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Investigating Additive Manufacturing Implementation Factors Using Integrated ISM-MIMAC
Investigating Additive Manufacturing Implementation Factors Using Integrated ISM-MIMAC
Abstract
Purpose – The purpose of this paper is to identify various factors influencing additive manufacturing (AM) implementation from operational
performance in the Indian manufacturing sector and to establish the hierarchical relationship among them.
Design/methodology/approach – The methodology includes three phases, namely, identification of factors through systematic literature review
(SLR), interviews with experts to capture industry perspective of AM implementation factors and to develop the hierarchical model and classify it by
deriving the interrelationship between the factors using interpretive structural modeling (ISM), followed with the fuzzy Matrice d’Impacts Croisés
Multiplication Appliqués à un Classement (MICMAC) analysis.
Findings – This research has identified 14 key factors that influence the successful AM implementation in the Indian manufacturing sector. Based on
the analysis, top management commitment is an essential factor with high driving power, which exaggerates other factors. Factors, namely,
manufacturing flexibility, operational excellence and firm competitiveness are placed at the top level of the model, which indicates that they have
less driving power and organizations need to focus on those factors after implementing the bottom-level factors.
Research limitations/implications – Additional factors may be considered, which are important for AM implementation from different industry
contexts. The variations from different industry contexts and geographical locations can foster the theoretical robustness of the model.
Practical implications – The proposed ISM model sets the directions for business managers in planning the operational strategies for addressing
AM implementation issues in the Indian manufacturing sector. Also, competitive strategies may be framed by organizations based on the driving
and dependence power of AM implementation factors.
Originality/value – This paper contributes by identification of AM implementation factors based on in-depth literature review as per SLR
methodology and validation of these factors from a variety of industries and developing hierarchical model by integrative ISM-MICMAC approach.
Keywords Additive manufacturing, 3D printing, Interpretive structural modeling (ISM), Implementation factors, Fuzzy-MICMAC,
Indian manufacturing sector
Paper type Research paper
1. Introduction
Nomenclature and notations
Additive manufacturing (AM) technology and its applications
AM = Additive manufacturing; are of growing interest in the modern era. Both academic
SLR = Systematic literature review; researchers, as well as practicing industrial worlds, are curiously
ISM = Interpretive structural modeling; anticipating the effective leveraging of AM toward the
MICMAC = Matrice d’Impacts Croisés Multiplication competitive success of the firm. AM enables the fabrication of
Appliqués à un Classement; complex parts (layer by layer) directly from a three-dimensional
RM = Rapid manufacturing; (3D) computer-aided design model without part-specific
AMIF = Additive manufacturing implementation factors; tooling or human intervention (ASTM, 2015). AM also
SSIM = Structural self-interaction matrix; referred to as rapid prototyping, layer manufacturing, 3D
GSCM = Green supply chain management; printing, direct digital manufacturing, free-form fabrication
AHP = Analytic hierarchy process; and tool-less manufacturing to express the characteristics of
ANP = Analytic network process; this technology from different aspects (Huang et al., 2015).
FDRM = Fuzzy direct relationship matrix; and Further, widespread adoption of this technology has led to the
BDRM = Binary direct relationship matrix. regular use of the term AM within the manufacturing industry and
3D printing by the general public (Campbell et al., 2012). AM
The current issue and full text archive of this journal is available on Emerald
Insight at: https://www.emerald.com/insight/1355-2546.htm The authors would like to acknowledge the anonymous reviewers and
Editor-in-Chief, Rapid Prototyping Journal for their constructive
comments and feedback.
Rapid Prototyping Journal
26/10 (2020) 1837–1851 Received 24 February 2020
© Emerald Publishing Limited [ISSN 1355-2546] Revised 25 July 2020
[DOI 10.1108/RPJ-02-2020-0038] Accepted 23 September 2020
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supported the rapid market responsiveness and competitiveness as context is relatively less explored research domain. On this
a response to the need for strategies fo rapid and cost-effective backdrop, the following key research gaps are summarized:
design and manufacturing (Chong et al., 2018; Despeisse et al., Need for identification of AM implementation factors
2017). The applications of AM are prevalent in complex and aligning strategic requirement of the firm.
intricate parts because of added advantages over traditional Deriving relationship between AM implementation
manufacturing such as: factors and identify critical manufacturing tasks to
reduction in production lead time with no tooling leverage AM implementation toward competitive success.
requirements; Recently, Mellor et al. (2014) proposed AM implementation
feasible and economical smaller batch production factors considering strategic, operational, organizational,
enabling greater variety; supply chain and technological aspects. Adopting Mellor et al.’s
rapid design changes allowing customized designs; and (2014) framework, Deradjat and Minshall (2017)
simplified supply chains and lower inventories (Bogue, demonstrated AM implementation in the dental industry.
2013; Conner et al., 2015; Gardan, 2016; Khorram Niaki Similarly, Dwivedi et al. (2017) identified barriers to
and Nonino, 2017). implement AM technology and analyzed interrelations among
Regardless of several advantages of AM over traditional them in the Indian automotive sector. This shows that
manufacturing, companies hindering AM technology researchers have attempted to identify AM implementation
implementation because of shortcomings such as higher factors; however, they are based on either single case or single
investment, post-processing difficulty, limited production domain, which makes it challenging to generalize successful
scale, slow build rate and fragmented design knowledge. AM implementation factors. Also, the literature lacks a
Nowadays, rapid manufacturing has evolved as a subset comprehensive quantitative AM implementation factor
of AM (Karunakaran et al., 2012). According to Wohlers considering both academic and industry views as well as the
(2018), there is a dramatic rise in metal AM system interdependence of factors that influences AM implementation
installations, and global manufacturers are aware of the which may vary across the industrial sectors and thus, academic
benefits of metal AM. Metal AM also offers unrivalled and industry views on AM implementation can provide a
design freedom with the ability to manufacture parts from a distinct perspective. Therefore, a systematic approach is
wide range of materials (Salmi et al., 2012; Strong et al., essential to identify factors and derive their interrelationship.
2017). The metal AM grew 41.9% in 2018 to an estimated Currently, no such work is reported in the literature in the
Indian context.
$260.2m, up from $183.4m in 2017. Besides, the global
This research is an attempt to fill this gap by exploring the
AM and materials market is expected to reach a value of
AM implementation factors considering both academic and
$35.10bn by 2023, at a compound annual growth rate of
industry perspectives and establish the interrelationship among
26.86%, during the forecast period (2018–2023) (Wohlers,
them. The research objectives are set as follows:
2019).
AM is gaining more attention, and high implementation RO1. To explore AM implementation factors considering
rates in a variety of industrial sectors, including architectural academic and industry views.
design models (Chan and Kumar, 2014), embellishments
(Gibson, 2017), archaeology, medical including implants, RO2. To establish the hierarchical relationship among AM
surgical guides (Campbell et al., 2011), prosthetics, orthotics, implementation factors.
splints, dental (Guo and Leu, 2013), aerospace (Uriondo et al.,
In the first objective, initially, a systematic literature review
2015), automobile (Dwivedi et al., 2017), jewelry, tissue
(SLR) is used to derive AM implementation factors from an
scaffolds (Huang et al., 2015), bio-fabrication and bioimplants
academic perspective. This is followed by semi-structured
(Ho et al., 2015) and repairing operations of damaged
interviews to capture the industry perspective on AM
mechanical components (Perini et al., 2020). Ruffo et al. implementation factors. The second objective is achieved by
(2007) and Oettmeier and Hofmann (2016) summarized using interpretive structural modeling (ISM) and fuzzy Matrice
significant challenges in the AM implementation concerning d’Impacts Croisés Multiplication Appliqués à un Classement
supply chain management, logistics and distribution, (MICMAC) analysis to establish the hierarchical relationship
outsourcing, operations and product design and development. among AM implementation factors.
Widespread implementation of AM is not evident in many of The research contributes in several ways in identifying the
the industries because of certain factors which need to be relationships of AM implementation factors concerning
identified and mitigated (Sonar et al., 2020). AM literature operational performance measures. First, a comprehensive
reports sector-specific exploratory studies on understanding list of all factors reported in the literature is summarized.
enablers and barriers of AM implementation such as dentistry Second, it discusses an interpretation of industry experts by
(Deradjat and Minshall, 2017), automotive (Dwivedi et al., developing a hierarchy of factors using ISM and fuzzy-
2017), small and medium-sized enterprises (SMEs) (Conner MICMAC analysis. Finally, this work contributes by helping
et al., 2015) and engineering services (Mellor et al., 2014). the decision-makers to develop strategies to simplify AM
However, to the best of our knowledge, the business implementation process.
applications of AM implementation from an operational The remaining part of this paper is structured as follows:
performance point of view and other potential sectors such as Section 2 explains the literature review. Section 3 provides a
aerospace, health care or consumer durables in the Indian detailed methodology followed in this work. Section 4
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However, there are specific issues related to the performance workers to impart advanced skills (Raut et al., 2017; Sheoran
and consistency of products, low production speed and low and Kumar, 2020; Singh and Khamba, 2011)
throughput rate compared to traditional manufacturing and
2.2.7 Technological awareness
limitation on part size or build volume (Lynch et al., 2020;
One of the key enabling factors is technological awareness
Tofail et al., 2018).
within the organization. If the employees within the
2.2.2 Top management commitment organization are not aware of recent technologies in the market,
A successful AM implementation needs to be supported by top then proper commitment will not be seen from the employees
management is the most effective driving force for a company toward the implementation program (Attri et al., 2017; Sharma
to implement AM into their firm (Attri et al., 2017; Dewangan et al., 2020). Henceforth, enabling technological awareness
et al., 2015; Mathiyazhagan et al., 2013). The top management across the employees and a related task force to ensure the AM
must give continuous and uninterrupted support for the implementation in compliance with prescribed standard levels
successful implementation of AM by effective knowledge is an important factor to be considered before implementation
creation and sharing among the workers. It will also motivate (Attri et al., 2017; Chaple et al., 2018; Kumar and Sharma,
the people involved in AM implementation and will make them 2018).
understand the value of implementation which will ultimately 2.2.8 Market support
lead to firm competitiveness (Dwivedi et al., 2017; Gaikwad Inadequate market support is a critical factor for AM
et al., 2020; Singh et al., 2007). implementation. To study the business environment and
2.2.3 Information sharing market structure supporting the implementation of AM is
Vasanthakumar et al. (2016) suggested that information necessary to enable proactive assessment of uncertainties
sharing is a necessary factor required for collaborative inter- (Dwivedi et al., 2017; Singh et al., 2007; Vasanthakumar et al.,
organizational relationships. Several studies (Gorane and Kant, 2016). The proper market analysis must be done before
2015; Goyal et al., 2017) have suggested that there should be implementing this technology.
asynchronous flow of information regarding product design, 2.2.9 Customer and service management
design software, AM technology, processes and systems across Every product from its concept design until its end use is made
the value chain of the organization with the real-time effective for the sake of the consumers. So, the cocreation and active
and efficient communication. The proper flow of information participation of customers in the various business facets of AM-
within and outside the organization is of prime importance driven organization such as product ideation, product
(Attri et al., 2017; Dewangan et al., 2015; Rajagopal and designing, processing, customizing and post-delivery feedback
Ramasamy, 2020; Swarnakar et al., 2020). to improve operations further is an essential aspect for AM
2.2.4 Supply chain coordination implementation (Mohanty, 2018; Vasanthakumar et al., 2016).
Supply chain coordination plays a central role in supply chain There should be proper management between the
management. Supply chain coordination focuses on enabling organization, customers and suppliers.
agile and responsible supply chain operations toward leveraging 2.2.10 Process improvement practices
AM technology for competitiveness (Mohanty, 2018; Singh Leveraging AM processes with effective improvement
et al., 2007). By proper coordination between the business programs to achieve strategic and competitive goals in the
processes and activities, value chain performance and evolving market conditions is considered as a key factor
effectiveness can be improved (Chowdhury et al., 2020; Kumar (Dewangan et al., 2015; Gorane and Kant, 2015; Mohanty,
et al., 2020; Vipul et al., 2013). 2018). Organizational performance needs to be continuously
2.2.5 Organization capability and human resource monitored at various stages of AM implementation to achieve
Developed capability and human resources are crucial factors long-term competitiveness because of increasing breadth and
for the early implementation of AM (Kumar and Sharma, sophistication of AM applications.
2018; Vipul et al., 2013). Human resource team proactively 2.2.11 Manufacturing flexibility
impart AM design, process and post-processing skillsets among Because of fluctuating demand of the customers, the flexibility
its workforce by developing favorable work culture and of AM system to design and produce a variety of products to
environment toward AM implementation which ultimately meet customer requirements is a crucial factor in achieving
increases the productivity for accomplishing the organizations competitiveness (Chirra and Kumar, 2018; Singh et al., 2007).
strategic goals (Chaple et al., 2018; Goyal et al., 2017; Raut Manufacturing flexibility may lead to improved performance at
et al., 2017). the operational, tactical and strategic levels (Babu et al., 2020;
Chowdhury et al., 2020; Dwivedi et al., 2017).
2.2.6 Education and training
Organizational goals can be achieved by balancing the human 2.2.12 Financial capability
factors with the advancing technological requirements, Financial capability is also recognized as a key requirement for
upgrading human skillsets toward effective AM successful implementation. The reliable and robust financial
implementation with periodic education and training initiatives support is required to develop, leverage and practice AM
across the value chain of the organization (Attri et al., 2017; technologies and systems (Attri et al., 2017; Khaba and Bhar,
Khaba and Bhar, 2018; Ben Ruben et al., 2018). Top 2018; Shibin et al., 2016). Top management decisions toward
management must initiate the training programs for the implementation programs are influenced by the financial
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conditions of the organizations (Mohanty, 2018; Vipul et al., experience. We conducted internet searches to check sector/
2013). domain-wise applications of AM in these companies. We
choose the Indian manufacturing sector as our unit of analysis.
2.2.13 Operational excellence
We identified the initial list of 22 companies who have
Operational excellence of any firm is the effective utilization of already implemented AM into their firms, and experts are
organizational resources, manufacturing technology and contacted by e-mail and telephone to request their participation
systems toward highly productive operations (Kulkarni et al., in our research. The sample was selected to form a
2014; Voss and Winch, 1996). Operational excellence may be heterogeneous group of experts to reduce biases to guarantee
achieved by developing the capabilities starting from product the robustness of the model and generality of its findings in all
design and development as well as distribution. AM implementation levels. We selected experts across the
2.2.14 Firm competitiveness industry sectors from the areas such as research and
The performance of the organization toward competitiveness development (R&D), production planning, logistics and
depends upon its ability by the optimal usage of resources service, with a minimum of five-year experience of AM
(Momaya, 1998). Firm competitiveness is defined as the ability technology usage to get a better understanding of current and
of the firm to design, produce and market additively possible factors to AM implementation. Companies that
turned down our requests cited shortage of time and data
manufactured products and services superior to national and
sensitivity issues as reasons for their unwillingness to
international competitors considering manufacturing outputs
participate. Our search resulted in 15 companies that agreed to
such as cost, quality, delivery and flexibility (Ambastha and
participate. The industry sector and expert profiles are
Momaya, 2004; Bhawsar and Chattopadhyay, 2015; Kulkarni
summarized in Table 1.
et al., 2016).
Because of the high heterogeneity of the panel of experts,
Murry and Hammons (1995) and Novakowski and Wellar
3. Methodology (2008) recommended a sample size of between 5 and 15
The objective of the present research is to identify and develop experts to obtain quality results. Therefore, the sample size
a hierarchy of the essential factors in AM implementation used in this work is found adequate. The discussion was carried
applicable to manufacturing industries. Initially, based on the out in three phases:
literature review, a set of 14 factors influencing AM 1 factors identified from the literature were discussed and
implementation have been identified. The process of validating verified for relevance and exhaustiveness through semi-
these AM implementation factors through industry experts structured interviews;
followed by ISM and MICMAC analysis is discussed next. 2 pairwise comparison was carried out by all experts; and
The first stage consisted of identifying companies that have 3 discussion for validation of model and interpretation of
already implemented AM into their firms. The second stage results.
focused on selecting experts from the selected companies who In the first phase, we have conducted semi-structured
were willing to participate in the study. For this, we adopted a interviews with selected industry experts for understanding AM
non-probabilistic sampling method, including purposive implementation factors identified from the literature and
sampling, to select the companies for the study (Thakkar et al., discussed its relevance. A similar method has been used by
2008). The purposive sampling technique also called Dwivedi et al. (2017) for AM implementation barriers in the
judgmental sampling, in which the researcher decides what Indian automotive sector and by Romouzy-Ali et al. (2012) for
needs to be known and find the people who can and are willing AM adoption barriers with ten SMEs. After a discussion with
to provide the information by virtue of knowledge and industry experts, all factors are found to be relevant and
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important during AM implementation process. Thus, all 14 Figure 2 Steps involved in ISM
factors are considered for the next phase.
In the second phase, pairwise comparisons of all identified Literature Expert
factors were carried out by the experts to find out the Review Opinion
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Table 3 Structural self-interaction matrix If the (i, j) entry in the SSIM is O, then the (i, j) entry in the
reachability matrix becomes 0, and the (j, i) entry also
AMIF 14 13 12 11 10 09 08 07 06 05 04 03 02 01
becomes 0.
01 V V A V V V V V V V V A A – In the next step, the final reachability matrix is prepared by
02 V V A V V V V V V V V V – – introducing the concept of transitivity. Transitivity can be
03 O O O V V O V V X V X – – – explained with the following example: if element “i” relates to
04 O V O O V X V V X V – – – – element “j” and element “j” relates to element “k,” then
05 V V A V V A X X X – – – – – transitivity implies element “i” relates to element “k” (Singh
06 O V A V V A O O – – – – – – et al., 2007). It also helps in maintaining the conceptual
07 V V A V X A X – – – – – – – consistency. After incorporating the transitivity, the final
08 V V X V O O – – – – – – – – reachability matrix is prepared (Table 5). The transitivity analysis
09 V V A V X – – – – – – – – – was performed using MATLAB (version: R2015b) program.
10 V V A V – – – – – – – – – –
11 V V A – – – – – – – – – – – 3.1.3 Level partitions
12 V V – – – – – – – – – – – – From the final reachability matrix, the reachability set and
13 V – – – – – – – – – – – – – antecedent set for each factor is found. The reachability set of an
14 – – – – – – – – – – – – – – individual factor consist of other elements and itself, which it may
help to achieve. Similarly, the antecedent set comprises of the
Notes: 01: AM technology. 02: Top management commitment. 03: factors itself and the other factors, which may assist in making it.
Technological awareness. 04: Information sharing. 05: Organizational Then, the intersection of these sets is derived for all factors. The
capability and human resource. 06: Education and training. 07: Supply factors for which the reachability and intersection sets are the
chain coordination. 08: Market support. 09: Customer and service same are the top-level factors in the ISM hierarchy. For example,
management. 10: Process improvement practices. 11: Manufacturing factor number 14 has the same reachability and intersection set,
flexibility. 12: Financial capability. 13: Operational excellence. 14: Firm and as shown in Table 6, it is considered as level 1 for the ISM
competitiveness model. Once the top-level element is identified, it is separated
from the other elements. Then, the same process is repeated to
is represented by A, if AMIF 09 and AMIF 10 are interrelated, find out the elements at the next level. This process is continued
then it is represented by X and if AMIF 03 and AMIF 14 has no until the level of each element is found (Table 7). These levels
relationship, it is represented by O. help in building the final ISM model.
3.1.4 Formation of interpretive structural modeling-based model
3.1.2 Reachability matrix The final ISM-based model formed from the levels of each
The initial reachability matrix is developed (Table 4) by factor is shown in Figure 3.
substituting V, A, X and O by values 1 and 0 in the SSIM. The
rules used for substituting 1 and 0 are given below. 3.2 Interpretive structural modeling-fuzzy Matrice
If the (i, j) entry in the SSIM is V, then the (i, j) entry in the d’Impacts Croisés Multiplication Appliqués à un
reachability matrix becomes 1, and the (j, i) entry becomes 0. Classement analysis
If the (i, j) entry in the SSIM is A, then the (i, j) entry in the For developing the ISM model, the relation between the two
reachability matrix becomes 0, and the (j, i) entry becomes 1. factors is denoted by 0 and 1. However, the relation between
If the (i, j) entry in the SSIM is X, then the (i, j) entry in the these factors cannot always be equal. Some relations may be
reachability matrix becomes 1, and the (j, i) entry also very weak, weak, strong and very strong or no relationship. To
becomes 1.
Table 5 Final reachability matrix
Table 4 Initial reachability matrix AMIF 01 02 03 04 05 06 07 08 09 10 11 12 13 14
AMIF 01 02 03 04 05 06 07 08 09 10 11 12 13 14 01 1 0 1 1 1 1 1 1 1 1 1 1 1 1
01 1 0 0 1 1 1 1 1 1 1 1 0 1 1 02 1 1 1 1 1 1 1 1 1 1 1 1 1 1
02 1 1 1 1 1 1 1 1 1 1 1 0 1 1 03 1 0 1 1 1 1 1 1 1 1 1 1 1 1
03 1 0 1 1 1 1 1 1 0 1 1 0 0 0 04 1 0 1 1 1 1 1 1 1 1 1 1 1 1
04 0 0 1 1 1 1 1 1 1 1 0 0 1 0 05 0 0 1 1 1 1 1 1 1 1 1 1 1 1
05 0 0 0 0 1 1 1 1 0 1 1 0 1 1 06 1 0 1 1 1 1 1 1 1 1 1 0 1 1
06 0 0 1 1 1 1 0 0 0 1 1 0 1 0 07 0 0 0 0 1 1 1 1 1 1 1 1 1 1
07 0 0 0 0 1 0 1 1 0 1 1 0 1 1 08 1 1 0 0 1 1 1 1 1 1 1 1 1 1
08 0 0 0 0 1 0 1 1 0 0 1 1 1 1 09 0 0 1 1 1 1 1 1 1 1 1 0 1 1
09 0 0 0 1 1 1 1 0 1 1 1 0 1 1 10 0 0 0 1 1 1 1 1 1 1 1 0 1 1
10 0 0 0 0 0 0 1 0 1 1 1 0 1 1 11 0 0 0 0 0 0 0 0 0 0 1 0 1 1
11 0 0 0 0 0 0 0 0 0 0 1 0 1 0 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1
12 1 1 0 0 1 1 1 1 1 1 1 1 1 1 13 0 0 0 0 0 0 0 0 0 0 0 0 1 1
13 0 0 0 0 0 0 0 0 0 0 0 0 1 1 14 0 0 0 0 0 0 0 0 0 0 0 0 0 1
14 0 0 0 0 0 0 0 0 0 0 0 0 0 1 Note:
Indicates transitivity
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cope with this pitfall in the ISM model and to provide a better qualitative consideration on the scale ranging from no (0) to
understanding of interactions among factors, the fuzzy- complete (1), with intermediate possibilities of reachability
MICMAC analysis is used. MICMAC analysis, a system of value as, very low (0.1), low (0.3), medium (0.5), high (0.7)
multiplication of matrices, was developed by Duperrin and and very high (0.9) as given by Gorane and Kant (2015),
Godet (1973). The MICMAC analysis is working on the Mishra et al. (2017) and Khaba and Bhar (2018). The opinion
principle of multiplication properties of matrices (Govindan from 15 industry experts is collected again to rate the
et al., 2012). The detailed steps followed for MICMAC analysis relationship between two AMIF (as per Table 8). All responses
are discussed next. are collected and are correlated through consensus of the
individual’s judgment. The final fuzzy direct relationship
3.2.1 Binary direct relationship matrix matrix (FDRM) is developed based on the highest frequency
A binary direct relationship matrix is derived from an initial assigned, as shown in Table 9.
reachability matrix (Table 4). The transitivity is ignored, and
the diagonal entries are converted to zero, as shown in Table 8. 3.2.3 Fuzzy Matrice d’Impacts Croisés Multiplication Appliqués à
un Classement stabilized matrix
3.2.2 Development of fuzzy direct relationship matrix The stabilized matrix is obtained by considering FDRM as a
The conventional MICMAC analysis considers the only binary base. The matrix is multiplied repeatedly by following the
type of relationships, but in this paper, the MICMAC analysis principle of fuzzy matrix multiplication (Kandasamy, 2007)
is complemented with the fuzzy set theory to capture the until the hierarchies of the driver and dependence power
vagueness in the responses and human judgment similar to stabilize, as shown in Table 10. Fuzzy matrix multiplication is a
earlier studies such as Mishra et al. (2017), and Ben Ruben generalization of Boolean matrix multiplication. According to
et al. (2018). The possibility of interaction can be defined by the fuzzy set theory, when two fuzzy matrices are multiplied,
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Table 8 Binary direct relationship matrix Figure 4. For example, AMIF 01 has a driving power of 7.5 and
a dependence power of 1.9. Thus, AMIF 01 is plotted
AMIF 01 02 03 04 05 06 07 08 09 10 11 12 13 14 according to its driving and dependence power. Based on the
01 0 0 0 1 1 1 1 1 1 1 1 0 1 1 results of the fuzzy MICMAC analysis, the factors are
02 1 0 1 1 1 1 1 1 1 1 1 0 1 1 categorized into autonomous, dependent, linkage and
03 1 0 0 1 1 1 1 1 0 1 1 0 0 0 independent clusters (Figure 4). The objective behind the
04 0 0 1 0 1 1 1 1 1 1 0 0 1 0 classification of the factors is to analyze the driving and
05 0 0 0 0 0 1 1 1 0 1 1 0 1 1 dependency power of the AM implementation factors. The
06 0 0 1 1 1 0 0 0 0 1 1 0 1 0 inferences based on the factor classification are discussed next.
07 0 0 0 0 1 0 0 1 0 1 1 0 1 1
08 0 0 0 0 1 0 1 0 0 0 1 1 1 1 4. Discussion and managerial implications
09 0 0 0 1 1 1 1 0 0 1 1 0 1 1
10 0 0 0 0 0 0 1 0 1 0 1 0 1 1 AM is gaining more attention and high implementation rates in a
11 0 0 0 0 0 0 0 0 0 0 0 0 1 0 variety of industrial sectors, including aerospace, automotive
12 1 1 0 0 1 1 1 1 1 1 1 0 1 1 components, injection molding, medical implants, jewelry, food
13 0 0 0 0 0 0 0 0 0 0 0 0 0 1 and pharmaceuticals. However, widespread implementation of
14 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Table 9 Fuzzy direct relationship matrix
AMIF 01 02 03 04 05 06 07 08 09 10 11 12 13 14
the product matrix is also a fuzzy matrix by following the given
rule: 01 0 0 0 0.5 0.7 0.7 0.9 0.3 0.5 0.7 0.9 0 0.7 0.9
C = A, B = max k [min (aik, bkj)] where A = [aik] and B = [bkj] 02 0.7 0 0.5 0.3 0.7 0.5 0.1 0 0.3 0.5 0.7 0 0.7 0.9
The driving power in fuzzy MICMAC is derived by summing 03 0.5 0 0 0.5 0.3 0.5 0 0.7 0 0.3 0.9 0 0 0
the entries of interactions in the rows, and the dependence 04 0 0 0.1 0 0.3 0.5 0.9 0.1 0.7 0.5 0 0 0.3 0
power is derived by summing the entries of interactions in the 05 0 0 0 0 0 0.5 0.3 0.5 0 0.5 0.3 0 0.3 0.7
columns (Table 10). For example, the driving power of AMIF 06 0 0 0.5 0.7 0.5 0 0 0 0 0.9 0.9 0 0.9 0
01 is obtained by taking the sum of all entries of the first row. 07 0 0 0 0 0.7 0 0 0.5 0 0.5 0.9 0 0.9 0.9
Similarly, the dependence power of AMIF 01 is obtained by 08 0 0 0 0 0.5 0 0.3 0 0 0 0.5 0.1 0.7 0.9
taking a sum of all entries of the first column. 09 0 0 0 0.7 0 0 1 0 0 0.5 0.7 0 0.3 0.9
10 0 0 0 0 0 0 0.3 0 0.5 0 0.9 0 0.9 0.9
3.2.4 Classification of implementation factors 11 0 0 0 0 0 0 0 0 0 0 0 0 0.7 0
The developed six-level ISM model is further analyzed based 12 0.5 0.5 0 0 0.1 0 0.1 0.7 0.3 0.5 0.3 0 0.9 0.9
on the driving and dependence power of the factors to create 13 0 0 0 0 0 0 0 0 0 0 0 0 0 0.9
the clusters. Accordingly, driving and dependence powers of 14 0 0 0 0 0 0 0 0 0 0 0 0 0 0
factors are plotted on the x-axis and y-axis, as shown in
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Figure 4 Clusters of AMIF management commitment is placed at the bottom of the model
(level 6), which shows high driving power to achieve the firm
9 competitiveness. This is because continuous and uninterrupted
2
8 support is a must from the top management for the successful
12
1
Cluster 4
implementation of AM by motivating the people involved in the
7 Cluster 3
Driver Factors Linkage Factors implementation process. Researchers also highlighted that top
6 management commitment is an essential factor for the early
Driving Power
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4.1 Autonomous factors are based on either single case (aerospace industry) or single
The factors possessing weak driving and dependence power are domain (dental or automotive industry), which makes it
classified as autonomous factors that do not have much influence difficult to generalize successful AM implementation factors.
on AM implementation strategy. In this work, two factors, The main contribution of this research is in the identification of
namely, education and training and market support are classified 14 AMIF based on in-depth literature review as per SLR
as autonomous factors. These factors are mostly disconnected methodology and validation of these factors from a variety of
from the implementation process and usually maintain a weak industries such as automotive, jewelry, dental, engineering services
relationship with other factors. This is counterintuitive given the and medical implants in the Indian context, which is a vast and
present thrust of the sector on professional training. heterogeneous market for manufacturing sector enabling multi-
industry perspective to generalize them. Therefore, by considering
4.2 Dependent factors the Indian manufacturing sector, this study adds to the literature
Factors with high dependence and low driving power are on a developing country context. Further, this research classifies
termed as dependent factors. These are the desired objectives these AMIF based on driving and dependence power enabling
and are considered important for any organization. In this
decision-makers in AM implementation strategy formulation. This
work, manufacturing flexibility, operational excellence and firm
study also helps to recognize the early implementation of AM
competitiveness are classified as dependent factors. The
technology to tackle changing market demands by revolutionizing
success of these factors is strongly dependent on other factors.
management of AM.
4.3 Driver factors
Factors with high driving and low dependence power are 4.5 Managerial implications
considered as driver factors. The analysis revealed top The business applications of AM implementation from an
management commitment, AM technology, technological operational performance point of view is relatively less-explored
awareness and financial capability as driving factors. Further, research domain. This research proposes a method to establish the
management considers these factors from a strategic perspective relationship between AM implementation factors considering all
to achieve the desired objective of AM implementation. The aspects of AM technology. This work primarily used SLR followed
analysis revealed that top management commitment is the most by inputs from a heterogeneous group of experts in the Indian
important factor in AM implementation while information manufacturing sector. The analysis of results shows that top
sharing, organization capability, human resource, supply chain management commitment is placed at the bottom of the model
coordination, customer and service management and process with high driving power exaggerating other factors to achieve the
improvement practices possess medium driving and medium firm competitiveness. This helps the decision-maker to develop
dependence powers. strategies to simplify the AM implementation process. Important
managerial implications are as follows:
4.4 Contributions to the theory First, the study identified 14 AM implementation factors.
This study makes substantial contributions to the literature. The practitioners may focus on these important factors
The identification of AMIF is in the exploratory phase because toward minimizing the hindrance of successful
AM technology is in the initial phases of commercialization implementation of the AM technology in their organizations.
(Gibson, 2017). The literature review revealed that most of the Second, this study provided interrelationship between
researchers focused only on recent trends and applications of identified AM implementation factors and categorized
AM without investigating the implementation factors that are them based on driving and dependence powers. This
important while adopting AM technology. However, literature helps practitioners and policymakers in understanding
is scarce in the identification and classification of AMIF that are AM implementation process to build a valid and effective
important in the successful adoption of AM technology.
AM technology platform.
Recently, Mellor et al. (2014) proposed AM implementation Further, the ISM model can support practitioners to
factors considering strategic, operational, organizational,
generalize AM implementation factors which need to be
supply chain and technological aspects. However, the authors
considered with more attention. It is also implied that
used only a single case from the aerospace industry in Europe to
focusing on identified AM implementation factors would lead
get an in-depth view of AM implementation. The single case
approach adopted by authors limits the generalization of AMIF to a better formulation of AM implementation strategy
(Voss et al., 2002). Adopting Mellor et al.’s (2014) framework, leading to a competitive advantage over the long term.
Deradjat and Minshall (2017) demonstrated AM
The novelty of this research is in identifying the
implementation challenges in six dental industries for mass interdependence between AM implementation factors
customization in which technological, operational, from the operational performance by considering different
organizational, internal and external factors are considered. industrial sectors which can help organizations to
Further, the authors highlighted speed, way of AM formulate better AM implementation strategies.
implementation and factors influencing implementation differ Insights from the exploring and modeling AM
from company to company. Similarly, Dwivedi et al. (2017) implementation factors proposed in this study can be helpful
identified barriers to implement AM technology and analyzed for the managers in other similar industries to formulate
interrelations among them in the Indian automotive sector. implementation strategies. Future research could also be
Few recent studies available in the literature show that directed to explore how the interdependence of AM
researchers have attempted to identify AMIF; however, they implementation factors might differ across countries.
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Investigating additive manufacturing Rapid Prototyping Journal
Harshad Sonar, Vivek Khanzode and Milind Akarte Volume 26 · Number 10 · 2020 · 1837–1851
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“Conducting systematic literature review in operations
management”, Production Planning and Control, Vol. 27 Harshad Sonar is a Research Scholar at the
No. 5, pp. 408-420. National Institute of Industrial Engineering
Tofail, S.A.M.M., Koumoulos, E.P., Bandyopadhyay, A., (NITIE), Mumbai. He holds an M.Tech
Bose, S., Donoghue, L.O., Charitidis, C. and O’Donoghue, degree in Mechanical CAD-CAM and a B.E
L. (2018), “Additive manufacturing: scientific and degree in Mechanical Engineering. His
technological challenges, market uptake and opportunities”, research area includes additive manufacturing,
Materials Today, Vol. 21 No. 1, pp. 22-37. manufacturing strategy, supply chain management and
Tranfield, D., Denyer, D. and Smart, P. (2003), “Towards a business competitiveness. Harshad Sonar is the corresponding
methodology for developing evidence-informed author and can be contacted at: harshad.sonar.2016@nitie.ac.
management knowledge by means of systematic review”, in
British Journal of Management, Vol. 14 No. 3, pp. 207-222.
Tuck, C.J., Hague, R.J.M., Ruffo, M., Ransley, M. and
Adams, P. (2008), “Rapid manufacturing facilitated Vivek Khanzode is an Associate Professor at the
customization”, International Journal of Computer Integrated National Institute of Industrial Engineering
Manufacturing, Vol. 21 No. 3, pp. 245-258. (NITIE), Mumbai. He has completed his M.Tech
Uriondo, A., Esperon-Miguez, M. and Perinpanayagam, S. and PhD from the Department of Industrial and
(2015), “The present and future of additive manufacturing in Systems Engineering at the Indian Institute of
the aerospace sector: a review of important aspects”, Proceedings Technology (IIT), Kharagpur. His research
of the Institution of Mechanical Engineers, Part G: Journal of interests are lean manufacturing, work system design and supply
Aerospace Engineering, Vol. 229 No. 11, pp. 2132-2147. chain and logistics management. Vivek Khanzode can be
Vasanthakumar, C., Vinodh, S. and Ramesh, K. (2016), contacted at: vkhanzode@nitie.ac.in
“Application of interpretive structural modelling for analysis of
factors influencing lean remanufacturing practices”, International Milind Akarte is a Professor of Industrial
Journal of Production Research, Vol. 54 No. 24, pp. 7439-7452. Engineering at the NITIE, Mumbai, India. He has
Vipul, G., Padmanav, A. and Manoj, P. (2013), “A strategic earned his master’s degree in IEOR and PhD in
and operational approach to assess the lean performance in Mechanical Engineering from IIT, Bombay. His
radial tyre manufacturing in India a case based study”, research areas include manufacturing strategy,
International Journal of Productivity and Performance additive manufacturing and industrial engineering.
Management, Vol. 62 No. 6, pp. 634-651. He is a recipient of a research grant from the SERC, DST for the
Voss, C.A. and Winch, G.M. (1996), “Including engineering project “Benchmarking of hybrid tooling methods (Rapid Prototyping
in operations strategy”, Production and Operations & Tooling) for metal casting.” He has published more than 40
Management, Vol. 5 No. 1, pp. 78-90. technical papers and guided 6 PhD and over 501 master’s
Voss, C., Tsikriktsis, N. and Frohlich, M. (2002), “Case research students. He has also carried out industry consulting and
in operations management”, International Journal of Operations executive training programs. Milind Akarte can be contacted at:
& Production Management, Vol. 22 No. 2, pp. 195-219. milind@nitie.ac.in
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