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ENG0012 E-Doctor User Manual
ENG0012 E-Doctor User Manual
July, 2009
Overseas Product Support Team
Text No. ENG0012
Major functions available from e - Doctor
- Show to the user the engine failure status, history and trouble shooting manual : ‘Fault codes’.
- View monitored engine’s components working behavior & value of critical parameters :
‘Service Data’ / ‘Snap shot’.
- Save engine data for checking engine condition : ‘Service Data’ / ‘Snap shot’.
- Check an engine’s behavior to a set of simulated sensor inputs from the laptop : ‘Remote Control’.
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Table of content
← Lap top
(USB or Serial Port)
Check connector →
(14pin check connector)
4
2. Install program (e-Doctor)
Double click
5
2. Install program (e-Doctor)
Click ‘Next’
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2. Install program (e-Doctor)
Click ‘OK’
Click ‘Yes’
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2. Install program (USB Driver)
Windows XP version
Set up USB driver
- Connect the USB cable on your laptop, the USB cable must be connected with gateway only as below
condition (Do not connect main harness to machine)
Do not connect
main harness
to machine
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2. Install program (USB Driver)
Windows XP version
- Your laptop will recognize the new hardware as shown below (top left screen), If your laptop looks for
the USB gateway driver, indicate the driver location (top right screen) by giving the directory name
selected as explained on page 5 -line 2. Click “OK “.
Click here
9
Click here 9
Click ‘Next’ Click ‘Next’
Click ‘Continue’
Click ‘Finish’
Click
Click
Click
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2. Install program (USB Driver)
Click
Click
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2. Install program (USB Driver)
Do not connect
main harness
to machine
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2. Install program (USB Driver)
Click
Click
Click
Click
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2. Install program (USB Driver)
Click
Click
Click
Click
1. User Registration
As soon as the installation is fully completed, click on ‘e Doctor’ icon, and the window shown on this
page will be displayed. Record the unique ID (i.e.:03b41a93). Select a ‘User ID’ having 6 digits (see
next page) to access the software. Send both the ‘unique ID’ & the ‘user ID’ to the program manager
in Doosan infracore (Korea). The user ID is not supplied by the program manager. You have to make
your own choice. The program manager will give you a ‘system key No’ and a ‘password’ related
with your ID.
Note: Each hardware (laptop) has its own unique ID. If the hardware is changed, you must get
another system key No and password.
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3. User Registration and Log In
1. User Registration
If you enter the ‘system key No’ which is obtained from the program manager, you can see the above
window.
Enter your ID and ‘password’ which is obtained from the program manger. Click OK. You can now use
e-Doctor.
Every time you run the e-Doctor, the system will prompt you with the window to key-in your ‘user ID’
and ‘password’.
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3. User Registration and Log In
2. Log in
Enter your ‘user ID’ and ‘password’ whenever you run the program.
※ If your password is lost, contact the program manager and get a new password
and user ID. You have to reinstall the program.
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4. Operation of e - Doctor
1. Top menu
Menu (M)
- Exit : exit the program.
Communication (C)
- Start : Start the communication with the machine.
- Stop : Stop the communication with the machine.
Preference (P)
- COM1 : Select to connect to the COM port #1 of your laptop computer.
- COM2 : Select to connect to the COM port #2 of your laptop computer.
- USB : Select to connect to the any USB port of your laptop computer.
Help (H)
- About : You can see the copyright and version information.
- Fault codes : You can see fault information and trouble shooting manual.
- Help : You can see the online help for the diagnosis program. (Manual here)
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4. Operation of e - Doctor
2. Main menu
1. Connect / Disconnect ECU
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4. Operation of e - Doctor
2. Main menu
2. Connection setting
COM1 : Instructs the e-Doctor program to communicate with the gateway through the serial port #1 of your
laptop computer.
COM2 : Instructs the e-Doctor program to communicate with the gateway through the serial port #2 of your
laptop computer.
USB : Instructs the e-Doctor program to communicate with the gateway through any of the “USB ports” of
your laptop computer. Makes sure that the process described in the section ‘software installation guide’ sub
section ‘USB port driver installation’ is completed properly (otherwise communication by that method will fail).
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4. Operation of e - Doctor
2. Main menu
3. Fault codes
Note:
All message will remain in the ECU memory until deleted by an e-Doctor user.
‘Active’ error messages can not be deleted.
‘Historic’ error messages can be deleted.
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4. Operation of e - Doctor
2. Main menu
3. Fault codes
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4. Operation of e - Doctor
2. Main menu
3. Fault codes
Erase fault
- Lets the user erase all error data in ECU providing that the status is ‘Historic’.
