Connections: A Stroke of Genius

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CONNECTIONS

Peikko guides you towards a faster, safer and


more efficient way to design and construct.

1*2017
Bolted connection

A STROKE
OF GENIUS
PAGE 10

Nordic wind power


ENERGY DISSIPATIVE
MORE THAN 1,200 CONNECTIONS IN
TURBINES ON PEIKKO SEISMIC AREAS
FOUNDATIONS
PAGE 22
PAGE 14
6
CONNECTIONS
ISSUE 1 | 2017 REFERENCES

CONTENT 4 Arborea replicates nature in


Bern – a challenge for the
structural designer
PUBLISHER:
Peikko Group Corporation
Voimakatu 3
6 Angled columns are a new FI-15101 LAHTI, FINLAND
Copenhagen landmark peikko@peikko.com
8 Huge distribution
EDITOR-IN-CHIEF
center built for bol.com
Molli Nyman
molli.nyman@peikko.com
HIGHLIGHTS
OFFSET:
10 Bolted connection: from slow Grano Oy

WE HAD NO IDEA
and inefficient to fast and ISSN-L 2489-4516
efficient ISSN 2489-4516 (Print)

14 14 Nordic market for wind turbine


foundations led by Peikko
ISSN 2489-4524 (Online)

COPYRIGHT:
HOW IMPORTANT
18 Decentralized manufacturing Copyright by Peikko Group PEIKKO DESIGNER®
COULD BECOME
optimizes time-to-market Corporation. All rights reserved.
Reproduction permitted only with
permission from Peikko Group.
TECHNICAL
DESIGN:
Recommended Finland Oy Life is full of surprises. Some are good and,
22 EXPERT ARTICLE: of course, some are bad. This also applies to
ON THE COVER:
Bolted column connection
With Peikko's bolted column
business: it’s difficult to predict the outcome
for seismic applications
connections the erection of heavy some of our actions will have. In many cases, the
28 Peikko Designer®
and large columns was fast, easy, only way is to see them through, via testing and
and safe on the construction site of
linked to Tekla Structures
the IKEA store in Malacky, Slovakia.
corrections along the way.
30 Peikko Design Tools updates

B
31 New production unit etween 2009 to 2010, Peikko around the globe. New functionalities, such
to serve the Russian market experienced the worst times as the ability to export calculation results
18 in its history, and our net profit from the column connection module directly
was clearly negative. But, luckily into Tekla, have been well received by our
enough, we had an idea and decided to customers.
take a bold step towards creating a new I am very proud that we reached the
kind of software. The first module of Peikko milestone of 20,000 registered users for
Designer® was launched in 2010. Peikko Designer® in December 2016.
Now, seven years later, it would be easy to We are still at the beginning of our jour-
say that this was a product of “great strategic ney. That’s why we have decided to invest
thinking to help our customers”. However, in further in software development in 2017 and
those days it was much less clear. add a new team of talented software engi-
Nevertheless, it was a decision to totally neers to speed up the development work.
rethink how customized calculation soft- Onwards and upwards, with clear
ware could look – how it could be updated, improvements every single year.
how it could work, how it could make
designing easier. TOPI PAANANEN
The current modules for column connec- CEO, Peikko Group Corp.
tions, punching shear reinforcement, and
fastening plates are helping designers

2 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 3


REFERENCES

GERMANY
FRANCE
AUSTRIA

ECCENTRIC
ITALY

The erection of
each column took

COLUMNS
BERN,
SWITZERLAND
less than half an
hour all together.
REPLICATE NATURE,
BUT HAVE A
CONSIDERABLE
BENDING MOMENT
Halle Architekten of Bern created Arborea Köniz,
which beautifully combines urban city lifestyle
to nature with concrete and wood. However, an
expert was needed to connect the columns to a
foundation.

A
mong the 23 columns weighing nology, which of course had to be adapted
between 10 and 15 tons, there to the special requirements of this project.
were three different types We did a quick calculation with the Peikko
shaped like Y, V and lambda. Designer® to come up with the necessary
While giving the new Bernese residential information for the quotation,” noted Gregor
PROJECT FACTS
building a nature inspired appearance, they Schabrun of Peikko Switzerland. • Location: Bern,
were practically impossible to cast in situ. The anchor bolts were carefully cast Switzerland
When the precaster Müller-Steinag into position using specially designed and • Construction company:
Element AG got the order, it immediately manufactured templates to ensure the right Frutiger AG ONE OF THE MAIN CHALLENGES WAS TO COME
recognized that one of the main challenges bolt inclination. Some of the anchor bolts
• Structural designer: UP WITH A WAY OF FIXING COLUMNS IN THE
was to come up with a way to fix the were totally upright whereas some had an Tschopp Ingenieure AG FOUNDATION, AS THE BENDING MOMENTS AND
columns to a foundation, as the bending inclination of up to 7 degrees.
• Precaster: MÜLLER- SHEAR FORCES WERE CONSIDERABLE.
moments and shear forces were consider- “Peikko Designer® is great for calculat-
STEINAG ELEMENT AG
able. Having worked with Peikko before, ing tricky things, such as the bending and
Müller-Steinag recommended that Tschopp shear moments in the installation phase,” • Architect: Halle 58
Ingenieure AG take a closer look at bolted Gregor Schabrun added. “Bolted connec- Architekten GmbH
column connections. tions are also quick on site. The erection of • Delivery year: 2015
“They asked how the eccentric columns each column took less than half an hour all • Completion year: 2016
could be attached to a foundation using bolts. together and needed only a crane operator
The solution was to use standard Peikko tech- and two men on the ground.” ●

4 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 5


REFERENCES

EXCEPTIONAL T
he Copenhagen Towers is the “We have used Peikko’s products in
seventh highest building in PROJECT FACTS several projects earlier – mostly column
Copenhagen. “The height of the • Construction company: shoes, hidden corbels and fastening

HEIGHT
office block – 22 floors and 85 Per Aarsleff A/S products. We chose to use Peikko’s
meters (279 ft) – made it a more chal- • Structural designer:
Column Connections in this project
lenging project than average. The building Midtconsult A/S because we have always been satisfied
was also special because of its curved cooperating with Peikko. There were no

MADE FOR A
• Precaster:
facades,” noted Aksel Rasmussen, Project hurdles in the processes and deliveries
CRH Concrete A/S
Leader at CRH Concrete A/S. arrived as planned. I would work with
Peikko’s Column Shoes and Anchor Bolts • Architect: Peikko in the future, too,” said Rasmus-

CHALLENGING enabled columns to be placed on top of Foster + Partners sen of CRH Concrete A/S. ●
each other without bracing. Per Aarsleff A/S, • Delivery year: 2013
contractor of the project, has used Peikko’s • Completion year: 2015

PROJECT products in several earlier projects.


“We did not even consider using the
products of other manufacturers because
Peikko’s Column Connections fulfilled our
requirements,” Karsten H Mathiesen of
When building the 22-storey high Copenhagen the constructor Per Aarsleff A/S, said. “They
facilitated the placement of columns in a
Towers in Denmark, angled columns would have safe way, and allowed us to avoid handling
been difficult to handle with traditional support. heavy traditional supports.”

