Download as pdf or txt
Download as pdf or txt
You are on page 1of 9

INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SENR6677-02
October 2010

950F Series II and 960F Wheel Loader


Electrical System
950F Series II: 960F:
4DJ2865-UP 9ZJ307-UP
5SK1348-UP 4CL329-UP
8TK3065-UP 6XL273-UP
2LM355-UP 1YM181-UP

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm -Action (Monitor) E-5 A Sensor -Lift Position A-2, E-2 19
Alarm -Backup D-15 1 Sensor -Transmission Speed C-13 15
Alternator E-13 2 Shifter -Transmission E-3 A
Battery F-14 3 Solenoid -A/C Clutch A-15 20
Breaker -Alternator (80A) C-15 D Solenoid -Dual Horsepower B-15 21
Breaker -Main (80A) C-15 D Solenoid -Engine Shutdown B-15 21
Breaker -Running Lamp (15A) C-15 D Solenoid -Float Detent B-6 B
Breaker -Seat Air Compressor (15A) C-10 B Solenoid -Lift Detent B-5 B
Control -Autoshift Transmission E-12 5 Solenoid -Ride Control Valve B-1, E-1 22
Control -Dimmer E-4 C Solenoid -Start Aid A-14 23
Flasher E-5 C Solenoid -Tilt Detent B-6 B
Flasher (COSA) E-6 C Solenoids -Transmission Valve (six) C-12 20
Fuses (10A) C-10 B Switch -Air Conditioner Refrigerant A-15 21
Fuses (10A) C-15 D Switch -Air Conditioner Thermostat C-3 A
Gauges -Quad Package F-4 C Switch -Air Inlet Heater E-7 B
Gauges -Tachometer/Speedometer E-4 C Switch -Auto Ride Control E-7 B
Heater -Air Inlet F-13 6 Switch -Battery Disconnect F-14 24
Horn -Forward (High Tone) D-2 7 Switch -Beacon D-10 B
Horn -Forward (Low Tone) B-1 8 Switch -Blower Motor D-5 B
Lamp — Action D-4 C Switch -Brake Oil Pressure A-13 25
Lamp -Auto Ride Control F-4 C Switch -Bucket Positioner A-1, E-1 26
Lamp -Neutralizer Override D-4 C Switch -Engine Coolant (Start Aid) E-13 16
Lamp -Ride Control F-4 C Switch -Dimmer C-1 C
Lamp -Transmission Automatic Mode D-4 C Switch -Engine Oil Pressure A-15 27
Monitor -Caterpillar Monitoring System E-5 C Switch -Flood Lamp E-11 B
Motor -Front Washer B-14 9 Switch -Front Intermittent Wiper F-8 B
Motor -Front Wiper B-3 10 Switch -Horn C-4 A
Motor -Rear Washer B-14 9 Switch -Hydraulic Oil Level A-3 14
Motor -Rear Wiper F-10 11 Switch -Key Start E-9 B
Motor -Starter F-14 12 Switch -Lift Positioner A-2, E-1 28
Motors -Blower C-3 A Switch -Park Brake Pressure A-14 26
Relay -Air Inlet Heater F-13 6 Switch -Rear Wiper E-8 B
Relay -Main C-15 D Switch -Running Lamp E-10 B
Relay -Start C-15 D Switch -Start Aid E-8 B
Resistor -Starter/Diagnostic F-13 12 Switch -Stoplamp C-1 25
Resistor C-14 D Switch -Supplemental Steering B-14 29
Resistor -Blower Motor Speed C-3 A Switch -Transmission Auto/Manual D-11 B
Sender -Fuel Level D-2 13 Switch -Transmission Downshift B-6 B
Sender -Hydraulic Oil Temp A-3 14 Switch -Transmission Neutralizer C-1 25
Sender -Trans Oil Temp B-14 15 Switch -Transmission Neutralizer Override E-7 B
Sensor -Coolant Temp E-14 16 Switch -Turn Signal D-6 A
Sensor -Engine Speed C-13 17
Sensor -Lift Cyl Pressure A-2, D-2 18

Machine locations are repeated for components located close together.


A = Components located in operators’ compartment. C = Components located in operators’ compartment (dash).
B = Components located in operators’ compartment (right console). D = Components located on relay panel.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 E-6 C
CONN 2 B-5 30
CONN 3 B-7 30
CONN 4 B-11 30
CONN 5 B-15 D
CONN 6 C-12 31
CONN 7 C-10 B
CONN 8 D-10 B
CONN 9 F-10 32
CONN 10 E-8 B
CONN 11 E-13 33
CONN 12 B-3 34
CONN 13 A-15 35
CONN 14 D-15 36
CONN 15 A-3 34
CONN 16 C-2 37
CONN 17 D-7 B
CONN 18 D-7 B
CONN 19 F-6 B
CONN 20 E-9 C
CONN 21 B-10 30
CONN 22 B-8 30
CONN 23 D-2 38
CONN 24 A-3 39
CONN 25 F-5 C
CONN 26 C-2 37
CONN 27 E-11 40
CID / MID / FMI

Component Identifiers (CID) List


CID No. Component
Caterpillar Monitoring System
(MID No. 030)
096 Fuel Level Sensor
110 Engine Coolant Temperature Sensor Failure Mode Identifiers (FMI)¹
177 Torque Converter Oil Temperature Sensor FMI No. Failure Description
248 CAT Data Link 0 Data valid but above normal operational range.
263 8 Volt Sensor Power Supply 1 Data valid but below normal operational range.
271 Action Alarm 2 Data erratic, intermittent, or incorrect.
324 Action Lamp 3 Voltage above normal or shorted high.
600 Hydraulic Oil Temperature Sensor 4 Voltage below normal or shorted low.
819 Display Data Link 5 Current below normal or open circuit.
821 9 Volt Display Power Supply 6 Current above normal or grounded circuit.
Electronic Transmission Control System 7 Mechanical system not responding properly.
(MID No. 081) 8 Abnormal frequency, pulse width, or period.
168 Electrical System Voltage 9 Abnormal update.
190 Engine RPM Sensor 10 Abnormal rate of change.
248 CAT Data Link 11 Failure mode not identifiable.
362 Ride Control Solenoid 12 Bad device or component.
368 Auto/Manual Switch 13 Out of calibration.
617 Air Inlet Heater Relay
621 Downshift Switch
631 Solenoid 1 (reverse)
632 Solenoid 2 (forward)
633 Solenoid 3 (speed 4)
634 Solenoid 4 (speed 3)
635 Solenoid 5 (speed 2) Module Identifiers (MID)
636 Solenoid 6 (speed 1) MID No. Module
668 Shift Handle 30 Caterpillar Monitoring System
671 Transmission Speed Sensor 81 Electronic Transmission Control
680 Ride Control Switch
685 Service Identification Code
687 Options Identification Code
688 Dual Horsepower Solenoid
CID list applies to Transmission and Monitor Controls.
SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title Form Number
Alternator (100-5047):
Consist No. 100-5045 SENR4130
Consist No. 100-5046 SENR2082
Caterpillar Monitoring System SENR6717
Electronic Transmission Control SENR5922
Starting And Charging Systems SENR2947
Starting Motor: (106-8558)
Consist No. 106-8557 SENR3859
Consist No. 106-8559 SENR3581

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
6T-2217 Resistor 150.0 ± 7.5
Overall 2.00 ± .10
9G-1950 Resistor - Blower Speed Tap 1.00 ± .05

102-0347 Solenoid - A/C Clutch 14.4 ± 0.6

111-0570 Solenoid - Dual Horsepower 31.0 ± 2.4


Start (Latch) 1.55 ± 0.15
8C-3663 Solenoid - Engine Shutdown Stop (Unlatch) 10.30 ± 1.03

6T-5859 Solenoid - Ride Control 33.7 ± 1.0

9G-4365 Solenoid - Start Aid 6.0

3E-3748 Solenoids - Transmission 8.5


¹ At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
37.8 ± 2.8°C 26.7°C MIN
8C-3569 Engine Coolant Temp (St Aid) Normally Closed
(100.0 ± 5.0°F) (81.0°F MIN)
8270.0 kPa MAX 6890.0 ± 345.0 kPa
9W-2653 Park Brake Pressure Normally Closed
(1200.0 psi MAX) (1000.0 ± 50.0 psi)
4.00 Grams Max 1.50 Grams Min
109-4215 Steering (Primary & Supplemental) Flow Normally Open
(0.14 oz Max) (0.05 oz M)
93.0 ± 20.8 kPa 69.0 ± 21.0 kPa 1-2, Normally Open
9X-4276 Engine Oil Pressure
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi) 1-3, Normally Closed
10700.0 kPa MAX 8960.0 ± 345.0 kPa 1-2, Normally Open
9X-9643 Brake Oil Pressure
(1552.0 psi MAX) (1300.0 ± 50.0 psi) 1-3 Normally Closed
275 to 1750 kPa¹
114-5334 Refrigerant Pressure (A/C) Normally Open²
(40 to 255 psi)
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).