Save as Excel
- Lets the user save the list of errors as an Excel file.
Fault code
-Lets you know the fault codes of the engine.
Description
- Provides the detail information about each fault code.
Activity
- ‘Active’ means that the fault is currently present.
- ‘History' means the problems is not currently present.
Help pop up
- Click on the fault code line to open the ‘online’ help window.
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4. Operation of e - Doctor
2. Main menu
3. Fault codes : Help window
- Click on the fault code line to open the help window.
- You can see the fault detail, cause result & repair recommendations.
Click
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4. Operation of e - Doctor
2. Main menu
3. Fault codes : Help window
- Click on bit (Trouble causing) to open the trouble shooting manual.
- You can see the fault detail, what was problem & hot to check / fix / repair engine recommendations
(step by step)
Click
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4. Operation of e - Doctor
2. Main menu
4. Service data
View service data enables you to check the sensors and service data values of the
engine, and check the status of the electric components such as sensor or switches.
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4. Operation of e - Doctor
2. Main menu
4. Service data
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4. Operation of e - Doctor
2. Main menu
4. Service data
View Selection
- Tick the square cell in the column ‘SEL’ in front of the selected parameter
- Only the selected parameters (service data) will be shown on the screen
Open Selection
- Opens the list of service data you saved in lap top in a former session
Save Selection
- You can save the specified service data which you selected from the full service data list
- The filename has a *.sds extension.
- To select the service data, proceed in the same way as in “View selection”
Graph
- Shows the values for each selected service data as a graph.
- You can view up to 10 service data at a time.
Save as excel
- The service data names, parameter names, current values and units which are shown are saved as Excel
format. The curves are not saved in the current software version
Data Group
- Select the service data you want to see using the fall-down menu.
- All data, Start data, injector data, voltage data, fuel pressure data….
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4. Operation of e - Doctor
2. Main menu
4. Service data (Graph screen)
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4. Operation of e - Doctor
2. Main menu
4. Service data (Graph screen)
Graph
- CR : Indicates the line color on the graph.
- SVC Data : Indicates the service data names/parameter names shown on the graph.
- Value : Indicates the parameter’s current value, shown as Y-coordinate.
- Max : Indicates the max. value of the parameter. It is 100% of the graph.
- Min : Indicates the min. value of the parameter. It is 0% of the graph.
- Time : X-coordinate
- Scroll bar : It is active when going over the next frame.
- Stop button : Temporarily stops the measurement on the graph.
- Exit : Closes the graph window.
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4. Operation of e - Doctor
2. Main menu
4. Service data (Help pop up)
- If click any cell in the column ‘current value’. A pop up window provides information on the value of the
related parameter.
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4. Operation of e - Doctor
2. Main menu
5. Snap shot
The Snapshot enables you to record and display long periods of machine operation
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4. Operation of e - Doctor
2. Main menu
5. Snap shot
Initialize
- The Initialize icon displays the list of all parameters on the screen.
Manual Start
- Data can be saved up to 200 seconds (100 seconds before and after starting).
- Click the Manual Start icon. The icon will be changed to the ‘Manual Stop’ icon so that you can
control the saving time.
Manual Stop
- Click the Manual Stop icon. The button will be revert to the ‘Manual Start’ icon
- You can store the data up to a maximum of 200 seconds
(respectively 100 seconds before and after starting).
- The filename has a *.snp extension.
Auto Start
- Click the Auto Start icon. The system will wait until the machine generates a fault and will then start
to save the fault data.
- e-Doctor will save automatically the fault data for 200 seconds before and after fault.
Open
- Load and run a stored snapshot file.
Time Frame Scroll
- Change the time frame scroll to check the current value of each time.
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4. Operation of e - Doctor
2. Main menu
5. Snap shot
Data Group
- Select the service data you want to see using the fall-down menu.
- All data, Start data, injector data, voltage data, fuel pressure data….
View selection
- See ‘Service Data’ section. This function behave in the same way
Graph
- See ‘Service Data’ section. This function behave in the same way
Save As Excel
- The service data names, parameter names, values and units which are shown are saved as an Excel
file
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4. Operation of e - Doctor
2. Main menu
6. Run up test
This test allows checking of the power deviation between cylinders.
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4. Operation of e - Doctor
2. Main menu
6. Run up test
Stop icon
- Makes the test stop.
Status message
- It enables you to trace the test progress.
Measurement result
- Max speed: Indicates the max. RPM of each cylinder during the test.
- Min speed: Indicates the min. RPM of each cylinder during the test.
