Service Training

MALAGA

928 G & IT 28 G

III. ELECTRONIC CONTROL

SYSTEM
1.Operation
2.Diagnostic Indicator
3.ECAP & ET
Sara
APRIL 1997
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ELECTRONIC TRANSMISSION CONTROL SYSTEM

III-1

PARKING BRAKE
SWITCH

RIDE CONTROL/LOAD
CHECK SWITCH

TRANSMISSION
SHIFT SOLENOIDS
LEVER

FWD HIGH
TRANSMISSION
NEUTRALIZER SWITCH

REVERSE
CAT DATA LINK
(ECAP) CONNECTOR

CHAPTER : Transmission - ECS

FWD LOW
ELECTRONIC
AUTO/MANUAL TRANSMISSION
SWITCH CONTROL
UNIT
SPEED 1

928 G & IT 28 G
HARNESS CODE
CONNECTOR
SPEED 2

DOWNSHIFT
SWITCH SPEED 3

ENGINE SPEED
SENSOR
RIDE CONTROL /
LOAD CHECK
TRANSMISSION RELAY
SPEED SENSOR
PARKING BRAKE
ALARM RELAY
OPTIONS CODE
CONNECTOR
DIAGNOSTIC
INDICATOR
 928 G & IT 28 G
CHAPTER : Transmission - ECS

OPERATION
Transmission Control Parking Brake Switch

Parking Brake Relay

Shift Lever

Transmission control

Transmission Solenoids

Parking Brake Parking Brake Switch

Parking Brake Alarm Relay

Transmission Control

Parking Brake Alarm

Downshift Control Transmission Speed Sensor

Engine Speed Sensor

Transmission Control

Auto/Manual Switch

Downshift Switch

Ride Control
Transmission Speed Sensor

Ride Control Switch

Transmission Control

Ride Control Relay

Load Check
Load Check Switch

Transmission Control

Load Check Relay

Page: III-2
 928 G & IT 28 G
CHAPTER : Transmission - ECS

Using the Diagnostic Indicator to Determine

Service Codes

Activation Of Diagnostic Indicator Operations

(Quick Reference)
Operation Contact 11 Contact 31 Contact 51
To Scroll ACTIVE Faults Ground 2 Open Open
To Scroll INACTIVE Faults Open Open Ground 2
To Clear 3 Faults Open Ground 2 Open

1 These contacts are located in the harness code connector.

Remove harness code plug.
2 Remove the connection to ground to place the desired information
shown during scrolling on-hold.
3 A fault is cleared only while it is on-hold. A fault that is ACTIVE can
not be cleared.

1 8 1 8 1 8
2 7 2 7 2 7
3 6 3 6 3 6
4 5 4 5 4 5

ACTIVE LOGGED
FAULT FAULT ERASE
MODE MODE MODE

Harness Code
Connector
Plug

Page: III-3
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Using the Diagnostic Indicator to Determine

Service Codes
III-4

Diagnostic Code Conversion Diagnostic Code Conversion

Code Code
Flashed CID - FMI Description Flashed CID - FMI Description

11 No Not applicable 45 645 - 06 Speed 2 Solenoid Short to Ground

ACTIVE
Faults 46 646 - 06 Speed 3 Solenoid Short to Ground
47 346 - 06 Ride Control Relay Short to Ground
12 No Not applicable
INACTIVE 48 683 - 06 Parking Brake Alarm Short to Ground
Faults
49 421 - 06 Load Check Relay Short to Ground
14 928G
51 641 - 03 Forward High Solenoid Short to Battery
15 Not available
52 642 - 03 Reverse Solenoid Short to Battery

CHAPTER : Transmission - ECS

16 IT28G
53 643 - 03 Forward Low Solenoid Short to Battery
17 Not available
54 644 - 03 Speed 1 Solenoid Short to Battery
31 641 - 05 Forward High Solenoid Open Circuit
55 645 - 03 Speed 2 Solenoid Short to Battery
32 642 - 05 Reverse Solenoid Open Circuit
56 646 - 03 Speed 3 Solenoid Short to Battery

928 G & IT 28 G
33 643 - 05 Forward Low Solenoid Open Circuit
57 346 - 03 Ride Control Relay Short to Battery
34 644 - 05 Speed 1 Solenoid Open Circuit
58 683 - 03 Parking Brake Alarm Short to Battery
35 645 - 05 Speed 2 Solenoid Open Circuit
59 421 - 03 Load Check Relay Short to Battery
36 646 - 05 Speed 3 Solenoid Open Circuit
61 190 - 02 Engine Speed Sensor
37 346 - 05 Ride Control Relay Open Circuit
62 191 - 02 Transmission Speed Sensor
38 683 - 05 Parking Brake Alarm Open Circuit
63 668 - 02 Invalid Shift Lever Input
39 421 - 05 Load Check Relay Open Circuit 64 168 - 00 Battery Voltage Above Normal
41 641 - 06 Forward High Solenoid Short to Ground 65 168 - 01 Battery Voltage Below Normal
42 642 - 06 Reverse Solenoid Short to Ground 66 650 - 02 Invalid Harness Code Input
43 643 - 06 Forward Low Solenoid Short to Ground 67 687 - 02 Invalid Options Code Input
44 644 - 06 Speed 1 Solenoid Short to Ground 68 367 - 02 Invalid Ride Control Switch Input
69 621 - 02 Invalid Downshift Switch
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Using the Electronic Control Analyzer Programmer

(ECAP) or the Electronic Technician (ET)
to Determine Service Codes
III-5

Detected Faults For Troubleshooting Detected Faults For Troubleshooting

CID No. / FMI No. Description CID No. / FMI No. Description
CID 168 - Electrical System : CID 643 - Forward Low Solenoid :

FMI 00 System voltage above normal FMI 03 Short to + battery

FMI 01 System voltage above normal FMI 05 Open circuit

CID 190 - Engine Speed Sensor : FMI 06 Short to ground

FMI 08 Signal not correct CID 644 - Speed 1 Solenoid :

CID 191 - Transmission Speed Sensor : FMI 03 Short to + battery

FMI 08 Signal not correct FMI 05 Open circuit

CID 346 - Ride Control Relay : FMI 06 Short to ground

FMI 03 Short to + battery CID 645 - Speed 2 Solenoid :

CHAPTER : Transmission - ECS

FMI 05 Open circuit FMI 03 Short to + battery

FMI 06 Short to ground FMI 05 Open circuit

CID 367 - Ride Control Switch : FMI 06 Short to ground

FMI 02 Signal not correct CID 646 - Speed 3 Solenoid :

Short to + battery

928 G & IT 28 G
CID 421 - Load Check Relay : FMI 03

FMI 03 Short to + battery FMI 05 Open circuit

FMI 05 Open circuit FMI 06 Short to ground

FMI 06 Short to ground CID 650 - Harness Code :

CID 621 - Downshift Switch : FMI 02 Invalid code

FMI 02 Signal not correct CID 668 - Shift Lever :

CID 641 - Forward High Solenoid : FMI 02 Invalid shift lever input

FMI 03 Short to + battery CID 683 - Parking Brake Alarm :

FMI 05 Open circuit FMI 03 Short to + battery

FMI 06 Short to ground FMI 05 Open circuit

CID 642 - Reverse Solenoid : FMI 06 Short to ground

FMI 03 Short to + battery CID 687 - Options Plug :

FMI 05 Open circuit FMI 02 Invalid option code input

FMI 06 Short to ground