COLUMN SHOES’ ADVANTAGES


ARE VISIBLE
Peikko Denmark received lots of positive
comments from engineers and erection
companies who have seen the building site
from the nearby highway.

We did not even NORWAY

consider using SWEDEN

the products
of other
manufacturers. COPENHAGEN,
POLAND
GERMANY
DENMARK

6 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 7


REFERENCES

Mounting without temporary


bracing is a major advantage.

TAKE A LOOK AT THE AERIAL FOOTAGE OF


THE CONSTRUCTION PHASE.

CONSTRUCTION SITE PHOTOS: WILLY NAESSENS, NETHERLANDS

HUGE
DISTRIBUTION PROJECT FACTS

CENTER
• Architect: FKG
architecten aan de
zaan
• Structural designer:
Willy Naessens

BUILT FOR BOL.COM Nederland


• Contractor: Willy
Naessens Nederland

Increase in online business has turned


Netherlands into a booming logistics hub.

R
esponding to market demand, tions, a heavy and labor-intensive phase There is less work at the construction
UK
bol.com has built a distribution such as propping left out of the building site,” Tijn Valk, the structural designer of
center in Waalwijk. Spanning process. As speed and safety were the Willy Naessens Nederland says.
over 50,000 m2 (59,800 sq yd) main criteria for choosing Peikko column The project will be completed in fall 2017. GERMANY

or five football fields, the new warehouse connections, the frame was built in just Bol.com has already reserved a plot for the
FRANCE
has a total floor area of 130,000 m2 42 days.   expansion of the warehouse. ● WAALWIJK,
(155,500 sq yd). The frame of the ware- Willy Naessens Nederland took care of NETHERLANDS
house consists of 188 precast columns, both structural engineering and construction.
which were erected with 1,248 column “Mounting without temporary bracing
shoes and 1,248 anchor bolts. is a major advantage, and furthermore, the
Thanks to the bolted column connec- Peikko system can be used very quickly.

8 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 9


HIGHLIGHTS

A
t that time, the predominant way Structural designers quickly realised that
to connect precast columns into a bolted column connection was easier to
foundations was using a socket. dimension, but it was also seen as a safer
“That method was as old way to erect columns.
as Adam. Even the ancient Romans used “In every sales meeting there was
it to erect their columns. While the socket one standard question – the installation
worked, it was neither very fast nor quite tolerance. Contractors, in particular, were
safe,” explained Raimo Lehtinen, who concerned about that. If you were special-
joined Peikko in 1989 as Research & Devel- ised in concrete, you were used to ± 20 mm
opment Engineer. (0.79 in) tolerances. Our solution called for ±
Another widely adapted method was 15 mm (0.59 in). At first this 5 mm difference
welding. From the designers’ point of view, felt like a lot. But when we pointed out that
it was difficult to dimension properly. And tolerances were ±5 mm (0.20 in) when erect-
on-site, welding was clumsy and took a lot ing steel columns, the opposition usually
of time. waned,” explained Raimo Lehtinen, who is
There clearly was room for improvement. currently stationed in Peikko Sweden. “The
At Peikko’s R&D department, someone accurate positioning of columns also allowed
started to think of bolts – what if they could for more sophisticated connection methods,
be used for the job? such as hidden consoles, to be used higher
up in the frame.”
INSTALLATION TOLERANCE A KEY On site, bolted column connections also
TALKING POINT radically reduced the excavation depth and
The first iterations of bolted column connec- eliminated the need for bracing.
tions were made in 1983 and contractors To ensure that the new working method
soon identified the main benefit for them: was understood within all user groups, a
frames were extremely fast to erect and the Peikko representative was always present
connection was adjustable. when a precaster made its first columns.
“Some of them even offered discounts “Everyone quickly got a grasp of it from
for customers who were using our column •
connections,” Lehtinen reminisced.

Connecting columns:

WHAT IF YOU USED


A BOLT
INSTEAD?
In the early 1980ies, erecting precast columns was slow and
inefficient – until Peikko’s R&D had a stroke of genius.

10 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 11


HIGHLIGHTS

HPKM®/HPM® BOLTED
COLUMN CONNECTION The basic
SYSTEM column
• Meets the latest European requirements
connection
concept has
es Oy
VTT Expert Servic 3)
stintie
PL 1001 (Kemi
02044 VTT
722 4911
Tel.: + 358 20
Fax: +358 20
722 7003
• European Technical Approval ETA-13/0603
evolved through
10 of

valid in almost 30 European countries


ding to article
notified accor
Authorized and 89/106/EEC of
21
MEMBER OF
EOTA
ive
the Council Directon the approximation of laws, MITGLIED DER
EOTA
Decem ber 1988 provisions of
administrative cts
regulations and ruction Produ
related to Const
Member States
603
val ETA-13/0 • Tested and CE-marked
chnical Appro
European Tehnische Zulassung Expert Services Ltd. Original ETA in English with
Tec
Europäische of the cover page prepared by VTT
German trans
cover page in
lation
Finnish and
English
20, HPKM 24,
HPKM 30, HPKM 39
• Rigidity of the connection corresponds to a
the years to
meet the needs
HPKM 16, HPKM
s
column shoe
Trade name
Handelsbezeich
Holder of appr
nung
oval:
:
Peikko Grou
PL 104
p Oy

i
cast-in-situ column connection
Zulassungsinha
ber: FIN-15101 Laht concrete
g columns to
for connectin

of designers and
Column shoe
Generic type
construction
and use of
product:
und
nstand
structures
zum Anschluss
von Stahlbeton
Stützenschuh an Betonkonstruktionen
Fertigteilstützen
-
• Eurocode 3 conformant greater shear
Zulassungsgege eck
Verwendungszw to 12.06.2018
from 12.06.2013 bis 12. Juni 2018
Juni 2013
capacity approved for use in a HPKM®
contractors.
/to: vom 12.
Validity from is:
vom/b
Geltungsdauer

Manufacturing
plants:
Plants 1, 3 and
Werke 1, 3 und
4
4
Column Shoe Connection on the basis
Herstellwerke

22 pages inclu
ding 2 annexes
comprising 10
pages of tests
Technical
This European n
Approval cont
ains nge mit 10 Seite
hliesslich 2 Anhä
Diese europäisch
Zulassung umfa
e technische
sst
22 Seiten einsc
• Can be designed for fire resistances R60,
R90 and R120
ical Approvals
isation for Techn
European Organ Zulassungen

E TA
für Technische
Organisation
Europäische

.
• Design made easy with Peikko Designer®

ON SITE, BOLTED COLUMN


CONNECTIONS ALSO
RADICALLY REDUCE THE
EXCAVATION DEPTH AND
ELIMINATE THE NEED FOR
BRACING.

