DOCUMENT NUMBER Rev Page

Project Package Originator Discipline Doc. Type Unit nº Serial nº

0 1/12
RAPID P0003 TRSA CON ITP 0001 0010

PETRONAS RAPID PROJECT

(PACKAGE 3)

INSPECTION AND TEST PLAN

FOR
LIGHTING SYSTEM
(02260 ITP-ELE-002)

OWNER approval:
Name:
Date (DD-MMM-YY):

Signature:

Document Class: Z

Pages modified under this revision:

Alberto Rojas Espinosa

Javier Garcia Vega 2017.01.16 18:29:06
Alfonso Cadena Rodriguez
2017.01.14 21:01:00 +08'00' 2017.01.16 08:53:15 +08'00' +08'00'

0 13-Jan-17 For Implementation Javier Garcia Alfonso C. A. Rojas

B 05-Dec-16 For Approval Javier Garcia Alfonso C. A. Rojas
A 08-Sep-16 For Review Javier Garcia Alfonso C. A. Rojas
DATE WRITTEN BY CHECKED BY APPROVED BY
REV. STATUS-REVISION MEMO
DD-MMM-YY (name & signature) (name & signature) (name & signature)
Sections changed in last revision are identified by a vertical line in the right margin.

Electronic Filename: RAPID-P0003-TRSA-CON-ITP-0001-0010_0.pdf

 Inspection and Test Plan (ITP) PMC:
Number: 02260 ITP-ELE-002
LIGHTING SYSTEM

Contract No: RAPID PROJECT PACKAGE 3 02260 Contractor’s Scope of Works are as following (  ): BY SUBSYSTEM
Contractor Name: TECNICAS REUNIDAS MALAYSIA SDN BHD
Subcontractor Name:

ITP Section No.: 1.0 BEFORE EXECUTION ( ), 2.0 DURING EXECUTION ( ), 3.0 AFTER EXECUTION ( )
ITP Section Scope of Inspection Inspection Record
Requirement and Inspection Form No.
Inspection/Test Stage Subcontractor Contractor Client
Acceptance Criteria Frequency

1.0 BEFORE EXECUTION

PTS 33.64.10.10
RAPID-FE1-TPX-CVS-SPN-0001-
Kickoff meeting (ITP, Quality Control Plan and Specific
1.1 0004_4_S 100% H H W MOM
Procedures Approved) RAPID-P0003-TRSA-PMG-PLN-0001-
0300/0302

RAPID-P0003-TRSA-PMG-PRC-0001-
1.2 Calibration of Measuring and Control Equipment 0300 100% H H/R R Calibration Certificate

Material
1.3 Check Material Certificates PTS 33.64.10.10 100% H H/R R
Certificate

1.4 Materials Receiving on Site Free of Damage PTS 33.64.10.10 100% H W S/R 02260 CON-ROT-09

Welding Procedures Specifications (WPS+PQR) AWS D1.1 Subcontrator report

1.5 PTS 30.10.02.31 100% H H/R R
Welder Performance Qualification (WPQ) Approved or Third Party

2.0 DURING EXECUTION

Lighting Fixtures Installed Properly According to Drawings
2.1 PTS 33.64.10.10 100% H W S 02260 CON-ELE-21
(AFC)

Light Switches and Receptacles Installed Properly According

2.2 PTS 33.64.10.10 100% H W S 02260 CON-ELE-23
to Drawings (AFC)

2.3 Light Panels Installed Properly According to Drawings AFC PTS 33.64.10.10 100% H S S N/A

Electronic Filename: RAPID-P0003-TRSA-CON-ITP-0001-0010_0.pdf

 2.4 Cable Trays, Conduits and Cables Installation PTS 33.64.10.10 100% H S S N/A

2.5 Insulation and Continuity Test for Lighting Cable PTS 33.64.10.10 100% H W S 02260 CON-ELE-37

AWS D1.1
2.6 Welding Performed According to Procedure PTS 30.10.02.31 100% H S S N/A
Support´s Paint Touch Up Performed According to AWS D1.1
2.7 PTS 30.10.02.31 100% H S S N/A
Procedure
3.0 AFTER EXECUTION

3.1 Distribution Board and Light Panels Final Inspection PTS 33.64.10.10 100% H H W 02260 CON-ELE-24

02260 CON-ELE-25
3.2 Light /Light Receptacles Functional Test PTS 33.64.10.10 100% H H W
02260 CON-ELE-27

3.3 Light Illumination Level Test PTS 33.64.10.10 100% H H W 02260 CON-ELE-26

Inspection Legend Notes:

R : (Review) Document review 1. ITP Section Numbers for example but not to limited:
1.0 BEFORE EXCUTION

S = Surveillance of construction works and of tests / inspections performed 2.0 DURING EXECUTION
3.0 AFTER EXECUTION
W = Witness (Notification of authorized inspection Add other section (s) per Works in scope of work in the contract as necessary.
personnel required) 2. Scope of Inspection
Contractor QC : Construction / Supplies / Services Contractor.
H = Hold (Mandatory, do not proceed without PMC Site QC : Surveillance, Witness & testing of contractors work scopes
presence of authorized inspection personnel or 3. Painting Activities to be developed as per ITP-COA-001 - PAINTING
signed waiver)

Electronic Filename: RAPID-P0003-TRSA-CON-ITP-0001-0010_0.pdf

 No: CON-ELE-27
Rev.: 1
RECEPTACLES FUNCTIONAL TEST Date: 07/10/2015
Page: 1 of 1

PROJECT: SUBCONTRACTOR:
SYSTEM/SUBSYSTEM: DRAWING:
TAG NUMBER: DESCRIPTION:
INCLUDED IN FOLDER: REPORT NUMBER:
BAR CODE:

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality Procedures but confirms that all these Tests have been performed according to them.
LOCATION :

No ROOM No / AREA PANEL NUMBER CIRCUIT NUMBER DESIGNATION VOLTAGE MEASUREMENT RECEPTACLE POLARITY ACCEPTED REJECTED REMARKS

TESTING INSTRUMENT DETAILS:

Type: Manufacturer:

Range: Serial No:

Voltage: Calibrated on:

REMARKS:

WITNESSED / REVIEWED BY: SUBCONTRACTOR TR QUALITY SUPERVISOR CLIENT (If Required)

SIGNATURE:

PRINT NAME:
DATE:
 No: CON-ROT-09
Rev.: 2
MATERIAL RECEIVING INSPECTION REPORT Date: --/--/----
Page:

PROJECT: SUBCONTRACTOR:
SYSTEM/SUBSYSTEM: DRAWING:
TAG NUMBER: DESCRIPTION:
INCLUDED IN FOLDER: REPORT NUMBER:
BAR CODE:

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality Procedures but confirms
that all these Tests have been performed according to them.

LOCATION OF INSPECTION: DATE OF INSPECTION:

PIPING STEEL STRUCTURE MACHINERY ELECTRICAL INSTRUMENT

CIVIL EQUIPMENT INSULATION CHEMICALS OTHER

Item Description and Identification:

Supplier:

P.O. No.: Release Note:

Quantity as per Delivery Note:

YES NO

Certificate / Packing List received: YES NO

Originator:

INSPECTION RESULTS:

YES NO

All materials checked and verified

Any damage materials (*) OS&D Damage Report No.:____________

Any non-conformity materials (*) Non Conformity Report No.:____________

( )
* - If YES, Report number should be included

REMARKS:

WITNESSED / REVIEWED BY: TR CONSTRUCTION SUPERVISOR TR QUALITY SUPERVISOR CLIENT (If required)

SIGNATURE:

PRINT NAME:
DATE:
 No: CON-ELE-21
Rev.: 1
LIGHTING INSTALLATION INSPECTION CHECK LIST Date: 07/10/2015
Page: 1 of 1

PROJECT: SUBCONTRACTOR:
SYSTEM/SUBSYSTEM: DRAWING:

TAG NUMBER: DESCRIPTION:

INCLUDED IN FOLDER: REPORT NUMBER:
BAR CODE:

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality Procedures but confirms that all these Tests have been performed according to them.

SL Nº ITEM DESCRIPTION ACCEPTED REJECTED N/A

1 Area classification is conformed

2 Mounting and location as per approved drawing

3 Conform elevation of light as per the site condition and approved drawing

4 The location of emergency and exit lights is as per approved drawing

5 Fixture type and rating is verified with drawing

6 Light fixture shall be visually Inspected for damage

7 Fixture supports checked

8 Fixture circuit number is verified with drawing

9 All switches have circuit identification

10 Cable colour coding and size are verified

11 Lighting foundation and poles location & installation is verified

12 Correct size junction box installed

13 The exterior and street lighting fixtures is dust and splash proof type

The orientation of fixture is ensured the correction area is illuminated and not obscured by pipes /
14
or structures