² Contact postion at the contacts of the harness connector.


HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
COSA ONLY AIR HEATER ATCH COSA ONLY
STOP/TAIL/ RRR (6) RELAY PPP
PARK LAMP (3) 12V BATTERY BUSS BAR N L53
S RD-18 1 604-OR TO STARTER MOTOR 8C-6358 3E-0075 200-BK L53 L53 611-PU-14 4 BU-18
9X-1404 T WH-18 3 617-BR-14 9X-9721 XXX YYY ZZZ 603-PK 200-BK N CCC L53 617-BR 3 WH-18
NOTE F RRR H WWW L60 L60 L53
G BK-18 2 200-BK-14 AA WWW RD-00 RD-2 OR-2 BK-2 200-BK 200-BK 200-BK DOME LAMP 102-BU-14 1 108-BU FRONT DASH ASSEMBLY 200-BK-14 2 BK-18
LH TURN EE XXX YYY ANTENNA AS. SMART EMS CODE PLUGS (1=GND, 0=OPEN)
FLOOD LAMP
4
(24) DISCONNECT VVV VVV ZZZ NOTE: REAR MOUNT (11) REAR WIPER 6T-4864
CCC
2
9W-3072 F (C) RIDE CONTROL CIRCUIT IDENTIFICATION
CODE 619-GN-14 6 RD-18
LAMP RRR 3 NEG POS RD-00 (6) INTAKE AIR 200-BK 603-PK N 113-OR-18 LAMP APPLICATION PLUG 605-YL-14 1 YL-18

203-BK
RD-00
FOR BEACON

BK-00
9X-1439 SW TO BATTERY B+ 9X-3392 274 273 272 271 270

BK-18
9X-1406

BK-18
BK-18 2 200-BK-14 2 HEATER 200-BK 615-YL 105-BR WH-18 511-BR-18 E702-OR-18 7N-5876 1 619-GN-14 PPP BUCKET 5
NOTE F RD-18 1 605-YL-14 1 7N-0718 105-BR 105-BR 200-BK BK-18 512-GN-18 950FII 1 1 0 0 0 117-1902 5 200-BK-14 200-BK-14 1 POSITION

200-BK
200-BK
200-BK

200-BK
200-BK
L

200-BK
H 6I-4753 ENGINE GROUND F 1 0 1 1 1 117-1903 HI/LO/POSITION/TURN LAMP
200-BK-14 603-PK 200-BK N 206-BK FOR E702-OR-18 E701-PK-18 (C) AUTO RIDE 960F 6 605-YL-14 605-YL-14 4 LAMPS
CONN 9 3E-7586

603-PK
A MOTORH L60 RADIO L19 L19 966FII 1 0 1 0 0 117-1904
608-GN CC 615-YL 120-YL 508-PU-18 BBB E701-PK-18 113-OR-18 CONTROL LAMP 2 606-GY-14 606-GY-14 3 NOTE B NOTE F
970F 1 0 0 1 0 117-1905

1
2
H 608-GN D 120-YL 200-BK N 509-WH-18 611-PU-14 F 7N-5876 3 611-PU-14 617-BR 2
BB NOTE: BUSS BAR REQUIRED ON P N T° L62 F
102-BU-14 102-BU-14 120-YL 1 RD-18 + BATTERY 135-BU 605-YL 611-PU-14 4 617-BR LH LATERAL TURN

120-YL
S RD-18 1 604-OR 604-OR VEHICLES EQUIPPED WITH 975-WH 1 105-BR N 200-BK 2 BK-18 GROUND 108-BU 4 201-BK-18 538-BR 200-BK F JJJ F KKK G PPP 605-YL-14 LAMP QQQ
L83 BBB

BK-00

BK-00
T WH-18 3 617-BR-14 AIR HEATER. 334-BU-18 7 603-PK 108-BU SERVICE 3 201-BK-18 113-OR-18 HIGH BEAM 6 6 PPP 5C-8964 114-GN FORWARD
PP OPTIONS CODE PLUGS CODE PLUG P/N A221 A222 A232 L60 MODE L18 L52 L52 HORN
G BK-18 2 200-BK-14 2 615-YL 206-BK 2 BK-18 GROUND 2 291-BK-18 113-OR-18 5 201-BK-18 5 201-BK-18 8 619-GN-14 322-GY

200-BK-14
512-GN-18 IND LAMP

509-WH-18
L62 L17 L17

508-PU-18
F H 617-BR-14 9 120-YL UPPER 135-BU 1 OR-18 +12 VOLT 511-BR-18 N PLUG 1 290-BK-18 7N-5876 4 4 2 200-BK-14 QQQ QQQ 6C-5859 F

200-BK

200-BK
200-BK
200-BK
STOP/TAIL/PARK LAMP 605-YL-14 AUTO RIDE CTRL 107-5630 CAB 3 120-YL 1 RD-18 + BATTERY F 3 3 201-BK-18 7 322-GY

GN

OR
5 102-BU-14 611-PU-14 4 BU-18

GY
0 1 1

BR
L83
CONN 25

BK
RADIO RADIO L63 L20 L20 L52 L52
9X-1404 (ECE) 200-BK-14 A 10 GROUND 120-YL CCC VOLTAGE CONVERTER 200-BK 2 BK-18 GROUND 6 275-BK-18 2 201-BK-18 2 5 114-GN 614-PU 3 WH-18
L63 NOTE D HAZARD FLASHER L53
H (12) STARTER 1 334-BU-18 AIR HEATER 107-5631 1 0 1 11 200-BK 112-3543 5 274-BK-18 201-BK-18 1 1 3 614-PU 200-BK-14 2 BK-18
608-GN

L80 L57 L57 N L60 L60 SEE CHART F LAMP

301-BU-10

1
3
4
2
BK-18 2 200-BK-14 2 975-WH A538-OR-14 12 L60 SPEAKER AS. 2 BK-18 GROUND 4 273-BK-18 201-BK-18 F 200-BK 7 201-BK-18 7 201-BK-18 6 611-PU-14 619-GN-14 6 RD-18

301-BU
106-8558 L62 L62 CCC CCC FOR HARNESS L21 7N-5876
RD-18 1 605-YL-14 304-WH-8 RIDE CTRL/HEATER 107-5628 1 1 0 4 504-YL N 6T-7695 1 OR-18 +12 VOLT 3 272-BK-18 275-BK-18 6 HARNESS CODE 5 538-BR 8 8 1 606-GY-14 606-GY-14 1 YL-18
G S A L81 CODE PLUGS
H A 101-RD-4 D A 2 271-BK-18 274-BK-18 4

L20
8 118-GY KEY/WIPER SW PANEL 3 16 HARNESS CODE 4 5

118-GY
503-BR
505-BU
LEFT TURN LAMP

200-BK

200-BK
200-BK
603-PK

200-BK
504-YL
(12) RESISTOR L20

615-YL
L61 C.B. RADIO F LEFT TURN CAB
9X-1406 (ECE)
BACKUP ALARM
2
7
200-BK-14
608-GN-14
D MTRBAT AA 6T-2217 D
5
4
302-OR
207-BK P FFF P GGG P HHH
6
3
503-BR
505-BU
PANEL LAMP
7N-5876
PANEL LAMP
7N-5876 SPEAKER AS. VOLTAGE CONVERTER CONN 19 1
7
270-BK-18
201-BK-18
273-BK-18
272-BK-18
22 HARNESS CODE 3
12 HARNESS CODE 2 L21
605-YL
200-BK
IND LAMP
7N-5876 F LLL F MMM FLOOD G QQQ 606-GY-14 RH LATERAL TURN LAMPHI/LO/POSITION/TURN LAMP
QQQ 5C-9029
3E-7586
9 617-BR-14 PP 1 302-OR 9 1 1 202-BK-18 1 202-BK-18 QQ QQ 112-3543 8 271-BK-18 3 HARNESS CODE 1 6 6 LAMP
3T-1815 QQ QQ L63 6T-7695 L63 NOTE F
H 5 605-YL-14 C 2 301-BU 2 200-BK 2 202-BK-18 2 202-BK-18 2 202-BK-18 200-BK 614-PU 614-PU 270-BK-18 31 HARNESS CODE 0 F 5 201-BK-18 5 201-BK-18 9X-1439 614-PU BUCKET POSITIONER
MOTOR L61 (B) FRONT INTERMITTANT
321-BR 6 606-GY-14 6 311-WH 3 202-BK-18 3 3 202-BK-18 200-BK CONN 20 FRT RH SW PANEL P F 291-BK-18 33 CLEAR C413-YL-18 4 WH DATA 4 4 201-BK-18 N JJ JJ 614-PU LAMP
L19

