboxylated polyester resins , suitable
Thickness [µm] 70 90
crosslinker , inert fillers and pigments without heavy
Theoretic yield [m2/kg] 6,5 8,7
metals .
λ Mechanical properties
λ Specific uses Bending on cylindrical mandrel ( ISO 1519 ) [mm] 5 6
Erichsen embossing ( ISO 1520 ) [mm] 7 9
The product is suitable for the coating of goods exposed
Direct impact ( ISO 6272 ) [Nm] >/= 2,5
outdoor , for which excellent weather resistance to ageing
Cross-hatch adhesion ( ISO 2409 ) 0 1
without yellowing or chalking is required .
Wolf-Wilborn pencil hardness ( ASTM D 3363 ) H 2H
Buchholz hardness ( ISO 2815 ) 85 95
λ Surface preparation
Related to the support to be coated we strongly Mentioned values are obtained on UNI 5961 panels , 0,5 mm thick ,
recommend a correct preparation based on blasting , zinc previously degreased with perchloroethylene . Film thickness 80 micron
or iron salt phosphatation or chromatation , but at least an approximately .
accurate degreasing . Anticorrosive properties , adhesion
and time duration are greatly influenced by the pre- λ Corrosion and wheathering tests
treatment . Salt spray test ( ISO 3768 - ASTM B117 ) 500 hours
Kesternich test ( ISO 3231 ) 30 cycles
λ Application Humidity chamber test ( ISO 6270 ) 1000 hours
Application is possible with manual or automatic UV-CON ( ASTM G 53-88 ) 50% residual retention after 200 hours
electrostatic guns , working with corona ( minimum voltage
40KV ) or triboelectric charging system . Codes having "D" Mentioned values are obtained on UNI 5961 panels , 0,5 mm thick , with
in fourth position are suitable for application by microcristalline zinc salts phosphatation or on chromated AA 5005-H24
by electrostatic disc aluminium . Film thickness 80 micron approximately .
λ Curing conditions
λ Homologations
Curing time depends not only on the product reactivity ,
but also on the oven efficiency and on the mass of the
parts to be coated . Suggested curing conditions are :
Time ( minutes) Temperature ( °C )

10 180 λ Storage stability
20 180 This product , if kept in sealed boxes stored in a dry place at a temperature
15 190 not exceeding 30° C is stable and guaranteed for 24 months aft er the
10 200 production date .
Curing in the minimal conditions is possible but could not λ Safety informations
MOD. DTQ 03C/03
allow to obtain the complete properties mentioned in the Powder coatings are considered combustibles but not inflammable . The
section aside . Times and temperatures always refer to the ignition temperature of the mixture powder / air is in the range between 450
object . and 600 °C . For further safety informations please refer to s pecific Safety
Data Sheet prepared according to 91/155 UE directive .
Date of issue
11 2010
Remarks : the above mentioned informations come from our experience , as well as that of specialized laboratories , and they are
constantly updated ; anyway the user undertakes full responsability about application and testing of the products according to his
requirements . This data sheet is given in order to inform about the main characteristics of the product , but it is not a warranty .
arsonsisi s.p.a. Via dell'Elettronica , 15 Tel.: +39 0323 5890674 e-mail : lab@arsonsisi.com
società a socio unico 28924 - Verbania Fondotoce - Italia
Fax: +39 0323 5890684
OPTION 1.4, 2.4
Technical data sheet EXPRIM - ENG

version 3.2013
selac®
Code B91FKBY ZINTECH PRIMER PLUS XFC DG
EPOXY
λ Description λ Technical features

Specific gravity [kg/l] 1,97 2,03
Thermosetting powder coating having smooth or textured Brilliance ( ISO 2813 ) [60° Gloss un its ] 63 77
finish , based on epoxy resins crosslinked with suitable Thickness [µm] 70 90
hardeners , inert fillers and pigments without heavy metals . Theoretic yield [m2/kg] 5,5 7,3
λ Specific uses λ Mechanical properties

