360 DEGREE FLEXIBLE DRILLING

MACHINE
A Project report submitted in fulfilment of the requirement for the degree of

Diploma In Mechanical Engineering

Submitted by:
Mechanical Engineering
(GROUP NO: -09)
Session 2018-2021
Under the guidance of: MR IBRAHIM SIR
Lecturer in Dept. of Mechanical Engineering

Department of Mechanical Engineering

AL-KABIR POLYTRCHNIC, JAMSHEDPUR
 PROJECT REPORT
ON
360 DEGREE FLEXIBLE DRILLING
MACHINE
SUBMITTED TO

AL-KABIR POLYTECHNIC

SUBMITTED BY
GROUP NO. – 09

Under the guidance of

MR. IBRAHIM

For partial fulfilment of the requirement of degree of

Diploma
Engineering in Mechanical
2018-2021

(AUGUST 2021)
 CANDIDATE DECLARATION
We declare that this written submission represents my ideas in our own words and where
other ideas or words have been included. We have adequately cited and referenced the
original sources. We also declare that we have adhered all the principles of academic
honesty and integrity and have not misrepresented or fabricated or falsified my idea in
discliminary action by the institute that can evoke penal action from the sources which have
thus not been properly cited or from whom proper permission has not been taken when
needed.

SL.N NAME REGISTRATION SIGNATURE

O NO
1 MD SAQIB 18404120084
RIZVI
2 SHIKHAR RAJ 18404120156
3 JAY NARAYAN 18404125008
4 SURAJ KUMAR 18404120169

5 HASRAT RAGIB 18404120045

6 AAZAM RAZA 18404120057

7 RIMJHIM 18404125012
SINHA
8 NAVEDUR 18404120118
RAHMAN
9 MD ARMAN 18404120065

10 CHANDAN 18404120035
PRAMANIK
11 SUBHAM 18404120166
RAJAK MEWA
KABIR NAGAR, P.O.:- KAPALI. VIA: - MANGO, JAMSHEDPUR
(An undertaking of Kabir Welfare Trust)

CERTIFICATE

Ref no:……………. Date: .............................

This is to certified that the work contained in the project report titled “360 DEGREE FLEXIBLE
DRILLING MACHINE" by” Group no.: - 09” has been carried out under our supervision and
this work has not been submitted elsewhere.

Md. Fuzail Ahmad Mr. Ibrahim

H.O.D Project Guide
Dept. of Mechanical Engineering Dept. of Mechanical Engineering

AKP Jamshedpur AKP Jamshedpur

 ACKNOWLEDGEMENT

It is with the sense of great satisfaction and pride that We are Sitting down to
pen our project report. On this day. we stand indebted to Mr. Ibrahim sir,
Lecturer at ALKABIR POLYTECHNIC. Mango, Jamshedpur for his valuable
advices, guidance and suggestions through our project work which played a vital
role in carrying out this project successfully. We are also thankful for his
cooperation and help for successful completion of thi s project.

We are profoundly thankful to Mr. Fuzail sir, Head of Mechanical

department. for his dynamic invaluable technical guidance and constant
encouragement, without which we couldn't have completed our project
successfully. In this context we would like to thank all our staff members in
Department of Mechanical Engineering, for there constant encouragement in
carrying out our project work. We would like to thank our friends whose
constant doubts and suggestions inspired us throughout the course of the
project,

Date: -……………………. Group no.: - 09

MECHANICAL ENGG
 VISSION AND MISSION OF
AL- KABIR POLYTECHNIC

VISION
To become a centre of excellence in technical education and skill
development, to occupy a place amongst the eminent institutions of the
country and guide the students to become a responsible citizen and a
competent professional.

MISSION
 To impart high quality education and skill development for the
upliftment of minorities and downtrodden segment of society.

 To become regional focal point in human development and other

training activities.

 To aim for higher education setup with continuous improvement

in the area of technical and scientific knowledge.

 Practice and promote high school of professional ethics,

transparency, and accountability.
 GROUP MEMBERS

SL.N NAME REGISTRATIO ROLL NO.

