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Construction and Building Materials 70 (2014) 243–253

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Backcalculation of residual tensile strength of regular and high


performance fiber reinforced concrete from flexural tests
Barzin Mobasher a,⇑, Mehdi Bakhshi b, Christopher Barsby c
a
School of Sustainable Engineering and Built Environment, Arizona State University, Tempe, AZ 85287-5306, United States
b
AECOM, New York, NY 10005, United States
c
PK Associates Structural Engineers, Scottsdale, AZ 85250, United States

h i g h l i g h t s

 Closed form equations for measuring tensile constitutive response from flexural tests.
 Parameters obtained from routine experimental data can be used for design of FRC elements.
 Correlation of backcalculated tensile data from flexural and direct tension tests.
 Comparison of nature of the stress distribution under the two tension and flexural tests.
 Residual tensile strength, and post crack stiffness correlated with the fiber type and content.

a r t i c l e i n f o a b s t r a c t

Article history: The tensile stress–strain response of a fiber reinforced concrete dominates the performance under many
Received 4 October 2013 loading conditions and applications. To represent this property as an average equivalent response, a
Received in revised form 4 July 2014 back-calculation process from flexural testing is employed. The procedure is performed by model fitting
Accepted 16 July 2014
of the three-point and four-point bending load deflection data on two types of macro synthetic polymeric
Available online 20 August 2014
fibers, one type of steel fiber and one type of Alkali Resistant (AR) glass fiber. A strain softening tensile
model is used to simulate the behavior of different FRC types and obtain the experimental flexural
Keywords:
response. The stress–strain model for each age, fiber type and dosage rate is simulated by means of
Concrete
Fiber
the inverse analysis procedure, using closed-form moment–curvature relationship and load–deflection
Flexural behavior response of the piecewise-linear material. The method of approach is further applied to one external data
Moment–curvature response set for High Performance Fiber Reinforced Concrete (HPFRC) with two different types of steel fibers and
Postcracking tensile strength validated by tensile test results reported. Results of back-calculation of stress–strain responses by
Stress–strain response tri-linear tensile model for all mixtures are compared and correlated with the corresponding standard
method parameters used for post crack behavior characterization and a regression analysis for compar-
ative evaluation of test data is presented.
Ó 2014 Elsevier Ltd. All rights reserved.

1. Introduction ultimate load carrying capacity in proportion to their volume and


aspect ratio [19–24]. Fiber reinforced concrete is used in elevated
Fiber reinforced concrete is widely used in infrastructure slabs and water distribution infrastructure. Structural applications
applications because of improved mechanical properties such as of fibers include but are not limited to precast structural elements
fracture toughness, ductility, durability, and crack-width control [25], tunnel linings [26,27], shotcrete [28–32], offshore structures,
[1–5]. Steel, glass, natural, and synthetic fibers have been used over seismic applications, thin and thick repairs [33], crash barriers,
40 years in industrial slabs, floors, and pavements to primarily footings, and hydraulic structures [34,35]. The fibers are also added
reduce shrinkage and thermal cracking [6–11], reduce the required to concrete to enhance spalling resistance during exposure to high
slab thickness, and increase the allowable joint spacing [12–18]. temperature [36].
Experimental tests show that fibers increase the flexural and The mechanical properties depend on the characteristics of the
concrete matrix but also on the type and geometry of the fibers
⇑ Corresponding author. Tel.: +1 (480)965 0141; fax: +1 (480)965 0557. that governs their bond mechanism with the matrix [37,38]. Fibers
E-mail address: barzin@asu.edu (B. Mobasher). offer increased abrasion and impact resistance as well [39,40]. The

http://dx.doi.org/10.1016/j.conbuildmat.2014.07.037
0950-0618/Ó 2014 Elsevier Ltd. All rights reserved.
244 B. Mobasher et al. / Construction and Building Materials 70 (2014) 243–253