The product used as a primer grants excellent protection Bending on cylindrical mandrel ( ISO 1519 ) [mm] 5 6
versus corrosion . It ensures good adhesion of a wide range Erichsen embossing ( ISO 1520 ) [mm] 7 9
of liquid or powder finish coatings . In case of outdoor Direct impact ( ISO 6272 ) [Nm] >/= 2,5
exposure it is indispensable a suitable finish coat protecting Cross-hatch adhesion ( ISO 2409 ) 0 1
from chalking Wolf-Wilborn pencil hardness ( ASTM D 3363 ) H 2H
λ Surface preparation Buchholz hardness ( ISO 2815 ) >/= 85
Product could be used on supports treated with iron or zinc Mentioned values are obtained on UNI 5961 panels , 0,5 mm thick ,
phosphates or only sandblasted at SA 2.5 grade . In this previously degreased with perchloroethylene . Film thickness 80 micron
case it is necessary to immediately coat , to prevent support approximately .
oxidation . On zinc plated parts a chromatation process is
suggested . A correct preparation of the support is anyway λ Corrosion and wheathering tests
very important to obtain the best performances . Salt spray test ( ISO 3768 - ASTM B117 ) Over 1000 hours
λ Application Kesternich test ( ISO 3231 ) 30 cycles
Humidity chamber test ( ISO 6270 ) Over 2000 hours
Application is possible with manual or automatic

Mentioned values are obtained on UNI 5961 panels , 0,5 mm thick , with
electrostatic guns , working with corona ( minimum voltage
microcristalline zinc salts phosphatation . Film thickness 80 micron
40KV ) or triboelectric charging system if specified .
approximately .
λ Curing conditions λ Homologations

Curing time depends not only on the product reactivity , but
also on the oven efficiency and on the mass of the parts to
be coated . Suggested curing conditions are :
Time ( minutes) Temperature ( °C )
16 - 24 150 λ Storage stability
10 - 16 160
This product , if kept in sealed boxes stored in a dry place at a temperature
7 - 13 170
not exceeding 30° C is stable and guaranteed for 36 mo nths after the
6 - 10 180
production date . For XFC products the storage stability becomes 6 months .
Curing in the minimal conditions is possible but could not λ Safety informations
allow to obtain the complete properties mentioned in the
MOD. DTQ 03C/03
Powder coatings are considered combustibles but not inflammable . The

section aside . Times and temperatures always refer to the ignition temperature of the mixture powder / air is in the range between 450
object . and 600 °C . For further safety informations please refer to speci fic Safety
Data Sheet compliant with Regulation CE 1272 / 2008 ( CLP )
Date of issue
1 2014
Remarks : the above mentioned informations come from our experience , as well as that of specialized laboratories , and they
are constantly updated ; anyway the user undertakes full responsability about application and testing of the products according
to his requirements . This data sheet is given in order to inform about the main characteristics of the product , but it is not a
warranty .
arsonsisi s.p.a. Company headquarter Via Settembrini 39 , 20020 Lainate ( MI ) - Italy -

società a socio unico Tel. +39 02 937541 Fax: +39 02 937541114
Powder coatings laboratory Via dell'Elettronica 5 , 28924 Verbania Fondotoce ( VB ) - Italy -

Tel. +39 0323 5890674 Fax: +39 0323 5890684
e-mail : lab@arsonsisi.com
info@arsonsisi.com www.arsonsisi.com
OPTION 1.5
Product Technical Data Sheet
R&D Department
Edition Nº 1 Date 19.01.2012
Page 1 of 1
Producto POLIPOX 7 ATX NEGRO COND - SBC Printing Date: 16.05.2012
Código Técnico 542267
Código Comercial 842260(20)
PRODUCT DESCRIPTION
Powder coating formulated with a mixture of epoxy-polyester resins with good mechanical and chemical properties. The product
is recommended for office furniture, indoor lighting, indoor decoration pieces. The outdoor use is not recommended.
PHYSICAL AND APPLICATION FEATURES
Chemical Nature: Epoxy-polyester

Density: 1,62 g/cm3
Application: Electrostatic units with a tension above 30 kV
(under controlled conditions), please ask for tribo charging
features.
Curing temperature: (temperature of the object).
Particle size distribution: Suitable for the application.
FILM PROPERTIES
Recommended Thickness ISO 2808 µm 60 - 80

Gloss 60º ISO 2813 UB 65 - 75
Direct Impact (15 mm) UNE-EN-ISO 6272 mm 600
Reverse Impact (15 mm) UNE-EN-ISO 6272 mm 600
Cupping Test UNE-EN-ISO 1520 mm 5
Bending Test (Cylindrical Mandrel) UNE-EN-ISO 1519 mm 5
Adhesion ISO 2409 Classification 0
Resistance to Humidity (no blistering or gloss loss) ISO 6270 h 500
Salt Spray Fog (delamination <2mm) UNE-EN-ISO 7253 h 500
Film Resistivity Met.Interno Resis. Pelicu Ohm < 1*10(8)
Observations: The mechanical and chemical test have been carried out on mono crystalline phosphate treated steel panels (Bonder 20-60-C) with an average,
application thickness of 60-80 µ and polymerised at the recommended temperature.
______________________________________________________________________________________________________
Note: The results shown on this page of technical details are based on our current knowledge and tests have been carried out with maximum objectivity,
however we cannot guarantee the results obtained by the final user.
________________________________________________________________________________________________________
Naber Recubrimientos en Polvo, S.L. Sociedad Unipersonal, Autovía v31, p.k 6,500 , 46469 Beniparrell (Valencia); Apdo. de correos 356, 46460 (Valencia)
España; Tel.: (+34) 96 121 95 10; Fax: (+34) 96 121 32 09. E-mail: nabersa@nabersa.com
OPTION 1.6, 2.5
Technical Data Sheet
Product PD-858-9005-001
POLIEST LUCIDO NERO DISSIPATIVO
SERIES: DISSIPATIVE POLYESTER

THERMOSETTING POWDER COATING
PD FOR OUTDOOR USE TGIC-FREE
Group: 0000
SPECIFIC PRODUCT PROPERTIES
CURE TEMPERATURE: 180 °C Object temperat.

CURE TIME: 20 Min -
GLOSS AT 60°: 85 - 95 Units ISO 2813
THEORETICAL COVERAGE: 10,49 m2/kg Thickness 60 m
APPLICATION: Corona - -
GENERAL PROPERTIES OF THE SERIES
Fundamental The ESD phenomenon, better known as electric discharge phenomenon, is due to the
Product accumulation of electric charges on non-conductive surfaces. For human beings the so
called electric shock causes only an annoying reaction but for electronic devices (such as
characteristics computers, hospital instruments, diagnostic devices, etc.) consequences can go from
temporary running problems to huge permanent damages.
The particular composition of powder coatings Series PD Group 0000, based on quality
raw materials carefully chosen to give the finish excellent general properties, avoids the
stagnation of electrical charges on the film surface and consequently the electrostatic
discharge phenomenon.
The dissipative power of powder coatings Series PD Group 0000 is conditioned by the
thickness of the coating film. We recommend applying the coating with thickness not
superior to 100 microns. The possible presence of a non-conductive interface between the
coating and the metallic substrate nullifies the dissipative power of the product. Because
of phenomena connected to the nature of this product, the overpainting of the finish, even
with the same product, can cause a drastic reduction of the dissipative properties.
Substrate Before the painting, the item should be adequately pre-treated in accordance with surface
preparation type, final use and required performances. The following table can be used as starting
point for the pre-treatment choice.
Substrate Indoor use Outdoor use Architecture
Soil removal, Chromate,

Aluminium Chromate, Chrome-Free -
Chrome-Free
Soil removal, Iron Phosphate, Iron Phosphate, Zinc Phosphate,

Steel -
Zinc Phosphate, Sand-blasting Sand-blasting
Acid attack, Iron Phosphate, Zinc Acid attack, Zinc Phosphate,

Zinc coated steel* -
Phosphate, Chromate Chromate
* If the powder has to be applied on galvanized steel, please contact the representative.
Series PD- Group 0000 - Page 1

Particle size Powder coatings Series PD Group 0000 are characterized by an average particle size
distribution included between 30 and 40 microns. According to the customer’s specific needs, specific
particle size distributions can be supplied.
Typical Powder coatings Series PD Group 0000 can be used for painting different items for
applications indoor use when, beyond good chemical-physical properties, also a good dissipation of the
electrostatic charges is required. Typical applications include:
Shelves for assembling electronic components
Basements for flooring
Shelves
Storage The self-life of Powder coatings Series PD Group 0000, if stored in a dry place and at
stability temperatures below 30°C, will be at least 12 months ex works. For product older than 12
months, it is recommended to check the characteristics every year.
General properties of
Regulation Test result
the series (1)
Impact Test (2) ASTM D2794 2,5 Nm