O N NO.
1) MD SAQIB 18404120084 ME/228/18
RIZVI
2) SHIKHAR RAJ 18404120156 ME/110/18

3) JAY NARAYAN 18404125008 ME/267/18

4) SURAJ KUMAR 18404120169 ME/257/18

5) HASRAT 18404120045 ME/032/18

RAGIB
6) AAZAM RAZA 18404120057 ME/221/18

7) RIMJHIM 18404125012 ME/141/18

SINHA
8) NAVEDUR 18404120118 ME/084/18
RAHMAN
9) MD ARMAN 18404120065 ME/046/18

10) CHANDAN 18404120035 ME/024/18

PRAMANIK
11) SUBHAM 18404120166 ME/116/18
RAJAK MEWA
 LIST OF CONTENTS

 ABSTRACT
 INTRODUCTION
 GENERAL ASPECTS OF DRILLING MACHINE
 DRILLING PROCESS
 LITARATURE SURVEY
 DEVELOPMENT OF DRILLING MACHINE
 MOVEMENTS IN FLEXIBLE DRILLING MACHINE
 BASIC MODEL OF 360 DEGREE FLEXIBLE DRILLING
MACHINE
 SETUP PROCEDURE
 WORKING PROCEDURE
 PROCESS SCHEMATIC
 COMPONENTS
 SPECIFICATION
 METHODOLOGY
 FUTURE SCOPE
 ADVANTAGES
 CONCLUSION


 ABSTRACT

Nowadays, the drilling machine is developing very fast with more

uses and application. In basic drilling machine, the machine work in
particular direction which is the limitation in this machine. And there
is more problem like space between the drill and job is very less. In
this project we are working on the flexible drilling machine which can
work in any direction and can be adjust as per choice. And drilling
machine work automatically that can make work easier and can done
more accurately. It is mounted on the flat surface as like table which
can rotate in any direction, move up and down. It will reduce the
setting time and capital for the operation. And in this drilling
machine, we use permanent magnetic chuck which is attached to
drilling machine.

Keywords: - 360˚, Flexibility, Drill Bit, Rotation, Arms, motors,

Direction, Permanent Magnetic chuck.
 INTRODUCTION

Drill machine is one of the machines which is important and it is the

heart of every industry. Drilling is a cutting and removal of material
process in which a holes are made or expand with the help of a
multipoint sharp end cutting tool. By power, when the drill is made to
rotate on the workpiece, thus the unwanted material is withdrawn in
the form of chips by moving along the shank. The purpose of our
project is to rotate 360 degrees and make it more convenient to use.
This machine minimize the manufacturing cycle time, the clamping of
workpiece is also eliminated: once the workpiece is clamped on
magnetic base plate, there is no need for moving workpiece at
different location for drill at different positions, the number of
machines required are also minimum, human errors are also rectified.
With the contrast of this machine we can drill in any direction at a
particular time with less effort. The machine is mounted on a flat
surface like a table or wall. In this drilling machine we were using
rack and pinion to move the drill, so the machine can be work in less
space with accuracy. This drilling machine is works automatically, the
whole machine is controlled by only one box. The machine is very
simple to operate. The weight of the machine is not as heavy as we
assumed, so anyone can use it easily without any uncomfortable
experiences. In this we are using a rack and pinion mechanism over
the arms to make it a telescopic arm for increasing and decreasing the
length of the arm. A magnetic base plate is also introduced for a
clamping work-piece.
The machine can move from one place to another very easily. This
machine can be easily transported as it light weight for easy
movement. The overall space required for the setup of this machine is
less. It precedes our expectations and performs pretty well, further
improvement can be done through the experimental hypothesis.
Around 35,000 BCE, Homo sapiens discovered the benefits of the
application of rotary tools. This would have rudimentarily consisted
of a pointed rock being spun between the hands to bore a hole
through another material. This led to the hand drill, a smooth stick
that was sometimes attached to flint point, and was rubbed between
the palms. This was used by many ancient civilizations around the
world including the Mayans. The earliest perforated artifacts such as
bone, ivory, shells and antlers found, are from the Upper Paleolithic
era.