RD-00
RD-00
WIPER SW QQQ NOTE B
121-YL 8 614-PU-14 1 113-OR-18 4 202-BK-18 4 202-BK-18 4 200-BK 200-BK 31 E702-OR-18 290-BK-18 23 SERVICE 201-BK-18 2 BK GROUND 3 201-BK-18 3 615-YL PPP
D
BK-00

BK-00
H 3 201-BK 3 201-BK-18 PLATFORM P 3E-0155 ATT AUTO RIDE CTRL SW OPERATION 17 E701-PK-18 L19 496-WH-18 39 HYD OIL LEVEL E707-GN-18 1 OR +V DISPLAY 2 201-BK-18 2 200-BK 619-GN-14 1 619-GN-14 FLOOD
VV C GROUND L18 L18 L17 N JJ JJ LAMP
H 604-OR 4 604-OR-14 8 441-OR-18 118-GY 1 RD B+ 33 429-YL-18 11 BRAKE OIL TEMP E708-PK-18 3 GN CLOCK 1 201-BK-18 1 200-BK-14 5 200-BK-14
1 QQ INPUTS (1=SW CLSD, 0=SW OPEN) (B) AIH SW 14 429-YL-18 945-BR-18 C414-BU-18 5 YL 7 201-BK-18 7 201-BK-18 605-YL-14 6 PPP 9X-1439
BK-18 2 200-BK-14 207-BK 7 403-GN-18 118-GY 2 RD B+ 14 CAT DATA LINK - MODULE LOAD

614-PU
614-PU
200-BK
200-BK
EE BB L61 L61 R
RD-18 1 606-GY-14 H A BK-4 2 200-BK 200-BK-14 3 BK GROUND 6T-6066 6 944-OR-18 944-OR-18 5 CAT DATA LINK + 6 BU HARNESS CODE 8 8 606-GY-14 2

E707-GN-18

C414-BU-18
VV

BK-00
DD

E708-PK-18
C413-YL-18
1 121-YL POS NEG TO 1 311-WH D A 203-BK 502-OR 4 WH HIGH SW POS SWITCH D743-GN D744-WH 5 945-BR-18 E735-PU-18 18 OPERATOR SW INPUT 611-PU-14 3 PPP
RIGHT TURN LAMP L79 QQC OFF T 1 T (C) QUAD GAGE LH TURN
ENGINE

113-OR-18
2 321-BR D 5 302-OR 501-GN 5 YL LOW 202-BK-18 2 34 496-WH-18 614-PU 38 UNUSED 617-BR 4 200-BK-14 2 LAMP
9X-1406 (ECE) QQS ON

614-PU
UP 1

301-BU-10
ON 0

200-BK-10
BK-00 CC DD 4 207-BK MAIN PANEL 500-BR 6 BU PARK 15 36 UNUSED 100-5895 G PPP 605-YL-14 1
200-BK-14

QQ B ST 5C-8964
606-GY-14 (3) 12V BK-00 10 975-WH L80 L80 506-PU 7 BR WASH 373-GN-18 36 CONN 1 113-OR-18 27 UNUSED G

201-BK-18
200-BK-14 BATTERY PP L83 7 334-BU-18 8 OFF CENTER 1 1 614-PU 17 UNUSED 663-GY 5 617-BR

BK

BK
QQQ

201-BK-18
STOP/TAIL/PARK LAMP TO FLOOD
604-OR 9X-9712 (16) ETHER AID 2 200-BK (B) KEY START SW 614-PU PANEL LAMP 40 439-YL-18 C413-YL-18 35 MODULE DATA 3 611-PU-14 611-PU-14 6 200-BK-14 619-GN-14
9X-1404 (ECE) FRAME L16 L16

200-BK
LAMP

307-OR-18

200-BK
H COOLANT SW 6 311-WH PANEL L L 9G7641 200-BK 7N-5876 AUTO DOWN 1 0 (B) TRANSMISSION 32 910-YL-18 C414-BU-18 15 MODULE LOAD 1 605-YL-14 4 200-BK-14
LAMP L17 QQQ 9X-1439
S RD-18 1 604-OR 1 113-OR-18 614-PU 39 442-GY-18 E707-GN-18 34 CLUSTER +V 2 606-GY-14 606-GY-14 1

326-PU

105-BR
NEUTRALIZER

308-YL
308-YL
T° 8C-3569 L82
201-BK 3 7N-5876 QQ (B) REAR 8 443-YL-18 E708-PK-18 25 MODULE CLOCK 6 8

L84
T WH-18 3 614-PU-14 201-BK-18 200-BK 619-GN-14 619-GN-14

FRONT DASH ASSEMBLY


L73 NOTE: FOR OPTIONS OVERRIDE SW (A) TRANSMISSION SHIFTER
G BK-18 2 200-BK-14 9 441-OR-18 WIPER SW (B) START 9 441-OR-18 201-BK-18 7 UNUSED 4 614-PU 614-PU 3 QQQ
(16) COOLANT TEMPERATURE SENSOR CODE PLUG SEE QQH BB PANEL 7X-6396 F L87 107-6219 RH TURN
8 403-GN-18 617-BR 3T-6655 PANEL AID SEMS PANEL CIGAR 24 447-PK-18 21 UNUSED 9 975-WH L50 200-BK-14 2 200-BK-14 2
3E-5370 CHART ABOVE PANEL SELECTOR SW LAMP LAMP L50 L49 LAMP
D LAMP SWITCH LIGHTER 25 409-OR-18 442-GY-18 10 HYD TEMP SENSOR 113-OR-18 3 + BATTERY B999-GN-18 REV PAR SW TO B+ 10 976-OR 322-GY 7 606-GY-14 1
H
P 1 NOTE: ON VEHICLES 7N-5876 6T-6066 LAMP 6T-6066 7N-5876 6 T 5C-9029
608-GN H +B OR-18 A 113-OR-18 7N-5876 9W-0335 26 D963-BU-18 443-YL-18 28 CNVT TEMP SENSOR 200-BK 1 GROUND 965-WH-18 8 762-YL 114-GN 5

501-GN
502-OR

118-GY
118-GY
118-GY

614-PU

505-BU
REV SW TO GND

500-BR

506-PU

200-BK

201-BK-18
201-BK-18
201-BK-18
T

201-BK-18
T 5

OPERATOR STATION
L82 L82 L 2 7N-5876 1 L12 L48 L48

200-BK-14
LICENSE 1 617-BR-14 1 WITHOUT IT 27 432-PK-18 441-OR-18 614-PU 2 LIGHTS ON 969-YL-18 7

L29
200-BK-14 GROUND BK-18 B 201-BK A221-BK-18 105-BR 105-BR 8 COOL TEMP SENSOR 761-GY QQQ
H PLATE 2 200-BK-14 SIGNAL WH-18 C 441-OR-18 L81 (2) ALTERNATOR CONN 11 202-BK-18 2 CONN 27 3 L FUNCTION, CONNECT QQ L
T 1
2
T T 1
2
T T 2
T 28 405-GY-18 447-PK-18 9 FUEL LEVEL SENDER 662-YL 4 SPEEDO LAMP 968-BR-18
FWD PAR SW TO B+
FWD SW TO GND
G QQQ
114-GN FORWARD

L18
FLOOD LAMP 4 PLUG AS. MM 3 T T 3 (22) RIDE HORN
LAMP A222-BK-18 3 102-BU-14 29 417-GY-18 D963-BU-18 24 +8V SENSOR SUPPLY 661-GN 5 TACH LAMP 966-GY-18 4TH GEAR SW TO GND 322-GY
100-5047 (B) FLOOD L 5 PW T T T T T 4 T T 2 CONTROL

126-PK-18
126-PK-18
9X-1439 SSS A232-BK-18 4 102-BU-14 TO HARNESS AS. P T T 22 403-GN-18 432-PK-18 20 BRK OIL PRESS 663-GY 6 GAGE LAMPS 970-GN-18 3RD GEAR SW TO GND 3 200-BK-14 G X X QQQ 6C-5859
QQ L50

202-BK-18
202-BK-18
RH TURN A (5) AUTOSHIFT TRANSMISSION CONTROL LAMP SW 6 QQ T 5 L50 SOLENOID
BK-18 2 200-BK-14 D ALT 102-BU-14 37 416-OR-18 405-GY-18 19 ENG OIL PRESS 971-YL-18 5 200-BK-14 975-WH 1 975-WH 1 GN