Adhesion (2) ISO 2409 GT0
Deep-drawing (2) ISO 1520 5 mm
Bending test (2) ISO 1519 5 mm
(3)
Surface resistivity EC 61340-5-1 10E3 - 10E9 ohm/square
(4)
Salt spray ISO 9227 500 hours without film detachment
Accelerated weathering EN ISO 11341 800 hours with remaining gloss superior to 50%
Humidity test (4) DIN 50017 500 hours without film deachment or blistering
Acetone 100 double passages with cotton wad Scarce resistance

Ethyl alcohol 100 double passages with cotton wad Excellent resistance
Methylethylketone 100 double passages with cotton wad Scarce resistance
Perchloroethane 100 double passages with cotton wad Scarce resistance
Toluene 100 double passages with cotton wad Limited resistance
Trichloroethane 100 double passages with cotton wad Scarce resistance
Xylene 100 double passages with cotton wad Limited resistance
Acetic acid (10%) Film immersion for 30 days Excellent resistance

Citric acid (10%) Film immersion for 30 days Excellent resistance
Hydrochloric acid (10%) Film immersion for 30 days Excellent resistance
Phosphoric acid (10%) Film immersion for 30 days Excellent resistance
Lactic acid (10%) Film immersion for 30 days Excellent resistance
Sulphuric acid (10%) Film immersion for 30 days Excellent resistance
Ammonium hydroxide (10%) Film immersion for 30 days Scarce resistance

Sodium hydroxide (10%) Immersione del film per 30 giorni Scarsa Resistenza
(1)
All tests have been carried out on smooth glossy finishes.
(2)
Tests carried out on Unichim steel sheets with film thickness of about 60 microns.
(3)
The dissipative power of powder coatings Series PD Group 0000 are conditioned by the thickness of the coating
film. We recommend applying the coating with thickness not superior to 100 microns.
(4)
Tests carried out on Unichim steel sheets with film thickness of about 60 microns.
Note
The information given in this Technical Data Sheet, based upon laboratory tests, is currently correct to the best of our
knowledge. Since product application and conditions vary and are often beyond our control, we can guarantee only the
product quality itself. In the light of continuous product improvement, ST Powder Coatings reserves the right to modify
without notice the content of this technical sheet.
Print date: 17/04/13

Edition: 2
Series PD- Group 0000 - Page 2

Conveyor Components
ROLLERS
INSPECTION AND TESTS PLAN (ITP) Rev.2 jan-16
CLIENT:
PROJECT: COSTUMER REF:
CERTIFICATE
TEST INSPECTION MANUFACTURER CLIENT
REQUIRED
ULMA Conveyor
Components
1 MATERIALS
1.1 TUBE EN 10204 3.1 D R R
1.2 SHAFT EN 10204 3.1 D R R
1.3 BEARING EN 10204 2.1 D R R
1.4 WELDING WIRE EN 10204 2.1 D R R
1.5 RUBBER RINGS EN 10204 2.1 D R R
1.6
2 SURFACE TREATMENT
2.1 ANTIOXIDANT EN 10204 2.1 D R R
2.2 PAINTING EN 10204 3.1 D R R
2.3 VULCANIZED RUBBER EN 10204 3.1 D R R
3 WELDING
3.1 CERTIFICATE QUALIFICATION ASME IX D R
3.2 PROCES SPECIFICATION (WPS) ASME IX D R
CERTIFICATE PROCEDURE
3.3 ASME IX D R
QUALIFICATION (PQR)
4 SEALING SYSTEM TEST
4.1 WATER - TIGHTNESS EN 10204 3.1 D WP WP
4.2 DUST - TIGHTNESS EN 10204 3.1 D WP WP
5 FINAL ROLLERS CONTROL
5.1 DIMENSIONAL CONTROL Approved drawings 3.1 D WP WP
5.2 ROLLING RESISTANCE EN 10204 3.1 D WP WP
5.3 STARTING RESISTANCE EN 10204 3.1 D WP WP
5.4 BALANCE CHECK EN 10204 3.1 N.A N.A N.A
5.5 AXIAL MOVILITY EN 10204 3.1 D WP WP
5.6 ECCENTRICITY EN 10204 3.1 D WP WP
5.7
6 FINAL CONTROL
6.1 FINAL TESTS CERTIFICATES REVIEW DOSSIER D R R
6.2
* Sealing system Test:
The water and dust tightness tested only the sealing system.
For each batch, we will manufacture one roller more with the same sealing system.
This roller could be shorter.
A batch mease all the rollers with the same sealing system size.
The sealing system does not depend on the length of the roller.
* The acceptance criteria of the test will comply the manufacturer's standard process IPR-001.
(WP)= Inspection point
(R)= Review of inspection documents
(H)= Hold point sing and stamp for approval
(D)= Dossier
(N.A)= Not apply
Conveyor Components
Instruction Manual and Warranty Terms
Rollers, Idlers and Garlands
Conveyor Components
1. Product Description................................¡Error! Marcador no definido.3