Bow drill (strap-drills) are the first machine drills, as they

convert a back-and forth motion to a rotary motion, and they can be
traced back to around 10,000 years ago. It was discovered that tying a
cord around a stick, and then attaching the ends of the string to the
ends of a stick(a bow), allowed a user to drill quicker and more
efficiently. Mainly used to create fire, bow-drills were also used in
ancient woodwork, stonework and dentistry. Archeologist discovered
a Neolithic grave yard in Mehrgrath, Pakistan dating from the time of
the Harappans, around 7,500-9,000 years ago, containing 9 adult
bodies with a total of 11 teeth that had been drilled. There are
hieroglyphs depicting Egyptian carpenters and bead makers in a tomb
at Thebes using bow-drills. The earliest evidence of these tools being
used in Egypt dates back to around 2500 BCE. The usage of bow-
drills was widely spread through Europe, Africa, Asia and North
America, during ancient times and is still used today. Over the years
many slight variations of bow and strap drills have developed for the
various uses of either boring through materials or lighting fires.
We had chosen the user defined project (UDP) for our final year
project. We are decided our topic to develop the automatic multi-
operational portable machine say like tapping, drilling, grinding,
reaming, and other relative operation. This will make use of
compressed air (pneumatic mechanism) for its operation. We will
trying to develop the portable machine which will easily handle and
cover a maximum working area from one station and make it more
flexible to working easily. As a small industries the machine and
operation method use for drilling, tapping and other similar process is
not economically and eco friendly. As we know that drilling machine
use the electricity as there power source these machine have many
limitation like it is not flexible and not moveable, consume more
floor area and main problem is that it need continuous electricity
which increase the cost of production. The tapping operations are
performed by use of convention tap or hand tap. during operation it is
necessary with a hand tap to periodically reverse rotation to break the
chip formed during the cutting process, thus preventing effect called
crowding that may cause defect. In convention method, main problem
causes during the tapping operation for big job industries and
complex job these causes are created defect on tap tool, increasing
operational lead time, inaccuracy of thread geometry, more
production cost and more labour cost.

General Aspects of Drilling Machine:

Drilling is the operation of producing circular hole in the work-piece

by using a rotating cutter called DRILL. The machine used for
drilling is called drilling machine. The drilling operation can also be
accomplished in lathe, in which the drill is held in tailstock and the
work is held by the chuck. The most common drill used is the twist
drill.
It is the simplest and accurate machine used in production shop.
The work piece is held stationary i.e. Clamped in position and the
drill rotates to make a hole.
Drilling machine is kind of machine rotating cutting tool which
direction the drill feeds only on the machine axis(workmanship
perforation). Drilling is operating while producing round holes in the
piece work by using a rotating cutter called DRILL.
 A Drill is a tool fitted with a cutting tool attachment or driving
tool attachment, usually a drill bit or driver bit, used for boring holes
in various materials or fastening various materials together with the
use of fasteners. The attachment is gripped by a chuck at one end of
the drill and rotated while pressed against the target material.
The tip, and sometimes edges, of the cutting tool does the work
of cutting into the target material. This may be slicing off thin
shavings grinding off small particles crushing and removing pieces of
the work piece, countersinking, counter boring, or other operations.
Drills are commonly used in woodworking, metalworking,
construction and do-ityourself projects. Drills are available with a
wide variety of performance characteristics, such as power and
capacity.
Drill machines have been the heart of every industry. Drilling
holes in parts, sheets and structures is a regular industrial work.
Perfect and well aligned drilling needs fixed and strong drills. Some
parts cannot be drilled using fixed drills due to low space between
drill bit and drill bed. We need to use hand drills in such cases but
hand drills have alignment problems while drilling. So here we
propose a 360 degree flexible drill that can be mounted on a table or
wall and can be used to drill holes horizontally, vertically or even
upside down. So this makes it possible for easy drilling in even
complicated parts and surfaces. Thus we use rotating hinges and
connectors with motor mount and supporting structure to design and
fabricate a mini 360 degree drill for easy drilling operations.