E735-PU-18
2ND GEAR SW TO GND

614-PU

614-PU

614-PU

129-BU

614-PU
200-BK

200-BK

200-BK

200-BK

200-BK
E LAMP D D L29 L29 6 T (C) CONTROL GP - DIMMER L49 L49 E
L81
114-2876 STD 960F VALVE

201-BK-18
RD-18 1 606-GY-14 SSS H 109-OR-4 + R 403-GN-18 9X-1423 7 201-BK-18 1 12 113-OR-18 611-PU-14 417-GY-18 40 PRIM STEER 972-BU-18 1ST GEAR SW TO GND 10 114-GN 976-OR 2 976-OR 2 GN (26) BUCKET POSITIONER SW

113-OR-18
113-OR-18

113-OR-18
9X-1406 112-5148 STD 950FII P L 2 3 L 608-GN L 8 103-5526
2 200-BK-14 102-BU-14 2 KEY/WIPER SW PANEL 3 538-BR 403-GN-18 30 ALTERNATOR 720-PU-18 NEUTRALIZER 7 322-GY 6T-5859

310-PU
9 L 8C-5435

308-YL
NOTE F

D744-WH-18

126-PK-18
SSS

D743-GN-18
1 606-GY-14 102-BU-14 201-BK-18 3 504-YL

E702-OR-18
UNUSED 40 605-YL 409-OR-18 29 NEUTRAL 202-BK-18 GROUND 8 B412-YL-18 G J J

E701-PK-18
N N L 5 (B) AUTO RIDE (C) TACH/SPEEDOMETER

202-BK-18
SS 6 L 615-YL

720-PU-18
TO LH

373-GN-18

910-YL-18
STOP/TAIL/ S RD-18 1 604-OR 4 604-OR BK-6 SERVICE 28 102-BU-14 10 4 35 E735-PU-18 416-OR-18 32 SUPPLEMENTAL STEER 321-BR-18 2 138-GN-18 128-PK 1 128-PK 1 OR-18 + BATTERY
304-WH-8

BACKUP ALARM
109-OR-4

202-BK-18
101-RD-4

SS FLOOD TO LH 11 L29 CONTRL SW 100-5888 L51 L48


PARK LAMP T WH-18 3 614-PU-14 3 614-PU-14 CLEAR 29 9 L 102-BU-14 5 L29 19 201-BK-18 113-OR-18 1 + BATTERY F 306-GN-18 START RELAY 6 251-BK 762-YL 762-YL 2 762-YL 2 BU-18 SOLENOID

127-OR
116-BR
LAMP FLOOD L 8 L 12 L L48

201-BK-18

201-BK-18
9X-1404 G BK-18 2 200-BK-14 OPTIONS CODE 2 30 A232-BK-18 614-PU-14 201-BK-18 6 7T-2081 13 611-PU-14 37 UNUSED C413-YL-18 4 WH DATA 307-OR-18 START SW 9 B413-PU-18 761-GY 200-BK 3 200-BK 3 BK-18 GROUND

200-BK
ENGINE LAMP
FLOOD LAMP NOTE F OPTIONS CODE 0 25 A221-BK-18 617-BR 201-BK-18 7 18 615-YL 26 UNUSED 201-BK-18 2 BK GROUND 409-OR-18 4 200-BK-14

615-YL
NEUTRAL (EMS)

200-BK
200-BK
603-PK
615-YL

615-YL
L 11 12

610-OR-14
(B) RUNNING

614-PU-14
9X-1439 COSA ONLY GROUND OPTIONS CODE 1 27 A222-BK-18 617-BR 8 38 537-GN 201-BK-18 2 GROUND E707-GN-18 1 OR +V DISPLAY 126-PK-18 B+ 1 128-PK
MM (28) LIFT POSITIONER SW

307-OR-18
H 200-BK-14 L LAMP SW F (C) FLASHER F 410-WH-18 4 ACTION ALARM E708-PK-18 3 GN CLOCK G
L84 6T-3989 G 8C-5434

507-WH
200-BK-14 202-BK-18 P C 8D-6946 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL MODULE LOAD

118-GY
326-PU

105-BR

614-PU

505-BU

503-BR
TURN

200-BK
L51

308-YL
308-YL

504-YL
REAR L51
L78

608-GN-14 2 202-BK-18 N PANEL PANEL 614-PU-14 1 762-YL


CONN 10 200-BK 538-BR C2 6 BU HARNESS CODE 200-BK 1 BK-18 GROUND

L56
GROUND WINDOW L32 HAZARD (C) SMART ELECTRONIC MONITORING SYSTEM
H 608-GN-14 202-BK-18 N LAMP LAMP IT 2 964-BU 614-PU 537-GN-14 10 49A HEAD LAMP G 128-PK 2 OR-18 + BATTERY
H L79 TO RH TO RH DEFROST FUNCTION 3 100-5778
202-BK-18 7N-5876 963-GN 614-PU-14 7 31 A RD-18 +V 761-GY 3 BU-18 SOLENOID

118-GY

501-GN
502-OR
7N-5876 138-GN-18

118-GY

118-GY

118-GY
500-BR

506-PU
GROUND F

614-PU
L78 INDICATOR

200-BK
S RD-18 1 604-OR-14 L79 FLOOD FLOOD CUSTOM 4 987-WH QQ 124-GN-14 4 30B F 251-BK B BK-18 GROUND
LAMP LAMP LAMP L24 L24

12

11
10
4
3
FEATURE 5 (A) ACTION

200-BK-14

2
1

5
8
7
6
9
T WH-18 3 617-BR-14 WH 2 429-YL-18 202-BK-18 608-GN 144-GN 521-YL-14 2 49 410-WH-18 1 RD B412-YL-18 C WH-18 SIGNAL

102-BU-14
L74 L74 CUSTOM L15 + BATTERY

105-BR
L ONLY P ALARM ABBREV COLOR

615-YL
L L

615-YL
G BK-18 2 200-BK-14 1 201-BK-18 202-BK-18 615-YL 6 128-PK 200-BK-14 30 201-BK-18 2 BK 661-GN

200-BK
102-BU-14
FEATURE (19) LIFT POSITION SENSOR

138-GN-18
Y A 202-BK-18 L 617-BR 7 128-PK E701-PK-18 515-GY-14 21 (C) COSA ROADING 3E-6328 200-BK

614-PU-14
L10

200-BK-14
STOP/TAIL/PARK LAMP ONLY 102-BU 110-8190 RD RED
DUAL LOW IDLE 11 G954-GN-18 614-PU 614-PU-14 8 D744-WH-18 516-GN-14 20 FLASHER 662-YL

251-BK
614-PU
200-BK-14
200-BK-14
200-BK-14

200-BK

200-BK
614-PU
8C-6207 (USA) N 614-PU 614-PU WH WHITE

202-BK-18

B999-GN-18
CAT LINK + 8 944-OR-18 D743-GN-18 517-BU-14 1 6C-8846 200-BK

1
2
(18) LIFT CYL PRESSURE SENSOR

965-WH-18
L L21 L87

970-GN-18

307-OR-18
306-GN-18
409-OR-18
966-GY-18
968-BR-18

972-BU-18

720-PU-18
321-BR-18
OR ORANGE

202-BK-18

126-PK-18
969-YL-18

971-YL-18
CAT LINK - 9 945-BR-18 614-PU-14 E702-OR-18 200-BK-14 200-BK

L28
LEFT TURN LAMP UPPER CAB L13 L13 L21 L87 FF FF 103-2040 YL YELLOW

200-BK-14
G

L54
7X-6066 (USA) + BATTERY 1 164-WH 200-BK 373-GN-18 200-BK 200-BK L51
GROUND N TO PK PINK
200-BK-14

H AUTO/MAN SW (N/O) 21 973-BR-18 200-BK 200-BK 126-PK-18 200-BK 200-BK 138-GN-18 1 138-GN-18 A OR-18 +V
BK-18 2 200-BK-14 AUTO/MAN SW (N/C) 20 977-YL-18 BEACON 200-BK 310-PU 910-YL-18 102-BU-14 11 200-BK 200-BK 251-BK 2 251-BK-18 B BK-18 GROUND BK BLACK
F (C) ACTION GY GRAY
RD-18 1 605-YL-14 SOL 2 SW GND 12 968-BR-18 N 200-BK PANEL 308-YL 720-PU-18 605-YL-14 23 605-YL 200-BK 411-PK-18 B413-PU-18 3 B413-PU-18 C WH-18 SIGNAL
N L11 LAMP
CONN 14 SOL 1 SW TO B+ 19 B999-GN-18 LOWER CAB 200-BK-14 606-GY-14 16 606-GY 201-BK-18 PU PURPLE

614-PU
200-BK
L58 LAMP

118-GY
118-GY

118-GY

10
GROUND 9W-2111 BR BROWN
CONN 8

1
4
2
3
7
6
8
5
9

7
8
2
1
5
4
3
6
9
SOL 6 SW GND 14 972-BU-18 L54 A538-OR-14 7N-5876 200-BK-14 FRONT RH SW PANEL 615-YL 200-BK COSA ONLY
L22 L22 P P
604-OR-14

H A SOL 2 SW TO B+ 18 969-YL-18 200-BK-14 439-YL-18 GN GREEN


(1) BACKUP ALARM TO C.B. L L P RR 1 L16 AAA BEACON BU BLUE

B999-GN-18
2 200-BK-14 SOL 1 SW GND 13 965-WH-18 L 200-BK-14 NOTE: ON VEHICLES WITHOUT 910-YL-18 N AAA

965-WH-18
3T-1815

970-GN-18
VOLTAGE

966-GY-18
IMPLEMENT PILOT 9X-9556

968-BR-18

972-BU-18
PANEL LAMPS

CONN 17

969-YL-18

971-YL-18
7 608-GN-14 SOL 5 SW GND 15 971-YL-18 202-BK-18 12 IMPLEMENT PILOT SWITCH, 2 606-GY 603-PK 1 RD

CONN 18
603-PK

200-BK
H L72 L72 CONVERTER SYMBOL DESCRIPTION
LOCKOUT SW 7N-5876 (7) FORWARD

L9
321-BR 9 617-BR-14 SOL 4 SW GND 16 970-GN-18 614-PU-14 6 CONNECT WIRE AS. RR TO 3 200-BK 2 BK U EEE EEE

L8
200-BK
614-PU
L55

200-BK
1 L L55

200-BK
CUSTOM FEATURE F N HORN BLADE, SPADE, RING,

2
1
3
4
AAA

200-BK
121-YL 5 605-YL-14 L72 L72 200-BK-14 L68 L68 SOL 3 SW GND 17 966-GY-18 977-YL-18 610-OR-14 5 L27 L27 HARNESS AS. P GN-18 4 L15 L15 114-GN 1 114-GN
H L 2 L86 ONLY P (C) NEUTRALIZER (HIGH TONE) OR SCREW TERMINAL
6 606-GY-14 200-BK-14 AIH SW 7 373-GN-18 608-GN 4 322-GY 2 322-GY

614-PU-14
3 L L27 F F

G953-BU
H OVERRIDE LAMP EEE 7T-0969

1
2

128-PK
128-PK
8 614-PU-14 200-BK-14 RIDE CTRL SW GND 24 D743-GN-18 973-BR-18 615-YL 7 F 200-BK
N 4 T HH CIRCUIT CONNECTED
200-BK-14

D BK-18 2 200-BK-14 3 321-BR RIDE CTRL SW GND 26 D744-WH-18 L 5 A538-OR-14 617-BR 8 200-BK 200-BK 910-YL-18 7N-5876 U
L10 L10 D

5
4
2
3
1
7
8
6
200-BK

RD-18 1 606-GY-14 4 604-OR-14 DWNSHFT SW (N/O) 22 978-GN-18 A538-OR-14 A538-OR-14 1 113-OR-18 1 HH -


6 L REAR WINDOW L26 P T L12 L12 (C) TRANSMISSION + HH (13) FUEL LEVEL CIRCUIT NOT CONNECTED
1 121-YL DWNSHFT SW (N/C) 23 974-PU-18 439-YL-18 977-YL-18 11 614-PU-14 201-BK-18 2 228-BK-18

L31
RIGHT TURN LAMP L26 L24 L22 F SENDER
DEFROST SW

5
7
8
6
1
2
3
4
AUTOMATIC

L24
RIDE CTRL SOL 37 976-OR-18 (B) TRANSMISSION 973-BR-18 10 P L11 614-PU 614-PU-14 439-YL-18 447-PK-18 3 469-GN-18
7X-6066 (USA) DUAL HP SOL 38 795-YL-18 CUSTOM FEATURE 439-YL-18 2 200-BK MODE LAMP 9X-4942 ELECTRICAL CONNECTION
AUTO/MANUAL SW
200-BK-14
200-BK-14

L55 TO MACHINE STRUCTURE

D744-WH-18
200-BK-14 ONLY

D743-GN-18

E702-OR-18
200-BK-14 603-PK 3

373-GN-18
E701-PK-18

310-PU
603-PK
9X-9099 L11

120-YL
7N-5876

615-YL

202-BK-18
308-YL
STOP/TAIL/PARK LAMP TO FRAME AIR HEATER RELAY 10 334-BU-18 164-WH-18 150-OR-14 108-BU-14 9 614-PU-14 614-PU-14 200-BK-14

E735-PU-18
129-BU
INTERNAL ELECTRICAL

201-BK-18
L88 L88 L32 L32 V

910-YL-18
8C-6207 (USA)

720-PU-18
A

200-BK-14
126-PK-18

439-YL-18
200-BK

201-BK-18 PRK BRK SW (N/O) 3 419-YL-18 164-WH-18 614-PU-14 537-GN-14 614-PU-14 F F CONNECTION TO SURFACE
1 FLOOD LAMP

102-BU-14
200-BK-14
H PRK BRK SW (N/C) 4 D735-PK-18 202-BK-18 2 614-PU-14 606-GY-14 124-GN-14 1 200-BK OF COMPONENT
N L32 4 CAB

606-GY-14
TRANSMISSION AUTO/MAN SW OPERATION IND LAMP

L32

605-YL-14
S RD-18 1 604-OR-14 ENG SPD IN 6 450-YL-18 L59 200-BK 1 200-BK-14 605-YL-14 521-YL-14 2 615-YL CONNECTOR
L88 U

10
11
12
FLOOD
L15 7N-5876
CONN 23

1
9
8
2
7
6
5
4
3
T WH-18 3 614-PU-14 200-BK-14 TRANS SPD IN 5 710-GN-18 L88 L P 515-GY-14

200-BK
615-YL
TERM TERM IND (B) BEACON SW V 5 LAMP ATCH WIRE, CABLE &
G

3
4
1
2
5
BK-18 2 200-BK-14 SOL 2 - FWD 32 752-YL-18 L 2 108-BU-14 1 507-WH 516-GN-14 4 F A
6T-3990 L33 RIGHT TURN 9X-1439 COMPONENT

C
MODE 1 TO 2 2 TO 3 LAMP

A
B
SOL 6 - SPD 1 36 901-WH-18 200-BK-14 2 506-PU 517-BU-14 200-BK
L73 L73 OPEN ROPS HARNESS 3 L 3 2 6 5 P 3 IND LAMP CIRCUIT GROUPING

164-WH-18
SOL 1 - REV 31 751-GN-18 603-PK P FOR 606-GY

164-WH-18

114-GN
322-GY
H (B) BLOWER SW L31 L31 N JJ JJ L#

113-OR-18
L74 V

201-BK-18

447-PK-18
L74 AUTO OPEN CLOSED ON V 7N-5876
200-BK-14

608-GN-14 SOL 5 - SPD 2 35 900-PU-18 AIR 537-GN-14 615-YL DESIGNATION


L72 L72 L13 L28 6P-3236 L8 L8

L13

L28
200-BK-14 SOL 4 - SPD 3 34 755-OR-18 L58 L58 144-GN SEAT 606-GY-14 L9 200-BK
H MANUAL CLOSED OPEN OFF L23 L9 N JJ JJ
SOL 3 - SPD 4 33 754-BU-18 L59 200-BK-14 (A) TURN SIGNAL SW 605-YL-14 FRONT DASH ASSEMBLY
FLOOD LAMP L59
SOL GND RETURN 39 975-WH-18 9G-5589 L1
9X-1439 (C) DIMMER SW IDENT PART NO. CHG LOC NOTE
L1 L1 HARNESS AS.
L79

L78
L84

108-BU-14 SEAT AIR COMPRESSOR 200-BK-14 200-BK-14


L73
L74
L72

L68
L80

L57

L54
L56
L24 L10 L10 (A) RESISTOR 2H-1855 A STD
107-0050 03 A-3

L24
TRANSMISSION NN 124-GN-14 BLOWER MOTORS L P 614-PU-14
L L12 L12 9G-1950 XX A 109-4233 02 A-3 ATCH F

L2
RELAY PANEL 150-OR-14 DEFROSTER 4 516-GN-14 L2 Q
4TH GEAR FWD REV 15A L13 L13 S B 8E-6402 01 C-12
A 144-GN BEACON 1 124-GN-14 124-GN-14 L31 619-GN-14 3
101-RD-18 CL #3 CL #2 CL #1 10 L31 517-BU-14 XX C 9U-2763 05 A-15
1 126-PK-18 TRANSMISSION SHIFTER 126-PK-18 126-PK-18 126-PK-18 515-GY-14 611-PU-14 2
CONN 16

L SPARE
NN L L14 L14 L8 L8 S D 107-3112 04 E-13 STD
(D) RUNNING LAMP BKR 2 118-GY WIPER MOTORS 9 118-GY 126-PK-18 126-PK-18 S 610-OR-14 1
15A L9 A Q XX D 107-2653 04 E-13 ATCH F
3T-2662 138-GN-18 PAYLOAD MEAS SYS 8 138-GN-18 126-PK-18 522-WH-14 S 200-BK-14
(D) RESISTOR (B) 15A CIRCUIT 120-YL VOLTAGE CONVERTER 7 120-YL 403-GN-18 L9 P S S 130-GN-14 2 130-GN NOTE: ON VEHICLES WITHOUT E 107-1007 02 B-11
L84

409-OR-18

L23
A A L84 L23

WH
WH
WH
WH

WH
WH
6T-2217 HI/LO BEAMS, CONNECT WIRE GG F 106-1036 04 E-5

L
L
L
L
L
101-RD-14 102-BU-14 BREAKERS 6 113-OR-18 L13 113-OR-18 113-OR-18 113-OR-18 L13 522-WH-14 3 (A) THERMOSTAT 604-OR-14 3
15A (20) TRANSMISSION SOLENOID 5 6 AS. GG TO HARNESS AS. Q. G 107-0102 01 A-3 STD
(B) FUSES(10A) A401-YL-18 164-WH L13 516-GN-14 4 619-GN-14 3 GN-14

NN 10A
10A
NN 10A
10A
NN 10A
NN 10A
NN 10A
VALVES 12V (6) 6N-8589 L10 L10 SW 109-3490 00 E-2 NOTE F

112-PU-14
112-PU-14
G
A A 102-BU-14
CONN 6 3E-3748 10A FUSES (14)
2 128-PK 537-GN-14 517-BU-14 5
3E-5464 L5 611-PU-14 5 2
H 9U-4371 01 D-15 STD

NN
10A FORWARD HORN 114-GN 12 102-BU-14 409-OR-18 515-GY-14 1 610-OR-14 4 1

2
1

2
1

2
1
A 10A A L75 L75 B B B L54

128-PK
NN
E B 3K-8782 106-0998 01 F-15 NOTE F

D744-WH-18
H

D743-GN-18
11 8

E702-OR-18
STOPLAMPS 130-GN-14 112-PU 105-BR 124-GN-14 200-BK-14 2 200-BK-14

E735-PU-18
200-BK-14

E701-PK-18
439-YL-18
A A L14 L14

910-YL-18
J A-1/E-1

720-PU-18
8R-8139 00
RELAY PANEL

10A BACKUP ALARM 121-YL 923-GY-18 H 975-WH-18 112-PU 3 129-BU 614-PU-14 6 200-BK-14 126-PK-18 1 SERVICE BRAKE
A 10A A KEY 105-BR 105-BR 754-BU-18 G 754-BU-18 112-PU 164-WH 113-OR-18 7 720-PU-18 7 PEDAL AS. (25) NEUTRALIZER SW K 9U-2770 00 B-13
L76 L76
C 3K-8782 FUSE BK-18 2
308-YL
306-GN
922-BR-18
752-YL-18
B
A 752-YL-18
975-WH-18 112-PU
112-PU
CONN 7 977-YL-18
973-BR-18 L26
403-GN-18
E735-PU-18
515-GY-14
515-GY-14 515-GY-14
106-4841 105-6117 L
N
105-4347
9U-2810
02
01
C-10
F-10 STD C
ATCH

619-GN-14
4K-5122 FUSE BK-18 1 921-WH-18 D 975-WH-18 112-PU FUSE HOLDERS (14) 944-OR-18 439-YL-18 Q DDD N 9U-2811 01 D-11
HOLDER A L64 4K-5122 L25 L25 (A) HORN SWITCH DDD P 117-1387 01 B-5
751-GN-18 C 751-GN-18 112-PU 945-BR-18 439-YL-18 E701-PK-18 1 126-PK-18

515-GY-14
200-BK-14
KK 2T-3360 DDD Q 107-0106 00 C-2
306-GN 924-GN-18 J 975-WH-18 TERMINAL STUD 9G-8451 373-GN-18 E701-PK-18 E702-OR-18 4 720-PU-18
105-BR

L30 R 9U-2771 01 A-3


200-BK-14

755-OR-18 I 755-OR-18 112-PU D744-WH-18 E702-OR-18 910-YL-18 P 130-GN 2 130-GN-18


(D) START (B) 10A FUSES L30 L24 S 7X-6015 03 C-3

L24
925-YL-18 F 975-WH-18 112-PU D743-GN-18 910-YL-18 944-OR-18 322-GY 604-OR-14 3 604-OR-18
200-BK
200-BK

126-PK-18

113-OR-18
A (D) MAIN A A RELAY

102-BU-14
E 900-PU-18 E 900-PU-18 112-PU L58 B999-GN-18 720-PU-18 200-BK-14 945-BR-18 T 105-4358 01 D-7
200-BK
308-YL

DDD DDD
A 80A

105-BR
RELAY
CONN 26
101-RD-18
101-RD-14

(17) ENGINE SPEED U 107-0104 00 D-2

615-YL

L25
3E-0075 450-YL-18 2 WH-18 926-BU-18 L 975-WH-18 112-PU 965-WH-18 E735-PU-18 615-YL L12
SENSOR L25 944-OR-18 S S V 4E-0597 02 D-6 ATCH
311-WH

(D) MAIN 3T-0376 202-BK 1 BK-18 901-WH-18 K 901-WH-18 112-PU 969-YL-18 201-BK-18 201-BK-18
101-RD
101-RD
101-RD
101-RD

BUS BAR

177-OR-4

304-WH

109-0267 L24 (25) STOP LAMP SW W 8R-8182 02 B-13 ATCH

L24

2
1

1
2
975-WH M 112-PU 968-BR-18 945-BR-18 521-YL-14

L54
7V9275

177-OR-8

BREAKER A A L24 B-13 NOTE E


200-BK E N B B B 112-PU 966-GY-18 L24 200-BK-14 432-PK-18 105-6118 W 8R-8183 01

NN
NN
NN
NN
NN
NN
9S-4693 L31 L31 L8

NN
L65
1
2

1
2

1
2
202-BK 1 BK-18 (15) TRANSMISSION 112-PU-4 970-GN-18 L31 200-BK-14 429-YL-18 BK-14 X 8R-9599 02 B-1/F-1 ATCH
A P P MOTOR
L78

A 304-WH-8 710-GN-18 2 WH-18 SPEED SENSOR 971-YL-18 A538-OR-14 105-BR 200-BK-14 251-BK-18 405-GY-18 WH/RD-14 FF 103-4772 00 A-2/D-1 ATCH
L78 L56 L56 P

10A
10A
10A
10A
10A
10A
10A
P
WH
WH

WH
WH

WH
WH
109-OR-4 3E-7886 972-BU-18 105-BR 105-BR 200-BK-14 202-BK-18 202-BK-18 443-YL-18 HH 116-6510 00 D-1 STD
L54
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

A L54 251-BK-18 P P (A) BLOWER JJ 4E-0630 01 D-2/F-2


101-RD-4 202-BK-18 603-PK 307-OR-18 615-YL 201-BK-18 P 416-OR-18

307-OR-18

306-GN-18
D-8

720-PU-18

321-BR-18
109-OR-4 310-PU 113-OR-18 SEMS 202-BK-18 615-YL 615-YL 307-OR-18 201-BK-18 417-GY-18 BK-14 619-GN-14 G QQ 102-7529 01

SPARE L
L
L
L
L
L
80A L65 L65 L57 L57 L32 MOTOR 9G-8697
FLOOD LAMP TT 106-3468 00 A-15 ATCH

L32
A A A 311-WH L72 127-OR FRONT FLOODS L56 202-BK-18 L57 120-YL 441-OR-18 WH/RD-14 619-GN-14
101-RD-4 302-OR L72 116-BR REAR FLOODS 202-BK-18 102-BU-14 102-BU-14 102-BU-14 102-BU-14 442-GY-18 9X-1439 WW 4E-7462 02 B-7
L79 L74 L74 L35 CAB 200-BK-14
1ST GEAR 2ND GEAR 3RD GEAR
311-WH