effectiveness of short, randomly distributed fibers may be superior standard flexural parameters. In lieu of empirical correlation val-
to other forms of reinforcement such as welded wire mesh, or ues between these parameters that are currently in use in the
rebars since the small diameter of the individual fibers ensures a FRC industry, this paper provides a theoretical approach to obtain
more uniform dispersion, along with a far superior bond strength. such correlation factor.
Moreover, due to the reduced specific spacing, fibers strengthen
the composite at the micro level by bridging the microcracks 2. Materials and methods
before they reach the critical flaw size [41]. Among all mechanical
2.1. Flexural tests
parameters, residual tensile strength and toughness are the most
improved parameters which are a direct consequence of macro Set one of internal database consisted of two polymeric fibers of modified
fiber bridging mechanisms across the crack surfaces [42,43]. polypropylene, polyethylene and olefin blends, both at a dosage rate of 3 kg/m3
Hybrid fiber reinforced concrete combining micro- with macro- (5 lb/yd3). Set two consisted of AR Glass fibers at three different fiber lengths, and
fibers with an improved resistance against both types of cracks is Set 3 consisted of one type of steel fibers at three different dosage rates. All samples
were tested under flexural testing configuration and the load-deformation response
also useful for a variety of applications, including thin repairs
in the post-peak region was measured. Physical and mechanical properties of the
and patching [44,45]. fibers used in the test program are presented in Table 1. The analysis section also
Flexural tests are routinely done as a means of quality control discusses results from published work on four different mixtures of HPFRC by
and limited material properties are extracted from their results. Kim et al. [49]. This was designated as Set 4 and included both tensile and flexural
test results.
Furthermore, the scatter and variations in these tests due to
notched or un-notched samples, or the choice of control variable
2.2. Testing program
used in experiments, are compounded by the methods used to
report the results especially in the post-peak region. For example, Proportions of eight different mixtures prepared and tested under three-point
scatter is much smaller for synthetic fibers than steel fibers due to bending configuration are shown in Table 2. The first letter on the samples’ labels
the higher number and more homogeneous distribution across the refers to the general type of fiber used, i.e. ‘‘P’’ in case of polymeric, ‘‘G’’ in case of
glass fiber and ‘‘S’’ in case of steel fiber. The following number is the dosage of
fracture surface [42]. Scatter is also lower for samples tested as
the fiber presented in kg/m3. For polymeric and steel fibers, the letter following this
round panel specimens tested under ASTM C1550 than ASTM number refers to the type of fibers shown in Table 1, while for glass fibers; the num-
C1609 beam specimens [46]. Scatter in the case of ASTM C1609 ber following this number is the length of fiber. In the results section, a final num-
may also be attributed to the degree of rigidity of the support reac- ber added at the end of the labels designates the age at testing. In addition to the
samples tested, one set of published HPFRC data by Kim et al. [49] was used with
tions, or frictional sliding at the supports. There is a need to better
employed two different types of steel fibers, ‘‘H’’ for hooked fibers and designation
utilize the flexural test data for realistic materials property. ‘‘T’’ was introduced to refer to longitudinally twisted fibers. Subsequently, parame-
This paper validates a back-calculation procedure for flexural ter ‘‘L’’ refers to large size of specimen with depth, width and span of 150, 150 and
test results and obtains tension stress–strain response from a 450 mm, respectively, to differentiate the results from results of medium size spec-
variety of tests conducted on notched and un-notched beams of imens reported by Kim et al. [49].
Closed loop control flexural tests were conducted on pre-notched FRC samples
different sizes, fiber types, shapes, lengths, and dosage rates. The
of polymeric and AR glass fibers in accordance with RILEM TC 162-TDF recommen-
objective is to correlate the residual strength results with empirical dation in order to monitor post-peak response [47]. Dimensions of Set 1 Polymeric-
residual strength methods of ASTM C1609 [46], RILEM TC 162-TDF FRC sample and Set 2 AR glass-FRC samples were 450 mm  100 mm  100 mm
[47], and JCI-SF4 [48] which propose calculation of residual with an initial notch length of 12 mm and test span of 400 mm. Un-notched
strength using simple engineering bending theory for linear elastic steel-FRC samples in Set 3 were tested in accordance with ASTM C1609 under
four-point bending loading configuration using 510 mm  150 mm  150 mm
materials and uncracked section properties. A database used for specimens with a test span of 450 mm. The diameter of steel fibers used was
analysis containing three internal data sets for tests conducted 0.3 mm. Test setup, specimen dimensions and instrumentation are shown in Fig. 1.
on polymeric, AR Glass and steel fibers at the Structural Engineer- Tests were performed under closed loop control with Crack Mouth Opening
ing Laboratory at the Arizona State University, and one external Deformation (CMOD) as the controlled variable for testing sets one and two, and
load point deflection as the controlled variable for testing set three. Both the CMOD
data set for reported test results of Kim et al. [49] on High
and deflection were measured using a Linear Variable Differential Transformer
Performance Fiber Reinforced Concretes (HPFRCs). A correlation (LVDT) with a working range of 2.5 mm. In notched specimens, cracks initiated
is studied between backcalculated residual strengths and various from the notch and extended up along the depth of the beam. The crack opening

Table 1
Properties of fibers used in study.

Fiber type P-type A P-type B Glass (G) Steel (S)


Base Monofilament polypropylene/polyethylene blend Modified olefin Alkali resistant glass Hooked (H)
Length (mm) 50 50 6, 12, 24 50
Density (g/cm3) 0.92 0.92 2.7 7.9
Tensile strength (MPa) 600–650 552 1724 2300
Elastic modulus (GPa) 5 10 69 200

Table 2
Mixture proportions and compressive strength of all mixtures.

Set Mix ID Portland Fly ash Silica fume Fine aggregate Coarse aggregate Water Fiber type/dosage w/c s/c Compressive
cement (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) strength (MPa)
1 P3-A 475 60 15 1100 450 230 P-A/3 0.42 2 29
P3-B 475 60 15 1100 450 230 P-B/3 0.42 2 34
2 G6-6 796 80 0 578 760 350 G-6 mm/10 0.4 0.66 41
G6-12 796 80 0 578 760 350 G-12 mm/10 0.4 0.66 41
G6-24 796 80 0 578 760 350 G-24 mm/10 0.4 0.66 41
3 S13-HL 380 125 0 1343 1816 242 S-HL/13 0.48 2.66 28
S26-HL 380 125 0 1343 1816 242 S-HL/26 0.48 2.66 28
S39-HL 380 125 0 1343 1816 242 S-HL/39 0.48 2.66 28
B. Mobasher et al. / Construction and Building Materials 70 (2014) 243–253 245