- Elapsed time: Indicates the time to reach the max. RPM. from min. RPM
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4. Operation of e - Doctor
2. Main menu
6. Run up test
¾ The white cells containing: ‘Cyl.#1’ or ‘Cyl.#2’ or … show the engine firing order
(DL06/DL08 : 1-5-3-6-2-4, DV11 : 1-4-2-5-3-6)
¾ The first column shows the ‘Elapsed time’ resulting from the operation of cylinders 2 to 6. ‘Cylinder 1’ is
turned off. The second column shows similar results but with ‘cylinder 5’ turned off if engine DL08 is
checked (‘cylinder 4’ is turned off if engine DV11 is checked).
¾ The height of the six columns is the elapsed time expressed in percent of the longest of the six times
recorded.
¾ Should the deviation of any cylinder exceed 20%, a major problem is detected. Any deviation could
indicate a minor problem. Typical problems could be: defective fuel spray pattern, no spray at all, scratch
of the liner
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4. Operation of e - Doctor
2. Main menu
6. Run up test
▣ Case study of run up test: one an engine with an injector fault (i.e Cyl. No 2 injector).
Press the ‘run up’ test button. The ECU turns No1 injector off and starts investigating engine’s speed (the
engine is running with 5 cylinders only). The ECU gives signals to 5 injectors to maintain the engine running
speed .
The engine speed will be reduced because No 2 injector cannot generate a normal output according to our
assumption. The elapsed time will be quite long.
The ECU shall turn No2 injector off afterwards. The engine speed will not be degraded because the
damaged injector/cylinder is turned off. The elapsed time will be short.
The ECU shall turn No3 injector off. The engine speed shall be degraded because No 2 injector/cylinder is
turned on and contributes to the time calculation again.
This test will be repeated 6 times all together. The shortest elapsed time is assigned to the column where the
cylinder is damaged.
1 2 3 4 5 6
X
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4. Operation of e - Doctor
2. Main menu
7. Compression test
This test aims to check the deviation of the compression between cylinders
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4. Operation of e - Doctor
2. Main menu
7. Compression Test
Start icon
- Make sure that the engine is not running, but the starter Key is in the “On” position.
- The test will start after you click the ‘Start’ icon and then start cranking the engine.
Stop icon
- Clicking the icon makes the test stop.
Status message
- It enable you to trace the test progress.
- Always follow the instructions written in the ‘message’ cell
Cranking message
- Start cranking when prompted to start.
- Stop cranking when prompted to stop.
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4. Operation of e - Doctor
2. Main menu
8. Remote control
Allows test of ECU, by allowing the user to replace the sensor(s) signal(s) with inputs from the laptop.
The engine’s response to abnormal signals can be checked by remote control.
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4. Operation of e - Doctor
2. Main menu
8. Remote control
View current value
- Shows current value of parameters displayed in the right hand side of the screen
- Choose and remove test data from engine test.
-‘Input Variables’ are the parameters which can be selected to send inputs to the ECU
- Select an ‘Input Variable’ and click on to send the input(s) to the right screen side
- ‘Output Variables’ are the parameters which outputs from ECU are analysed
- Select an ‘Output Variable’ and click on to send the output(s) to the right screen side
- Click on ‘View Current Value’ to see the selected parameter(s) current value(s)
- Enter values in the column ‘Input’ to assign a value to each selected parameter
- Click “Start Remote Control” to see the effect of the selected values
- Click “Stop Remote Control” to return to the machines own input values
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4. Operation of e - Doctor
2. Main menu
9. Register machine ID
You can record the engine No. and machine ID on the ECU.
After Reprogramming an ECU, the engine No. and machine ID are not saved in ECU.
The engine No. and machine ID must be saved in the ECU.
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4. Operation of e - Doctor
2. Main menu
9. Register machine ID
“Select in communication”
- View all : Click ‘view all’ icon. You can see the EOL data.
. CUID_D_DSID_CUC : Record engine ID
. CUID_D_VIN_CUC : Record machine ID
Open file : Open specified service data and value you saved before.
Save file : Save specified service data and value.
Save as excel : Save specified service data and value as excel.
*The engine must be stopped (Key ‘On’ condition), whenever you do ECU reprogramming and
Change EOL data.
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4. Operation of e - Doctor
2. Main menu
9. Register machine ID
3. Click apply
5. Click
stop
V
2. Check
1. Change value
4. Click Yes
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4. Operation of e - Doctor
2. Main menu
10. Reprogramming ECU
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4. Operation of e - Doctor
2. Main menu
10. Reprogramming ECU
Select Engine
- No use
Select file
- Select ECU MAP file on your laptop computer for reprogramming or rework
- The files are obtained from the Doosan company if required
File transferring.