DRILLING PROCESS
 Drilling is the method of making holes in a work
piece with metal cutting tools. Drilling is associated with
machining operations such as trepanning, counter boring,
reaming and boring. A main rotating movement is
common to all these processes combined with a linear
feed.
There is a clear distinction between short hole and deep
hole drilling. The drilling process can in some respects be
compared with turning and milling but the demands on
chip breaking and the evacuation of chips is critical in
drilling. Machining is restricted by the hole dimensions,
the greater the hole depth, the more demanding it is to
control the process and to remove the chips. Short holes
occur frequently on many components and high material
removal rate is a growing priority along with quality and
reliability.

Solid drilling is the most common drilling method, where

the hole is drilled in solid material to a predetermined
diameter and in a single operation.

Trepanning is principally used for larger hole diameters since this

method is not so power- consuming as solid drilling. The
trepanning never machines the whole diameter, only a
ring at the periphery. Instead of all the material being
removed in the form of chips, a core is left round the
center of the hole.

Counter boring is the enlargement of an existing hole

with a specifically designed tool. This machines away a
substantial amount of material at the periphery of the
hole.

Reaming is the finishing of an existing hole. This method

involves small working allowances to achieve high surface
finish and close tolerances.

The cutting speed, or surface speed (vc) in for drilling is

determined by the periphery speed and can be calculated
from the spindle speed (n) which is expressed in number
of revolutions per minute. During one revolution, the
periphery of the drill will describe a circle with a
circumference of π x Dc, where Dc is the tool diameter.
The cutting speed also varies depending upon which
cutting edge across the drillface is being considered.
A machining challenge for drilling tools is that from the
periphery to the center of the drill, the cutting speed
declines in value, to be zero at the center. Recommended
cutting speeds are for the highest speed at the periphery.
The feed per revolution (ƒn) in mm/rev expresses the
axial movement of the tool during one revolution and is
used to calculate the penetration rate and to express the
feed capability of the drill.
The penetration rate or feed speed (vf) in mm/min is the
feed of the tool in relation to the work piece expressed in
length per unit time. This is known as the machine feed
or table feed. The product of feed per revolution and
spindle speed gives the rate at which the drill penetrates
the work piece. The hole depth (L) is an important factor
in drilling as is the radial cutting depth (ap) and feed per
tooth (fz) for calculations.
Machining holes

Holes are either made or finish machined. Most work

pieces have at least one hole and depending upon the
function of the hole, it needs machining to various
limitations.
The main factors that characterize

A hole from the machining view point are:

-diameter

-depth

-quality

-material

-conditions

-reliability

-productivity

LITERATURE REVIEW
Micromachining operations play an important role in precision
production industries. Out of the various machining processes,
micro-drilling is used to produce micro holes in fuel injectors,
printed circuit board, aerospace materials etc. So in order to achieve
the optimum working conditions various research were conducted
by different researchers from across the globe. This report reviews
some of the journal published by them regarding optimization
processes.
Yogendra Tyagi,Vadansh Chaturvedi and Jyoti Vimal have
conducted an experiment on drilling of mild steel, and applied the
taguchi methods for determining the optimum parameters condition
for the machining process using the taguchi methods and analysis of
variance. The work piece used is mild steel (100mm×76mm×12mm)
and the tool used is HSS with a point angle of 118° and diameter of
10 mm. Taguchi L9 orthogonal arrays is used here in order to plan
the experiment. The input parameters are feed rate, depth of cut and
spindle speed whereas the output responses are surface roughness
and metal removal rate (MRR).In case of signal to noise ratio
calculation, larger the better characteristics is used for calculation of
S/N ratio for metal removal rate and nominal and small the better
characteristics is used for the calculation of S/N ratio for surface
roughness. After the analysis of the data obtained it is found that
MRR is affected mostly by feed. Confirmation experiment was
conducted using the data obtained from S/N ratio graphs and it
confirmed with the results of taguchi methodology. In case of
surface roughness analysis same procedure was followed where the
significant parameter was found to be the spindle speed. Here too
the confirmation experiment was conducted and this confirms the
successful implementation of taguchi methods.