945-BR-18 496-WH-18 XX 102-9541 00 C-2


101-RD

(D) ALTERNATOR 207-BK L58 L58 129-BU CIGAR LIGHTER G954-GN-18 118-GY GROUND 200-BK-14 G
L73 L73 CL #6 CL #5 CL #4 251-BK-18 L35 944-OR-18 CCC 8R-9190 01 E-6 NOTE D
BREAKER 203-BK 164-WH-18 AUTOSHIFT 504-YL 447-PK-18 L

138-GN-18
L59 L86 L86 L34 L34 P G AAA 4E-1188 02 E-2
9S-4693 L75 L75 128-PK KICKOUTS 503-BR L32 307-OR-18 L24 611-PU-14 GND
L56 L56
L76

L27
LEFT TURN DDD 106-4840 01 C-1
CONN 22

L32
109-OR TRANSMISSION L59 L54 L54 505-BU 720-PU-18 501-GN 4 GN H 605-YL-14 1 RD-18
L34 MOTOR (10) FRONT LAMP EEE 107-3156 00 B-2/D-2
112-PU-4 L64 1 200-BK-14 2 BK-18
L64

102-BU-14

L28
200-BK P 200-BK-14 2 BK T° WIPER 7X-6066 PPP 105-8144 01 F-1 ATCH F

720-PU-18
A401-YL-18

L65 L65 L57 L57 L33

L32
3E-7512 QQQ 109-3492 00 F-1 ATCH F
102-BU-14
304-WH

311-WH

200-BK 200-BK 5 944-OR-18 118-GY 6 GY


109-OR

306-GN

302-OR
101-RD
105-BR

112-PU

310-PU

P
207-BK
203-BK

112-PU-4
308-YL

K K L85 L85 L35 L24 L13 L13 B+ PPP 105-8142 00 E-1 NOTE F
CONN 4

G954-GN-18
6 945-BR-18 500-BR 3 BR
306-GN

D735-PK-18

B413-PU-18
310-PU

105-BR

B412-YL-18
308-YL

L80

901-WH-18

975-WH-18
L80
751-GN-18

755-OR-18

710-GN-18

978-GN-18

976-OR-18

138-GN-18

610-OR-14
334-BU-18
QQQ 109-3491 00 E-1 NOTE F
754-BU-18

900-PU-18

974-PU-18

614-PU-14
(9) FRONT

202-BK-18

126-PK-18

251-BK-18
419-YL-18
450-YL-18

795-YL-18
752 YL-18
4 B413-PU-18 502-OR 5 OR
WASHER MOTOR L75 L75 L34 L34 RRR 106-1000 00 F-15 ATCH F

507-WH

987-WH
1 138-GN-18

963-GN

608-GN

144-GN
MOTOR

128-PK
506-PU

964-BU
310-PU

617-BR

326-PU
105-BR
L58

762-YL

308-YL
A 7T-8890 L72 L72 L58 L23 SSS 106-0999 01 E-15 ATCH F
RELAY PANEL 3 B412-YL-18
L74 L74 L23
13

14
15

12

16
17

18
19
20

10
11

(9) REAR A
5

1
9

2
7
3

K 2 251-BK-18 G953-BU
K WASHER K L73 L73 WIRE AS.
DIAGNOSTIC CONNECTOR 1 KK P P
CONN 5 7T-8890 506-PU 2 L69 L69 L75 L75 114-GN
P
L2 L2
G M 4E-2244 00 A-3/B-14
24
22
23

12
19
14
18
13
10
15

16

11
17

20

24
22
23
13
12
18
17
19

15
10

16

11
14

20

24
306-GN 22
321-BR 23

12

14

16
416-OR-18 10
15

496-WH-18 17
11

18

13
19
606-GY-14 20
L71

RIGHT TURN Z 4E-3188 00 C-13

21

21

611-PU-14 21
9
3

7
4
2
6

3
9

7
4
2
6

9
3

2
5
8

1
507-WH 3 L71 L74
130-GN-14 E A A CONN 2 A L5 L5
606-GY-14 1 RD-18

GROUND STRAP 7G-1060


LAMP Y 6T-6962 00 E-14
L84 L84 L74
429-YL-18
CONN 3 200-BK-14 2 BK-18
7X-6066 GG 8R-2649 00 C-1
901-WH-18
921-WH-18

522-WH-14
975-WH
B 201-BK-18 112-PU-4 B

976-OR
202-BK

322-GY
751-GN-18

755-OR-18
924-GN-18

710-GN-18

978-GN-18

113-OR-18
403-GN-18

441-OR-18
923-GY-18

405-GY-18

417-GY-18

442-GY-18
754-BU-18

900-PU-18

926-BU-18

974-PU-18

102-BU-14

720-PU-18

A401-YL-18
922 BR-18

432-PK-18

447-PK-18

201-BK-18
L46
925-YL-18

450-YL-18

521-YL-14

429-YL-18

443-YL-18

605-YL-14
752 YL-18

L46 (B) TRANSMISSION

617-BR-14

608-GN-14
201-BK-18 L46 (B) FLOAT DETENT (B) TILT DETENT (B) LIFT DETENT 3 200-BK-14 KK 103-1091 01 B-10

614-PU-14
L67 L67 DOWNSHIFT SW L1 LL 8R-9526 00 A-13

L37

L36
BK-18 2 417-GY-18 2 201-BK-18 SOLENOID SOLENOID SOLENOID 4 200-BK-14
975-WH

128-PK
C L84 L47 L47
(21) ENGINE
301-BU-10
200-BK-10 L84
PRIMARY
STEERING SW
BK-18 1
W
201-BK-18
201-BK-18
3
1
L73 L73 201-BK-18
441-OR-18 E A CONN 21 L47
L45 L45 E WW
9X-4959 WW CONN 12 5
1
200-BK-14
128-PK
200-BK-14
619-GN-14
FLOOD LAMP
9X-1439
NN
UU
105-4359
6W-8944
01
00
C-11
F-5
SHUTDOWN C 109-4215 7 974-PU-18 WW1 2 8 G SS 4P-5787 00 E-13
W 403-GN-18 976-OR 976-OR L46 795-YL L45 1 974-PU-18 B412-YL-18
SOLENOID C NON-GERMAN ROADING VERSION 6 L47 L45 978-GN-18 3 4 2 VV 9Y-1948 00 F-14
113-OR-18 975-WH 975-WH 975-WH 3 978-GN-18 611-PU-14 138-GN-18
8C-3663 GN 1 795-YL 334-BU-18 2 975-WH L47 112-PU-4 614-PU-14 202-BK 2 202-BK-18 WW WW 605-YL-14 6 251-BK-18 322-GY A EEE (8) FORWARD MM 109-6280 00 E-10
C L77 L77 604-OR-14 EEE
L47 PILOT L1 RR 110-0553 00 D-8

L39
326-PU GN 2 975-WH 321-BR 795-YL-18 5 795-YL 403-GN-18 506-PU 606-GY-14 9 B413-PU-18 114-GN 322-GY 2 322-GY HORN

L38
L64

W W VALVE GP FFF 107-5630 00 F-11 ATCH

1
6
4
3
5
2
614-PU-14 419-YL-18 3 L85 614-PU-14 507-WH 202-BK-18 L7 200-BK-14 10 114-GN 114-GN 114-GN 1 114-GN (LOW TONE)
(21) DUAL HORSEPOWER SOLENOID VALVE A 6E-5019 L3 L3 322-GY EEE GGG 107-5631 00 F-11 ATCH

L44
BK-18 2 417-GY-18 2 L72 606-GY-14 D735-PK-18 4 506-PU 608-GN-14 202-BK-18 200-BK-14 7 7T-0969

322-GY
111-0570 PRIMARY L72 HHH 107-5628 00 F-11 ATCH
BK-18 1 201-BK-18 3 605-YL-14 202-BK 1 202-BK-18 507-WH 310-PU 200-BK-14 A G