2. Product Range and Technical Specifications.......................................... 4
2.1 Metallic Roller (RM_* *) ........................................................................ 4
2.2 Impact Roller (RA_* *) .......................................................................... 5
2.3 Return Roller with disc (RLH_* *; RLD_* *; RL1T_**; RL2T_* *)........... 6
2.4 Idlers or Idler Frames (E *-**) .............................................................. 7
2.5 Garlands (G *-**).................................................................................. 7
2.6 Roller Inner parts .................................................................................. 8
2.7 Operation in Explosive Areas. .............................................................. 8
3. General Instructions................................................................................ 9
3.1 Transport .............................................................................................. 9
3.2 Storage ................................................................................................. 9
3.3 Installation of rollers, garlands and idler frames ................................. 10
3.4 Maintenance ....................................................................................... 12
3.5 Warranty ............................................................................................ 13
Conveyor Components
1. Product Description
ULMA Conveyor Components rollers are designed to work in conveyor belts for Medium and
Heavy Duty bulk material handling applications. Recommended working conditions are:
• Rollers are designed to work according to CEMA and VDI 2341 standards
• Working temperatures: -35ºC -50ºC.
• Belt Speed: Up to 7m/s, depending on dimensions.
• Suitable for adverse weather conditions
• For other working conditions please check : www.ulmaconveyor.com
Rollers can be assembled on idler frames or linked to each other in a garland system.
Conveyor Components
2. Product Range and Technical Specifications
2.1 Metallic Roller (RM_* *)
Metallic Roller Parts
1. Tube: is in direct contact with the conveyor belt. Most common materials are: (S235)
Steel, (PE) plastic, rubber-coated steel and plastic coated steel. The metallic tube
can be protected by a paint coating or antirust varnish. It is an area to be protected
from knocks, scrapes and exposure to harsh environments during storage and
transport. Otherwise product properties can be affected as the perfect contact
between tube and conveyor belt is very important.
Conveyor Components
2. Shaft: the shaft is fixed to idler frame by different shaft end design. The shaft is static
while the tube is turning and working dynamically. It is recommended to hold the
rollers from the shaft during manipulation. Axial impacts to the shaft to be avoided.
3. End Disc: The end disc protects the sealing system and bearing during roller life
time. Impacts, knocks during manipulation or storage to be avoided. It is also
important not to sustain roller weight on this component.
2.2 Impact Roller (RA_* *)
This roller unlike the metallic roller has fixes rubber rings on the external side. This type of
roller is placed in loading areas where the roller suffers impacts from handled material
throughout its operating life. The roller has the same characteristics as the metallic roller
and same precautions should be taken into account.
1. Tube
2. Shaft
3. Impact rubber rings
Conveyor Components
2.3 Return Roller with disc (RLH_* *; RLD_* *; RL1T_**; RL2T_* *)
These types of rollers have also fixed rubber disc on the external side. The rubber disc
function is to remove dirt and sticky material from the conveyor belt. There are different
rubber disc geometries and designs available depending on the application and desired
rubber disc & belt contact area.
1- Tube
2- Shaft
3- Cleaning rubber disc
4- Flat rubber disc
Conveyor Components
2.4 Idlers & Idler Frames (E *-**)
The support is the connection between the roller and the conveyor structure. It is a metal
structure that is fastened by screws and nuts to the conveyor frame. Rollers are placed on it.
1 Side roller
2 Centre roller
3 Idler Frame
4 Conveyor structure & Idler Frame fixing steel plate.
2.5 Garland (G *-**)
Conveyor Components
The garland is a union of rollers with garland shape. The rollers are connected by links, bolts
nuts and are tied to the structure of the conveyor by means of hooks or chains.
1. Roller
2. Fixing elements
3. Hook
2.6 Roller Inner Parts
The roller is maintenance free. The roller is designed for a certain life time. These parts may
vary in form and shape depending on the model or the requirements of each installation
1-Tube
2- Shaft. Tolerance shaft & bearing h6 / js6
3- Bearing housing. Tolerance bearing & bearing house N7/M7
4- Bearing (2 units of 6000 series). Inner adjustment of C3 or
C4.
5- Sealing system. This protects the bearing against
contaminants. Double protection system, labyrinths and low
friction contact seal.
2.7 Operation in explosive areas.