Timur Canel,A. Ugur Kaya,Bekir Celik studied the laser drilling on

PVC material in order to increase the quality of the cavity. Taguchi
optimization methods was used to obtain the optimum parameters.
The material used in the experimental setup is PVC samples with
dimensions of 5mm×85mm×4.5mm. Surelite Continuum Laser is
used to form the cavities. The input parameters are wavelength,
fluence and frequency and the output response are aspect ratio,
circularity and heat affected zone. Taguchi L9 orthogonal array is
used to find the signal to noise ratio. Smaller the better
characteristics is used for HAZ, larger the better characteristic is
used for aspect ratioand nominal the better characteristic is used for
circularity. Variance analysis is performed usingthe calculated S/N
ratio to conclude optimum stage. It is found that most effective
parameter for aspect ratio is frequency, second is wavelength and
last is fluence. For circularity it is found that the most effective
parameter is wavelength, fluence and frequency. For HAZ it is
found that the most effective parameter is wavelength, second is
frequency and last is fluence. The experimental results are
compatible with Taguchi method with 93% rate.
Thiren G. Pokar,Prof. V. D. Patel used grey based taguchi method to
determine the optimum micro drilling process parameters.
hivapragash, K.Chandrasekaran, C.Parthasarathy, M.Samuel have
tried to optimize the drilling process involving metal matrix
composites(MMC) in order to minimize the damage done to it
during the process by using taguchi and grey rational analysis. The
work piece used is Al- TiBr2(MMCs),with dimension of 100mm ×
170mm × 15mm.The tool material is HSS with diameter of 0.6 mm.
The input parameter are spindle speed, depth of cut and feed rate
whereas the output parameter are MRR and surface roughness. For
finding out the optimal combination of cutting parameters the
results are converted into S/N ratios and higher the better type
characteristics is used for MMR, and smaller the better
characteristics is used for surface roughness.
Wen Jialing and Wen Pengfei used an orthogonal experimental
design in order to find out the optimum process parameters for
injection molding of aspheric plastic lens, to reduce volumetric
shrinkage and volumetric shrinkage variation. Six input parameters
were taken, each with 5 levels(Fill Time/sec, holding pressure/Mpa,
holding pressure/times, cooling time/s, melt temperature/°C, mold
temperature/°C.L25(56) orthogonal array is used to plan the above
experiment. The parameters affecting both volumetric shrinkage and
volumetric shrinkage variation are identified in order.
DEVELOPMENT OF DRILLING MACHINE
A. Equipments used for the Experiment as shown:

 Base plate

 Vertical arm

 Hrizontal arm

 Suspension spring

 Rollar bearing

 Motor

 Drill bit

 Copper wire

 Switch board

 Guider

MOVEMENTS IN FLEXIBLE DRILLING MACHINE

This drilling machine possesses a radial arm which along with the
drilling head can swing and move vertically up and down as can be
seen in Fig. The radial, vertical and horizontal arm movement of the
drilling head enables locating the drill spindle at any point within a
very large space required by large and odd shaped jobs.
 The tubular column on that the radial arm which moves up and
down manually or it can powered movement then the drilling head
here this is called drilling head which holds the drill spindle here in
which the drill is mounted and is subjected to rotation. The entire
head is mounted on the radial arm and this can move inward and
outward from the drill axis. Also the horizontal arm can slide linearly
on vertical arm. Not only that, as this along with this radial arm the
drilling head moves upward and downward to have large gap between
the to drill and job or there is a stoke length. Not only that further this
radial arm can be rotated about the column rotated about the column,
say about 360 degree.

The main movements in the machine are:

 360 degrees rotation of arm joint.

 Up & down movement of the horizontal arm on vertical arm.

 Linear slide movement of horizontal arm.