stiffness increased by 27%. The maximum load increased by 18%


and its associated deflection decreased slightly by 13%, while the
toughness increased from 2.2 to 4.3 kN mm (+95%) from 14 to
28 days.
It is clear that the primary parameter that differentiates among
the age of these systems is the toughness which is affected by the
post cracking response. When overall toughness is specified as a
design parameter, standard procedures can be utilized to select
fiber type, length, and volume content. Such procedures, however,
are costly and vary for each fiber type. It would be ideal to develop
a procedure to back-calculate the tensile response from each flex-
ural test so that the design procedures can utilize these results.
Effect of fiber length at 28 days on flexural response of AR-glass
fibers in Set 2 are shown in Fig. 2b for three different fiber lengths
of 6, 12 and 24 mm. Results show that the glass fiber length does
not affect the elastic flexural stiffness and deflections at maximum
flexural load; however, flexural strength increased by 12% from
5.79 to 6.50 MPa at 28 days as the fiber length changes from 12
Fig. 1. Test setup for three-point bend notched flexural test.
to 25 mm. The flexural toughness is showing a marginal decrease
with increasing fiber length.
Comparative evaluation of the mixtures shows that there is no
was resisted by bridging fibers which pulled out under this loading. The presence of discerning of the effect of fiber type at these loading levels, and as
fiber significantly increases the ductility and resulted in a stable crack opening up to shown in Fig. 2, minimal changes are observed for all mixes of Set
high range of deflections. The load–deflection curve is characterized by the maxi-
mum load and its associated deflection, elastic stiffness, maximum flexural strength
1, namely P3-A, P3-B, and Set 2 AR-Glass fiber mixtures. As far as
and flexural toughness. The post-peak behavior of the samples was also reported as flexural strength is concerned, little or no effect on the effect of
elastically equivalent residual strengths as measured by three alternative methods age or fiber length is observed. However, the flexural toughness
D
of ASTM C1609 (f 150 ), JCI-SF4 (rb) and RILEM TC 162-TDF (feq,3). is clearly affected in the case of polymeric fibers. Therefore, it is
concluded that the general increase in the post peak response from
3. Test results 14 to 28 days is the main parameter affected by the curing
duration.
Results of experimental analysis on three- and four-point Effect of steel fiber dosage rate on samples of testing Set 3 is
bending tests on different macro synthetic, glass and steel fibers shown in Fig. 3. Note that for the low fiber contents in the range
are summarized in Table 3. A wide range of responses in the data of 13–26 kg/m3, the effect of steel fibers is observed in the post
such as apparent flexural strength and toughness correlate with crack response while as the fiber content increases, behavior
the fiber type, fiber content, loading rate, and age at testing. The changes from strain softening to strain hardening. The transition
toughness measure is obtained as the area under the load deflec- from strain softening to hardening is best shown by the increase
tion curve and as an age-dependent property correlates with in the ultimate strength and post crack resistance in terms of
strength gain. Therefore, toughness after 28 days of curing was toughness.
used as the control and results obtained after 14 and 56 days for
steel fibers were correlated with the 28 day results. 4. Analysis
Effect of curing duration on flexural response of polymeric fiber
types A and B in Set 1 are shown in Fig. 2a. Average elastic flexural 4.1. Strain softening and hardening models
stiffness of P3-A samples increased by 20%. The maximum load
increased by 22%, and the deflection associated with the maximum A formulation is presented to back-calculate material properties
load level did not change significantly, while the toughness dou- by fitting experimental data with a closed form relationship of the
bled from 14 to 28 days. The increase in apparent flexural strength load deflection using a nonlinear material model [50–52]. The
from 14 to 28 days was from 1.57 to 1.92 MPa (+22%). In P3-B adaptation of this tri-linear model provides a precise correlation
samples with 3 kg/m3 of type B polymeric fibers, elastic flexural of the flexural response to back-calculate material parameters

Table 3
Summary of average experimental analysis for all FRC samples.

Set Sample ID Age (days) Elastic flexural Deflection at max Maximum flexural Bending strength, Flexural toughness,
stiffness (kN/mm) flexural load (mm) load (kN) fp (MPa) T (kN mm)
1 P3-A-14d 14 149 0.067 5.63 1.57 2.06
P3-A-28d 28 180 0.069 6.89 1.92 4.35
P3-B-14d 14 149 0.068 5.17 1.44 2.19
P3-B-28d 28 189 0.059 6.08 1.70 4.28
2 G6-6-28d 28 249 0.050 7.73 5.87 1.33
G6-12-28d 28 249 0.048 7.63 5.79 1.05
G6-25-28d 28 249 0.050 8.56 6.50 0.95
3 S13-HL-28d 28 822 0.043 23.34 3.01 32.27
S13-HL-56d 56 822 0.042 21.18 2.74 31.36
S26-HL-28d 28 822 0.054 26.07 3.10 46.20
S26-HL-56d 56 731 0.052 24.93 3.22 77.98
S39-HL-28d 28 548 0.082 25.07 3.24 122.60
S39-HL-56d 56 548 0.080 22.23 2.87 109.37
246 B. Mobasher et al. / Construction and Building Materials 70 (2014) 243–253

Fig. 4. Material models for FRC materials: (a) tension for strain softening
composites, (b) compression.