TODAY, MANY OF
PEIKKO’S CORE
PRODUCTS HAVE ETA
ASSESSMENT AND
CE-MARKING, AS WELL
AS LOCAL APPROVALS
the installation point of view. It’s not that increased and we became more known in “We started selling the product country “We could not have even operated in OF DIFFERENT
complicated. Once you saw how the connec- Germany with a track record of success, by country and the sales volume just kept Germany without first getting national tech- COUNTRIES.
tions were placed into the mould, it was that mindset changed,” explained engineer increasing and still does so today. Nowa- nical approvals for our products. Potential
plain sailing from there,” Lehtinen recalled. Christian Gerke, Managing Director of days, our factories manufacture more than customers would always first ask if we had RAIMO LEHTINEN
Peikko Germany. 300,000 column shoes per year, and column already done our paperwork. It was such an
NEXT STEP GERMANY connections are being sold all over the innovative product that the German author-
With the new way of connecting columns, DEVELOPMENT NEVER STOPS world,” Kinnunen noted. ities had to come up with a new set of rules
construction process became four times faster Jorma Kinnunen joined Peikko in 1996. As a in order to accommodate it.”
than with other solutions in the market. By Senior Manager in R&D, he has had a great THIRD PARTY TECHNICAL Earlier there were national standards in
the end of eighties, a breakthrough was really vantage point to see the evolution of Peikko APPROVAL ALWAYS A PRIORITY every market, now we have the Eurocodes
underway in Finland and it was time to set column connections. Today, many of Peikko’s core products have in Europe.
sights toward European market. “The basic concept has evolved through ETA assessment and a CE-marking, as well “We follow the development of building
In 1992, Peikko entered Germany. There the years to meet the needs of designers as local approvals of different countries. and design standards very closely, and, as
were no competitors in the field – but also and contractors,” Kinnunen added. “International approvals have always been such, is a demanding task. We operate in
very little awareness of the product. In the early nineties, a lighter version of important to Peikko as the technical approvals many countries, but want to match local
“Existing market players would even the column shoe was developed. are the best way to declare the performance demands wherever we go. Our products
make suspicious, sarcastic comments “Ideal for applications with lighter loads, of our products,” explained Kinnunen, who meet the valid standards and regulations,
regarding column connections at the first the new versions were lighter and easier to oversaw the process and currently focuses on which is an advantage for our customers and
industrial fairs in which we participated. handle in precast plant. This is a benefit that still international standardization at Peikko. for Peikko, as well,” Kinnunen explained. ●
The building business in Germany was and applies,” Kinnunen described. The improved The national regulations were especially
JORMA KINNUNEN
still is conservative. But when our success version was an international success. strict in Germany.

12 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 13


HIGHLIGHTS

PEIKKO LEADS THE NORDIC Even though the foundation may seem like a minor
detail in a wind power development project with

WIND TURBINE a EUR 50–200 million price tag, slow progress


in foundation design, production and assembly

FOUNDATION
will postpone the day when the investment starts
to generate profits. With that in mind, Peikko has
created a holistic solution consisting of the design,

MARKET
manufacturing and installation of both gravity and
rock foundations.

S
ince 2014, Peikko has been the
technology distributor for more
than 1,200 foundations in Nordic
wind power projects. Success has
come with a simple insight that is easy to
relate to, whether you are an investor or a
contractor.
“Any delay in the building process will
postpone the day when the investment
starts to generate profit,” Kari Tuominen,
Business Director of Peikko’s wind turbine
foundation business, noted. “It’s not a small
detail we are talking about, as the overall
price tag of these projects may well reach
1 billion euros.”
In 2012, Peikko started the quest for
faster wind power projects by fine-tuning
its design, manufacturing and installation
process with gravity foundations. The result
was quickly noticed, and the market share
rose quickly. Currently, around 600 wind
turbines are built annually in the Nordic
countries. One third of these will have
Peikko foundations.
“We have fine-tuned our processes
and organization to be able the meet the
needs of demanding large-scale wind park
projects. Peikko foundations have been
used by many leading manufacturers, such
as Vestas, Siemens and Senvion,” Tuominen
added.

14 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 15


HIGHLIGHTS

ROCKY NORWAY: A PERFECT make our process even more efficient. The
To date, Peikko has SETTING FOR WIND POWER aim is to free the designers’ time for what’s
delivered technology
for more than 1,000 Any delay in the The Feed-in Tariff created a wind energy
boom in Finland. Now the same is happening
most important – thinking – and to avoid
time-consuming tasks that generate only
gravity foundations and
for almost 200 rock building process also in windy Norway. However, foundations little or no value,” Berzins explained.
foundations. pose a challenge for foundation designers “Our industrial operating model means
will postpone the as Norwegian wind parks are often planned that the wind turbine foundation design is
FOUNDATIONS
CURRENTLY UNDER
day when the on rock. A gravity foundation could be used
– but you would need to blast away a huge
seamlessly integrated with production. We
can have the components – anchor cage
CONSTRUCTION investment starts amount of rock. and reinforcement – ready for shipping
Having supplied technology for more starting from 3 weeks. Global warehousing
• 41 gravity foundations in
Lehtirova, Sweden
to generate profit. than 1,000 gravity foundations, Peikko is of standard components further adds deliv-
now excited to bring its expertise to wind ery flexibility,” added Tuominen.
• 71 rock foundations in parks located in rocky areas.
Roan, Norway “We are geared toward serving develop- THIRD PARTY VERIFICATION A
ers who are keen on taking advantage of the MUST
FOUNDATIONS JUST Norwegian subsidies. Our rock foundation With the huge amount of money invested in
COMPLETED technology will save both their time and wind energy projects, investors often require
• 50 rock foundations in money as the price of concrete and trans- third party, such as DNV-GL, verifications.
Tellenes, Norway portation is very high. A rock foundation with After the preliminary design, a calculation
just 10-20 m3 (353 - 706 sq yd) of concrete is report is made for authorities and third party
• 33 rock foundations in
Egersund, Norway very competitive in rocky places,” Tuominen approvals.
promised. “We like to think our design service as
• 7 rock foundations in Soil inconsistencies can also cause addi- a conveyor belt. You put the correct data
Svåheia, Norway
tional headaches for the foundation design in and get the high quality design from the
team and the investors alike. other end of the belt,” Berzins described.
“Our approach works particularly well
in areas with heterogeneous soil – you can OPTIMIZED USE OF MATERIALS
have both gravity and rock foundations in Peikko’s design team will optimize the
the same wind park. And thanks to our swift amount of concrete and steel used – and
design and manufacturing process, every come up with a pretty close figure for what
foundation will be optimized to the exact the foundation will cost in the end.
location,” said Tuominen. “This gives especially the contractors a
clear understanding on the foundation costs
STREAMLINED DESIGN and helps them to make winning bids. And
PROCESS A PRIORITY if you need to change perhaps to another
“One of the main hurdles in turbine manufacturer, the new calculations
developing large wind parks are quickly available,” Andris Berzins noted.
is timetable. Typically, it takes
four to eight weeks to get a QUICK TO INSTALL
foundation design from an “By carefully scheduling the delivery of
engineering company or a materials, we can simplify site planning and
structural designer. And if resource allocation,” Tuominen says.
there are different soil types An anchor cage can be installed in a
in the area chosen for your day, while a gravity foundation is completed
wind park, more weeks are within a week. The installion of a Peikko
lost doing additional designs,” rock foundation will take two weeks spread
noted Andris Berzins, the over a longer period of time. Even though
Product Manager of Peikko’s the delivery always includes step-by-step
wind turbine foundation technology. instructions for assembly, a Peikko expert
Thanks to Peikko’s experience on design- will be available to offer on-site advice.
ing connection details on an industrial scale, “If needed, we can also do the instal-
Peikko has a designated design a preliminary foundation design can be done lation and casting as a part of the overall
team solely for wind turbine within a day.
“Compared to other design offices,
delivery,” Kari Tuominen added. ●

foundations. Peikko has a designated design team that is


focused solely on wind turbine foundations.
A lot of the repetitive work is automated
and we are constantly looking for ways to
© SKANSKA – JOHN INGE MATHIENSEN
16 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 17
HIGHLIGHTS

OPTIMIZING
TIME-TO-
MARKET
WITH DECENTRALIZED
MANUFACTURING
Getting what you need exactly when you need it is of
utmost importance for the schedule of your project.