15 Check the lighting pole grounding connection

16 Termination and connection of lighting cables verified

17 Accessories complete

18 Any missing devices

19 Verify cable identification is done properly (TAG)

REMARKS:

WITNESSED / REVIEWED
SUBCONTRACTOR TR CONSTRUCTION SUPERVISOR TR QUALITY SUPERVISOR CLIENT (If Required)
BY:

SIGNATURE:

PRINT NAME:
DATE:
 No: CON-ELE-23
LIGHT SWITCHES AND RECEPTACLE Rev.: 1
Date: 07/10/2015
INSTALLATION CHECK LIST Page: 1 of 1

PROJECT: SUBCONTRACTOR:

SYSTEM/SUBSYSTEM: DRAWING:
TAG NUMBER: DESCRIPTION:

INCLUDED IN FOLDER: REPORT NUMBER:

BAR CODE:

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality Procedures but confirms that all these Tests have been performed according to them.

SL Nº ITEM DESCRIPTION ACCEPTED REJECTED N/A

1 Area classification as per approved drawing

2 Mounting height and location as per approved drawing

3 Check mounting support and bolt

4 Visually Inspected for damage

5 Cable termination done properly

6 Cable colour coding and size are verified

7 Grounding connection done properly

8 Verify cable identification is done propertly (TAG)

9 Verify receptacle identification is done propertly (TAG)

REMARKS:

WITNESSED / REVIEWED
SUBCONTRACTOR TR CONSTRUCTION SUPERVISOR TR QUALITY SUPERVISOR CLIENT (If Required)
BY:

SIGNATURE:

PRINT NAME:
DATE:
 No: 02260-CON-ELE-24
Rev.: 2
DISTRIBUTION/CONTROL BOARD & MISCELLANEOUS PANEL Date: 15/04/2016
Page: 1 of 2

PROJECT: SUBCONTRACTOR:
SYSTEM/SUBSYSTEM: DRAWING:
TAG NUMBER: DESCRIPTION:
INCLUDED IN FOLDER: REPORT NUMBER:
BAR CODE:

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality Procedures but confirms
that all these Tests have been performed according to them.

NAME PLATE

MANUFACTURER: SERIAL NO. IP RATING :

VOLTAGE : V FREQUENCY: HZ FREQUENCY: HZ

DATA SHEET: ASSOC SWG / DP TAG: INSULATION CLASS:

ITEM ITEM DESCRIPTION ACCEPTED REJECTED N/A

Ensure safety devices are in good condition, equipment are de-energized and safe LOTO and work
1
permit controls were accepted

2 Tagging & Name Plate provided as per approved drawing

3 Check equipment is correctly mounted and located in accordance with layout drawings

4 Check IP/Ex rating are as per datasheet/area clasification and specifications

5 Check Entire assembly including auxilary devices for any apparent damage or missing parts

6 Check for alignment and levelling

Check ratings and labelling of circuit components (circuit breakers, switches, contactors…) are
7
correct as per drawings

8 Check all internal wiring is correctly laid and clearly identified

9 Position of control switches, lamps & push buttons are correct

10 Check all fuses/circuits breakers are properly installed

11 Visualy check bus bar for possibly misalightment, splice bolting, isolators, etc

Verify that all external operating mechanisms are functional and that all mechanical interlocks are
12
correct and operative

13 Phasing of buses are correct

14 Bus bar bolt connections tightness according to manufacturer recomendations

15 Verify CTs/VTs name plates values conform to vendor and project drawings

16 Check CTs/VTs are properly installed, tightened and free of dirt

17 Check Space heater is correctly installed and operational

18 Support and termination of cables are checked

19 Check earthing and bonding are in accordance with drawings/project specifications

20 Check spare holes in the enclosure have been properly plugged with suitable Ex rating caps

21 Check ventillation openings have no obstruction

22 Verify doors’s mechanical operations

23 Check for cleanliness of Panel Free of debris, left tools and wiring pieces

REMARKS:
 No: 02260-CON-ELE-24
Rev.: 2
DISTRIBUTION/CONTROL BOARD & MISCELLANEOUS PANEL Date: 15/04/2016
Page: 2 of 2

PROJECT: SUBCONTRACTOR:
SYSTEM/SUBSYSTEM: DRAWING:
TAG NUMBER: DESCRIPTION:
INCLUDED IN FOLDER: REPORT NUMBER:
BAR CODE:

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality Procedures but confirms
that all these Tests have been performed according to them.