in Fig. 4a is described by a tri-linear response with an elastic range


E, first cracking tensile strain (ecr) and post cracking modulus
Ecr = gE , which g is assigned a negative or positive scalar value
in order to simulate either strain softening or hardening materials.
The third region in the tensile response is a constant stress range
defined with stress rcst in the post crack region. Two strain mea-
sures define the first cracking and transition strains (ecr, etrn). The
tensile response terminates at the ultimate tensile strain level of
etu. The linear portion of an elastic-perfectly-plastic compressive
stress–strain response with compressive modulus of Ec terminates
at yield point (ecy, rcy). The response remains constant at a
compressive yield stress level of rcy until reaching the ultimate
compressive strain ecu shown in Fig. 4b. To convert this approach
into a closed-form solution of moment–curvature response and
load deflection calculation, parameters must be expressed in nor-
malized terms. Two intrinsic material parameters of first cracking
tensile strain ecr and tensile modulus E are used to define seven
normalized parameters as shown in Fig. 4a and b and Eq. (1):
ecy etrn etu ecu Ec Ecr
x¼ ; a¼ ; btu ¼ ; kcu ¼ ; c¼ ; g¼ ;
ecr ecr ecr ecr E E
rcst
l¼ ð1Þ
Eecr
Fig. 2. (a) Effect of curing time on load deflection response for polymeric fiber type
A and B with fiber content of 3 kg/m3 (Set 1), (b) Effect of fiber type on load In a flexural test, the moment curvature diagram for a rectangu-
deflection response for glass with three different lengths at 6 kg/m3 at age of lar cross section with a width b and depth d is derived using the
28 days (Set 2). assumption of plane sections remaining plane. The maximum ten-
sile strain b and maximum compressive strain k are linearly related
to the neutral axis depth ratio, k as presented in Eq. (2). ectop and
etbot are the compressive strain at the top fiber and the tensile
strain at the bottom fiber, respectively.

etbot ectop kecr becr k


b¼ ; k¼ ; ¼ or k ¼ b ð2Þ
ecr ecr kd d  kd 1k
Using the normalized parameters defined in Eqs. (1) and (2), the
compressive stress (rc), the tensile stress (rt) and the toughness
(Gf) are expressed as:
8
8 > b 0b1
> c k 0  k  x >
>
rc ðkÞ < rt ðbÞ < 1 þ gðb  1Þ 1 < b  a
¼ cx x < k  kcu ¼ ð3Þ
Eecr >
: Eecr >l
> a < b  btu
0 kcu < k >
:
0 btu  b

1 2
Gf ¼ Ee ½a  lð1 þ a  2btu Þ ð4Þ
2 cr
Fig. 3. Effect of fiber dosage on load deflection response for hooked steel fibers with By assuming linear strain distribution across the depth and
large sample size at 28 days (Set 3). ignoring shear deformations, stress distribution across the cross
section at three stages of imposed tensile strain: 0 6 b 6 1,
and could explain the differences between the tensile and flexural 1 < b 6 a and a < b 6 btu are obtained in closed form [53]. Internal
strengths of strain hardening and strain softening composites moment is obtained using the force components and their distance
[53,54]. from the neutral axis and the curvature is determined as the ratio
Fig. 4 presents the constitutive model for homogenized strain of compressive strain at top fiber (ectop = kecr) to the depth of
softening/hardening fiber reinforced concrete. The tension model neutral axis kd. The moment Mi and curvature /i at each stage i
B. Mobasher et al. / Construction and Building Materials 70 (2014) 243–253 247

are then normalized with respect to the values at cracking Mcr and εctop=λεcr fc1
/cr and presented in Eqs. (5) and (6). The transition from deflection
2.1 1 1 Fc1
softening to deflection hardening is defined by critical normalized hc1 kh yc1
post-peak tensile strength (lcrit) as defined in Eq. (7).
1 2 ht1 h yt1
M i ¼ M 0 Mcr ; M cr ¼ bd Eecr ð5Þ 1 1
Ft1 yt2
6 εcr ft1
2 ht2 2 Ft2
2ecr
/i ¼ /0i /cr ; /cr ¼ ð6Þ εtbot=βεcr ft2
d
(a)
x
lcrit ¼ ð7Þ
3x  1 εctop=λεcr fc1
Calculation of k, M0 and /0 for the five stages of governing strain 1 1 Fc1
3.1
is presented in Table 4. During stage 1, the tensile and compressive hc1 kh yc1
zones are both elastic with a linear moment–curvature plot and
the neutral axis at the centroid of the sample. This case continues ht1 h yt1
ft1 yt2
until reaching the point of first cracking. There are two potential εcr 1 1 Ft1 yt3
εtrn 2 ht2 ft2 2 Ft2
regions when the elastic Stage 1 ends and the tensile cracking as
defined in Stage 2 starts. The compression side may or may 3 ht3 ft3 3 Ft3
not enter the plastic zone. Elastic compression shown in Fig. 5a εtbot=βεcr
is denoted as Stage 2.1, while tensile cracking, with the (b)
compression in plastic range is defined as Stage 2.2 (tension-plastic
Fig. 5. Strain and stress diagrams at the post crack stage, (a) Stage 2.1 in Table 4; (b)
compression).
Stage 3.1 in Table 4.
Two potential regions at the end of Stage 2 depending on
whether the transition takes place form region 2.1 or 2.2 exist.
Stage 3.1 shown in Fig. 5b is an elastic response in compression
while plastic compression is defined as Stage 3.2. It is important L2 h    i
to note that depending on the relationship among material param- du ¼ 2M2u  Mu Mcr  M 2cr /u þ M 2u þ M u M cr /cr
24M 2u
eters, any of the stages 2.1, and 2.2, or 3.1, and 3.2 are potentially
possible in succession. l > lcrit ð9Þ
By applying the moment-area method to the bilinear moment
curvature response, mid-span deflection of three-point bending /u Lp   M u /cr L  
du ¼ 2L  Lp þ L  2Lp l < lcrit ð10Þ
tests can be derived explicitly [50]. After cracking, the curvature 8 12Mcr
distribution depends on the normalized post-peak tensile strain. Similarly, a set of equations for the four-point bending can be
The maximum deflection during the elastic stage of loading is written as
determined from the curvature at cracking (/cr) and Eq. (8). If
l > lcrit, as the post-crack curvature increases, the moment contin- 23 2
dcr ¼ L /cr ð11Þ
ues to increase with the deflection determined by Eq. (9). On the 216
other hand, if l < lcrit, as the post-crack curvature increases, the
L2 h    i
moment either increases or decreases at the levels below the bilin- du ¼ 23M 2
 4M M  M 2
/ þ 4M 2
þ 4M M /cr
2 u u cr cr u u u cr
ear cracking moment Mcr, the deflection during this stage is deter- 216M u
mined by Eq. (10), and the term Lp represents the length of l > lcrit ð12Þ
localization zone.
1 2 5/u L2 Mu L2 /cr
dcr ¼ L /cr ð8Þ du ¼ þ l < lcrit ð13Þ
12 72 27Mcr

Table 4
Governing equations for the calculation of k, M0 and /0 for each stage specified by strains at top and bottom fibers (c = 1 in the present study).

Stage Parameters k M0 = M/Mcr /0 = ///cr


(
1 0<b<1 1
for c ¼ 1 2b½ðc
3 2
1Þk1 þ3k1 3k1 þ1  /01 ¼ 2ð1k
b
k1 ¼ 2 pffiffi M 01 ¼ 1k1 1Þ
1þ c
1þc for c–1
pffiffiffiffiffiffiffiffiffiffiffi
2.1 1<b<a D21  D21 cb2 ð2cb3 C 21 Þk321 þ3C 21 k221 3C 21 k21 þC 21 /021 ¼ 2ð1k
b
k21 ¼ D21 cb2
M 021 ¼ 1k21 21 Þ
 
0<k<x D21 ¼ g b2  2b þ 1 þ 2b  1 C 21 ¼ ð2b
3 2
3b þ1Þgþ3b 1 2

b2

D22
 
2.2 k22 ¼ D22 þ2 M 022
2
¼ 3cxb2 þ C 22 k22  2C 22 k22 þ C 22 , /022 ¼ 2ð1k
b
1<b<a xcb, 22 Þ

2 cx3
x < k < kcu D22 ¼ D21 þ cx C 22 ¼ C 21  b2
pffiffiffiffiffiffiffiffiffiffiffi2
3.1 a < b < btu D31  D31 cb ð2cb 3 3 2
C 31 Þk31 þ3C 31 k31 3C 31 k31 þC 31 /031 ¼ 2ð1k
b
k31 ¼ D cb2
M 031 ¼ 1k31 31 Þ
 312 
0<k<x D31 ¼ g a  2a þ 1 þ 2lðb  aÞ þ 2a  1 ð2a3 3a2 þ1Þg3lða2 b2 Þþ3a2 1
C 31 ¼ b2

D32
 
3.2 k32 ¼ D32 þ2 M 032
2
¼ 3cxb2 þ C 32 k32  2C 32 k32 þ C 32 , /032 ¼ 2ð1k
b
a < b < btu xcb, 32 Þ

2 cx3
x < k < kcu D32 ¼ D31 þ cx C 32 ¼ C 31  b2
248 B. Mobasher et al. / Construction and Building Materials 70 (2014) 243–253

From the approximate bilinear moment–curvature diagram, the


total load Pi at a given stage of loading i can be calculated by Eq.
(14) for /i through /u, where S = L/2 for three point bending tests,
respectively.

2Mi
Pi ¼ ð14Þ
S
When a flexural specimen is loaded well into the post peak
region, two distinct zones develop and the deformation localizes
in the cracking region, while the remainder of the specimen under-
goes general unloading. To correlate the stress-crack width rela-
tionship into the stress–strain approach, localization is treated as
an average response within the cracking region. Results are used
as a smeared crack in conjunction with the moment–curvature
diagram to obtain load deformation behavior as presented by
Soranakom and Mobasher, and Bakhshi et al. [53,55].

4.2. Prediction of load–deflection response of FRC

The back-calculation procedure computes the tensile material


properties from experimental three- and four-point bending
load–deflection data. Results of back-calculation of stress–strain
responses by trilinear tensile model for all mixtures are shown in
Table 5. Fig. 6 represent the effect of curing time on the back cal-
culated tensile stress–stain response and flexural load–deflection
response of type A and B macro synthetic fibers. The initial
response is linear elastic up to the first crack stage at about
2 MPa for 14 day and increased to 2.3–2.6 MPa for 28 day samples.
After cracking, load is transferred to the fibers bridging the cracks
resulting in the significant drop in the sample stiffness and increas-
ing the crack width. Back-calculated tensile stress–strain responses
show that after an average strain level of about 0.003–0.004 mm/
mm, the residual strength of the macro synthetic fiber composites
reaches a constant value and that strain is maintained until 3–4%
Fig. 6. (a) Effect of curing time on back calculated tensile stress strain response. (b)
level. The post-crack residual strength at this plateau zone Effect of curing time on experimental and simulated load deflection response for
increased from about 0.4 to 0.7 MPa between 14 to 28 days. polymeric fibers. (Set 1).
The load versus deflection response based on the simulated fit
of the data matches the experimental response as shown in
Fig. 6b. The overall predictions are well established. Representative shown in Fig. 7a and b, respectively. The tensile strength of the
properties for the simulation of upper and lower bound values glass fiber campsites are affected only marginally by the fiber
obtained from these samples indicate E = 18–21 GPa, a = 30–40, length as the tensile strength increased from about 2.92 to
l = 0.21–0.3, g = 0.02–0.026 and ecr = 107–125 lstr. In all these fits, 3.6 MPa by increasing the fiber length from 6 to 24 mm. The
the parameters for the ratio of compressive to tensile stiffness and back-calculated tensile strength for parameter l in this case is
strength were held constants at c = 1, and x = 10. The limits of the 0.11, 0.05 and 0.06, representing the effect of fiber length from 6
modeling were set at btu = 267–406 and kcu = 70. to 12 and 24 mm and corresponds to residual tensile strength at
Back-calculated tensile stress–strain response and experimen- the plateau zone for glass fiber reinforced samples in the range
tal and simulated load–deflection response for AR-glass fibers are of 0.2–0.3 MPa. Representative properties for the simulation of

Table 5
Average back calculated tensile parameters.

Sample ID Young’s First crack First crack Post crack Post crack Transitional tensile strain Ultimate tensile strain Tensile toughness
modulus tensile strain tensile strength modulus tensile strength
E, GPa ecr, lstr rcr MPa g l a etrn, lstr etu, mm/mm btu Gf, MPa
P3-A-14d 19 107 2.07 0.020 0.21 40 4280 0.029 267 0.016
P3-A-28d 21 125 2.63 0.026 0.26 30 3750 0.045 359 0.034
P3-B-14d 18 107 1.88 0.020 0.23 40 4280 0.031 292 0.016
P3-B-28d 20 115 2.3 0.024 0.3 30 3450 0.047 406 0.035
G6-6-28d 32 90 2.92 0.026 0.11 35 3150 0.025 286 0.012
G6-12-28d 32 98 3.18 0.023 0.05 42 4116 0.033 340 0.011
G6-24-28d 33 110 3.64 0.049 0.06 20 2200 0.018 160 0.008
S13-HL-28d 31 61 1.89 0.126 0.12 8 488 0.033 545 0.008
S13-HL-56d 31 54 1.68 0.106 0.15 9 486 0.029 543 0.008
S26-HL-28d 31 63 1.95 0.074 0.33 10 630 0.032 509 0.021
S26-HL-56d 28 72 1.99 0.111 0.22 8 576 0.043 597 0.019
S39-HL-28d 21 89 1.84 0.064 0.42 10 890 0.038 431 0.030
S39-HL-56d 21 76 2.09 0.049 0.41 13 988 0.041 542 0.036
B. Mobasher et al. / Construction and Building Materials 70 (2014) 243–253 249

upper and lower bound values obtained from these samples indi- the model used in the back calculation procedure may be altered
cate E = 32–33 GPa, a = 20–42, l = 0.06–0.11, g = 0.023–0.049, using parameters, a and, g to change from a strain softening to
ecr = 90–110 lstr. The simulated load–deflection responses show strain hardening model to properly capture both the peak and
good agreements with experimental data and the descending part residual strength values. It is noted that there is a clear and consis-
of load–deflection response is fitted quite well. tent post crack residual strength measure that is similar to metal
Effect of steel fiber was evaluated using different dosages of 13, plasticity as the yielding behavior extends to deflections in excess
26 and 39 kg/m3 using data from Set 3. Hooked-end steel fibers of 4 mm.
designated as type H fiber were used in the concrete mixes poured
into samples specified as type L specimens (450 mm  150 mm  4.3. Model extension to HPFRC
150 mm). At 28 days, the steel fiber reinforced samples showed
increases in flexural toughness as fiber dosage increased. This is Kim et al. [49] performed an experimental study on the effect of
evidenced by the calculation of the area under load–deflection dia- Hooked (H) and twisted (T) steel fibers on flexural and tensile
gram shown in Fig. 8b. Flexural toughness increased by 43% and responses of high strength cementitious matrix (84 MPa) with a
165% by increasing steel fiber dosages from 13 kg/m3 to 26 kg/m3 fiber content of 79 kg/m3. Flexural tests were performed on three
and 39 kg/m3, respectively. The residual flexural loads increased different geometries of specimens, S (small) for 50 mm 
proportionally with the fiber dosage. While this improvement is 25 mm  300 mm specimens, M (medium) for 100 mm  100 mm
clearly evident in the measured toughness (l = 0.12–0.15 to  300 mm and L (large) for 150 mm  150 mm  450 mm. Proper-
0.22–0.33 and to 0.42 for the 13, 26 and 39 kg/m3 dosages, respec- ties of hooked fibers in this study are very similar to the ones pre-
tively), first crack tensile strength is not largely affected by the sented in the previous section, with the exception of length of
fiber dosage and is stable at around 1.89, 1.95 and 1.84 MPa with fibers and diameter of the hooked fibers which are 30 mm, and
increasing fiber content. Simulations presented in Fig. 8b are 0.38 mm in Kim’s study, respectively. The ratio of water to cemen-
reasonable fits for the 13 and 26 kg/m3 dosage curves, but fail to titious materials was 0.26, and other details of mix design can be
capture the almost linear unloading in the post cracking region found in the reference paper [49].
of the 39 kg/m3. This may be attributed to uneven distribution of Present method of approach is validated by comparing results
fibers in the mix or larger concentrations of steel in the tensile of back calculated stress–strain responses with experimental
region. Representative properties for the simulation of upper and tensile results. As shown in Fig. 9, the present approach predicts
lower bound values obtained from these samples indicate E = 21– the experimental results quite well. The results of flexural tests
31 GPa , a = 8–13, g = 0.049–0.126, ecr = 54–89 lstr. The choice of on HPFRC are also shown in Fig. 10b which represents the compar-
ison of two steel fiber types of hooked (H) and twisted (T) at two

Fig. 7. a) Effect of fiber length on back calculated tensile stress strain response, b) Fig. 8. (a) Effect of steel fiber dosage on back calculated stress strain response. (b)
Effect of fiber length on experimental and simulated load deflection response for Effect of steel fiber dosage on experimental and simulated load deflection response.
glass fibers. (Set 2). (Set 3).
250 B. Mobasher et al. / Construction and Building Materials 70 (2014) 243–253

Fig. 9. (a) Simulation of flexural responses of HPFRC materials with hooked-end


fibers, (b) comparing back calculated tensile stress–strain responses with experi-
Fig. 10. (a) Effect of sample size and steel fiber deformation on back calculated
mental tensile stress–strain response for data set of Kim et al. [45]. (Set 4).
stress strain response (H or T represents hooked or twisted and M or L represents
Medium or Large), (b) Effect of sample size and steel fiber content on experimental
and simulated load deflection responses for data set of Kim et al. [45]. (Set 4).
different specimen sizes. The fiber content in all mixtures is 79 kg/
m3. The HPFRC showed very clear delineations between sample
size (M or L) and fiber deformation type (H or T). The twisted fibers specimens. Similar to residual stress parameter, transitional tensile
in both the M and L sample sizes showed increases in flexural strains are 20 + 25% more in favor of medium size samples, but
toughness, (+116%) and hooked fibers (+190%). ultimate tensile strains are almost identical for all samples. None-
Peak tensile strength of about 5 MPa and peak flexural strength theless, the difference between flexural test results of different
in the range of 12–14 MPa are observed in these samples and do sizes are much more significant than predicted stress–strain
not seem to be influenced by sample size and fiber distributions. responses using this method of approach.
The maximum loads are 40, 57, 87 and 98 kN for the HM, TM, HL
and TL samples respectively. The larger (L) samples show a slightly D
4.4. Residual strength comparison with ASTM C1609 (f 150 ), RILEM, and
higher deflection capacity with 6 mm total deflection compared to JCI-SF4 (rb)
the medium (M) samples at 4 mm deflection. This additional duc-
tility could be from the combined effect of length and high dosage Flexural FRC beams results are also analyzed using the data
rate of steel fibers which deform and yield as the load increases. reduction approach according to ASTM C1609 [46]. Load and net
Back-calculated tensile stress–strain responses resulted in sim- deflection are recorded up to an end-point deflection of L/150.
ulated load–deflection responses for HPFRC mixtures with steel D
Residual strength (f 150 ) is calculated using an elastically equivalent
fibers are shown in Fig. 10a and b for the Twisted fibers with the approach:
flexural simulation which compare the twisted and hooked fibers
and show an excellent fit for the experimental data through sample D P D150 L
failure. Parameters related to this simulation are summarized in f 150 ¼ 2
ð15Þ
bd
Table 6. As shown in this table and Fig. 10a, back calculated
stress–strain responses for hooked fibers for both medium and where L is the span length, PD150 is the residual load at net deflection
large size specimens are very similar. Back calculated stress–strain of L/150, b and d are the average width and depth. ASTM C 1609
responses for twisted fibers however differ from medium to large method uses an elastically equivalent elastic measure and overesti-
size samples. The first crack tensile strength of the twisted fibers mates the residual uniaxial tensile strength lEecr obtained based on
in medium specimens are 30% higher than large specimens which the present approach by almost three times. Therefore, it is imper-
D
may be attributed to a more uniform fiber distribution in large ative to note that the f 150 parameter is not even an equivalently elas-
samples. The back-calculated tensile strength parameter l in cases tic stress and can not to be associated with the post crack tensile
of both fibers are also as much as 35% higher for medium size strength parameter rcst in Fig. 4a.
B. Mobasher et al. / Construction and Building Materials 70 (2014) 243–253 251

Table 6
Average 28-day back calculated tensile parameters of HPFRC (Kim et al. [45]).