18 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 19


HIGHLIGHTS

98% of our precast


connections are
manufactured in
Peikko facilities

PEIKKO GROUP IN A NUTSHELL

Peikko Group Corporation is a leading global supplier of connection technology for concrete constructions, and
slim floor structures. Peikko’s innovative solutions make its customers’ building processes faster, easier and more
reliable. Peikko has subsidiaries in 30 countries in Asia-Pacific, Europe, the Middle East, and North America, with
manufacturing operations in 9 countries. Peikko’s revenue in 2016 was EUR 173 million. Peikko is a family-owned
and run company that employs over 1,500 professionals. Peikko was founded in 1965 and is headquartered in
Lahti, Finland. Further information: www.peikko.com

THE MAIN MANUFACTURING LOCATIONS FOR ALL OUR FACTORIES OPERATE UNDER SAME
PEIKKO'S PRECAST CONNECTIONS QUALITY STANDARDS INSPECTED BY DNV-GL.

• Zhangjiagang, China In addition,


• Lahti, Finland we have some
manufacturing
• Waldeck, Germany activities in
• Kaunas, Lithuania workshops in
United Kingdom,
• St. Petersburg, Russia
United States
• Kralova nad Vahom, Slovakia and Saudi
• Ras Al Khaimah, United Arab Emirates Arabia.

98
% of our precast forging, plasma cutting and robotized our capacity, productivity and customer
connections are manu- welding technologies. To safeguard quality satisfaction,” states Andrius Surantas, Vice
factured in our own and efficiency, our central sourcing uses no President of Operations at Peikko Group.
facilities around the middlemen – instead, we source directly The manufacturing and quality speci-
PEIKKO STRICTLY ADHERES TO QUALITY REQUIREMENTS world. The aim of the decentralized manu- from steel mills. fications are the same in all the factories
facturing is to optimize time-to-market and “There are a number of new investments for each product. They are based on prod-
Quality, Environmental and
ISO 9001, ISO 14001 and OHSAS 18001 also allow extra flexibility when a customized ongoing in our connections factories. During uct specification drawings and centrally
Safety Management Systems
product is called for. 2017 we are going to install several new maintained quality assurance instructions.
All our factories operate under the same welding robot stations equipped with top-of- The products are packed in a stand-
Production in the
ISO 3834-2 and EN 1090-1, 2
quality standards inspected by DNV-GL. In the-class welding technologies and several ardized way. However, there are some
main production units most locations the technology and produc- highly automated thread rolling lines as well variations due to market-specific factors
tion machinery is similar if not the same. as continue investing into forging technol- such as the availability of packing materials
The core manufacturing technologies are ogy for many of our factories. There will be or customer demand. ●
steel cutting, mechanical processing and new equipment coming to all of the facilities
welding. We also use modern thread rolling, listed above – to continuously increase

20 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 21


TECHNICAL

m AUTHOR: ELENA CAMNASIO


HPM® Anchor Bolts [17] are ribbed steel bars, that the critical region moves to the connected
D.SC. (TECH.), R&D ENGINEER,
which are partly cast into the foundation. The column. The connection remains almost elastic
PEIKKO GROUP CORPORATION
external threaded part allows the base plate with limited displacements or local defor-
to be tightened using two washers and two mations, representing a “strong” link in the
LONGITUDINAL
hexagonal nuts. hierarchy of resistances. This means that the REINFORCING

The open joint between the column resistance of the column connection is depend- TRANSVERSE
REINFORCING
and base structure, including column shoe ent on the resistant moment of the column that

BOLTED COLUMN CONNECTION


pockets, is filled with non-shrink, cementitious it supports. However, the area of the column
grout. The grout has a design compressive above the joint is over-strengthened due to the
strength at least one class higher than overlapping of column shoe rebars and column
the highest grade of concrete used in the reinforcement. As a consequence, overde-

FOR SEISMIC APPLICATIONS


connected elements, so that brittle concrete signed column connections require relatively
failures are avoided in the joint. large column cross-sections to fit the neces-
The main advantage of using bolted connec- sary anchoring bolts. This is not economically ADDITIONAL
STIRRUPS
tions is that an immediate connection is made. efficient and may result in dense reinforcement POST-WELDED
NUT
TIGHTENING 4
The column can be installed on the construction in the joint. STIRRUPS 3
HPKM
site without temporary bracing, simply by level- The second alternative is represented by COLUMN SHOES
FIBER-REINFORCED
energy dissipating connections, which are MORTAR

A B located in the critical region but also comply


Overdesigned connections with the prescribed local ductility criteria. In FOUNDATION
REINFORCING
this case, the plastic hinging of the column
INDENTED
and/or the buckling of the rebars are avoided
Over-strengthened zone

SURFACE 2
while the possible damage is limited to the HPM-EQ
ANCHOR BOLTS 1
Column Column plastic hinge Overdesigned
base of the column at the interface with
connection the foundation, where the anchor bolts
ANTI-LOCK
Energy dissipating connections represent the “weak” element and act as WASHERS
ductile connectors. In contrast to overde-
signed connections, the resistance of energy
dissipating connections is dependent on the
HPKM® Column Shoe

HEAT SHRINK TUBE


Joint

acting moments as for cast-in-situ joints. 1


Column Energy dissipating Foundation
RIBBED PART THREADED PART
Since the joint dissipates energy itself, it can
HPM® Anchor Bolt

connection

be designed to match the capacity of the


FIGURE 1. (A) PEIKKO’S BOLTED COLUMN-TO- FIGURE 1. (B) CHAIN ANALOGY OF THE DESIGN 2. 2.
column while respecting the capacity design
FOUNDATION CONNECTION (ADAPTED FROM [16], [17]) ALTERNATIVES. AXIAL LOAD
in the overall structure. Under specific condi-
tions, this leads to a smaller and adequately
reinforced column cross-section.
ling and tightening the nuts. Peikko’s Column
INTRODUCTION installation compared with traditional solutions, column-to-foundation connections made with Connection offers sufficient assembly tolerances PEIKKO’S COLUMN CONNECTION FOR
such as better material and product quality HPKM® Column Shoes [16] and HPM® Anchor to adjust the column to the correct level and SEISMIC APPLICATIONS 3. 4.