761-GY
128-PK
200-BK
200-BK

200-BK
762-YL
NOTE C (15) TRANSMISSION OIL STEERING SW W 1 617-BR-14 310-PU 102-BU-14 SWITCH OPERATION 614-PU-14 619-GN-14 6 619-GN-14 JJJ 117-1905 00 F-3
109-4215 L6 KKK 117-1904 00 F-3
TEMPERATURE SENDER BK-18 1 201-BK-18 608-GN-14 974-PU-18 L45 102-BU-14 113-OR-18 617-BR-14 322-GY 1 605-YL-14 (22) RIDE
L64 L64 L45 G X X LLL 117-1903 00 F-3
113-OR-18 A 4W-9972 BK-18 2 416-OR-18 102-BU-14 978-GN-18 113-OR-18 403-GN-18 322-GY 611-PU-14 2 606-GY-14 CONTROL
1 201-BK-18 201-BK-18 B (29) SUPPLEMENTAL A401-YL-18 202-BK 608-GN-14 614-PU-14 DOWN TERM TERM TO ENGINE 605-YL-14 9 975-WH 975-WH 1 975-WH 1 GN MMM 117-1902 00 F-3
M L6 L6 SHIFT 1 TO 2 3 TO 4 END FRAME SOLENOID
(20) A/C CLUTCH 2 405-GY-18 443-YL-18 C BK STEERING SW GERMAN ROADING VERSION NOTE E 105-BR 617-BR-14 617-BR-14 617-BR-14 761-GY 201-BK-18 606-GY-14 10 976-OR 976-OR 2 976-OR 2 GN VALVE CABLE AS.
SOLENOID 3 C M T° 109-4215 L71 L71 308-YL 308-YL L36 L36 762-YL
L4 L4 L40 L40 201-BK-18 L3 200-BK-14 8 762-YL
201-BK-18

C 306-GN 326-PU ENGAGED OPEN CLOSED 128-PK 201-BK-18 200-BK-14 7 761-GY 6T-5859 AA 4E-1716 01 F-14
102-0347 L65 L65
RD-18
BU-18

BB 8W-3083 00 E-14
BK-18

BK-18 2 417-GY-18 417-GY-18 310-PU 202-BK 105-BR L46 976-OR 201-BK-18 614-PU-14 614-PU-14 4
DISENGAGED CLOSED OPEN L46 G J J CC 4E-2604 00 F-14
BK-18 3 201-BK-18 201-BK-18 L70 L70 112-PU-4 202-BK 522-WH-14 975-WH 617-BR-14 617-BR-14 5
BK-18 1 416-OR-18 416-OR-18 416-OR-18 521-YL-14 200-BK-14 611-PU-14 3 200-BK-14 128-PK 1 128-PK 1 OR-18 + BATTERY DD 7P-6682 01 E-14
L85

L6
L85
GN-14
GN-14

L6 EE 4E-7320 00 F-14

201-BK-18
201-BK-18
L77 L77 LL A 432-PK-18 L70 L70 432-PK-18 L80 432-PK-18 L38 L6 B412-YL-18 A G 762-YL 2 762-YL 2 BU-18 SOLENOID
(23) START AID 202-BK-18 334-BU-18 L38 3 PP 115-9998 00 F-14 ATCH
L85 310-PU L85 201-BK-18 429-YL-18 L38 L37 138-GN-18 200-BK-14 200-BK 3 200-BK 3 BK-18 GROUND
L80 BBB 101-2640 00 E-5
CONN 13 SOLENOID 419-YL-18 310-PU 975-WH 405-GY-18 128-PK 251-BK-18 4 200-BK-14
VVV 109-3589 00 F-13 ATCH

L39
D735-PK-18 417-GY-18 416-OR-18 B413-PU-18 5 200-BK-14 (26) BUCKET POSITIONER SW
9G-4365 L39 8C-5435 WWW 109-3591 01 F-13 ATCH
BK-18
BK-18
1
2

(27) ENGINE 8 795-YL 201-BK-18 L69 L69 507-WH A401-YL-18 L39 975-WH 1 128-PK
L77 432-PK-18 L46 L46 7 G XXX 109-3592 01 F-13 ATCH
OIL SW 9 975-WH 506-PU 417-GY-18 L46 976-OR B412-YL-18
L37 L37
9X-4276
5
2
443-YL-18
201-BK-18
A A L68 L68 200-BK-14
200-BK-14
WIRE GROUP COLOR DESCRIPTIONS 443-YL-18
441-OR-18
L37 L4 L4
762-YL
128-PK 251-BK-18
2
6
138-GN-18
251-BK
200-BK-14
128-PK
200-BK
128-PK
1
2
BK-18 GROUND
OR-18 + BATTERY
YYY 109-3593
ZZZ 109-3595
01
00
F-13
F-13
ATCH
ATCH

200-BK
(26) PARK (25) BRAKE SW
2
1

1
2
3

1
2
3

4 405-GY-18 200-BK-14 321-BR 761-GY 8 B413-PU-18 761-GY 3 BU-18 SOLENOID


1 113-OR-18
L66 A BRAKE SW 9X-9643 L67
201-BK-18
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF 306-GN L39 322-GY
L67 L40 (28) LIFT POSITIONER SW THIS SCHEMATIC IS FOR THE 950FII AND 960F (101-2781 CHG02)
311-WH

9W-2653 SHOWN
310-PU

ARC 3 326-PU 201-BK-18 201-BK-18 201-BK-18


RD

RD

L40
BU

BU

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


BK

BK

L2
L40 L2
WITH BRAKE CONN 15 G 8C-5434
1
2

SUPPRESSOR 7 522-WH-14 SHOWN 201-BK-18 201-BK-18 447-PK-18


TT 105-8827 6 521-YL-14 WITH OFF 201-BK-18 201-BK-18 113-OR-18 138-GN-18 A RD-18 +V COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE
A
TT C BRAKE OFF 200-BK STARTING CIRCUIT 114-GN 611-PU-14 A R R 251-BK B BK-18 GROUND WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL A
C A L41
522-WH-14 2 522-WH-14 795-YL 130-GN-14 610-OR-14 720-PU-18 496-WH-18 496-WH-18 4 496-WH-18 1 BK-18 B412-YL-18 C WH-18 SIGNAL
513-OR-14 1 521-YL-14 975-WH STARTING AID CIRCUIT 604-OR-14 126-PK-18 130-GN-14 201-BK-18 2 201-BK-18 2 BK-18 THE CAT LINK WIRES (944-OR & 945-BR) MUST BE TWISTED
L5 L5 (19) LIFT POSITION SENSOR TOGETHER AT LEAST 1 TURN PER INCH
405-GY-18 200-BK-14 114-GN 610-OR-14 113-OR-18 1
443-YL-18 MONITOR CIRCUIT 200-BK-14
L42 L41 L41
130-GN-14 126-PK-18 442-GY-18 442-GY-18 3 110-8190 NOTE: ACTUAL TRANSMISSION GEAR, VEHICLE SPEED AND

138-GN-18
200-BK 201-BK-18 200-BK-14 604-OR-14 604-OR-14 (14) HYDRAULIC OIL LEVEL SW ENGINE SPEED INFORMATION ARE SENT TO CMS VIA THE CAT
L66 L66
L66
326-PU TRANSMISSION CONTROL CIRCUIT 200-BK 114-GN CONN 24 DATA LINK FROM THE POWERTRAIN CONTROL

251-BK
TT R M 3E-9342
521-YL-14 113-OR-18
BK-18 2 513-OR-14 522-WH-14 PANEL LAMP CIRCUIT 113-OR-18
L43
113-OR-18 A
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
2 3 BK-18 1 521-YL-14 113-OR-18 605-YL-14 200-BK 201-BK-18 B B412-YL-18 G FF FF NOTE A: NORMALLY OPEN, HELD CLOSED BY PROPER
1 113-OR-18 HEATER AND AIR CONDITIONER CIRCUIT 606-GY-14
L44 200-BK-14 442-GY-18 C BK
M
138-GN-18 1 138-GN-18 A OR-18 +V REFRIGERANT CHARGE
L42 L42

L7
113-OR-18 L42 200-BK-14 L7 251-BK 251-BK 2 251-BK-18 B BK-18 GROUND NOTE B: TO BE INSTALLED BY DEALER
WIPER/WASHER CIRCUIT 200-BK-14

B413-PU-18 3 B413-PU-18 C WH-18 SIGNAL NOTE C: FOR USE ON 960F ONLY
(21) A/C REFRIGERANT SW 113-OR-18 (14) HYD TEMP SENDER NOTE D: RADIO TO BE SPECIFIED BY CUS TOMER AND INSTALLED
L43 L43 (18) LIFT CYL PRESSURE SENSOR BY DEALER
114-5334 L43 113-OR-18 4W-9972
NOTE A L44 L44 L44 103-2040 NOTE E: TUV ONLY
NOTE F: FOR COSA ROADING ONLY

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
24 33 12 35 9 11 5 40 13 38 7 31 A 29 19 18

25
36

34
2

1 10

16 26

20 22

21 C

6 27 17 23 D 32 15 30 14 39 8 B 28 37

6 D 23 5 9 11 A 40 B 32 10 C
30

16
19

2
28

20 26

21 29

1 8

25
36
18
3
37
33 27 24 12 35 17 15 31 14 38 13 39 34 7 22

You might also like