- Install Map file on ECU.
- You can see the program installing progress rate
• Install completely (100%): when prompted “install complete” message, click “sure”
• You have to wait a few minutes. MAKE SURE THAT THE LAPTOP BATTERY IS FULL
• Should the proper transfer of file fail, the ECU will be damaged and should be replaced
otherwise the engine cannot be run anymore.
• Click “stop” icon (Start /Stop Icon ), and restart e- Doctor
• After restarting the e Doctor, the engine serial No must be entered in the ECU through EOL
• It is not possible to re program a DX340 ECU with a DX420 software and so on.
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4. Operation of e - Doctor
2. Main menu
10. Reprogramming ECU
* Selecting Map file on your laptop * Click “Start” then you can see progress rate
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4. Operation of e - Doctor
2. Main menu
10. Reprogramming ECU
2. Stop / Start
1. Confirm
* After programming Click “confirm”. You must click Disconnect icon then re start e-Doctor after a few
seconds.
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4. Operation of e - Doctor
2. Main menu
11. ECU Information
You can check that you are performing the test on the correct machine by checking the hardware,
software and machine ID of ECU.
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4. Operation of e - Doctor
2. Main menu
10. ECU Information
VIN
- Machine Identification number
Engine Type
- Suffix / Engine Number
S/W Version
- Indicates the software version.
Data Set
- Indicates the software components.
Programming Date
- Indicates the date last modified EOL data.
- It will be displayed as blank if the data has never been changed.
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Let’s remember this….
- Never disconnect a communication cable from your lap top computer while
making an engine diagnosis.
- If you want to disconnect the cable, you must use below icon to perform
“safety remove hardware” or turn off the engine.
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Laptop Specifications
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Appendix
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Cut Off Test Using e-Doctor
if it is fault cylinder
Normal Fault
RPM is compensated
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Be aware before Cut-Off Test
During Injector Cut off test, be sure to maintain low idle rpm
After cut off test, be sure to turn off the start key switch, then wait 2~3 sec more, and start it again.
(Unless restarting, you can not change RPM with accelerator pedal or throttle.)
After cut off test, Injectors which have no changes in Low Idle Control Quantity should be replaced
according to procedures for changing injectors.
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Injector Cut-Off Test Using E-Doctor (1/14)
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Injector Cut-Off Test Using E-Doctor (2/14)
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Injector Cut-Off Test Using E-Doctor (3/14)
It is firing order.
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Injector Cut-Off Test Using E-Doctor (4/14)
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Injector Cut-Off Test Using E-Doctor (5/14)
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Injector Cut-Off Test Using E-Doctor (6/14)
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Injector Cut-Off Test Using E-Doctor (7/14)
Maintain low
idle RPM
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Injector Cut-Off Test Using E-Doctor (8/14)
YES NO
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Injector Cut-Off Test Using E-Doctor (9/14)
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Injector Cut-Off Test Using E-Doctor (10/14)
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Injector Cut-Off Test Using E-Doctor (11/14)
▣ Case study of cut off test : one an engine with an injector fault (i.e Cyl. No 2 injector is open condition).
Try to cut cylinder #1 off. The ECU turns No1 injector off and starts investigating engine’s speed (the engine
is running with 5 cylinders only). Then, the engine speed will be decreased in a moment and recovered
immediately because, the ECU gives signals to 5 injectors to maintain set engine running speed by
increased fuel injection with 5 cylinders working.
The ECU shall turn No2 injector off afterwards. The engine speed will not be decreased, because the
damaged (open) injector/cylinder still generate engine power (Injector open condition : Still generate power)
Then, the ECU will not be increased fuel amount with 5 injector.
The ECU shall turn No3 injector off. The engine speed will be decrease by No 3 injector/cylinder is turned off
and the ECU will increase fuel amount to maintain set engine running speed with 5 cylinders working
This test will be repeated 6 times all together, then you can catch up the problem injector.
Cylinder No. Before test valve After test valve
Cylinder #1. 18 mg/str 22 mg/str
#1 #2 #3 #4 #5 #6
Cylinder #2. 18 mg/str 19 mg/str
X Cylinder #3. 18 mg/str 23 mg/str
Cylinder #4. 18 mg/str 22 mg/str
…… …. …
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Injector Cut-Off Test Using E-Doctor (12/14)
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Injector Cut-Off Test Using E-Doctor (13/14)
Click(1)
SwitchoffCylinder1 is
deleted
Click(2)
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Injector Cut-Off Test Using E-Doctor (14/14)
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END OF DOCUMENT
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