To work in these environments the roller must have certain characteristics. These
roller have the following identifying mark stamped on the shaft
A declaration of conformity is enclosed with such roller deliveries.
Conveyor Components
3. General instructions
3.1 Transport
• Rollers should be protected from knocks, scrapes and exposure to harsh
environments during transport. Otherwise product properties can be affected
• Rollers can be delivered packed in wood pallets, wood boxes or wood crates. In the
case of the strapped pallets, the restraint belts must be connected in the same
direction as the strip. Avoid packages fix strapping packages to the rollers, idlers
frames or garlands.
• Assembled garlands are delivered in special long palettes.
• Palettes must be lifted dead-centre
3.2 Storage
• Rollers should be protected from knocks, scrapes and exposure to harsh
environments during storage. Inappropriate storing of the idlers before operation can
lead to damaging and a shortened service life
• Rollers should be protected from unfavourable environmental effect, such as solar
radiation and strong fluctuations in temperature. This can expedite an aging and
embrittlement of rubber and plastic parts..
• There must meet a minimum separation of 100mm between pallets and from the
ground.
Conveyor Components
• Indoor storage shall not exceed more than 6 months. There must meet a minimum
separation of 100mm from the ground. Avoid moisture condensation on packages
throughout storage.
• Storage temperatures should be limited to the working conditions of the rollers.
Package Stack is not allowed, since packets can warp in long storage period.
• All products must be stored on a secure, flood-free surface.
3.3 Installation of rollers, garlands and idler frames

• Rollers must be handled by holding them on both ends of the shaft. If you want to
hold them by the shell you must use a magnet handling system. The latter only
applies to metallic rollers.
• If the ends are coated in varnish, clean them with a rag before handling to assure a
proper grip.
• With manual handling, we recommend using safety gloves and boots.
• Rollers should not be unwrapped until just prior to installation.
• Immediately after installing it, place the conveyor belt over the rollers (2 weeks max.)
. This requirement consists in protecting the rollers and their different components
(ex. the rubber rings from ultraviolet light and other effects of the weather).
Conveyor Components
• Install the supports and brackets by tightening the screws with washers to
keep them from loosening with vibrations.
• Check the proper positioning of the idlers by checking the proper clip angle,
in training idlers (the guide roller’s back position must follow the belt’s
direction
• The ends of the rollers must not be damaged during assembly.

• The garlands must be handled by holding the hooks available for this on the
conveyor’s structure.
Conveyor Components
• If there are ATEX requirements, these components must be integrated in

the conveyors where the static electricity may be grounded in accordance to
the ATEX directive.
3.4 Maintenance
The rollers, idlers and garlands are products that do not require maintenance. The
rollers are lubricated for life and the sealing system is prepared to operate in dusty
and humid environments. Any repairs annul the product’s ATEX compliance.
Since there may be uncontrollable factors, you must perform visual checks weekly,
ensuring the conveyors proper performance. Below we cite some points to keep in
mind:
• Avoid accumulation of materials in the operating area.
• When cleaning the rollers, avoid directly spraying water on the front area of
the roller. Also avoid using liquids with high acid levels or highly corrosive
products.
• Rollers or defective garlands must be immediately replaced, since otherwise