TEST EQUIPMENT

Type: Manufacturer: Due Date:

Range: Serial Nº:

Voltage: Calibration Date:

CONTINUITY TEST

BUS-BAR
TEST CONFIGURATION:
L1 L2 L3 N E

PASS / FAIL

INSULATION RESISTANCE TEST (MΩ)

BUS-BAR
TEST VOLTAGE:_________V
L1-L2/L3/N/E L2-L1/L3/N/E L3-L1/L2/N/E N-L1/L2/L3/E E-L1/L2/L3/N

________________ MΩ VOLTAGE TRANSFORMERS

INSULATION RESISTANCE (MΩ)
(MINIMUM ACCEPTANCE VALUE) Primary-E Secondary-E Primary-Secondary

REMARKS:

WITNESSED / TR CONSTRUCTION
SUBCONTRACTOR TR QUALITY SUPERVISOR CLIENT (If required)
REVIEWED BY: SUPERVISOR

SIGNATURE:

PRINT NAME:
DATE:
 No: CON-ELE-25
Rev.: 1
LIGHTING FUNCTIONAL TEST Date: 07/10/2015
Page: 1 of 1

PROJECT: SUBCONTRACTOR:
SYSTEM/SUBSYSTEM: DRAWING:

TAG NUMBER: DESCRIPTION:

INCLUDED IN FOLDER: REPORT NUMBER:
BAR CODE:

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality Procedures but confirms that all these Tests have been performed according to them.

LOCALIZATION ROOM Nº / AREA PANEL NUMBER CIRCUIT NUMBER DESIGNATION ACCEPTED REJECTED

REMARKS:

WITNESSED / REVIEWED BY: SUBCONTRACTOR TR SUPERVISOR CLIENT (If Required)

SIGNATURE:

PRINT NAME:

DATE:
 No: CON-ELE-26
Rev.: 1
LIGHTING ILLUMINATION LEVEL TEST Date: 07/10/2015
Page: 1 of 1

PROJECT: SUBCONTRACTOR:

SYSTEM/SUBSYSTEM: DRAWING:

TAG NUMBER: DESCRIPTION:

INCLUDED IN FOLDER: REPORT NUMBER:
BAR CODE:

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality Procedures but confirms that all these Tests have been performed according to them.

TESTING INSTRUMENTS DETAILS

TYPE: MANUFACTURER:

RANGE: SERIAL Nº:

VOLTAGE: CALIBRATED DATE:

MIN. ILLUMINATION
MEASURE LOCATION (ATTACH LEVEL
LOCALIZATION TYPE OF LAMP (ACCORDING ACCEPTED REJECTED
MARKED DRAWING) ILLUMINATION
ESPECIFICATIONS)

REMARKS:

WITNESSED / REVIEWED BY: SUBCONTRACTOR TR SUPERVISOR CLIENT (If Required)

SIGNATURE:

PRINT NAME:

DATE:
 No: CON-ELE-37
INSULATION RESISTANCE TEST REPORT FOR POWER CABLES Rev.: 1
Date: 07/10/2015
(After Installation) Page: 1 of 1

PROJECT: SUBCONTRACTOR:
SYSTEM/SUBSYSTEM: DRAWING:
TAG NUMBER: DESCRIPTION:
INCLUDED IN FOLDER: REPORT NUMBER:
BAR CODE:

This certificate does not exempt the Subcontractor from the Terms of the Contract, Project Specifications or Quality Procedures but confirms that all these Tests have been performed according to them.

Voltage to be appied according to project specifications: Duration: 1 min. Minimum value allowed as per project specification: MΩ

Cable TAG: Cable Rated Voltage: Cable Type (Cores/mm2): FROM TO

MEASURING CONFIGURATION MEASURE OF INSULATION

SIGNATURE AND DATE CONTINUITY TEST
(According project specifications) RESISTANCE (MΩ)

Phase R
Phase S
Phase T
Neutral
Ground

TEST EQUIPMENT

EQUIPMENT NAME,
MANUFACTURER AND MODEL:

SERIAL NUMBER:

CALIBRATION
CERTIFICATION No:

CALIBRATION DATE
(FROM-TO):

FINAL TEST RESULT OK

REMARKS:

WITNESSED / REVIEWED BY: SUBCONTRACTOR TR QUALITY SUPERVISOR CLIENT (If Required)

SIGNATURE:

PRINT NAME:

DATE: