UT Level III exam Paper 2012

1. Scanning Speed = 50 Cm LS : PRR = 500 PPS

CM /Pm ? 50/500 = 0.1
2. Best Technique for ingot inspection = Squirter Bubbles
3. Casting Inspection for primary Detection = --- II ------
4. Focal length in water = 15’’ , Specimen = 6’’ Required Focus = 3’’
Find the required focal length in water = ?
=TmXVpm/Vw=13.5

AL Water

5. Suitable coupling for rough surface testing – Wall paper pest

6. Lack or fusion in welding is scanned from other side – Sudden Drop in Amplitude
7. If counter bore is placed near to weld it seem to be like – LOF/LOP
8. Suitable for Bond testing – Leak Lamb wave testing
9. Required skip to cover weld toe – 1 full skip
10. Calibration block required for Tube testing – Notches at ID&OD with some gap
11. Suitable notch type for tube inspection – as per ASME sec. V
12. Max. Response received from SD or Notch – Notch
13. In amplitude block a#2 to get 70% FSH req. 24 dB. For a#4 required dB ? = 1.6db , 2. 18db , 3.
24db ?
14. Hole dia 1/64 & 3/64 ratio of Area ?
15. 6 dB is 2:1 ratio for 40 db = 100:1
16. To verify the surface reflective echo or depth echo – Cross check by finger damping
17. Which won’t Vibrate – Antinode wrong i think .answer be like nodes are stationary and can not vibrate.
18. If PRF is high – Wrap around / ghosting
19. If incident angle is 8’ the generated shear wave angle will be – less than longitudinal
20. Why we should Automated inspection – For faster inspection
21. Main advantage for Automated – reduce human error
22. If high Scan is Required – Immersion testing
23. Purpose of EMAT in ingote inspection – High Temp / Non contact
24. Forging inspection through – Bubbler
25. Display used in Bond testing – RF ( unrectified)
26. RF signal is a – Unrectified signal
27. How to differentiate interference & Disbonding – Pulse & Amplitude
28. Ratio of change in Amplitude in two materials : Z ratio
29. Max impedance along with steel – Steel + Glass plate (check velocity of Impedance)
30. 1 2 3 water

Composite material

Reflector plate

Fig. 2 – Composite

31.

L S Surface Echo 1 is of – Longitudinal Waves

32. Unit of amplitude = dB decibel

33. Unit of Frequency = Hertz
34. Information required to select angle – thickness
35. Information to inspect composite bound - Adhesive Bond thickness
36. Flat probe in immersion concave object = beam converge
37. Method for bonding inspection – Pulse echo , Resonance , Multiple Echo , Acoustic
38. If a sudden drop in echo in through transmission – Check Couplent
39. Not considered in selection of calibration block materials – Test couplent
40. Focus probe is for – resolution
41. Echo is near zone varies due to – interference wave train
42. Initial echo shifted due to ( corrosion surface inspection) – Pitting (localised corrosion)
43. In service corroded pipe inspection ? =
44. How to indentify weld centre line (installed pipe) = Refer Drawing
45. Connectors =
UHF ultra high frequency from 300mhz to 3 ghz

46. UT in casting – Low frequency probe

47. Why surface wave? - Good Sensitivity / resolution to surface regularity during rolling
48. Surface wave penetration : 1. Lamda (wavelength ) 2. On
49. Surface Wave Penetrate -1. λ( wave length) 2. Qu
50. Min. Thickness of defect for response = 1. λ 2. λ/2 3. 3/4 λ
51. Effect of Focussing probe on Near zone – Decreased NF
52. Index = nV2/V1
53. Surface Distance Achieved 8/8 Node
54. To obtain 5% , Db change required – 14Db
55.