Sample ID Young’s First crack First crack Post crack Post crack Transitional tensile strain Ultimate tensile strain Tensile toughness
modulus tensile strain tensile strength modulus tensile strength
E, GPa ecr, lstr rcr MPa g l a etrn, lstr etu, mm/mm btu Gf, MPa
S79-HM-28d 20 260 5.2 0.006 0.2 140 0.0364 0.061 235 0.0532
S79-TM-28d 20 380 7.6 0.007 0.2 110 0.0418 0.062 163 0.0916
S79-HL-28d 20 260 5.2 0.008 0.13 105 0.0273 0.061 235 0.0378
S79-TL-28d 20 290 5.8 0.008 0.13 115 0.0334 0.062 214 0.0439

Similar to ASTM C 1609, JCI-SF recommends testing fiber rein- cr


forced concrete by third-point loading and measuring the net
deflection by Linear Variable Differential Transformers (LVDTs).
Equivalent flexural strength (rb) is calculated by Eq. (16) [48]. 2
eq, 3 cr
2
Tb L b
rb ¼ : ð16Þ cr
2
dtb bd2
where rb is the equivalent flexural strength (N/mm2), Tb is the flex-
ural toughness (N mm), L is the span length (mm), dtb is the deflec-
tion of 1/150 of span (mm), b is the width of failed cross-section
(mm) and d is the height of failed cross-section (mm).
According to RILEM TC 162-TDF [47] bending test method can
be used for the determination of residual flexural tensile strength
as well. The tensile behavior is obtained by the load–deflection
curve of a simply supported notched beam of 150  150 mm cross
section and 500 mm loaded under three-point bending arrange-
ment tested using CMOD (Crack Mouth Opening Displacement)
cr
control. The residual flexural tensile strength (feq,3) is defined with
respect to d3, defined as: Fig. 11. Comparison of residual strength (lrcr) with JCI-SF4, RILEM and ASTM
C1609 residual parameters (Sets 1,2, 3, 4).
d3 ¼ dL þ 2:65 mmðmmÞ ð17Þ

where dL is the deflection at the limit of proportionality (mm).


a coefficient factor of 1/3. This value is in accordance with the draft
The energy absorption capacity, DBz,3 is measured as the area
of ACI 544.3R report based on the stress coefficients values adopted
under the load–deflection curve up to a deflection d3 and consists
by Barros 2004 [56] who presented a linear relationship between
of two parts. The part that includes the influence of steel fibers (Df-
tensile stress at large strains and flexural strength using a coeffi-
BZ,3) is used for calculation of the equivalent flexural tensile
cient factor of 0.27.
strength, feq,3, by means of the following equation.
!
f
3 DBZ;3 L
r3 ¼ 0:27f R 4 ð20Þ
f eq;3 ¼ : 2 ð18Þ
2 2:5 bhsp It is noted that in the proposed methods for design by FIB [57], a
correction factor of 1/3 is used for scaling the parameter fR3 from
where L is the span length (mm), b is the width of the specimen flexural tests to obtain fFtu as the ultimate residual strength. This
(mm), and hsp is the distance between tip of the notch and top of correction factor can be justified by calibration of various specimen
cross section (mm). sizes, and various fiber types and dosages. The proposed value and
As shown in Fig. 11, direct correlation of JCI residual strength the present calculation therefore correlate quite well. The present
and the present method indicate JCI-SF4 method overestimates approach can be used as theoretical justification for the empirical
the residual uniaxial tensile strength lEecr by as much as 3.22 values obtained and used in the FIB model code.
times. The exact correction factor for the JCI method is 1/(3.22). Since the inherent assumption of the available standard method
A plot of corresponding values from two tests reflects the relation- assumes that the neutral axis is still at the centroid of the speci-
ship between the two residual strength measures. It is imperative men, and the stress distribution is linear throughout. This leads
D
to note that the f 150 parameter can be used as a tensile stress mea- to very high nominal flexural stress levels in tension fiber which
sure associated with the post crack tensile strength parameter rcst are far more than tensile strength. Extreme caution must be
in Fig. 4a, so long as this parameter is corrected by a scale factor of exercised in application of the ASTM 1609, JCI-SF4 and RILEM TC
1/(2.94). Correction factors for presented standard parameters are 162-TDF methods in design and analysis of fiber reinforced con-
as follows: crete sections, as the results show overestimation of the residual
D parameter by as much as 2.94–3.22 times. These results are very
f 150 ¼ 2:94lrcr similar to the results of previous study on toughness parameters
f eq;3 ¼ 3:10lrcr ð19Þ of early age fiber reinforced concrete materials [58].
rb ¼ 3:22lrcr
Similar to other test methods, direct correlation of RILEM resid- 5. Conclusions
ual strength and the present method indicates that RILEM method
overestimates the residual uniaxial tensile strength lEecr by as Characterization of tensile-flexural strain softening of fiber
much as three times. Alternatively, standard residual flexural cement composites with alternative fiber types, fiber content and
strength parameters can be correlated to the tensile strength by lengths shows that the presence of fiber significantly increases
252 B. Mobasher et al. / Construction and Building Materials 70 (2014) 243–253

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