The connections between precast elements play control, improved erection speed and cost Bolts [17]. The aim of the research was to vertical position. The construction process is fast To be considered “ductile”, a connection must IMPOSED
show experimentally a stable cyclic behaviour DISPLACEMENT
a fundamental role in the overall performance savings. develop a precast connection that emulates and safe, and the final look of the connection is
of the structure, especially if seismic applica- In the last two decades, numerous studies monolithic joints with the same performance in very similar – if not identical – to conventional and an energy-dissipative capacity at least
tions are considered. In fact, precast connec- have been performed regarding the cyclic terms of ductility, energy dissipation capac- cast-in-situ solutions. equal to that of a monolithic connection that
tions represent a critical link where structural behaviour of precast joints in order to support ity, stiffness and strength degradation, thus The part of the column above the joint has the same resistance and conforms to the PRECAST
continuity is needed. Early precast constructions the development of modern Codes [5], [8], [9], combining compliance with the Codes with the is overdesigned so that plastic hinging is local ductility provisions of the Code. Special COLUMN
FIGURE 2. PEIKKO’S COLUMN CONNECTION
had inadequate detailing and lacked continuity [14], [15]. The major aim is the mitigation of seis- advantages of precast structures. developed exclusively inside the grouted joint. detailing shown in Figure 2 was then intro-
FOR SEISMIC APPLICATIONS.
or redundancy in the structure, resulting in mic risk through a performance-based design This is due to the column shoes, which are duced in Peikko’s standard Column Connec-
poor seismic performance. Furthermore, there approach where accepted damage levels are PEIKKO’S BOLTED stronger than the bolts, and to the overlapping tion for this purpose [11]. The effectiveness of
were no design guidelines for precast concrete considered as limit states. Specific requirements COLUMN CONNECTION of column shoe rebars with column reinforce- the new features is evaluated basing on the
structures used in seismic areas. for both strength and ductility of connections ment, which results in a column cross-section comparison with earlier experimental results, materials were tested. The heat shrinkGROUTED
tube
JOINT
For these reasons, precast has seen have been imposed so that structures can Peikko’s Bolted Column Connection consists flexural resistance much higher than that of where such improvements were not yet was the best option for keeping the highestRIGID
limited use in earthquake-prone zones. So far, withstand seismic load reversals without a of HPKM® Column Shoes and HPM® Anchor the joint. included [3], [12], [13]. ultimate deformation of the steel during FOUNDATION
push-
engineers have favoured cast-in-situ solutions substantial reduction in global resistance. Bolts (Figure 1a). HPKM® Column Shoes [16] are HPM®-EQ Anchor Bolts [18] were specif- pull tests on anchor bolts [13]. Loads are then
or used alternatives such as protruding bars With regard to such design needs and assembled from base and lateral steel plates DESIGN ALTERNATIVES FOR THE ically developed and produced with B500C transferred through the ribs and the headed
or hybrid connections out of habit. However, considering customers’ interests, Peikko and anchoring rebars, which are cast at the CONNECTION SYSTEM – the highest ductility steel material. The stud as in standard anchor bolts.
there is not always clear evidence of their initiated a wide-ranging experimental research base of the precast element. Weldings between Generally, the Codes allow two differ- embedded thread is now debonded by a heat The tightening of the joint under cyclic
seismic behaviour, and usage risk evaluations program in 2008 in cooperation with Politec- such components have a nominal strength ent approaches to designing precast shrink tube so that the anchor bolt is able to loading is secured by high strength and anti-
are lacking. In addition, precast structures offer nico di Milano (the Technical University of at least twice that of the anchor bolts. This column-to-foundation connections (Figure 1b). deform freely and the deformation capacity of lock washers as well as by a type of pre-ten-
several advantages during both production and Milan) to investigate the performance of bolted guarantees the elastic response of the welds. Firstly, connections can be overdesigned so the steel is not reduced. Different debonding sioning of the anchor bolts, which is

22 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 23


ANTI-LOCK
WASHERS

TECHNICAL
HEAT SHRINK TUBE
1
RIBBED PART THREADED PART

induced by an additional rotation of the Finally, additional stirrups around the increasing drift level (0.5%, 1%, 2%...) until Test PC1 PC2 PC3 CIP1 CIP2
A AXIAL LOAD
upper nut after snug tightening. In particular, column shoes limit their mutual displacements failure [2]. The failure criteria were anchor bolt +Δ
Δy 0.8 1.3 1.5 1.0 1.8

anti-lock washers are made of two parts with and rotations, thus reducing the cracking of the failure or a loss of horizontal resistance greater μΔ 8.8 6.2 4.0 4.0 >5.0

a wedged internal surface where the angle is joint. The equal displacement of the column than 20% from the peak value. Columns were Δy 0.8 0.9 1.7 1.2 1.8
−Δ
greater than that of the threads. The possible shoes under cyclic loading is guaranteed. also vertically loaded with a constant axial ratio μΔ 8.8 6.3 3.5 3.3 >4.4
slippage of the two parts results in an increase For example, in a column with four column of about 10% (Figure 3).
TABLE 1. DUCTILITY VALUES FOR POSITIVE AND NEGATIVE DISPLACEMENTS.
IMPOSED in the thickness of the washer that is greater shoes, two shoes will be compressed and two
DISPLACEMENT
than the pitch of the thread, thus keeping the tensioned alternatively. The presence of stir- TEST RESULTS
connection tightened. The additional rotation rups helps to redistribute such forces among For the sake of brevity, the presented results Conversely, cast-in-situ specimens suffered abrupt loss of resistance after 4% drift due
assures the proper functioning of the connec- the shoes. refer to the last part of the research program generalised damage with evident spalling to rebar buckling and spalling.
PRECAST
COLUMN tion, which is anyhow guaranteed by a certain carried out during 2015. The precast connec- at the base of the column and cracks on the The comparison between the backbone
tolerance of the pre-tension force value. EXPERIMENTAL INVESTIGATIONS tion arrangements and the equivalent cast-in- foundation surface (Figure 5b). This would lead curves of all the specimens confirms that the
An epoxy resin is injected around the situ concrete cross-sections considered herein to higher repair costs. Furthermore, the longi- tested precast and cast-in-situ columns are
anchor bolt inside the over-sized hole of In order to assess the performance of such an are shown in Figure 4. tudinal reinforcement buckled and one of the similar in terms of resistance according to the
GROUTED the base plate in order to compensate for innovative connection for seismic applications, The precast specimens all showed local- rebars failed in CIP1 (Figure 5b). This indicates design (Figure 6b). The PC2 specimen also
JOINT
the tolerance needed during installation. several full-scale sub-assemblies have been ized damage in connection to the grouting, that brittle failure could easily occur, especially shows a greater deformation capacity than
RIGID
FOUNDATION Any movement of the anchor bolt inside the tested at Politecnico di Milano. The specimens which presented an extensive crack pattern in the absence of proper detailing, such as PC1 thanks to the presence of more anchor
hole is prevented. This helps to significantly consisted of a 2.15 m (7 ft) high column and a at the end of the test (Figure 5a). Spalling of adequate confinement of the critical zone. bolts of a smaller diameter. The CIP2 specimen
reduce the pinching effect, which is due to rigid foundation element. Different layouts of the mortar was avoided thanks to the steel was the only one that did not reach failure,
mutual displacement of the anchor bolt and the connection were investigated by changing fibres, which kept the mortar in place around DATA ANALYSIS even at drifts of more than 9%, and it showed
column shoe. The beneficial effect results in the number and size of the anchor bolts and by the cracks. It is worth noting that little or no One of the most important seismic design better performance than the equivalent precast
an increased amplitude of hysteresis cycles as varying the column’s cross-sectional dimen- damage was observed for drifts of up to 1%, parameters is the displacement ductility, which PC3 specimen. This is possibly due to the
B FIGURE 3.
experimentally verified. sions. Some configurations also underwent which is beyond the limit for interstorey drift is the ratio between the ultimate displacement continuous reinforcement between the column
(A) TEST
A high strength fibre-reinforced mortar is three identical tests to assess the replicability imposed by the Code [5]. Even after a moder- and the yielding displacement of a structural and foundation in CIP2, which was designed
SETUP AND
used as joint grouting to avoid the spalling of of the results. ate earthquake, the column remains almost member. This ratio measures the ability of the according to the requirements for special
(B) GENERAL
the unconfined compressed collar of mortar The main aim of the research activities was undamaged and any possible repair interven- connection to undergo large-amplitude cyclic moment resisting frames [1].
VIEW OF THE
around the column base. This limits damage to compare the cyclic performance of emula- tion would affect the grouting only. deformations in the elastic range without a Another parameter to be taken into account
SPECIMEN IN
and hence post-earthquake repair interven- tive connections to that of cast-in-situ joints In order to investigate the ultimate capacity substantial reduction in strength [2]. All the when comparing precast and cast-in-situ spec-
THE LAB.
tion. Moreover, the surfaces at the base of in order to demonstrate that the connection of the connection, the tests continued until precast specimens achieved a displacement imens is the energy dissipation capacity. The
the column and on the top of the foundation possesses stable cyclic deformation and ener- failure, which always occurred for drifts greater ductility of at least 4, showing great post-elastic
180 equivalent damping factor has been evaluated
are indented so that compressed struts can gy-dissipation capacity according to Eurocode than 5%. This highlights the great deformation deformation capacity (Table 1). 150 by summing the elastic (2%) and the hysteretic
develop between the upper and lower indenta- requirements. Two monolithic columns, which capacity of the connection, which relies on In particular, Figure 6a shows the 120 components. Both typologies resulted in similar
tions. This results in avoiding column slippage. complied with reinforcement detailing for high the anchor bolts. Anchor bolts failed generally comparison between the force-displace- 90 equivalent damping factor values, the precast
The shear resistance of the joint under cyclic ductility classes as required by [4] and [5] were below the lower nut or the foundation level. This ment curves of PC1 and CIP1. It can be 60 specimens showing even more stable hysteresis
loading is increased by relying on both the therefore tested. Such columns were designed indicates that the concentration of the stresses noticed that the deformation capacity of the 30 cycles. The result was in general greater than