they may damage other components. Replacement is required in the
following conditions:
- Ball bearing failure. An unusual noise is heard
- Retainer failure
- Excessive wear on the roller’s shell.
- Excessive tears or wear of the rubber rings.
For more information see:

http://www.ulmaconveyor.com
Conveyor Components
Warranty
Ulma´s guarantee for rollers, idlers and garlands is for 12 months after shipment,
under the conditions of FCA Otxandio, Spain (Incoterms 2010).
This guaranty’s scope: Ulma Conveyor only assumes responsibility for defective
material in the transfer of risks.
It is exempt from assuming costs derived from secondary damage.
The pulleys supplied must only be used in the conveyor’s zones (superior, lower and
impact branch) for which they have been designed. Any other use of the pulleys
annuls this guaranty.
Ulma Conveyor Components or its contractual partners, respectively, have the right
to inspect the damaged pulleys on-site, and perform a suitable inspection in a
reasonable period. During the guarantee period, Ulma Conveyor Components will
proceed to repair or replace the defective pulleys in justified claims.
Only claims for pulleys installed in accordance with the instructions of this document
will be accepted, along with those conveyor belts operated professionally.
All claims due to the following reasons are excluded from the guaranty:
Inappropriate or improper use of the rollers and idler frames.

• Not following this instruction manual.
• A different use from that established of the rollers and idler frames.
• Regular wear and tear. This guaranty does not include the typical 1% annual
failure of rollers in conveyor belts.
• Damage caused by the misalignment of the belt.
• A tilt angle > 2º in the stations.
• Damage caused by an inadequate belt tension.
• Damage caused by improper cleaning and maintenance of the conveyor belt.
• Damage caused by impacts (crashes and falls) of the rollers and supports.
• Changes and modifications of the product made by the client.
• Attempts to repair the product.
• The returns of the product improperly fastened during the transport.
• Inappropriate storage of the rollers. The rollers must be stored under cover and
protected from the weather.
Conveyor Components
• Roller corrosion. Ulma Conveyor’s standard paint is designed to protect the

rollers during transport and storage prior to installation for up to 12 months from
being sent FCA Otxandio and complying with the storage instructions 3.2. The
Ulma Conveyor guaranty is valid until the opening of the packages. After
installation of the rollers, the conveyers must be started up as soon as possible,
within 14 days. Avoid stops in operations longer than 14 days.
• Avoid any electric current from passing through the roller’s bearings.
All claims must be reported in writing within 3 days from the incident. Claims must
include the order and project number, shipment date, etc.
ULMA MAIN REFERENCES WITH ROLLER SIZE & QUANTITY
ULMA CUSTOMER END CUSTOMER BULK SUPPLIED BELT CONVEYOR CONVEYOR
YEAR ROLLER SIZE
COMPANY COUNTRY COMPANY COUNTRY MATERIAL QUANTITY WIDTH(mm) SPEED(m/s) CAPACITY(t/h)
159 / 6205 7.000
STROC ENGINEERING MOROCCO OCP - MZINDA PHOSPHATE MINE MOROCCO PHOSPHATE 2016 159 / 6305 26.900
168 / 6305 3.500 1200 3,39 1.900
89 / 6204 2.700
108 / 6204 1.400
VATENFALL CO. / FAM 108 / 6206 200
GERMANY VATENFALL MINES GERMANY COAL 2016
SERVICE 108 / 6308 200
133 / 6305 4.300
159 / 6308 300 1000-2400 1-7,5 1200-9000
178 / 6308 3.700
178 / 6310 5.900
MMG GROUP PERU LAS BAMBAS MINE PERU COPPER 2016
193 / 6312 500
250 / 6312 350 2134 5 9.177
89 / 6306 5.100
FAM GERMANY CODELCO - MINERA ENCUENTRO CHILE COPPER 2015
152 / 6306 4.200 1219 3 2.100
89 / 6306 2.200
TAKRAF GmbH GERMANY SEMEN INDONESIA INDONESIA CEMENT 2015 133 / 6205 5.000
133 / 6305 14.620 1200 5 2.500
89 / 6305 400
THYSSENKRUP 108 / 6306 100
GERMANY AL SAFWA CEMENT PLANT SAUDI ARABIA CEMENT 2015
INDUSTRIAL 108 / 6308 500
133 / 6305 9.700
108 / 6308 400
152 / 6308 500 1372 6,5 6.500
GLENCORE GROUP PERU ANTAPACCAY MINE PERU COPPER 2015
177 / 6308 3.000 1828 3,5 6.500
177 / 6310 400
102 / 30204 1.800
PHB WESERHÜTTE SPAIN SAUDI ARAMCO JAZAN REFINERY SAUDI ARABIA COKE 2015
152 / 30205 2.100 1219 3 1.000
89 / 6305 650 1200 3 2500
DURO FELGUERA SPAIN SNIM MAURITANIA IRON ORE 2014 159 / 6205 2.380 1200 2 1800
159 / 6305 10.370 1200 1 1200
108 / 6308 50
TAKRAF GmbH GERMANY CODELCO - MINERA ESCONDIDA CHILE COPPER 2014 152 / 6306 50
178 / 6310 500 1600 6,8 10.000
Conveyor Components
ROLLERS GARLANDS IDLERS PULLEYS