BASIC MODEL OF 360 DEGREE

DRILLING MACHINE
 Figure: Cross- Section view
Figure: isometric
view
Figure: Top view

Figure: Front
view

Figure: side view

Figure: Rack & Pinion fully extended

Figure: Drilling Machine at different angles

 Figure: Drilling Machine
Figure: Process Schematic
 Figure: Base Plate

SETUP PROCEDURE
1) Base:

The base acts a support for the whole machine. It’s made of a mild
steel. The base of the drilling machine supports the entire machine
and when bolted to the floor, provides for vibration-free operation
and best machining accuracy. The top of the base is similar to the
worktable and may be equipped with t- slot for mounting work too
larger for the table.

2) Arm:

There are two arms:

 Vertical arm

 Horizontal arm

The primary arm holds the secondary arm and it is with the help of
this arm the 360° of rotation is transferred from the t plate to the
secondary arm in order to move the drill head at angles. They are
made up of stainless steel.

3) Cross Slide:

We have used a hand drilling machine to be fixed on the cross

slide. Our drilling machine can drill holes on concrete, wood
and metal. The drill bit can be rotated both clockwise and
anticlockwise direction

WORKING PROCEDURE

Pneumatic multi-operation machine make use of compressed air

obtained from compressor passes through pressure regulator & then
passes through pneumatic gun. In pneumatic gun air exerts a axial
spinning force on the spindle located inside the tool head which
causes the drill tool to rotate inside the work piece with required
RPM.

PROCESS SCHEMATIC
Drilling involves respective axial and rotational motions between drill
and work piece. Generally the drill rotates and advances into the work
piece, but sometimes the other is true. The Chips which are formed
during drilling process is removed by flowing through the grooves or
flutes and therefore the coolant is required for higher rate of cutting ,
tool life

A.Brad Point Drill Bit

Brad Point drill bit is variance of the twist bit which can enhance
drilling in wood. Brad Point drill bit can also known as lip and spur
drill bit. For metalwork, this often encountered by drilling a pilot hole
with a spotting drilling bit. The lip and spur drill bit can be a alternate
method for drilling operation in woods

Figure: Brad Point Drill Bit

B. Twist Drill Bit

Twist drills bits are the foremost widely used of all drilling bit types.
This drilling bit can drill or cut anything from wood and plastic to
steel and concrete. They are most frequently used for metal cutting,
It’s a metal rod casted into twist bit that have specific diameter that
has two, three or four spiral flutes running most of its length.
Two-flute drills are for primary drilling, whereas three and four-flute
drills are just for enlarging holes during production situation.

Figure: Twist Drill bit

COMPONENTS

A. Motor
A motor can be defined as a electrical device which can be operated
by using direct or single-phase AC supply at approximately the
equivalent speed and with same output. The shaft started rotating
when supply is on. Shaft is supports by bush in it when power is
supply through a rectifier. This shaft connects with the drilling bit
through Chuck to rotates drilling bit and dill a hole on the workpiece
when it required.

Figure: Motor

B. Connecting Arm

Connecting arm is used to connects the two objects to each other for
support between them to help to move as desired. It connects two
solid objects with the help of a hinge, this allows us to move at
different angles of rotation between bodies. Two objects are rotated
about a fixed axis of rotations connected by an ideal hinge, all other
translations or rotational motion are being prevented and thus a hinge
has a single degree of freedom. In this we are using a rack and pinion
mechanism over the arms to make it a telescopic arm compromising
of the outer arm and inner arm for increasing and decreasing the
length of the arm. The pinion is attached to the outer arm and the rack
is attached to the inner arm which together makes motion between the
arms.
 Figure: Outer Arm

Figure : Inner arm

C. Permanent Magnetic chuck

Magnetic chucks use the magnetism force from a permanent static

magnet, electromagnet or electromaterial to accomplish chucking
magnetic material or that action is held. There are a lot of people who
benefits from using a magnetic chuck. Consistent clamping strength
guarantees that there is no difference in how close or the workpiece is
left loose; support of surface on workpiece reduces cycle time by
safing its centre sector. Magnetic chucks have fast setup time, and
downtime since the workpiece is always laid out down to magnetic
plate, and sometimes vices secured by a magnet. For the job in our
lightweight drill in a 360-degree drill machine, we use permanent
rectangular chuck magnet.
Reason to use Permanent magnetic chuck:-
 No need for power supply to magnetization.
 The cost of additional clampers is reduced,are not always
necessary.
 Easy to load and to unload.
 Space for workpiece storage Expands.
 Less time required to set up workpiece.