Force [kN]
friction and the mechanical interlocking of the to have the same resistance as three of the is maximum at the interface between column precast specimen is greater than that of the 0 37.5%, thus fulfilling the requirements in [10] for
surfaces. Shear is mainly accounted for by this precast specimens. and foundation, as expected. Moreover, the correspondent cast-in-situ one. Moreover,-30 ductile connectors (Figure 7a). Finally, Figure 7b

%
%
%

%
%
%
%

0%

5%
6%

9%
2%

8%
-1%

3%
4%

7%
1%
-9

-6
-5
-8

-2
-3
-4
-7
mechanism, while anchor bolts are subjected thread of the anchor bolts emerging from the the strength degradation of the precast -60 shows that bolted connections are also as stiff
FIGURE 4. COLUMN CROSS-SECTIONS AND almost exclusively to tension and compression. TEST SETUP foundation was generally damaged, which is specimen is extremely limited, fulfilling the -90 [2] as monolithic joints. It can also be noted that
MATERIAL DETAILS OF THE SPECIMENS. Quasi-static oligo-cycles imposed-displacement possibly due to tensile and compressive cyclic threshold (< 20%) recommended by [10],-120 the decay of initial
PC1 stiffness is gradual, without
CIP1
tests were performed. All the specimens were loading (Figure 5a). while the cast-in-situ column suffered an-150 any sudden and undesirable stiffness loss.
tested by applying the same drift pattern with -190
400 400 400 Drift [-]
three cycles of equal displacement for each

A B FIGURE 6. (A)
180 700
400

400

400

COMPARISON OF
A FIGURE 5. (A) 150 600
500 THE HYSTERESIS
PC1 SPECIMEN 120
PC1 PC2 CIP1 400 CURVE OF
4HPKM30 / 4HPM-EQ30 8HPKM24 / 8HPM-EQ24 4Ø20 / 12Ø16 AND FAILED 90
300 PC1 AND CIP1
ANCHOR BOLTS 60
200 SPECIMENS; (B)
600 600 WITH DAMAGED 30 100
Force [kN]

Force [kN]
COMPARISON OF
THREAD; (B) 0 0
THE BACKBONE

%
%
%
%
%

%
%
%

0%
%
%

5%

6%
2%

8%
-1%

3%

4%
%

7%
0%

5%
6%

9%
2%

8%
-1%

3%
4%

1%
7%
CIP1 SPECIMEN

1%

-6

-5

-2
-3
-4
-7
-9

-6
-5
-8

-2
-3
-4
-7

Materials -30 -100


Concrete C35/45 B -200
CURVES.
WITH BUCKLING -60
600

600

Steel B450C PC1


-300
AND FAILURE OF -90 PC2
PC1 -400 PC3
LONGITUDINAL -120
CIP1 -500 CIP1
CIP2
REBARS. -150 -600
PC3 CIP2
8HPKM39 / 8HPM-EQ39 4Ø28 / 12Ø26 -190 -700
Drift [-] Drift [-]

700

24 PEIKKO CONNECTIONS 1/2017 600 PEIKKO CONNECTIONS 1/2017 25


500
TECHNICAL

higher behaviour factors according to [5] and A more efficient by skipping the over-strength and no rebar buckling. Furthermore, since
FIGURE 8. FLOWCHART SHOWING THE DIFFERENT DESIGN special moment resisting frames according RECOMMENDATION DOCUMENT FOR THE DESIGN factor and matching the capacity of the column. deformations are lumped at joint level, no
OPTIONS FOR BOLTED COLUMN CONNECTIONS.
OF PREQUALIFIED PRECAST CONCRETE BOLTED
to [1], it is possible to use Peikko’s standard CONNECTIONS FOR SEISMIC APPLICATIONS
(SA_LJ2015)
This can lead to smaller column cross-sections significant damage is expected to occur in the
Column Connection by adopting an overde- Referring to: than the overdesigned ones, thereby resulting column, thus eventually limiting the cost of a
HPKM 24X, 30X, 39X and HPKM 24K, 30K, 39K column shoes,
signed solution. However, such requirements in concrete volume savings of up to 20% . post-earthquake repair intervention.
Structure
HPM-EQ 24L, 30L and 39L anchor-bolts

are rarely adopted because they might lead to Holder of this document:
Peikko Group Corporation
Approved by:
Prof. Ing. Lorenzo Jurina A further 50% can be saved in costs thanks
to the reduced excavation depth for foun- CONCLUSIONS
Voimakatu 3 ABC Department
extensive reinforcing detailing and increased FI-15101 Lahti, Finland Politecnico di Milano, Italy

Standard design Seismic design displacement demand on both structural and Holder's reference person:
Dr.-Ing. Aristidis Iliopoulos
dations and the self-supporting connection.
non-structural elements. Peikko Group Corporation
In fact, the foundation height is limited by Peikko addressed the challenges of seismic
Figure 8 shows the different design options using anchor bolts with headed studs. This design and the requirements imposed by the
Ductility class for precast structures with bolted column is particularly beneficial compared with the current Codes for precast structures with an
connections. Depending on the ductility class Date: 18/12/2015
This document is valid till 18/12/2018
protruding bar system. Column installation on extensive research program focusing on bolted
requirements, the connection can be designed the construction site is also quick and easy, connections. The cyclic performance by HPKM®
Low Medium High as standard, energy dissipating or overdesigned. This document contains: 13 pages including 4 Annexes
This document is followed by the report “Experimental research on
B with no need for temporary bracings. Column Shoes and HPM®-EQ Anchor Bolts has
For medium ductility requirements, the HPKM®− The HPKM®–HPM®-EQ connection been widely investigated. The experimental
precast concrete bolted connection for seismic applications”

HPM®-EQ connection is an excellent choice. improves the overall efficiency on site and results showed that such connections can resist
Connection makes for faster construction. This is particu- seismic loads with a satisfactory ductility and
TECHNICAL DOCUMENTATION larly important when there are several different the same stiffness as cast-in-situ joints.
The safety of Peikko’s Column Connection for workgroups and simultaneous processes. Under specific design conditions, Peikko’s
precast concrete structures in seismic zones Moreover, because precast structures are Column Connection for seismic applications
Standard Energy dissipating Overdesigned has been validated by serious research, which made in factories, there is a high standard of can be considered as energy dissipative,
was carried out under the supervision of a quality control and workmanship, effectively thus avoiding oversized joints. This can lead
highly-respected third party. The Politecnico eliminating problems that often arise when to substantial savings, both in concrete
di Milano has issued a signed recommenda- using an unskilled workforce. usage and in the building process, making it
Peikko’s standard Peikko’s energy Peikko’s oversized tion document as an outcome of the research Bolted Column Connection From the structural point of view, the a fast precast system for installation on the
bolted column dissipating bolted bolted column program (Figure 9a). This document describes
For seismic applications
system is reliable thanks to clear design guide- construction site.
connection column connection connection the tests performed, comments the results and lines and a standard installation procedure. In conclusion, research-based technical
Version: Peikko Group 09/2016

provides indications regarding the design of There is no way the system would behave documentation, a guided design procedure
such connections. differently from the way it was assessed during and easy installation process at the precast
Technical Manual
The recommendation document and testing. The behaviour of the connection is also factory and on the construction site now make
DESIGN GUIDELINE sipative. If the American approach is adopted, the technical manual for Peikko’s Column
FIGURE 9. (A) RECOMMENDATION DOCUMENT
less dependent on the reinforcing details of the HPKM®–HPM®-EQ connection a safe,
the connection can be used in intermediate Connection for seismic applications (Figure 9b, the column than cast-in-situ joints. This means reliable and convenient solution for precast
AND (B) TECHNICAL MANUAL.
Peikko’s Column Connection for seismic moment resisting frames according70%
to [1]. [18]) are both available at www.peikko.com. limited influence of transverse reinforcement concrete structures in seismic areas. ●
applications has been approved for use in Moreover, the static performance
60% of Peikko’s To ensure proper detailing and design, Peikko
mediumductility class structures designed with Column Connection and its single components also offers clear design guidance and the latest
Equivalent damping [%]

50%
a behavioural factor of up to 4 according to is fully covered by European Technical Approvals expert know-how for seismic precast frame
PC1
[5]. In fact, the design ductility of the HPKM®− ETA-13/0603 [7] and ETA-02/0006 40% [6]. connections. PC2
37.5% PC3
HPM®-EQ connection can be assumed to be Moreover, the static performance
30% of Peikko’s CIP1
equal to 4 for compression ratios of up to 15%, Column Connection and its single components SYSTEM BENEFITS CIP2
REFERENCES
20%
or 3 otherwise, based on the test results above. is fully covered by European Technical Approvals The use of Peikko’s Column Connections for
[1] ACI (American Concrete Institute). (2014). Building code requirements for structural concrete, [10] ICBO (International Conference of Building Officials) Evaluation Service. (1995). Acceptance
This covers most of the cases for all the struc- ETA-13/0603 [7] and ETA-02/0006 10% [6]. seismic applications offers several advantages ACI318-14. ACI Committee 318. criteria for ductile connectors in precast concrete special moment resisting frames, AC41.
tural types identified by the Code, for which If the design requirements are0%
different, compared with other solutions. For energy [2] ACI (American Concrete Institute). (2013). Guide for Testing Reinforced Concrete Structural [11] Jurina, L., Camnasio, E., Radaelli, E., Bianco, L., and Montenovo, S. (2016). “Experimental
the connection can be considered energy-dis- such as high ductility class structures0.5%
and/or
1.0% 2.0% dissipating
3.0% 4.0% connections,
5.0% 6.0% the
7.0% design
8.0% is made
Elements under Slowly Applied Simulated Seismic Loads, ACI 374.2R-13. ACI Committee 374. comparison between precast and cast-in-situ column-to-foundation connections.” Proc.,
Drift [-]
[3] Bianco, L., Santagati, S., Bolognini, D., and Nascimbene, R. (2009). “Seismic response of CTE2016, 27-28 October 2016, Roma (in Italian).
columns connected to the foundation through a fastening technique.” Peikko News, No. 1: [12] Jurina, L., Iliopoulos, A., Bianco, L., Montenovo, S. and Radaelli, E. (2014). “An experimental
13−20. investigation on the seismic response of bolted column-to-foundation connections.” Proc.,
A 70% B 35
[4] CEN (European Committee for Standardization). (2004). Eurocode 2: Design of concrete Giornate AICAP2014, 22-24 May 2014, Bergamo (in Italian).
60% structures. General rules and rules for buildings, EN 1992-1-1:2004. [13] Jurina, L., Iliopoulos, A., Camnasio, E., Bianco, L., Montenovo, S. and Radaelli, E. (2014b).
30
[5] CEN (European Committee for Standardization). (2004). Eurocode 8: Design of structures “On the seismic behavior of column to foundation connections.” Proc., CTE2014, 6-8
Equivalent damping [%]

50%
Initial stiffness [MN/m]