GERMANY CHILE PERU
ULMA Conveyor Components GmbH ULMA Conveyor Components Ltda. ULMA Conveyor Components S.A.C.
Paul Ehrlich Strasse 8 Vizcaya 325 Calle Las Praderas de Luri, Lote 24
D-63322 Rödermark – Germany Pudahuel – Santiago - Chile (Sub lote 24) Lurin – Lima – Peru
SPAIN
ULMA Conveyor Components, S coop.
Bº Zelaieta, s/n
48210 OTXANDIO - Spain
Tel.: +34 945 450075

Fax: +34 945 450257
www.ulmaconveyor.com


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Conveyor Components

OFFER No. : 32011 Rev. 0

Equipment Quote Number Total Price

DELIVERY TERMS: CF CASABLANCA (MAROC) (Incoterms 2010).

DELIVERY TIME: 11/12 Weeks after drawings approval.

Equipment Packing Model Units Gross weight (Kg) Volume (m3)

ULMA Conveyor Components

ULMA Conveyor Components

1. Commercial offer summary

2. Product price detailed by position

4. Product calculation sheets

6. General packing specification

7. General coating & rubber specification

8. Technical data sheets (coating, bearing grease…)

9. ISO 9001:2008 quality certificate

10. ATEX compliance certificate

11. ULMA standard ITP (Inspection Terms Program)

12. Laboratory & testing facilities

13. Instruction Manual and Warranty Terms

14. ULMA Group general information

15. Project reference list

16. Contact information and ULMA subsidiaries

ULMA Conveyor Components

ULMA Conveyor Components

PRODUCT PACKING DESCRIPTION PICTURE

B Wooden pallet or Europallet (in

GARLANDS C Wooden pallet of (LxWxH)

ULMA Conveyor Components

FRAMES E Wooden pallet of (LxWxH)

Labelling and marking

One label shall be placed on every pallet or box.

ULMA Conveyor Components

Customer name and Delivery address

Position, description of goods, Qty

Gross weight (Kg)

ULMA Conveyor Components

GENERAL COATING & RUBBER SPECIFICATION

Table of standard ULMA coating

ULMA Conveyor Components

2.1 2.2 2.3 2.4 2.5

IMPACT WITH varnish & Atex 1

preparation preparation with Sa2 ½. Sa2 ½. Sa2 ½.

Table of standard ULMA rubbers

Elongation ( %) >200 >200 >400 >400 >300

ULMA Conveyor Components

PHYSICAL AND APPLICATION FEATURES

Chemical Nature: Epoxy-polyester

Recommended Thickness ISO 2808 µm 60 - 80

Technical data sheet YL - ENG

λ Description λ Technical features

Time ( minutes) Temperature ( °C )

Technical data sheet EXPRIM - ENG

λ Description λ Technical features

λ Specific uses λ Mechanical properties

Application is possible with manual or automatic

λ Curing conditions λ Homologations

Powder coatings are considered combustibles but not inflammable . The

arsonsisi s.p.a. Company headquarter Via Settembrini 39 , 20020 Lainate ( MI ) - Italy -

2.3 Return Roller with disc (RLH_* ; RLD_ *; RL1T_**; RL2T_* *)