Figure: Permanent Magnetic chuck

D. Bearing
A bearing is a mechanical device that combines respective movement
to the desired movement of the bodies and also diminishes the friction
between moving components.

Figure: Bearing
E. Screws
Single degree of movement kinematic pair used in mechanisms of
screw joints. Screw joints facilitate single axis translation motion by
the employ of the threads of the screws. This type of joint is used
primarily on linear actuators. A screw joint is considered as a
segregated form of joint but it is actually a contrast of bolted joint.

Figure: Screw

F. Drill bit
The tools which are required to remove material in order to create
holes or enlarge them, mostly of form of circular shape. Drill bits are
available in variable sizes and shapes and can create different kinds of
holes as required for operation in many different materials. It is made
up of carbon steel. In our model we are assumed to use a drill bit of
diameter of 2mm. These bits are used to make drill holes on wood,
plastic, light metals, etc.

Figure Drill bit

 SPECIFICATION
A. Drill Bit: -

Twist drill bit = 3mm

Length = 30mm
Material = HSS
2mm for wood , plastic , light materials.

B. Motor -

Servo motor
Rated voltage = 24V
Working voltage = 12V
Speed = 10,000 rpm
Diameter. = 36mm
Length = 57mm
Current variation = 0.2 - 1.2 amp
Power supply = 2.4 - 15 watt
Shaft dia. = 3.17mm
Length of shaft = 14mm
Material = Aluminum

C. Connecting Rod -

200mm 1st rod i.e. Outer Arm (Quantity-2)

200 inch 2nd rod i.e. Inner Arm (Quantity-1)

D. Permanent Magnetic chuck:-

Size :- 120L*75W*45H Shape :- Rectangular.

Magnet grade :- N35,N52,N38,N40. Pole pitch :- 30 mm
Accuracy as per IS: 8710-1978 Magnet pull:- 40-70%
more than IS. Pole Gap:- 14mm
 METHODOLOGY

In 360 Degree flexible drilling machine drill can be done at any

desired orientation and angle without using any king of clamping or
using different machine for drilling. This machine also reduces the
clamping time and increases productivity time. 360 drilling machine
is already invented but in our model we are using rack and pinion
mechanism over the arms for making it telescopic arm whose length
can increase or decrease as required. A permanent magnet chuck is
also introduced which clamp the workpiece with its magnetic field
without using any physical clamping device. This model is far better
than our conventional drilling machines.

FUTURE SCOPE

• The complete automation can be achieve.

• This machine can be used in every industry.
• It will be more flexible and easy to adjust.
• The method of rotation of arm and drill can be used in
machining operation.
• The portability of a machine can be increase.
• Locking of the base with the flat surface can be improved.
• This mechanism can also improvise in other machinery for easy
movement and increase the productivity.
 ADVANTAGES

• The setup of the machine is simple and compact.

• Machine is easy to handle.
• The machine can drill in any direction automatically.
• It can drill in congested and difficult place.
• This method can reduce the setting time of operation.

Fig. 1: Experimental Setup Diagram

CONCLUSION

Efficient operation and competitive costs can be assured in this

project. Since many operations and holes can be performed from this
machine. It is efficient and economical as compared to other available
resources. While taking consideration of its uses and price of the
model. This machine becomes relatively affordable when compared to
other machines. This gives the facility to work in-between the drill bit
and drill bed where minimum spaces are available. In this rack and
pinion mechanism used over the arms to make it a telescopic arm for
increasing and decreasing the length of the arm. A magnetic base
plate is also introduced for the clamping purpose of the workpiece.
The size of the machine is smaller than the older machine. So, the
overall space required is also minimum. The clamping of the
workpiece has been eliminated due to the magnetic base plate. In this
project we can drill as many holes as we required without moving the
workpiece. Hence, it reduces the number of machines required and
also minimize the error occurs due to human