25
for earthquake resistance - Part 1: General rules, seismic actions and rules for buildings, EN November 2014, Milano (in Italian).
PC1 PC1
40% PC2
20 PC2 1998-1:2004. [14] NTC (Nuove Norme Tecniche per le Costruzioni). (2008). D.M. 14/02/2008.
37.5% PC3 PC3
30% CIP1 [6] ETA-02/0006 (European Technical Approval). (2012). Peikko HPM/L Anchor Bolt for the [15] NZS (New Zealand Standards). (2004). Structural Design Actions, Part 5, Earthquake Actions
15 CIP1
CIP2 CIP2 connection of prefabricated reinforced columns. New Zealand, NZS 1170.5:2004.
20%
10 [7] ETA-13/0603 (European Technical Approval). (2013). Column shoe for connecting columns to [16] Peikko Group Corporation (2012). HPKM® Column Shoe for bolted connections. Technical
10% concrete structures. Manual.
5
[8] FEMA P-750 (Federal Emergency Management Agency) (2009). NEHRP recommended seismic [17] Peikko Group Corporation (2009). HPM and PPM® bolts. Technical Manual.
0%
0.5% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 7.0% 8.0% 0 0.5% 1.0% 2.0% 3.0% 4.0% 5.0% 6.0% 7.0% 8.0% provisions for new buildings and other structures. [18] Peikko Group Corporation (2016). Bolted Column Connection for seismic applications.
Drift [-] Drift [-] [9] GB (Guobiao National Standard of the People’s Republic of China). (2010). Code for seismic Technical Manual.
design of building, GB50011-2010. China Architecture and Building Press.
FIGURE 7. COMPARISON OF (A) THE DAMPING FACTOR AND (B) THE INITIAL STIFFNESS.
35
26 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 27
30
]
TECHNICAL

PEIKKO DESIGNER®
3

LINKED TO TEKLA
STRUCTURES
A new tool to transfer information from structural design software to
3D models! Peikko Designer® has 20,000 registered users, which demonstrates
the interest and need for this type of design tool and motivates us to make · Open the Tekla model and select the PeikkoColumnConnection · Pick up the export file from the location you
plugin from Applications & Components. Make sure that the Peikko selected when saving it and select the design
further investment in improvements. This tool link is a remarkable step for Embed plugins are also installed so that Anchor Bolts and Column case. Click Apply to confirm the selections and
Peikko in making design faster, safer, and more efficient. Shoes are available. then OK to finalize the selection.
· Select the export file location in the dropdown menus and click Apply
and OK.
HOW TO USE

I
n fall 2016, Peikko released a function to 1
export Column Connection designs from
Peikko Designer® into Tekla Structures. 4
Peikko is among the first to release this
type of tool for use with a 3D modeling 1
software and Peikko Designer®, a free
design application. 2 X

· Create the design in Peikko Designer® Column Connection.


Define dimensions for concrete parts, select Column Shoes and Anchor Bolts, · Go to the model. Firstly, click the column, secondly, the footing, and
add loads and make the calculation. thirdly, select the direction of the x-axis that was used in
Peikko Designer®.

2
BENEFITS FOR YOU
When concrete column connections with SUMMARY
Anchor Bolts and Column Shoes are By releasing this new feature, Peikko adds the possibility
designed with Peikko Designer®, the to link structural design and 3D modeling together. This
complete solution can be exported into a
3D model, including optimized supplemen-
DOWNLOAD speeds up the design process and improves reliability in

tary reinforcement. The export can include PEIKKO’S TEKLA TOOLS the flow of information. We would be happy to hear your
comments on this feature and your improvement ideas
several different column connection design FROM TEKLA WAREHOUSE and needs. ●
cases and one case can be used in the
model in several places. · Select the design cases you want to · Save the export file.
AND PEIKKO DESIGNER®
FROM Make your opinions count in future improvements
In comparison with previous practices, include in the export and click Export You can save the file to your by giving us feedback and improvement ideas at
this saves time and reduces the risk of Selected Case(s) in the Cases Overview desired location. www.peikko.com components@peikko.com.
mistakes. Window /designtools

28 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 29


TECHNICAL

PEIKKO NEW PRODUCTION UNIT


DESIGN TO SERVE THE RUSSIAN
TOOLS MARKET
UPDATES
Free design tools to Peikko Group has
SWEDEN
RUSSIA
ST. PETERSBURG,
optimize structural signed an agreement FINLAND RUSSIA

designs to purchase factory ESTONIA

premises in
St. Petersburg, Russia.

Use our powerful software every day to make your work faster, easier

“W
and more reliable. Peikko Design Tools include design software, e see a lot of market
potential with localized
3D components for several modeling softwares, installation instructions, manufacturing within
technical manuals and product approvals of Peikko’s products. All Peikko the Russia-Bela-
rus-Kazakhstan customs union. Now is of the real estate is a Russian subsidiary
Design Tools can be accessed online at www.peikko.com/designtools. the right time to update our premises to of SSAB. The closing of the real estate
suit future needs. With the new premises, transaction is expected to take place during
Peikko Russia’s concrete connections Q2/2017.
LATEST IMPROVEMENTS manufacturing will significantly increase. “We intend to use some 7,000 m2 (8,400
NEW DETAILS AND PRODUCTS
IN PEIKKO DESIGNER® AVAILABLE IN PEIKKO TOOLBOX The intention is also to start at a later date sq yd) of these premises for our own opera-
FOR REVIT AND AUTOCAD the manufacturing of DELTABEAM® Slim tions. The installation of new machinery and
The Punching Reinforcement module now enables design for Floor Structures in St. Petersburg,” stated the transfer of the existing machinery and
ARMATA Punching Reinforcement according to ASTM standard 1044/ • Column Connections can be now made in
Topi Paananen, CEO of Peikko Group operations from our current St. Petersburg
A1044M-16a. The user can also define the shear rail arrangements, Revit and AutoCAD using HPM® ACI Anchor
Corporation. unit will start during Q3. The new premises,
print a list of products to a separate document, and add color coding Bolts and HPKM® ACI Column Shoes.
The buildings will be jointly purchased with 5,000 m2 (6,000 sq yd) more space
when using ACI design. • DELTABEAM® details are available in DWG
with Meka Pro Oy, also a Finnish company. than in our current small production unit, will
and PDF format in Peikko library.
WE HAVE MADE IMPROVEMENTS TO THE COLUMN The premises comprise a total of 25,000 m2 increase safety and boost efficiency,” added
CONNECTION MODULE DELTABEAM® PROFILES ARE NOW (29,900 sq yd) of manufacturing and office Matvey Pirozhenko, Managing Director of
• Calculation of supplementary reinforcement is optimized to AVAILABLE IN ARCHICAD space. The up-to-date manufacturing Peikko Russia.
reduce the amount of reinforcement needed. premises are located in the northern part of Peikko has been in Russia with its own
• A note window has been added to the user interface to display BECO® BEAM SHOES AND COPRA® St. Petersburg in the Parnas area. The seller team since 2006. ●
design warnings, errors, and notifications arising during the ANCHORING COUPLERS COMING
modeling and calculation phases. TO TEKLA
Peikko will release a new plugin for COPRA®
Anchoring Couplers and connection plugin with
BECO® Beam Shoes during summer.

NEW DESIGN TOOL SECTION ON OUR WEBSITE


When our Group website at www.peikko.com was renewed late last year, also the Design
Tool section was completely revamped. Now it is easier to search and find documents using
a search panel. You can, for instance, access all information on the available design tools,
view their release notes, watch tutorial videos on the design tools, and download tools.
www.peikko.com/designtools

30 PEIKKO CONNECTIONS 1/2017 PEIKKO CONNECTIONS 1/2017 31


SPEED OR SAFETY?

WE SAY BOTH.

www.peikko.com

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